Honda Power Equipment EX800 User Manual

Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EX800 generator. All

information in this publication is based on the latest product information available at the time of approval for printing.

Honda Motor Co., Ltd. reserves the right to make changes at any time without

notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the generator and

remain with the generator when sold. Pay special attention to statements preceded by the following words:

m Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed.

CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed.

NOTE: Gives helpful information.

If a problem should arise, or if you have any questions about the generator,

consult an authorized Honda dealer.

w The Honda generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

CONTENS

1. GENERATOR SAFETY

2. COMPONENT

3. PRE-OPERATION CHECK

4. STARTING THE ENGINE

5. GENERATOR USE

6. STOPPING THE ENGINE

7. MAINTENANCE

.8. TRANSPORTING/STORAGE

9. TROUBLESHOOTING

lO.WIRING DIAGRAM

11. SPECIFICATIONS

12. WARRANTY SERVICE

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3 4 6

8 11 14 15 23 24 26 28 29

1. GENERATOR SAFETY

To ensure safe operation -

Place the generator at least 1 m (3 ft) away from buildings or other equipment when operating the generator.

Operate the generator on a level surface. If the generator is tilted, fuel spillage may result.

Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation.

Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to operate the generator without proper instructions.

Keep children and pets away from the generator when it is in operation.

Keep away from rotating parts while the generator is running.

The generator is a potential source of electrical shocks when misued; do not operate with wet hands.

Do not operate the generator in rain or snow and do not let it get wet.

Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines dur,ing a power outage, and when utility power is restored, the generator may explode, burn, or cause fires in the building’s electrical system.

When charging a battery -

Battery electrolyte contains sulphuric acid. Protect your eyes, skin and

clothing. In case of contact, flush thoroughly with water and call a doctor

if your eyes were exposed.

Batteries generate hydrogen gas which can be highly explosive. Do not

smoke or allow flames or sparks near a battery, especially while charging it.

2., COMPONENT IDENTIFICAT.ION

GOVERNOR ADJUSTMENT

TOP COVER

CIRCUIT BREAKERS

dlL FILLER

L ALERT SWITCH

PILOT LAMP

FREQUENCY METER

C RECEPTACLES

TERMINAL

CA ,RRYING HANDLE

FUEL TANK CAP

FUEL GAUGE

RIGHT SI COVER

EXHAUST OUTLET

MUFFLER COVER

3. IPRE-QPERATBON CHECK

CAUTION: Be sure to check the generator on a level surface with the engine stopped.

1. Check the engine oil level.

CAUTION: Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended.

Usfe Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s

requirements for Service Classification SE or SF. (Motor oils classified SE or SF will show this designation on the container.) SAE low-40 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used when the average temperature

in your area is within the indicated range.

Remove the oil filler cap,,and wipe-the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole without screwing it in.

If the oil level is below the end of the dipstick, add oil to the top of the oil

filler neck.

CAUTION: Running the engine with insufficient oil can cause serious engine damage.

CAP

-20 0 1 1

-30 ,720

20 40 60

-10 0 10 20

80 100°F

30 40°C

2. Check the fuel level. Check the fuel gauge, and refill the tank.if the fuel level is low.

Use low lead or unleaded automotive gasoline with a pump octane rating of 86 or higher.

Never use an oil/gasoline mixture or dirty gakoline. Avoid getting dirt, dust

or water in the fuel tank.

CAUTION: Gasoline substitutes are not recommended; they -may be harmful to the fuel system components.

Gasoline is extremely flammable and explosive under certain conditions.

Refuel in a well ventilated area with the engine stopped.

Do not smoke or allow flames or sparks in the area where the generator

is refueled or where gasoline is stored.

Do not overfill the tank and make sure the filler cap is securely closed after refueling.

Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

FUEL TANK

CAP

FUEL FILLER

4. STARTING THE ENGINE

1. Disconnect any load from the AC receptacles or DC terminals.

2. Move the engine switch to “ON”.

3. Turn the choke.lever to CLOSE.

4. Pull the starter rope lightly until resistance is felt, then pull briskly,

LAMP

CAUTION: Do not allow the starter grip to snap back against the

generator. Return it gently to prevent damage to the housing.

NOTE: Make sure the pilot lamp comes on. If not, the filament may be

burnt out.

5. Turn the choke lever to OPEN as the engine warms up.

5. GENERATOR USE

To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground terminal and the ground source.

Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to backfeed into.the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and when utility power is restored, the generator may explode, burn, or cause fires in the building’s electrical system.

GROUND TERMINA’L

NOTE: The EX800 generates both AC and DC power. If you use both at the same time, be sure not to exceed the total rated power of 700 W for AC and DC.

Most appliance motors require more than their rated wattage for start-up.

CAUTION:

0 Limit operation requiring maximum’ power 800 W to 30 minutes.

For continuous operation, do not exceed the rated power’of 700 W.

Do not exceed the current limit specified for any output.

+ 25 hidden pages

Honda Power Equipment EX800 User Manual

CONTENTS