Honda Power Equipment EX5500 User Manual 2

Owner’s Manual

EX5500

Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EX5500 generator. All

information in this publication is based on the latest product information

available at the time of approval for printing.

Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the generator and

remain with the generator when sold. Pay special attention to statements preceded by the following words:

m Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed.

CAUTION: Indicates a possibility of personal injury or equipment damage if

instructions are not followed. NOTE: Gives helpful information. If a problem should arise, or if you have any questions about the generator,

consult an authorized Honda dealer.

B The Honda generator is designed to give safe and dependable

service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

CONTENTS

1. GENERATOR SAFETY ....................... 1

2. COMPONENT IDENTIFICATION .................. 2

3. PRE-OPERATION CHECK ...................... 4

4. STARTING THE ENGINE ......................

5:GENERATOR USE ..........................

6. STOPPING THE ENGINE ....................... 14

7. MAlNTENAi)lCE ........................... 16

8. TRANSPORTING/STORAGE .................... 25

9. TROUBLESHOOTING

10. SPECIFICATIONS .......................... 29

11. WIRING DIAGRAM

12. INSTALLATION OF OPTIONAL PARTS ................

........................

.........................

I. GENERATOR SAFETY

To ensure safe operation -

Place the generator at least 1 m (3 ft) away from buildings or other equipment when operating the generator.

Operate the generator on a level surface. If the generator is tilted, fuel spillage may result.

Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation.

Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to operate the generator without proper instructions.

Keep children and pets away from the generator when it is in operation.

Keep away from rotating parts while the generator is running.

The generator is a potential source of electrical shocks when misused; do not operate with wet hands. Do not operate the generator in rain or snow and do not let it get wet.

2. COMPONENT IDENTIFICATION

AIR CLEANER

TOP COVER LOCK L

.GROUND

TERMlNAL--------

ENGINE OIL FILLER CAP

FUEL GAUGE

MUFFLER

- -ENGINE OIL FILTER

CONTROL BOX

VOLTAGE ADJUSTMENT

KNOB

PILOT LAMP

VOLTMETER

Cl RCUIT BREAKERS

RESET BUTTON

REMOTE

CONTROL SWITCH

1 FUEL VALVE

KNOB

AC RECEPTACLES

AUTO-THROTTLE SWITCH

ENGINE

SWITCH

3. PRE-OPERATION CHECK-

CAUTION: Be sure to check the generator on a level surface with the engine stopped.

1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting engine performance and

service life. Non-detergent or vegetable oils are not recommended.

Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SE or SF. (Motor oils classified SE or SF will show this designation on the container.) SAE low-40 is recommended for general, all-temperature use. If single viscosity oil is used, select the appropriate viscosity for the average temperature in your area.

Remove the oil filler cap and check the oil level. If the level is low, fill to the top of the oil filler neck with the

recommended oil.

Total oil capacity: i .4 P (1.48 US qt)

OIL FILLER CAP

-w-w----.

-w-w----

-------w

------w

*-w---w

.-20 0

UPPER LEVEL

1.4 P (1.48 us qt)

20 40 .00 80 IW’F

2. Check the fuel level. Use any regular grade automotive gasoline (unleaded gasoline is preferred) with a pump octane rating of 86 or higher.

Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust

or water in the fuel tank. CAUTION: Gasoline substitutes are not recommended; they may be

harmful to the fuel system components.

Fuel tank capacity: 16.5 P (4.36 US gal 1

mm!!

Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the generator is refueled or where gasoline is stored. Do not overfill the tank and make sure the filler cap is securely closed after refueling. Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the

engine.

FUEL HANK CAP

3. Check the coolant level. If there is no coolant in the reserve tank, check the cooling system for leaks

and repair if necessary. Add coolant to the radiator, then check the coolant

level in the reserve tank after the engine reaches operating temperature.

M Never remove the radiator cap when the engine is hot. The coolant is under pressure and severe scalding could result.

When the engine is at operating temperature, the coolant level should be between the

MIN

and

MAX

marks on the reserve tank. If the level is near

the MIN mark, add coolant to bring it up to the MAX mark.

Coolant Recommendation

Use high quality ethylene glycol antifreeze that is specifically formulated for

use in aluminum engines. Mix the antifreeze with low-mineral drinking water or distilled water.

A 50/50 mixture of ethylene glycol antifreeze and water is recommended for most temperatures and provides good corrosion protection. A higher concentration of antifreeze decreases cooling efficiency and is recommended only if additional protection against freezing is needed. A concentration of less than 40% antifreeze will not provide proper corrosion protection.

CAUTION: The use of unsuitable antifreeze, hard water, or salt water may

cause corrosion damage that will shorten the life of the engine.

lLOWER LEVEL)

RESERVE TANK

4. Check the battery. The electrolyte level must be maintained between the UPPER and LOWER

level marks. If the electrolyte level is near the LOWER mark, add distilled water.

The batterv contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote: EXTERNAL - Flush with water. INTERNAL Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call a physician immediately. Eyes: Flush with water and get prompt medical attention.

Batteries produce explosive gases. Keep sparks, flames and cigarettes

away. Always shield the eyes

when working near batteries.

CAUTION:

Use only distilled water in the battery. Tap water will shorten the service life of the battery.

Do not fill the battery beyond the UPPER level. If overfilled, electrolyte may overflow and corrode generator components. Immediately wash off any spilled electrolyte.

Check the battery terminals to be sure corrosion. Remove any corrosion and with grease.

UPPER LEV

LOWER LEVEL

the cables are tightened and free of coat the terminals and cable ends

4. STARTING THE IENGINE

1. Turn the fuel valve ON.

, -

2. Make sure that the circuit breakers are OFF. The generator may be hard to start if a load is connected.

CIRCUIT-BREAKERS

(

c c

3. Make sure the auto-throttle switch is off, or more time will be required for warm up.

AUTO-THROTTLE SWITCH

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