Honda NCW50 (2018) User guide

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2018
2018
NCW50
Page 2
This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2017 Honda Motor Co., Ltd.
Page 3

Welcome

Congratulations on your purchase of a new Honda scooter. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product.
To ensure your safety and riding pleasure:
● Read this owner's manual carefully.
● Follow all recommendations and
procedures contained in this manual.
● Pay close attention to safety messages
contained in this manual and on the scooter.
To protect your investment, we urge you to take responsibility for keeping your scooter well serviced and maintained. Also, observe the break-in guidelines, and always perform the pre-ride inspection and other periodic checks in this manual.
When service is required, remember that your Honda dealer knows your scooter best. If you have the required mechanical “know­how” and tools, you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks. 2 P. 115
Read the warranty information thoroughly so that you understand the warranty coverage and that you are aware of your rights and responsibilities. 2 P. 116
You may also want to visit our website at www.powersports.honda.com. Happy riding!
Page 4

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
● Safety labels on the scooter
●
Safety Messages preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
NOTICE
Information to help you avoid damage to your scooter, other property, or the environment.
Page 5

Contents

Scooter Safety P. 2
Operation Guide P. 16
Maintenance P. 44
Troubleshooting P. 86
Information P. 99
Specifications P. 120
Index P. 123
Page 6

Scooter Safety

This section contains important information for safe riding of your scooter. Please read this section carefully.
Safety Guidelines................................................. P. 3
Safety Labels.........................................................P. 7
Safety Precautions............................................... P. 9
Riding Precautions ............................................ P. 10
Accessories & Modifications........................... P. 13
Loading ................................................................ P. 14
Page 7

Safety Guidelines

Safety Guidelines
Follow these guidelines to enhance your safety:
● Perform all routine and regular inspections
specified in this manual.
● Stop the engine and keep sparks and flame
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel. 2 P. 9
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you are wearing an approved scooter helmet and protective apparel.
Take Time to Learn & Practice
Even if you have ridden other scooters, practice riding in a safe area to become familiar with how this scooter works and handles, and to become accustomed to the scooter's size and weight.
Continued
Scooter Safety
3
Page 8
Safety Guidelines
We recommend that all riders take a certified
Scooter Safety
course approved by the Motorcycle Safety Foundation (MSF). New riders should start with the basic course, and even experienced riders will find the advanced course beneficial. For information about the MSF training course nearest you, call the national toll-free number: (800) 446-9227.
Other riding tips can be found in the You and Your Motorcycle Riding Tips booklet that came with your scooter.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
4
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgment and ride safely.
Don't Drink and Ride
Alcohol and riding don't mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don't drink and ride, and don't let your friends drink and ride either.
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Safety Guidelines
Keep Your Honda in Safe Condition
It's important to keep your scooter properly maintained and in safe riding condition. Inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits (2 P. 14), and do not modify your scooter or install accessories that would make your scooter unsafe (2 P. 13).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate the condition of your scooter. Inspect for fluid
leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your scooter may have suffered damage that is not immediately apparent. Have your scooter thoroughly checked at a qualified service facility as soon as possible.
Continued
Scooter Safety
5
Page 10
Safety Guidelines
Carbon Monoxide Hazard
Scooter Safety
Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your scooter inside a garage or other enclosure.
6
3WARNING
Running the engine of your scooter while in an enclosed or even partially enclosed area can cause a rapid build­up of toxic carbon monoxide gas.
Breathing this colorless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your scooter's engine when it is located in a well ventilated area outdoors.
Page 11

Safety Labels

Safety Labels
Safety and information labels on your scooter provide important safety information and may warn you of potential hazards that could cause
serious injury. Read these labels carefully and don't remove them. If a label comes off or becomes hard to read, contact your dealer for a replacement.
Continued
Scooter Safety
7
Page 12
Safety Labels
Scooter Safety
8
Page 13

Safety Precautions

Safety Precautions
● Ride cautiously and keep your hands on the
handlebar and feet on the floor.
● Always consider the safety of other drivers
and riders.
Protective Apparel
Make sure that you are wearing an approved motorcycle helmet, eye protection, and high­visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Should be safety-standard certified, high­visibility, and correct size for your head
●
Must fit comfortably but securely, with the chin strap fastened.
●
Face shield with unobstructed field of vision
or other approved eye protection Look for a DOT (Department of Transportation) certification label on any helmet you buy.
3WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection
Jacket and Pants
#
Protective, highly visible, long-sleeved jacket and durable long pants for riding (or a protective suit)
Scooter Safety
9
Page 14

Riding Precautions

Riding Precautions
Scooter Safety
Break-in Period
During the first 60 miles (100 km) of running, follow these guidelines to ensure your scooter's future reliability and performance.
● Avoid full-throttle starts and rapid
acceleration.
● Avoid hard braking.
● Ride conservatively.
Brakes
Observe the following guidelines:
●
Avoid excessively hard braking.
u Sudden braking can reduce the scooter's
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
10
● Exercise caution on low traction surfaces.
u The tires slip more easily on such
surfaces and braking distances are longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness.
● For full braking effectiveness, operate both
the front and rear brakes together.
Combined Braking System (CBS)
#
Your scooter's rear brake system is linked to the front brake. This means that operating the rear brake lever applies the rear brake and a portion of the front brake. Operating the front brake lever applies only the front brake. For full braking effectiveness, operate both the front and rear brakes together.
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Riding Precautions
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
Parking
● Park on a firm, level surface.
● If you must park on a slight incline or loose
surface, park so that the scooter cannot move or fall over.
● Make sure that high-temperature parts
cannot come into contact with flammable materials.
● Do not touch the engine, muffler, brakes
and other high-temperature parts until they cool down.
● To reduce the likelihood of theft, always lock
the handlebar and remove the key and close the shutter when leaving the scooter unattended. Use of an anti-theft device is also recommended.
Continued
Scooter Safety
11
Page 16
Riding Precautions
Parking with the Center Stand
#
Scooter Safety
1.
Stop the engine.
2.
To lower the center stand, stand on the left side of the scooter. Hold the left handle grip and the rear grip. Press down on the tip of the center stand with your right foot and, simultaneously, pull up and back.
3.
Turn the handlebar fully to the left.
Left handle grip
12
Center stand
Rear grip
4.
Turn the ignition switch to the (Lock) position (2 P. 28), remove the key and close the shutter (2 P. 29).
Refueling and Fuel Guidelines
Follow these guidelines to protect the engine, fuel system and catalytic converter:
● Use only unleaded gasoline.
● Use recommended octane number. Using
lower octane gasoline will result in decreased engine performance.
● Do not use fuels containing a high
concentration of alcohol. 2 P. 114
● Do not use stale or contaminated gasoline
or an oil/gasoline mixture.
● Avoid getting dirt or water in the fuel tank.
Page 17

Accessories & Modifications

Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed or approved for your scooter by Honda or make modifications to your scooter from its original design. Doing so can make it unsafe. Modifying your scooter may also void your warranty and make your scooter illegal to operate on public roads and highways. Before deciding to install accessories on your scooter be certain the modification is safe and legal.
3WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your scooter. Your scooter was not designed for these attachments, and their use can seriously impair your scooter's handling.
Scooter Safety
13
Page 18

Loading

Loading
Scooter Safety
● Carrying extra weight affects your scooter's
handling, braking and stability. Always ride at a safe speed for the load you are carrying.
● Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity / Maximum luggage weight 2 P. 120
● Tie all luggage securely, evenly balanced
and close to the center of the scooter.
● Do not place objects near the lights or the
muffler.
14
3WARNING
Overloading, improper loading or carrying a passenger can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Page 19
Scooter Safety
15
Page 20

Basic Operation Flow

Pre-ride Inspection (P.50)
#

Operation Guide

16
Carefully inspect your scooter to make sure that it is safe to ride.
How to use basic features.
• Instruments (P.20)
• Indicators (P.24)
• Switches (P.26)
•
Steering Lock (P.28)
•
Shutter (P.29)
Starting the Engine (P.31)
#
Start and warm the engine. Avoid revving the engine.
Acceleration (P.35)
#
Apply throttle gradually. Obey the speed limit.
Before pulling away, indicate your direction with the turn signal switch, and check for oncoming traffic.
Starting the
#
Scooter (P.35)
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Braking (P.36)
#
Stopping
#
If pulling off the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
Close the throttle and apply the front and rear brakes together.
u
The brake light will indicate that you have applied the brakes.
Turning Corners
#
Do your braking before entering corners.
Gradually reapply throttle when exiting turn.
Parking (P.11)
#
Park on a firm level surface. Use the stand, lock the steering and close the shutter.
Refueling (P.37)
#
Operation Guide
17
Page 22

Parts Location

Operation Guide
18
Fuse box (P.97) Coolant reserve tank (P.76) Center compartment (P.40) Throttle grip (P.83)
Front brake lever (P.78)
Ignition switch (P.27)
Hook (P.43) Inner rack (P.43) Spark plug (P.69) Fuel fill cap (P.37)
Engine oil fill cap/dipstick
)
(P.71
Engine oil strainer screen
)
(P.72
Engine oil plug (P.72)
Page 23
Brake lock lever (P.30)
Rear brake lever (P.78)
Helmet holder (P.40)
Seat (P.39)
Document bag (P.41)
Battery (P.64)
Fairing pocket (P.42)
Air cleaner (P.75) Crankcase breather (P.84)
Kickstarter (P.33) Center stand (P.12)
Engine oil drain bolt (P.72)
Operation Guide
19
Page 24

Instruments

Operation Guide
MODE switch
Display Check
When the ignition switch is turned to the ON position, the speedometer needle swings to the maximum scale on the dial once, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
20
Speedometer
Shows riding speed in miles per hour (mph) and kilometer per hour (km/h).
Page 25
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately 0.394 US gal (1.45 L)
If the fuel gauge indicator flashes in a repeat pattern or turns off:
(P.90
)
Odometer [TOTAL] & Tripmeter [TRIP] & Clock (12-hour display)
MODE switch selects the odometer, tripmeter and clock.
● Odometer: Total distance ridden.
● Tripmeter: Distance ridden since tripmeter
was reset (press and hold MODE switch to reset to 0.0 miles (0.0 km)).
To set the clock: (P.22)
Odometer Tripmeter Clock
Press the MODE switch
Operation Guide
Continued
21
Page 26
Instruments (Continued)
Display Setting
You can adjust the following settings.
• Clock setting
Operation Guide
• Changing of mileage unit
To set the clock:
a
Turn the ignition switch to the ON position.
b
Select the clock display. (P.21
c
Press and hold the MODE switch until the hour digits start flashing.
d
Press the MODE switch until the desired hour and AM/PM are displayed.
22
e
Press and hold the MODE switch until the minute digits start flashing.
f
Press the MODE switch until the desired minute is displayed.
)
g
Press and hold the MODE switch. The clock is set.
The time can also be set by turning the
u
ignition switch to the OFF position. The display will stop flashing
u
automatically and the adjustment will be canceled if the button is not pressed for about 30 seconds.
Page 27
Changing the mileage unit:
a
Turn the ignition switch to the ON position.
b
Select the odometer display. (P.21)
c
Press and hold the MODE switch to select
the “mile” or “km”.
Operation Guide
23
Page 28

Indicators

If one of these indicators does not come on when it should, have your dealer check for problems.
Operation Guide
High beam indicator
PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned to the ON position. If it comes on while engine is running: (P.89)
24
High coolant temperature indicator
If it comes on while riding: (P.88)
Turn signal indicator
Page 29
Operation Guide
25
Page 30

Switches

Operation Guide
26
Engine stop switch
Should normally remain in the (Run) position.
u In an emergency, switch to the (Stop)
position (the starter motor will not operate) to stop the engine.
Start button
Horn button
Turn signal switch
u Pressing the switch turns the turn signal off.
Headlight dimmer switch
• : High beam
• : Low beam
Page 31
Ignition switch
Switches the electrical system on/ off, locks the steering, and operates the seat opener switch.
u Key can be removed when in
the OFF or (Lock) position.
ON
Turns electrical system on for starting/riding.
SEAT
Operates the seat opener switch.
OFF
Turns engine off.
(Lock)
Locks steering.
Operation Guide
Continued
27
Page 32
Switches (Continued)
Steering Lock
Lock the steering when parking to help
Operation Guide
prevent theft. A U-shaped wheel lock or similar device is also recommended.
Push
28
Ignition key
Turn
Locking
#
a
Turn the handlebar all the way to the left or right.
b
Push the key down, and turn the ignition switch to the (Lock) position.
u Jiggle the handlebar if the lock is difficult
to engage.
c
Remove the key.
Unlocking
#
Insert the key, push it in, and turn the ignition switch to the OFF position.
Page 33
Shutter
The ignition switch for this scooter is equipped with a shutter. After parking the scooter, close the shutter for theft prevention.
Shutter key
Slot
Ignition key
Projection
Knob
Close
#
a
Remove the ignition key from the ignition switch.
b
Align the projection of the shutter key with the slot of the shutter, and turn the shutter key counterclockwise.
u You can also close the shutter by moving
the knob counterclockwise without the shutter key.
c
Remove the key.
Open
#
Align the projection of the shutter key with the slot of the shutter, and turn the shutter key clockwise.
Operation Guide
Open
Close
Close
29
Page 34

Rear Brake Lock

Be sure the rear brake lock is applied while starting and warming up the engine.
Operation Guide
Locking
#
Squeeze the rear brake lever and set the rear brake lock lever.
u The rear brake lock will not function if the
rear brake is not adjusted properly.
(P.78
)
Unlocking
#
Squeeze the rear brake lever.
Before riding, make sure that the rear brake
u
lock is fully released so there is no drag on the rear wheel.
30
Rear brake lock lever
Rear brake lever
Page 35

Starting the Engine

Start your engine using the following procedure, regardless of whether the engine is cold or warm.
NOTICE
• (Using the start button)
If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
•
Extended fast idling and revving the engine can damage the engine, and the exhaust system. The engine will not start if the throttle is fully open.
•
• Do not operate the kickstarter while the
engine is running as engine damage could result. Do not apply excessive force on the kickstarter.
• Fold up the kickstarter after the kickstarter is
returned to the pedal stop.
Consult your dealer for advice if you plan to ride your scooter at an altitude above 8,000 feet (2,500 m).
NOTICE
If the scooter is transported to a place 6,500 feet (2,000 m) higher or lower than the start point, you may not be able to achieve sufficient engine performance at the new altitude. Consult your dealer before transporting your scooter.
Operation Guide
Continued
31
Page 36
Starting the Engine (Continued)
a
Place the scooter on its center stand.
b
Lock the rear brake. (P.30)
Operation Guide
u The starter motor will only work when
the brake lever is pulled in.
c
Make sure the engine stop switch is in the
(Run) position.
d
Turn the ignition switch to the ON position.
32
To Start the Engine with Electric Starter
e
Press the start button with the throttle completely closed. Release the start button as soon as the engine starts.
Page 37
To Start the Engine with Kickstarter
e
With the throttle closed, operate the
kickstarter with a rapid and continuous
motion.
u Allowing the kickstarter to snap back
freely against the pedal stop can damage the engine case.
Operation Guide
Continued
33
Page 38
Starting the Engine (Continued)
If you cannot start the engine:
a
Place the scooter on its center stand and
Operation Guide
lock the rear brake.
b
With the throttle slightly opened (about 1/8 in (3 mm), without freeplay), press the start button or operate the kickstarter with a rapid and continuous motion.
About 1/8 in (3 mm), without freeplay
If Engine Will Not Start
#
34
(P.87
If the engine does not start: Using the start button
a
Place the scooter on its center stand and lock the rear brake.
b
Open the throttle fully and press the start button for 5 seconds.
c
Follow the normal starting procedure.
d
If the engine starts with unstable idle, open the throttle slightly.
e
If the engine does not start, wait for 10 seconds, then follow stepss a - c again.
Using the kickstarter
a
Turn the ignition switch to the OFF position.
b
Open the throttle fully and crank the engine several times with the kickstarter.
c
Turn the ignition switch to the ON position.
d
)
Follow the normal starting procedure.
e
If the engine starts with unstable idle, open the throttle slightly.
Page 39

Riding

Starting the Scooter
a
Push the scooter forward off the center
stand.
u Lock the rear brake lock.
u Keep throttle closed.
b
Get on the scooter.
u Mount the scooter from the left side,
keeping at least one foot on the ground.
c
Release the rear brake lock.
u To prevent unexpected movement,
squeeze brake levers.
d
Acceleration and deceleration
To accelerate: Open the throttle slowly. To decelerate: Close the throttle.
Close (Decelerate)
Open (Accelerate)
Operation Guide
Continued
35
Page 40
Riding (Continued)
Braking
Close the throttle and apply the front and rear brake levers together.
Operation Guide
Do not apply the brake lock while riding. It may cause the wheel to lock, reducing control of the scooter.
Rear brake lever Front brake lever
36
Page 41

Refueling

Fuel type: Unleaded gasoline only Recommended fuel octane number:
Pump Octane Number (PON) 86 or higher.
Tank capacity: 1.19 US gal (4.5 L)
Fuel lid
Prong
Grommet
Operation Guide
Refueling and Fuel Guidelines (P.12)
#
Opening the Fuel Fill Cap
a
Open the fuel lid, then remove the prongs
from the grommets.
b
Insert the ignition key, and turn it clockwise
to open the fuel fill cap.
Prong
Arrow mark Fuel fill cap
Lower edge of filler neck
Do not fill with fuel above the lower edge of the filler neck.
Ignition key
Grommet
Continued
37
Page 42
Refueling (Continued)
Closing the Fuel Fill Cap
a
After refueling, align the fuel fill cap latch
Operation Guide
with the slot in the filler neck. Push the fuel fill cap into the filler neck until it snaps closed and locks.
u Make sure that the arrow mark on the
fuel fill cap faces forward.
b
Remove the ignition key.
u The ignition key cannot be removed if
the fuel fill cap is not locked.
c
Close the fuel lid.
38
3WARNING
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
• Stop the engine, and keep heat,
sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
Page 43

Storage Equipment

Seat
To open the seat
#
a
Turn the handlebar pointed straight ahead.
b
Insert the ignition key and turn it to the position of SEAT.
c
Push the SEAT side of the seat opener switch.
d
Open the seat.
Operation Guide
Seat opener switch
SEAT
Ignition key
SEAT
To close the seat
#
Close and push down on the rear of the seat until it locks. Make sure that the seat is locked securely by pulling it up lightly. Take care not to lock your key in the compartment under the seat.
Continued
39
Page 44
Storage Equipment (Continued)
Helmet Holder
The helmet holder is located under the seat.
u Use the helmet holder only when parked.
Operation Guide
Helmet holder
Center compartment
Center Compartment
Never exceed the maximum weight limit.
Maximum Weight: 22 lb (10 kg)
Do not store any items that are flammable
u
or susceptible to heat damage. Do not store valuables or fragile articles.
u
40
Opening the Seat
#
(P.39)
3WARNING
Riding with a helmet attached to the holder can interfere with your ability to safely operate the scooter and could lead to a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
Page 45
Helmet can be stored in the center compartment. Set the helmet as shown.
Document Bag
The document bag is in the document compartment in the center compartment.
Document bag
Operation Guide
u Some helmets may not fit in the
compartment due to their size or design.
Document compartment
Continued
41
Page 46
Storage Equipment (Continued)
Fairing Pocket
Operation Guide
Knob
Fairing pocket lid
Never exceed the maximum weight limit. Maximum Weight: 1 lb (0.5 kg)
u Do not store valuables or fragile articles.
Especially the fairing pocket, it does not lock.
42
Open
#
Pull the knob up, then open the fairing pocket lid.
Close
#
Close the fairing pocket lid.
Page 47
Hook
The hook is provided below the handlebar.
u Do not attach a large bag or other item that
can interfere with the movement of your
feet.
Inner Rack
The inner rack is provided below the handlebar.
Inner rack
Operation Guide
Hook
Never exceed the maximum weight limit. Maximum Weight: 1 lb (0.5 kg)
Never exceed the maximum weight limit. Maximum Weight: 1 lb (0.5 kg)
43
Page 48

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department.
Importance of Maintenance ........................... P. 45
Maintenance Schedule..................................... P. 47
Maintenance Fundamentals ...........................P. 50
Removing & Installing Body Components..P. 64
Battery.................................................................... P. 64
Battery Lid ............................................................. P. 65
Center Cover ........................................................ P. 66
Clip.......................................................................... P. 67
Maintenance Cover............................................. P. 68
Spark Plug ........................................................... P. 69
Engine Oil ............................................................ P. 71
Air Cleaner........................................................... P. 75
Coolant................................................................. P. 76
Brakes................................................................... P. 78
Throttle ................................................................P. 83
Crankcase Breather ........................................... P. 84
Other Adjustments............................................ P. 85
Adjusting the Headlight Aim ............................ P. 85
Page 49

Importance of Maintenance

Importance of Maintenance
Keeping your scooter well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner's responsibility. Be sure to inspect your scooter before each ride, and perform the periodic checks specified in the Maintenance Schedule.
2 P. 47
3WARNING
Improperly maintaining your scooter or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner's manual.
For information about the exhaust emission and noise emission requirements of the U.S. Environmental Protection Agency (EPA).
2 P. 109
Maintenance, replacement or repair of the emission control devices and systems may be performed by any motorcycle repair establishment or individual using parts that are “certified” to EPA standards.
Maintenance
45
Page 50
Importance of Maintenance
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required.
Maintenance
We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
46
Follow these guidelines when performing maintenance.
● Stop the engine and remove the key.
● Place your scooter on a firm, level surface
using the center stand or a maintenance stand to provide support.
● Allow the engine, muffler, brakes, and other
high-temperature parts to cool before servicing as you can get burned.
● Run the engine only when instructed, and
do so in a well-ventilated area.
Page 51

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your scooter is properly maintained. Make sure that whomever performs the maintenance completes this record.
All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Retain all receipts. If you sell the scooter, these receipts should be transferred with the scooter to the new owner.
Continued
Maintenance
47
Page 52
Maintenance Schedule
Items
Fuel Line –
Throttle Operation 83
Maintenance
Emission-Related Items
*2
Air Cleaner
Crankcase Breather
Spark Plug 69
Valve Clearance –
Engine Oil 72
Engine Oil Strainer Screen 72
Engine Idle Speed –
Radiator Coolant
Cooling System –
*3
*4
Frequency
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Odometer Reading
*1
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your
dealer, unless you have the necessary tools and are mechanically skilled.
:
Inspect (clean, adjust, lubricate, or replace, if necessary)
:
Replace
:
Clean
Procedures are provided in an official Honda Service Manual (2 P. 115).
: Technical. In the interest of safety, have your scooter
serviced by your dealer.
48
Regular
Refer to
Replace
3 Years 76
page
63, 75
84
Page 53
Maintenance Schedule
Items
Brake Shoes Wear 82
Brake System 78
Brake Lock Operation 30
Headlight Aim 85
Clutch Shoes Wear –
Suspension –
Nuts, Bolts, Fasteners –
Wheels/Tires 59
Non-Emission-Related Items
Steering Head Bearings –
Notes:
*
1
:
At higher odometer readings, repeat at the frequency interval established here.
*
2
:
Service more frequently when riding in unusually wet or dusty areas.
*
3
:
Service more frequently when riding in rain or at full throttle.
*
4
:
Replacement requires mechanical skill.
Frequency
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Odometer Readin
*1
Regular Replace
Refer to
page
Maintenance
49
Page 54

Maintenance Fundamentals

Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre-
Maintenance
ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
Check the following items before you get on your scooter:
● Tire tread wear and air pressures are within
limits. 2 P. 59
●
Lights, horn, and turn signals operate normally.
Check the following items if you are carrying a cargo:
●
Combined weight is within load limits.
2 P. 120
●
Cargo is secured properly.
50
Check the following items after you get on your scooter:
● Throttle action moves smoothly without
binding. 2 P. 83
● Brake levers operate normally.
● Check the fuel level and refuel when
needed. 2 P. 12, 2 P. 37
● Engine stop switch functions properly.
2 P. 26
Check the following items at regular intervals:
● Oil level is between the upper and lower
level marks. 2 P. 71
●
Engine coolant level is between the UPPER and LOWER level marks. 2 P. 76
●
Rear brake lock works properly. 2 P. 30
Page 55
Periodic Checks
You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due. 2 P. 47
Maintenance Fundamentals
Maintenance
Tires and wheels
Check the air pressure (2 P. 59), examine tread for wear and damage (2 P. 59), and check the wheels for damage.
Fluid levels Check the engine oil level (2 P. 71) and engine coolant level (2 P. 76).
Lights
Controls
Check that the headlight, brake light, taillight, and turn signals are working properly. Check the freeplay of the front and rear brake levers (2 P. 78), and
throttle grip (2 P. 83). Fuses Check that you have a full supply of spare fuses. Nuts & bolts Check the major nuts and bolts, and tighten as needed.
51
Page 56
Maintenance Fundamentals
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify
Maintenance
the model name, color, and code mentioned on the color label. The color label is attached to the center compartment under the seat. 2 P. 39
52
Color label
3WARNING
Installing non-Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your scooter.
Page 57
Maintenance Fundamentals
Battery
Your scooter has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
NOTICE
An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction.
What to do in an emergency
#
If any of the following occur, immediately see your doctor.
● Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool
water for at least 15 minutes. Using water under pressure can damage your eyes.
Electrolyte splashes onto your skin:
●
u Remove affected clothing and wash your
skin thoroughly using water.
Continued
Maintenance
53
Page 58
Maintenance Fundamentals
● Electrolyte splashes into your mouth:
u Rinse mouth thoroughly with water, and
do not swallow.
Maintenance
3WARNING
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds.
Wash your hands after handling.
54
Cleaning the Battery Terminals
#
1.
Remove the battery. 2 P. 64
2.
If the terminals are starting to corrode and are coated with a white substance, wash with warm water and wipe clean.
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
Page 59
Charging
#
If you use electrical accessories that drain the battery or you do not ride frequently, we recommend that you charge the battery every 30 days using a charger designed specifically for your Honda, which can be purchased from your dealer. Read the information that came with your battery charger and follow the instructions on the battery. Avoid using an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. Make sure the ignition switch is in the OFF position before charging the battery.
NOTICE
Improper charging can damage the battery. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.
Maintenance Fundamentals
NOTICE
Jump starting using an automobile battery can damage your scooter's electrical system and is not recommended. Bump starting is also not recommended.
NOTICE
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
Maintenance
55
Page 60
Maintenance Fundamentals
Fuses
Fuses protect the electrical circuits on your scooter. If something electrical on your scooter stops working, check for and replace any blown
Maintenance
fuses. 2 P. 97
Inspecting and Replacing Fuses
#
Turn the ignition switch to the OFF position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.” 2 P. 121
56
Blown fuse
NOTICE
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
If a fuse fails repeatedly, you likely have an electrical fault. Have your scooter inspected by your dealer.
Page 61
MB
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
#
For recommended engine oil, see “Specifications.” 2 P. 121
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
● JASO T 903 standard
● SAE standard
● API classification
*2
: 10W-30
*3
: SG or higher
*1
: MB
Maintenance Fundamentals
*1.
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MB classification.
Oil code
Oil classification
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Not recommended Recommended
Maintenance
57
Page 62
Maintenance Fundamentals
Recommended Coolant
Pro Honda HP Coolant is a pre-mixed solution of antifreeze and distilled water.
Concentration:
Maintenance
50% antifreeze and 50% distilled water
A concentration of antifreeze below 40% will not provide proper corrosion and cold temperature protection. A concentration of up to 60% will provide better protection in colder climates.
NOTICE
Using coolant not specified for aluminum engines or tap/mineral water can cause corrosion.
58
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the scooter is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube. If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance. 2 P. 84
Page 63
Maintenance Fundamentals
Tires (Inspecting/Replacing)
Checking the Air Pressure
#
Visually inspect your tires and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires look low. Always check air pressure when your tires are cold.
Inspecting for Damage
#
Inspect the tires for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tire or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tires.
Inspecting for Abnormal Wear
#
Inspect the tires for signs of abnormal wear on the contact surface.
Continued
Maintenance
59
Page 64
Maintenance Fundamentals
Inspecting Tread Depth
#
Inspect the tread wear indicators. If they become visible, replace the tires immediately.
Maintenance
or TWI
Wear indicator location mark
60
3WARNING
Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding tire inflation and maintenance.
Page 65
Maintenance Fundamentals
Have your tires replaced by your dealer. For recommended tires and air pressure, see “Specifications.” 2 P. 121 Follow these guidelines whenever you replace tires.
● Use the recommended tires or equivalents
of the same size, construction, speed rating, and load range.
● Do not install a tube inside a tubeless tire on
this scooter. Excessive heat build-up can cause the tube to burst.
● Use only tubeless tires on this scooter.
The rims are designed for tubeless tires, and during hard acceleration or braking, a tube­type tire could slip on the rim and cause the tire to rapidly deflate.
3WARNING
Installing improper tires on your scooter can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tires recommended in this owner's manual.
Maintenance
61
Page 66
Maintenance Fundamentals
Tire Service Life
The service life of your tires is dependent on many factors, including, but not limited to, riding habits, road conditions, vehicle loading,
Maintenance
tire air pressure, maintenance history, speed, and environmental conditions (even when the tires are not in use).
In addition to your regular inspections and maintenance, it is recommended that you have annual inspections performed once the tires reach 5 years old. It is also recommended that all tires be removed from service after 10 years from the date of manufacture, regardless of their condition or state of wear.
The last four digits of the TIN (tire identification number) indicate the date of manufacture.
62
Tire Identification Number (TIN)
#
The tire identification number (TIN) is a group of numbers and letters located on the sidewall of the tire.
a b c
DOT XXXX XXXX 22 09
DOT: This indicates that the tire meets all
a XXXX: b XXXX: c 22 09:
requirements of the U.S. Department of Transportation.
Factory code Tire type code Date of manufacture (week & year).
Example: week 22 in year 09.
Tire Labeling Example
Tire identification number (TIN)
Page 67
Air Cleaner
This scooter is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.
Maintenance Fundamentals
Maintenance
63
Page 68

Removing & Installing Body Components

Battery
Positive terminal
Maintenance
Bolt
Battery holder
Removal
#
Make sure the ignition switch is in the OFF position.
Remove the battery lid. 2 P. 65
1.
Remove the battery holder by removing
2.
the bolt.
64
Negative terminal
Battery
Disconnect the negative - terminal from
3.
the battery.
4.
Disconnect the positive + terminal from the battery.
5.
Remove the battery taking care not to drop the terminal nuts.
Installation
#
Install the parts in the reverse order of removal. Always connect the positive +
terminal first. Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected. 2 P. 22 For proper handling of the battery, see “Maintenance Fundamentals.” 2 P. 53 “Battery Goes Dead.” 2 P. 92
Page 69
Battery Lid
Battery lid
Clips
Removing & Installing Body Components u Battery Lid
Removal
#
1.
Open the seat. 2 P. 39
2.
Remove the clips. 2 P. 67 Remove the battery lid.
3.
Installation
#
Install the parts in the reverse order of removal.
Maintenance
65
Page 70
Removing & Installing Body Components u Center Cover
Center Cover
Center cover
Maintenance
Screw
Slots
Slots
66
ScrewTabs
Clips
Removal
#
1.
Open the seat and fuel lid. 2 P. 37,
2 P. 39
Remove the screws and clips. 2 P. 67
2.
3.
Pull the bottom of the center cover up and forward, remove the tabs from their slots.
4.
Remove the center cover.
Installation
#
Install the parts in the reverse order of removal.
Page 71
Clip
Removal
#
1.
Press down on the center pin to release the lock.
2.
Pull the clip out of the hole.
Center pin
Installation
#
Push the bottom of the center pin.
1.
2.
Insert the clip into the hole.
3.
Press down on the center pin to lock the clip.
Removing & Installing Body Components u Clip
Maintenance
67
Page 72
Removing & Installing Body Components u Maintenance Cover
Maintenance Cover
Maintenance
Hooks
Maintenance cover
Clips
Prong
Hook
#
1.
2.
3.
4.
#
Install the parts in the reverse order of removal.
68
Removal
Open the seat. 2 P. 39 Remove the clips. 2 P. 67 Remove the hooks.
u Remove the outside hooks at first,
then remove the inside hooks. Remove the maintenance cover by lifting it and removing the prongs from the body cover.
Installation
Page 73

Spark Plug

Checking Spark Plug
For the recommended spark plug, see “Specifications.” 2 P. 121
Use only the recommended type of spark plug in the recommended heat range.
NOTICE
Using a spark plug with an improper heat range can cause engine damage.
Remove the center cover. 2 P. 66
1.
Disconnect the spark plug cap from the
2.
spark plug.
3.
Clean any dirt from around the spark plug base.
4.
Remove the spark plug using a suitable spark plug wrench.
Spark plug cap
5.
Inspect the electrodes and center porcelain for deposits, erosion or carbon fouling.
If the erosion or deposit is heavy,
u
replace the plug. Clean a carbon or wet-fouled plug
u
with a plug cleaner, otherwise use a wire brush.
Maintenance
Continued
69
Page 74
Spark Plug u Checking Spark Plug
6.
Check the spark plug gap using a wire­type feeler gauge.
u If adjustment is necessary, bend the
side electrode carefully.
Maintenance
The gap should be:
0.031 - 0.035 in (0.80 - 0.90 mm)
Spark plug gap
7.
Make sure the plug washer is in good condition.
8.
Install the spark plug. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.
70
Side electrode
9.
Tighten the spark plug:
● If the old plug is good:
1/8 turn after it seats.
● If installing a new plug, tighten it twice
to prevent loosening:
a)
First, tighten the plug: 1/2 turn after it seats.
b)
Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.
NOTICE
An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.
Install the parts in the reverse order of
10.
removal.
When reinstalling the spark plug cap,
u
take care to avoid pinching any cables
or wires.
Page 75

Engine Oil

Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
3.
Place your scooter on its center stand on a firm, level surface. Remove the oil fill cap/dipstick and wipe it
4.
clean.
5.
Insert the oil fill cap/dipstick until it seats, but don't screw it in. Check that the oil level is between the
6.
upper level and lower level marks on the oil fill cap/dipstick.
7.
Securely install the oil fill cap/dipstick.
Oil fill cap/dipstick
Upper level
Lower level
Maintenance
71
Page 76
Engine Oil u Adding Engine Oil
Adding Engine Oil
If the engine oil is below or near the lower level mark, add the recommended engine oil.
Maintenance
2 P. 57, 2 P. 121
1.
Remove the oil fill cap/dipstick. Add the recommended oil until it reaches the upper level mark.
u Place your scooter on its center stand
on a firm, level surface when checking the oil level. Do not overfill above the upper level
u
mark.
u
Make sure no foreign objects enter the oil filler opening. Wipe up any spills immediately.
u
2.
Securely reinstall the oil fill cap/dipstick.
72
NOTICE
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 57
Changing Engine Oil, Cleaning Strainer Screen
Changing the oil and cleaning the strainer screen requires special tools. We recommend that you have your scooter serviced by your dealer.
Page 77
1.
If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF
2.
position and wait for 2 to 3 minutes.
3.
Place your scooter on its center stand on a firm, level surface.
4.
Place a drain pan under the drain bolt and oil plug.
5.
Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil.
6.
Remove the oil plug, O-ring, spring and oil strainer screen and let the remaining oil drain out.
Discard the oil at an approved
u
recycling center.
7.
Clean the oil strainer screen.
8.
Check that the oil strainer screen and sealing rubber are in good condition.
9.
Replace the O-ring and apply a thin coat of engine oil to the new O-ring before installing it.
Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
Sealing washer
Drain bolt
Continued
Maintenance
73
Page 78
Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
Maintenance
10.
Install the oil strainer screen, spring and oil plug and tighten.
Torque: 15 lbf·ft (20 N·m, 2.0 kgf·m)
Install a new sealing washer onto the
11.
drain bolt. Tighten the drain bolt.
74
Oil strainer screen
Spring
O-ring
Oil plug
Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m)
12.
Fill the crankcase with the recommended oil (2 P. 57, 2 P. 121) and install the oil fill cap/dipstick.
Required oil
When changing oil & cleaning the strainer screen:
0.69 US qt (0.65 L)
When changing oil only:
0.69 US qt (0.65 L)
Check the oil level. 2 P. 71
13.
Check that there are no oil leaks.
14.
Page 79

Air Cleaner

Changing Air Cleaner Element
Use a new Honda Genuine air cleaner element or an equivalent specified for your scooter.
NOTICE
Using the wrong air cleaner element may cause premature engine wear or performance problems.
Remove the air cleaner housing cover by
1.
removing the screws.
2.
Remove the air cleaner element from the air cleaner housing cover by removing the prongs from the slots.
3.
Install the new air cleaner element.
u Make sure the air cleaner element is
installed securely.
4.
Install the parts in the reverse order of removal.
u
Make sure the air cleaner housing cover is installed securely.
Torque: 0.8 lbf·ft (1.1 N·m, 0.1 kgf·m)
Screws
Maintenance
Air cleaner housing cover
Prong
Slot
Air cleaner element
75
Page 80

Coolant

Checking the Coolant
Check the coolant level in the reserve tank while the engine is cold.
Maintenance
1.
Place your scooter on its center stand on a firm, level surface.
2.
Open the seat. 2 P. 39 Check that the coolant level is between
3.
the UPPER level and LOWER level marks on the reserve tank.
Reserve tank
76
UPPER level
LOWER level
If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your scooter inspected by your dealer.
Adding Coolant
If the coolant level is below the LOWER level mark, add the recommended coolant (2 P. 58) until the level reaches the UPPER level mark. Add fluid only from the reserve tank cap and do not remove the radiator cap.
Page 81
Coolant u Changing Coolant
Reserve tank cap
Remove the maintenance cover. 2 P. 68
1.
2.
Remove the reserve tank cap and add fluid while monitoring the coolant level.
Do not overfill above the UPPER level
u
mark. Make sure no foreign objects enter the
u
reserve tank opening.
3.
Securely reinstall the reserve tank cap.
4.
Install the maintenance cover. 2 P. 68
UPPER level
3WARNING
Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you.
Always let the engine and radiator cool down before removing the radiator cap.
Changing Coolant
Have your dealer change the coolant unless you have the proper tools and are mechanically qualified.
Maintenance
77
Page 82

Brakes

Inspecting the Brake Lever Freeplay
1.
Maintenance
Place your scooter on its center stand on a firm, level surface. Measure the distance the front and rear
2.
brake levers move before each brake takes hold.
Freeplay at the tip of the brake levers:
3/8 - 13/16 in (10 - 20 mm)
Freeplay Freeplay
78
Adjusting the Rear Brake Lever Freeplay
Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
Adjusting nut
Brake arm pin
If proper adjustment cannot be obtained by this method, see your dealer.
Page 83
1.
Adjust by turning the rear brake adjusting nut a half-turn at a time.
Adjusting nut
Increase
Brake arm pin
Freeplay
Brakes u Adjusting the Rear Brake Lever Freeplay
3.
Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin.
Brake arm
Push
Brake arm pin
Maintenance
Decrease Freeplay
Apply the brake several times and check
2.
for free wheel rotation after the brake lever is released.
Gap
Adjusting nut
After adjustment, confirm the freeplay of the brake lever.
NOTICE
Do not turn the adjuster beyond its natural limits.
Make sure the brake arm, spring and fastener are in good condition.
79
Page 84
Brakes u Adjusting the Front Brake Lever Freeplay
Adjusting the Front Brake Lever Freeplay
Adjust the freeplay of the brake lever with the
Maintenance
front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
Adjusting nut
Brake arm pin
If proper adjustment cannot be obtained by this method, see your dealer.
80
1.
Adjust by turning the front brake adjusting nut a half-turn at a time.
Adjusting nut
Brake arm pin
Decrease Freeplay
Apply the brake several times and check
2.
for free wheel rotation after the brake lever is released.
3.
Push the brake arm to confirm that there is a gap between the front brake adjusting nut and brake arm pin.
Increase Freeplay
Page 85
Brake arm
Brakes u Adjusting the Front Brake Lever Freeplay
Push
Brake arm pin
Gap
Adjusting nut
After adjustment, confirm the freeplay of the brake lever.
NOTICE
Do not turn the adjuster beyond its natural limits.
Make sure the brake arm, spring and fastener are in good condition.
Maintenance
81
Page 86
Brakes u Inspecting the Brake Shoe Wear
Inspecting the Brake Shoe Wear
The front and rear brake are equipped with a
Maintenance
brake wear indicator.
Front
82
Brake panel
Brake arm
Arrow
Reference mark
Rear
Brake arm
When the brake is applied, an arrow attached to the brake arm moves toward a reference mark on the brake panel. If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your dealer for this service.
When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.
Brake panel
Arrow
Reference mark
Page 87

Throttle

Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the scooter inspected by your dealer.
Freeplay at the throttle grip flange:
1/16 - 1/4 in (2 - 6 mm)
Freeplay
Flange
Adjusting the Throttle Freeplay
1.
Loosen the lock nut.
2.
Turn the adjuster until the freeplay is 1/16 - 1/4 in (2 - 6 mm). Tighten the lock nut and inspect the
3.
throttle action again.
Throttle grip
+
Adjuster
-
Lock nut
83
Maintenance
Page 88

Crankcase Breather

Cleaning the Crankcase Breather
Maintenance
Crankcase breather tube
84
1.
Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube and
2.
drain deposits.
3.
Reinstall the crankcase breather tube.
Page 89

Other Adjustments

Adjusting the Headlight Aim
You can adjust vertical aim of the headlight for proper alignment by moving the headlight lens. To move the headlight lens, loosen the bolt. Tighten the bolt after adjustment. Obey local laws and regulations.
Headlight lens
Raise
Maintenance
Lower
Bolt
85
Page 90

Troubleshooting

Engine Will Not Start........................................ P. 87
Overheating (High coolant temperature
indicator is on) ................................................. P. 88
Warning Indicators On or Flashing...............P. 89
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL).................P. 89
Other Warning Indications.............................. P. 90
Fuel Gauge Failure Indication...........................P. 90
Tire Puncture ...................................................... P. 91
Electrical Trouble............................................... P. 92
Battery Goes Dead .............................................. P. 92
Burned-out Light Bulb........................................ P. 92
Blown Fuse ............................................................ P. 97
Unstable Engine Operation Occurs
Intermittently ...................................................P. 98
Page 91

Engine Will Not Start

Starter Motor Operates But Engine Does Not Start
Check the following items:
● Check the correct engine starting
sequence. 2 P. 31 Check that there is gasoline in the fuel
●
tank.
● Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator lamp is on, contact
your dealer as soon as possible.
Starter Motor Does Not Operate
Check the following items:
● Check the correct engine starting
sequence. 2 P. 31 Make sure engine stop switch is in the
●
(Run) position. 2 P. 26
● Check for a blown fuse. 2 P. 97
Check for a loose battery connection
●
(2 P. 64) or battery terminal corrosion (2 P. 53).
● Check the condition of the battery.
2 P. 92
If the problem continues, have your scooter inspected by your dealer.
Troubleshooting
87
Page 92

Overheating (High coolant temperature indicator is on)

The engine is overheating when the following occurs:
● High coolant temperature indicator
comes on.
● Acceleration becomes sluggish.
Troubleshooting
If this occurs, pull safely to the side of the road and perform the following
procedure. Extended fast idling may cause the high coolant temperature indicator to come on.
NOTICE
Continuing to ride with an overheated engine can cause serious damage to the engine.
88
1.
Stop the engine using the ignition switch.
2.
Allow the engine to cool with the ignition switch in the OFF position. After the engine has cooled, inspect the
3.
radiator hose and check if there is a leak.
2 P. 76
If there is a leak:
Do not start the engine. Transport your scooter to your dealer.
4.
Check the coolant level in the reserve tank. 2 P. 76
Add coolant as necessary.
u
5.
If 1-4 check normal, you may continue riding, but closely monitor the high coolant temperature indicator.
Page 93

Warning Indicators On or Flashing

PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)
If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your scooter inspected by your dealer as soon as possible.
Troubleshooting
89
Page 94

Other Warning Indications

Fuel Gauge Failure Indication
If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as
Troubleshooting
possible.
90
Page 95

Tire Puncture

Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tire inspected/replaced by your dealer.
Emergency Repair Using a Tire Repair Kit
If your tire has a minor puncture, you can make an emergency repair using a tubeless tire repair kit. Follow the instructions provided with the emergency tire repair kit.
Riding your scooter with a temporary tire repair is very risky. Do not exceed 30 mph (50 km/h). Have the tire replaced by your dealer as soon as possible.
3WARNING
Riding your scooter with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
Troubleshooting
If you must ride with a temporary tire repair, ride slowly and carefully and do not exceed 30 mph (50 km/h) until the tire is replaced.
91
Page 96

Electrical Trouble

Battery Goes Dead
Charge the battery using a motorcycle battery charger. Remove the battery from the scooter before charging.
Troubleshooting
Do not use an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer.
NOTICE
Jump starting using an automobile battery can damage your scooter's electrical system and is not recommended. Bump starting is also not recommended.
92
Burned-out Light Bulb
Follow the procedure below to replace a burned-out light bulb. Turn the ignition switch to the OFF or (Lock) position.
Allow the bulb to cool before replacing it. Do not use bulbs other than those specified. Check the replacement bulb for correct
operation before riding.
For the light bulb wattage, see “Specifications.” 2 P. 121
Page 97
Headlight Bulb
#
Slots
Connector
Slot
Slot
Tabs
Electrical Trouble u Burned-out Light Bulb
1.
Remove the bolt from the headlight case.
2.
Remove the tabs from the slots by gently pulling the lower end of the headlight forward and remove the headlight.
3.
Disconnect the connector.
Troubleshooting
Bolt
Headlight
Tabs
Continued
93
Page 98
Electrical Trouble u Burned-out Light Bulb
Dust cover
“5” mark
Troubleshooting
Bulb
94
Pin
4.
Remove the dust cover.
5.
Unhook the pin and remove the bulb. Install a new bulb and parts in the reverse
6.
order of removal.
u Install the dust cover with its “5” mark
facing up. Do not touch the glass surface with your fingers. If you touch the bulb with your bare hands, clean it with a cloth moistened with isopropyl (rubbing) alcohol.
Page 99
Electrical Trouble u Burned-out Light Bulb
Brake light/Taillight Bulb
#
Slots B
Taillight rim
Slot A
Tabs B
Tab A
Tab A
Screws A
1.
Remove the screws A.
2.
Raise the lower side of taillight rim and remove the tabs A from the slots A.
3.
Remove the taillight rim by pulling the taillight rim and removing the tabs B from the slots B.
Slot A
Slots C
Tabs C
Bulb
Screws B
4.
Remove the screws B.
5.
Remove the tabs C from the slots C by
Taillight lens
lowering the taillight lens and remove the lens.
6.
Slightly press the bulb in and turn it counterclockwise.
7.
Install a new bulb and parts in the reverse order of removal.
Continued
Troubleshooting
95
Page 100
Electrical Trouble u Burned-out Light Bulb
Front/Rear Turn Signal Bulb
#
Turn signal lens
Bulb
Troubleshooting
Screw
96
1.
Remove the turn signal lens by removing the screw. Slightly press the bulb and turn it
2.
counterclockwise.
3.
Install a new bulb and parts in the reverse order of removal.
u Use only the amber bulb. u After putting back the lens packing in
place, install the turn signal lens.
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