HONDA NC700X User Manual

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HOW TO USE THIS MANUAL

A Few Words About Safety

Service Information

The service and repair information contained in this manual is intended for use by qualified, professional te chnicians. Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could also damage the vehicle or create an unsafe condition.

This manual describes the proper methods and procedures for performing service, maintenan ce and repairs. Some procedures require the use of specially designed tool s and dedicated equipment. Any person who intends to use a replacement part, service procedure or a tool that is not recommended by Honda, must determine the risks to their personal safe ty and the safe operation of the vehicle.

If you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.

For Your Customer’s Safety

Proper service and maintenance are essential to the customer’s safety and the reliability of the vehicle. Any error or oversight while servicing a vehicle can result in faulty operation, damage to the vehicle, or injury to others.

Improper service or repairs can create an unsafe condition that can cause your customer or others to be seriously hurt or killed.

Follow the procedures and precautions in this manual and other service materials carefully.

For Your Safety

Because this manual is intended for the professional service technician, we do no t provide warnings about many basic shop safety practices (e.g., Hot parts–wear gloves). If you have not received shop safety training or do not feel confident about your knowledge of safe servicing practice, we recommend that you do not attempt to perform the procedures described in this manual.

Some of the most important general service safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing service and repair procedu res. Only you can decide whether or not you should perform a given task.

Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed.

Follow the procedures and precautions in this manual carefully.

Important Safety Precautions

Make sure you have a clear understanding of all basic shop safety p ractices and that you are wearing appropriate clothing and using safety equipment. When performing any service task, be especially careful of the following:

• Read all of the instructions before you begin, and make sure you have the tools, the rep lacement or repair parts, and the skills required to perform the tasks safely and completely.

• Protect your eyes by using proper safety glasses, goggl es or face shields any ti me you hammer, drill, gri nd, pry or wo rk arou nd pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.

• Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.

• Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the vehicle, either with a hoist or a jack, make sure that it is always securely supported. Use jack stands.

Make sure the engine is off before you begin any servicing procedu res, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards:

• Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine

• Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas.

• Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.

Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the po ssibility of a fire or ex plosion, be ca reful w hen working around gasoline or batteries.

• Use only a nonflammable solvent, not gasoline, to clean parts.

• Never drain or store gasoline in an open container.

• Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.

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HOW TO USE THIS MANUAL

How To Use This Manual

This manual describes the service procedures for the NC700X/XA/XD/S/SA/SD-C. Sections 1, 2 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/installation of components that may

be required to perform service described in the following sections. Section 4 through 23 describe parts of the motorcycle, grouped according to location. If you are not familiar with this motorcycle, read Technical Feature in Section 1.

Follow the Maintenance Schedule recommendations to ensure that the motorcycle is in peak operating condition. Performing the first scheduled maintenance is very important. It compensates for the initial wear that occurs during the break-in period.

Find the section you want on this page, then turn to the table of contents on the first page of the section. Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The subsequent

pages give detailed procedure. Refer to the troubleshooting in each section according to the malfunction or symptom. In case of an engine trouble, refer to PGM-FI

section troubleshooting first.

Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety messages and other information throughout this manual. Of course, it is not practical or possible to warn you about all the hazards associated with servicing this vehicle. You must use your own good judgement. You will find important safety information in a variety of forms including:

• Safety Labels – on the vehicle

• Safety Messages – preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION. These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.

• Instructions – how to service this vehicle correctly and safely.

As you read this manual, you will find information that is preceded by a symbol. The purpose of this message is to help prevent damage to your vehicle, other property, or the environment.

ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. Honda Motor Co., Ltd. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATSOEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda MOTORCYCLES, MOTOR SCOOTERS OR ATVS.

Date of Issue: February 2012

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HOW TO USE THIS MANUAL

SYMBOLS

The symbols used throughout this manual show specific service procedures. If supplement ary info rmatio n is requi red p ertainin g to these symbols, it would be explained specifically in the text without the use of the symbols.

Replace the part(s) with new one(s) before assembly.

Use the recommended engine oil, unless otherwise specified.

Use molybdenum oil solution (mixture of the engine oil and molybdenum grease in a ratio of 1:1).

Use multi-purpose grease (lithium based multi-purpose grease NLGI #2 or equivalent).

Use molybdenum disulfide grease (containing more than 3% molybdenum disulfide, NLGI #2 or equivalent). Example:

• Molykote® BR-2 plus manufactured by Dow Corning U.S.A.

• Multi-purpose M-2 manufactured by Mitsubishi Oil, Japan Use molybdenum disulfide paste (containing more than 40% molybdenum disulfide, NLGI #2 or equivalent).

Example:

• Molykote® G-n Paste manufactured by Dow Corning U.S.A.

• Honda Moly 60 (U.S.A. only)

• Rocol ASP manufactured by Rocol Limited, U.K.

• Rocol Paste manufactured by Sumico Lubricant, Japan

Use silicone grease.

Apply locking agent. Use a medium strength locking agent unless otherwise sp ecified.

Apply sealant.

Use DOT 4 brake fluid. Use the recommended brake fluid unless otherwise specified.

Use fork or suspension fluid.

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CONTENTS

GENERAL INFORMATION FRAME/BODY PANELS/EXHAUST SYSTEM MAINTENANCE PGM-FI SYSTEM IGNITION SYSTEM ELECTRIC STARTER FUEL SYSTEM COOLING SYSTEM LUBRICATION SYSTEM CYLINDER HEAD/VALVES CLUTCH/GEARSHIFT LINKAGE (NC700X/XA/S/SA) DUAL CLUTCH TRANSMISSION (DCT) (NC700XD/SD) ALTERNATOR/STARTER CLUTCH

1 2 3 4 5 6 7 8

9 10 11 12 13

CRANKCASE/TRANSMISSION/BALANCER

ENGINE/DRIVE TRAIN ELECTRICAL

CRANKSHAFT/PISTON/CYLINDER ENGINE REMOVAL/INSTALLATION FRONT WHEEL/SUSPENSION/STEERING REAR WHEEL/SUSPENSION HYDRAULIC BRAKE

CHASSIS

ANTI-LOCK BRAKE SYSTEM (ABS) BATTERY/CHARGING SYSTEM LIGHTS/METERS/SWITCHES

FRAME

IMMOBILIZER SYSTEM (HISS)

ELECTRICAL

WIRING DIAGRAM INDEX

14 15 16 17 18 19 20 21 22 23 24

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MEMO

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1. GENERAL INFORMATION

SERVICE RULES··········································1-2

MODEL IDENTIFICATION ····························1-3

SPECIFICATIONS·········································1-6

TORQUE VALUES······································1-15

LUBRICATION & SEAL POINTS ···············1-23

CABLE & HARNESS ROUTING·················1-25

EMISSION CONTROL SYSTEMS ··············1-86

TECHNICAL FEATURES····························1-87

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GENERAL INFORMATION

SERVICE RULES

1. Use genuine Honda or Honda-recommende d parts and lubricants or their equivalents. Parts that don't meet Honda's desi gn specifications may cause damage to the motorcycle.

2. Use the special tools designed for this product to avoid damage and incorrect assembly.

3. Use only metric tools when servicing the motorcycle. Metric bolts, nuts and screws are not interchangeable with English fasteners.

4. Install new gaskets, O-rings, cotter pins, and lock plates when reassembling.

5. When tightening bolts or nuts, begin with the larger diameter or inner bolt first. Then tighten to the specified torque diagonally in incremental steps unless a particular sequence is specified.

6. Clean parts in cleaning solvent upon disassembly. Lubricate any slid ing surfaces before reassembly.

7. After reassembly, check all parts for proper installation and operation.

8. Route all electrical wires as show in the Cable and Harness Routing (page 1-25).

9. Do not bend or twist control cables. Damaged control cables will no t operate smoothly and may stick or bind.

ABBREVIATION

Throughout this manual, the following abbreviations are used to iden tify the respective parts or systems.

Abbrev. term Full term

ABS (NC700XA/XD/SA/SD) Anti-lock Brake System CKP sensor Crankshaft Position sensor DCT (NC700XD/SD) Dual Clutch Transmission DLC Data Link Connector DTC Diagnostic Trouble Code ECM (NC700X/XA/S/SA) Engine Control Module ECT sensor Engine Coolant Temperature sensor EEPROM Electrically Erasable Programmable Read Only Memory EOP sensor (NC700XD/SD) Engine Oil Pressure sensor EOP switch Engine Oil Pressure switch EOT sensor (NC700XD/SD) Engine Oil Temperature sensor HDS Honda Diagnostic System HISS Honda Ignition Security System IACV Idle Air Control Valve IAT sensor Intake Air Temperature sensor MAP sensor Manifold Absolute Pressure sensor MIL Malfunction Indicator Lamp

2 sensor Oxygen sensor

O PCM (NC700XD/SD) Power Control Module PCV Proportional Co ntrol Valve PGM-FI Programmed Fuel Injection SCS connector Service Check Short connector TP sensor Throttle Position sensor TR sensor (NC700XD/SD) Transmission Range Sensor VS sensor Vehicle Speed sensor

DESTINATION CODE

Throughout this manual, the following codes are used to identify individual types for each region.

DESTINATION CODE REGION

EU.K. III E U.K. type III ED EUROPEAN DIRECT SALES II ED EUROPEAN DIRECT SALES type II FFrance II F France type II KO Korea RU Russia U Australia, New Zealand

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MODEL IDENTIFICATION

NC700XA shown:

GENERAL INFORMATION

NC700SA shown:

This manual covers following types of NC700 models:

TYPE

Standard brake – – – –

ABS – – DCT –– ––

NC700X NC700XA NC700XD NC700S NC700SA NC700SD

NC700X NC700S

Be sure to refer to the procedure for the appropriate version of the NC700.

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[1]

GENERAL INFORMATION SERIAL NUMBERS

The Vehicle Identification Number (V.I.N) [1] is stamped on the right side of the steering head.

The registered number plate (E, F, ED, RU types) [1] and compliance plate (U type only) is attached on the left side of the steering head.

The engine serial number [1] is stamped on the lower right side of the crankcase.

The throttle body identification number [1] is stamped on the lower left side of the throttle body as shown.

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[1]

LABELS

The color label [1] is attached on the right side of the rear frame. When ordering color-coded parts, always specify the designated color code.

The Safety Certification Label (KO type) [1] is located on the left side of the rear frame.

GENERAL INFORMATION

The Emission Control Information Label (KO type) [2] is located on the left side of the rear frame.

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GENERAL INFORMATION

SPECIFICATIONS

GENERAL SPECIFICATIONS

ITEM SPECIFICATIONS

DIMENSIONS Overall length NC700X/XA/XD 2,210 mm (87.0 in)

NC700S/SA/SD 2,195 mm (86.4 in)

Overall width E, ED, F,

RU, U type KO type NC700XA 825 mm (32.5 in)

Overall height NC700X/XA/XD 1,285 mm (50.6 in) Wheelbase NC700X/XA/XD 1,540 mm (60.6 in) Seat height NC700X/XA/XD 830 mm (32.7 in) Footpeg height NC700X/XA/XD 341 mm (13.4 in) Ground clearance NC700X/XA/XD 165 mm (6.5 in) Curb weight E, ED, F,

RU, U type

KO type NC700XA 220 kg (485 lbs)

Maximum weight capacity E, ED, F, RU, U type 209 kg (461 lbs)

FRAME Frame type Diamond

Front suspension Telescopic fork Front axle travel NC700X/XA/XD 137 mm (5.4 in)

Rear suspension Swingarm Rear axle travel NC700X/XA/XD 150 mm (5.9 in)

Front tire size 120/70ZR17M/C (58W) Rear tire size 160/60ZR17M/C (69W) Front tire brand BRIDGESTONE BT023F G

Rear tire brand BRIDGESTONE BT023R G Front brake Hydraulic single disc

Rear brake Hydraulic single disc Caster angle 27° Trail length 110 mm (4.3 in) Fuel tank capacity 14.1 liters (3.73 US gal, 3.1 Imp gal)

NC700X/XA/XD 830 mm (32.7 in) NC700S/SA/SD 760 mm (29.9 in)

NC700S/SA/SD 1,130 mm (44.5 in) NC700S/SA/SD 1,525 mm (60.0 in) NC700S/SA/SD 790 mm (31.1 in) NC700S/SA/SD 310 mm (12.2 in) NC700S/SA/SD 140 mm (5.5 in)

NC700X 214 kg (472 lbs) NC700XA 218 kg (481 lbs) NC700XD 228 kg (503 lbs) NC700S 211 kg (465 lbs) NC700SA 215 kg (474 lbs) NC700SD 225 kg (496 lbs)

KO type 189 kg (417 lbs)

NC700S/SA/SD 107 mm (4.2 in)

NC700S/SA/SD 120 mm (4.7 in)

METZELER ROADTEC Z8 INTERACT E METZELER ROADTEC Z8 INTERACT

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GENERAL INFORMATION

ITEM SPECIFICATIONS

ENGINE Cylinder arrangement 2 cylinders in-line, slant angle 55°

Bore and stroke 73.0 x 80.0 mm (2.87 x 3.15 in) Displacement 670 cm3 (40.9 cu-in) Compression ratio 10.7:1 Valve train Chain driven, OHC with rocker arm Intake valve opens at 1 mm (0.04 in) lift No.1: – 20° BTDC

No.2: – 25° BTDC

closes at 1 mm (0.04 in) lift 27° ABDC

Exhaust valve opens at 1 mm (0.04 in) lift 30° BBDC

closes at 1 mm (0.04 in) lift No.1: – 15° ATDC

No.2: – 20° ATDC Lubrication system Forced pressure and wet sump Oil pump type Trochoid Cooling system Liquid cooled Air filtration Paper element Engine dry weight NC700X/XA/S/SA 60.5 kg (133.4 lbs)

NC700XD/SD 67.3 kg (148.4 lbs)

Firing order 1 - 2

FUEL DELIVERY SYSTEM

DRIVE TRAIN Clutch system NC700X/XA/S/SA Multi-plate, wet

ELECTRICAL Ignition system Computer-controlled digital

Type PGM-FI (Programmed Fuel Injection) Throttle bore 36 mm (1.4 in)

NC700XD/SD 2 Multi-plate wet clutches

Clutch operation system NC700X/XA/S/SA Cable operating

NC700XD/SD Automatic Transmission Constant mesh, 6-speeds Primary reduction NC700X/XA/S/SA 1.731 (71/41)

NC700XD/SD 1.921 (73/38) Final reduction NC700X/XA/S/SA 2.687 (43/16)

NC700XD/SD 2.437 (39/16) Gear ratio NC700X/XA/S/SA 1st 2.812 (45/16)

2nd 1.894 (36/19) 3rd 1.454 (32/22) 4th 1.200 (30/25) 5th 1.033 (31/30) 6th 0.837 (31/37)

NC700XD/SD 1st 2.666 (40/15)

2nd 1.904 (40/21) 3rd 1.454 (32/22) 4th 1.200 (30/25) 5th 1.033 (31/30) 6th 0.837 (31/37)

Gearshift pattern NC700X/XA/S/SA Left foot operated return system,

1 - N - 2 - 3 - 4 - 5 - 6

NC700XD/SD Automatic and electric shift (left hand

operated) return system, N - 1 - 2 - 3 - 4 - 5 - 6

transistorized with electric advance Starting system Electr ic starter motor Charging system Triple phase output alternator Regulator/rectifier FET shorted/triple phase full wave

rectification Lighting system Battery

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GENERAL INFORMATION PGM-FI SPECIFICATIONS

ITEM SPECIFICATIONS

IAT sensor resistance (at 20°C/68°F) 2.2 – 2.7 k ECT sensor resistance (at 40°C/104°F) 1.0 – 1.3 k Injector resistance (at 20°C/68°F) 11 – 13 

IGNITION SYSTEM SPECIFICATIONS

ITEM SPECIFICATIONS

Spark plug (Iridium) IFR6G-11K (NGK) Spark plug gap 1.0 – 1.1 mm (0.039 – 0.043 in) Ignition coil peak voltage 100 V minimum CKP sensor peak voltage (at 20°C/68°F) 0.7 V minimum Ignition timing ("F" mark) 12° BTDC at idle

ELECTRIC STARTER SPECIFICATION

ITEM STANDARD SERVICE LIMIT

Starter motor brush length 12.0 – 13.0 (0.47 – 0.51) 6.5 (0.26)

Unit: mm (in)

FUEL SYSTEM SPECIFICATIONS

ITEM SPECIFICATIONS

Throttle body identification number GQ3UA Idle speed 1,200 ± 100 min Throttle grip freeplay 2 – 6 mm (1/16 – 1/4 in) Fuel pressure at idle 343 kPa (3.5 kgf/cm Fuel pump flow (at 12 V) 230 cm3 (7.8 US oz, 8.1 Imp oz) minimum/10 seconds

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(rpm)

, 50 psi)

COOLING SYSTEM SPECIFICATIONS

ITEM SPECIFICATIONS

Coolant capacity Radiator and engine 1.69 liters (1.79 US qt, 1.49 Imp qt)

At draining 1.41 liters (1.49 US qt, 1.24 Imp qt)

Reserve tank 0.13 liter (0.14 US qt, 0.11 Imp qt) Radiator cap relief pressure 108 – 137 kPa (1.1 – 1.4 kgf/cm Thermostat Begin to open 80 – 84°C (176 – 183°F)

Fully open 95°C (203°F)

Valve lift 8 mm (0.3 in) minimum Recommended antifreeze High quality ethylene glycol antifreeze containing silicate-free

corrosion inhibitors

Standard coolant concentration 1:1 (mixture with distilled water)

, 16 – 20 psi)

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GENERAL INFORMATION

LUBRICATION SYSTEM SPECIFICATIONS

ITEM ST ANDARD SERVICE LIMIT

Engine oil capacity

Recommended engine oil Honda "4-stroke motorcycle oil" or an

Oil pressure at engine oil filter 470 kPa (4.8 kgf/cm Oil pump rotor (NC700X/XA/S/SA) Tip clearance 0.15 (0.006) 0.20 (0.008)

Engine oil pump rotor (NC700XD/SD) Tip clearance 0.15 (0.006) 0.20 (0.008)

Clutch oil pump rotor (NC700XD/SD) Tip clearance 0.15 (0.006) –

NC700X/XA/S/SA After draining 3.1 liters (3.3 US qt, 2.7 Imp qt) –

After draining/ filter change After disassembly

NC700XD/SD After draining 3.2 liters (3.4 US qt, 2.8 Imp qt) –

After draining/ filter change After disassembly

Body clearance 0.15 – 0.21 (0.006 – 0.008) 0.35 (0.014) Side clearance 0.04 – 0.09 (0.002 – 0.004) 0.12 (0.005)

Body clearance 0.15 – 0.21 (0.006 – 0.008) – Side clearance 0.04 – 0.09 (0.002 – 0.004) –

3.4 liters (3.6 US qt, 3.0 Imp qt) –

3.7 liters (3.9 US qt, 3.3 Imp qt) –

3.4 liters (3.6 US qt, 3.0 Imp qt) –

4.1 liters (4.3 US qt, 3.6 Imp qt) –

equivalent API service classification: SG or higher (except oils labeled as energy conserving on the circular API service label) Viscosity: SAE 10W-30 JASO T 903 standard: MA

at 5,000 min

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, 68 psi)

(rpm)/(80°C/176°F)

Unit: mm (in)

–

CYLINDER HEAD/VALVES SPECIFICATIONS

Unit: mm (in)

ITEM ST ANDARD SERVICE LIMIT

Cylinder compression at 470 min-1(rpm) 1,775 kPa (18.1 kgf/cm2, 257 psi) – Valve clearance IN 0.17 ± 0.02 (0.007 ± 0.001) –

EX 0.28 ± 0.02 (0.011 ± 0.001) – Rocker arm, rocker arm shaft

Cam chain tensioner wedge B length – 6.0 (0.24) Camshaft Cam lobe height

Valve, valve guide

Valve spring free length 49.07 (1.932) 48.1 (1.89) Cylinder head warpage – 0.10 (0.004) Cylinder head camshaft journal I.D. 41.995 – 42.019 (1.6533 – 1.6543) 42.027 (1.6546) Cylinder head-to-camshaft clearance 0.045 – 0.084 (0.0018 – 0.0033) 0.10 (0.004)

Rocker arm I.D. 20.012 – 20.030 (0.7879 – 0.7886) 20.041 (0.7890) Rocker arm shaft O.D. 1 9.972 – 19.993 (0.7863 – 0.7871) 19.961 (0.7859) Rocker arm-to-shaft clearance 0.019 – 0.058 (0.0007 – 0.0023) 0.08 (0.003)

IN 34.7897 – 35.0297 (1.36967 – 1.37912)

EX 34.9227 – 35.1627 (1.37491 – 1.38436)

Runout – 0.04 (0.002) Camshaft journal O.D. 41.935 – 41.950 (1.6510 – 1.6516) 41.927 (1.6507) Valve stem O.D. IN 4.975 – 4.990 (0.1959 – 0.1965) 4.965 (0.1955)

EX 4 .965 – 4.980 (0.1955 – 0.1961) 4.955 (0.1951)

Valve guide I.D. IN/EX 5.000 – 5.012 (0.1969 – 0.1973) 5.04 (0.198) Stem-to-guide clearance

Valve guide projection above cylinder head

Valve seat width IN 0.90 – 1.10 (0.035 – 0.043) 1.5 (0.06)

IN 0.010 – 0.037 (0.0004 – 0.0015) 0.075 (0.0030)

EX 0 .020 – 0.047 (0.0008 – 0.0019) 0.085 (0.0033)

IN 17.7 – 18.0 (0. 70 – 0.71) –

EX 19.6 – 19.9 (0.77 – 0.78) –

EX 1.30 – 1.50 (0.051 – 0.059) 1.9 (0.07)

34.7697 (1.36888)

34.9027 (1.37412)

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GENERAL INFORMATION CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS (NC700X/XA/S/SA)

Unit: mm (in)

ITEM ST ANDARD SERVICE LIMIT

Clutch lever freeplay 10 – 20 (3/8 – 13/16) – Clutch Spring free length 43.2 (1.70) 41.7 (1.64)

Disc thickness 2.62 – 2.78 (0.103 – 0.109) 2.3 (0.09) Plate warpage – 0.30 (0.012)

Clutch outer guide I.D. 21.991 – 22.016 (0.8658 – 0.8668) 22.03 (0.867)

O.D. 31.959 – 31.975 (1.2582 – 1.2589) 31.92 (1.257) Mainshaft O.D. at clutch outer guide 21.967 – 21.980 (0.8648 – 0.8654) 21.95 (0.864) Clutch outer guide-to-mainshaft clearance 0.011 – 0.049 (0.0004 – 0.0019) 0.08 (0.003) Primary driven gear I.D. 32.000 – 32.025 (1.2598 – 1.2608) 32.09 (1.263) Primary driven gear-to-clutch outer guide clearance 0.025 – 0.066 (0.0010 – 0.0026) 0.10 (0.004)

DUAL CLUTCH TRANSMISSION SPECIFICATIONS (NC700XD/SD)

Unit: mm (in)

ITEM ST ANDARD SERVICE LIMIT

Clutch clearance 0.9 – 1.1 (0.035 – 0.043 ) 2.0 (0.08) EOT sensor resistance (20°C/68°F) 2.5 – 2.8 k –

ALTERNATOR/STARTER CLUTCH SPECIFICATIONS

Unit: mm (in)

ITEM STANDARD SERVICE LIMIT

Starter driven gear boss O.D. 57.749 – 57.768 (2.2736 – 2.2743) 57.73 (2.273) Starter clutch outer I.D. 74.412 – 74.442 (2.9296 – 2.9308) 74.46 (2.931)

CRANKCASE/TRANSMISSION/BALANCER SPECIFICATIONS

NC700X/XA/S/SA

Unit: mm (in)

ITEM ST ANDARD SERVICE LIMIT

Transmission Gear I.D. M5, M6, C1 28.000 – 28.021 (1.1024 – 1.1032) 28.04 (1.104)

C2, C3, C4 31.000 – 31.025 (1.2205 – 1.2215) 31.04 (1.222)

Shift fork, fork shaft

Gear bushing O.D.

Gear-to-bushing clearance

Gear bushing I.D. M5 25.000 – 25.021 (0.9843 – 0.9851) 25.04 (0.986) Mainshaft O.D. At M5 bushing 24.972 – 24.993 (0.9831 – 0.9840) 24.95 (0.982)

Countershaft O.D. At C2 bushing 27.967 – 27.980 (1.1011 – 1.1016) 27.95 (1.100) Bushing-to-shaft clearance

Fork I.D. 12.000 – 12.018 (0.4724 – 0.4731) 12.03 (0.474) Claw thickness 5.93 – 6.00 (0.233 – 0.236) 5.9 (0.23) Shift fork shaft O.D. 11.957 – 11.968 (0.4707 – 0.4712) 11.95 (0.470)

M5, M6 27.959 – 27.980 (1.1007 – 1.1016) 27.94 (1.100) C2 30.955 – 30.980 (1.2187 – 1.2197) 30.93 (1.218) C3, C4 30.950 – 30.975 (1.2185 – 1.2195) 30.93 (1.218) M5, M6 0.020 – 0.062 (0.0008 – 0.0024) 0.08 (0.003) C2 0.020 – 0.070 (0.0008 – 0.0028) 0.10 (0.004) C3, C4 0.025 – 0.075 (0.0010 – 0.0030) 0.11 (0.004)

C2 27.985 – 28.006 (1.1018 – 1.1026) 28.02 (1.103)

M5 0.007 – 0.049 (0.0003 – 0.0020) 0.09 (0.004) C2 0.005 – 0.039 (0.0002 – 0.0015) 0.06 (0.002)

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GENERAL INFORMATION

NC700XD/SD

ITEM ST ANDARD SERVICE LIMIT

Transmission Gear I.D. M5 33.000 – 33.025 (1.2992 – 1.3002) 33.04 (1.301)

M6 43.000 – 43.025 (1.6929 – 1.6939) 43.04 (1.694) C1 31.010 – 31.035 (1.2209 – 1.2218) 31.06 (1.223) C2 25.000 – 25.021 (0.9843 – 0.9851) 25.03 (0.985) C3, C4 31.000 – 31.025 (1.2205 – 1.2215) 31.04 (1.222)

Shift fork, fork shaft

Gear bushing O.D.

Gear-to-bushing clearance

Gear bushing I.D. M5 29.985 – 30.006 (1.1805 – 1.1813) 30.03 (1.182)

Inner mainshaft O.D. Outer mainshaft O.D. Countershaft O.D. At C1 bushing 27.967 – 27.980 (1.1011 – 1.1016) 27.95 (1.100)

Bushing-to-shaft clearance

Fork I.D. 12.000 – 12.018 (0.4724 – 0.4731) 12.03 (0.474) Claw thickness 5.93 – 6.00 (0.233 – 0.236) 5.9 (0.23) Shift fork shaft O.D. 11.957 – 11.968 (0.4707 – 0.4712) 11.95 (0.470)

M5 32.955 – 32.980 (1.2974 – 1.2984) 32.93 (1.296) M6 42.950 – 42.975 (1.6909 – 1.6919) 42.93 (1.690) C1 30.970 – 30.995 (1.2193 – 1.2203) 30.94 (1.218) C2 24.959 – 24.980 (0.9826 – 0.9835) 24.94 (0.982) C3, C4 30.950 – 30.975 (1.2185 – 1.2195) 30.93 (1.218) M5 0.020 – 0.070 (0.0008 – 0.0028) 0.10 (0.004) M6 0.025 – 0.075 (0.0010 – 0.0030) 0.11 (0.004) C1 0.015 – 0.065 (0.0006 – 0.0026) 0.10 (0.004) C2 0.020 – 0.062 (0.0008 – 0.0024) 0.09 (0.004) C3, C4 0.025 – 0.075 (0.0010 – 0.0030) 0.11 (0.004)

M6 40.007 – 40.028 (1.5751 – 1.5759) 40.038 (1.5763) C1 28.000 – 28.021 (1.1024 – 1.1032) 28.04 (1.104) C2 21.985 – 22.006 (0.8655 – 0.8664) 22.02 (0.867)

At M5 bushing 29.957 – 29.970 (1.1794 – 1.1799) 29.93 (1.178) At M6 bushing 39.975 – 39.991 (1.5738 – 1.5744) 39.965 (1.5734)

At C2 bushing 21.952 – 21.965 (0.8643 – 0.8648) 21.94 (0.864) M5 0.015 – 0.049 (0.0006 – 0.0019) 0.09 (0.004) M6 0.016 – 0.053 (0.0006 – 0.0021) 0.10 (0.004) C1 0.020 – 0.054 (0.0008 – 0.0021) 0.08 (0.003) C2 0.020 – 0.054 (0.0008 – 0.0021) 0.08 (0.003)

Unit: mm (in)

CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS

Unit: mm (in)

ITEM ST ANDARD SERVICE LIMIT

Crankshaft Connecting rod side clearance 0.15 – 0.35 (0.006 – 0.014) 0.45 (0.018)

Runout Right side – 0.03 (0.001)

Left side – 0.03 (0.001)

Main journal bearing oil clearance 0.019 – 0.037 (0.0007 – 0.0015) 0.05 (0.002)

Cylinder I.D. 73.000 – 73.015 (2.8740 – 2.8746) 73.07 (2.877)

Out-of-round – 0.10 (0.004) Taper – 0.10 (0.004)

Warpage – 0.10 (0.004) Piston, piston rings

Cylinder-to-piston clearance 0.010 – 0.039 (0.0004 – 0.0015) 0.05 (0.002) Connecting rod small end I.D. 17.964 – 17.977 (0.7072 – 0.7078) 17.985 (0.7081) Crankpin bearing oil clearance 0.026 – 0.044 (0.0010 – 0.0017 ) 0.05 (0.002)

Piston O.D. at 13 mm (0.5 in) from

bottom

Piston pin bore I.D. 18.010 – 18.013 (0.7091 – 0.7092) 18.023 (0.7096)

Piston pin O.D. 17.996 – 18.000 (0.7 085 – 0.7087) 17.988 (0.7082)

Piston-to-piston pin clearance 0.010 – 0.017 (0.0004 – 0.0007) 0.035 (0.0014)

Piston ring end

gap

Piston ring-to-ring

groove clearance

Top 0.15 – 0.30 (0.006 – 0.012) 0.6 (0.02) Second 0.30 – 0.42 (0.012 – 0.017) 0.6 (0.02) Oil (side rail) 0.20 – 0.70 (0.008 – 0.028) 0.8 (0.03) Top 0.035 – 0.080 (0.0014 – 0.0032) 0.15 (0.006) Second 0.030 – 0.055 (0.0012 – 0.0022) 0.13 (0.005)

72.976 – 72.990 (2.8731 – 2.8736) 72.970 (2.8728)

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GENERAL INFORMATION FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS

ITEM ST ANDARD SERVICE LIMIT

Minimum tire tread depth – 1.5 (0.06) Cold tire pressure

Axle runout – 0.2 (0.01) Wheel rim runout Radial – 2.0 (0.08)

Wheel balance weight Fork Spring free

Driver only 250 kPa (2.50 kgf/cm Driver and passenger 250 kPa (2.50 kgf/cm2, 36 psi) –

Axial – 2.0 (0.08)

length Tube runout – 0.20 (0.008) Recommended fork fluid Honda ULTRA CUSHION OIL SS-47

Fluid level NC700X/XA/XD 104 (4.1) – Fluid capacity

NC700X/XA/XD 394.9 (15.55) 387.0 (15.24) NC700S/SA/SD 357.0 (14.06) 349.9 (13.78)

(10W) or equivalent

NC700S/SA/SD 103 (4.1) – NC700X/XA/XD

NC700S/SA/SD

514 ± 2.5 cm

0.09 Imp oz) 518 ± 2.5 cm

0.09 Imp oz)

(17.4 ± 0.08 US oz, 18.1 ±

(17.5 ± 0.08 US oz, 18.2 ±

, 36 psi) –

–

60 g (2.1 oz) max.

Unit: mm (in)

–

– –

REAR WHEEL/SUSPENSION SPECIFICATIONS

ITEM ST ANDARD SERVICE LIMIT

Minimum tire tread depth – 2.0 (0.08) Cold tire pressure Driver only 290 kPa (2.90 kgf/cm

Driver and passenger 290 kPa (2.90 kgf/cm2, 42 psi) – Axle runout – 0.2 (0.01) Wheel rim runout Radial – 2.0 (0.08)

Axial – 2.0 (0.08) Wheel balance weight

Drive chain

Size/link NC700X/

XA/S/SA

NC700XD

/SD

Slack NC700X/XA/XD 30 – 40 (1.2 – 1.6) –

NC700S/SA/SD 25 – 35 (1.0 – 1.4) –

DID DID520V0-114LE – RK RK520MKO-114LE – DID DID520V0-112LE – RK RK520MKO-112LE –

, 42 psi) –

–

60 g (2.1 oz) max.

Unit: mm (in)

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GENERAL INFORMATION

HYDRAULIC BRAKE SPECIFICATIONS

ITEM ST ANDARD SERVICE LIMIT

Front Specified brake fluid DOT 4 –

Brake disc thickness 4.8 – 5.2 (0.19 – 0.20) 4.0 (0.16) Brake disc warpage – 0.30 (0.012) Master cylinder I.D. 11.000 – 11.043 (0.4331 – 0.4348) 11.055 (0.43 52) Master piston O.D. 10.957 – 10.984 (0.4314 – 0.4324) 10.945 (0.4309) Caliper cylinder I.D. (NC700X/S) 27.000 – 27.050 (1.0630 – 1.0650) 27.060 (1.0654) Caliper piston O.D. (NC700X/S) 26.918 – 26.968 (1.0598 – 1.0617) 26.91 (1.059) Caliper cylinder I.D. (NC700XA/XD/SA/SD)

Caliper piston O.D. (NC700XA/XD/SA/SD)

Rear Specified brake fluid DOT 4 –

Brake disc thickness 4.8 – 5.2 (0.19 – 0.20) 4.0 (0.16) Brake disc warpage – 0.30 (0.012) Master cylinder I.D. 14.000 – 14.043 (0.5512 – 0.5529) 14.055 (0.55 33) Master piston O.D. 13.957 – 13.984 (0.5495 – 0.5506) 13.945 (0.5490) Caliper cylinder I.D. 38.18 – 38.23 (1.503 – 1.505) 38.24 (1.506) Caliper piston O.D. 38.098 – 38.148 (1.4999 – 1.5019) 38.09 (1.500) Brake pedal height 85.0 – 87.0 (3.35 – 3.43) –

Cylinder A 22.650 – 22.700 (0.8917 – 0.8937) 22.712 (0.8941) Cylinder B 27.000 – 27.050 (1.0630 – 1.0650) 27.060 (1.0654) Piston A 22.585 – 22.618 (0.8892 – 0.8905) 22.56 (0.888) Piston B 26.918 – 26.968 (1.0598 – 1.0617) 26.91 (1.059)

Unit: mm (in)

BATTERY/CHARGING SYSTEM SPECIFICATIONS

ITEM SPECIFICATIONS

Battery Type YTZ12S

Capacity 12 V – 11 Ah Current leakage 1.2 mA maximum Voltage

(20°C/68°F) Charging current Normal 1.1 A/5 – 10 h

Alternator Capacity 0.42 kW/5,000 min

Charging coil resistance (20°C/68°F) 0.1 – 0.5 

Fully charged 13.0 – 13.2 V Needs charging

Quick 5.5 A/1 h

Below 12.4 V

-1

(rpm)

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GENERAL INFORMATION LIGHTS/METERS/SWITCHES SPECIFICATIONS

ITEM SPECIFICATIONS

Bulbs Headlight 12 V – 60/55 W

Position light 12 V – 5 W Brake/tail/license light 12 V – 21/5 W Turn signal light 12 V – 21 W x 4 Instrument light LED Turn signal indicator LED High beam indicator LED Neutral indicator LED Engine oil pressure indicator LED High coolant temperature indicator LED MIL LED HISS indicator LED ABS indicator (NC700XA/XD/SA/SD) LED Parking brake indicator (NC700XD/SD) LED

Fuse Main fuse 30 A

PGM-FI fuse 15 A Sub fuse 15 A x 2, 7.5 A x 4 ABS fuse (NC700XA/XD/SA/SD) 30 A x 2, 7.5 A DCT fuse (NC700XD/SD) 30 A, 7.5 A

ECT sensor resistance 40°C (104°F ) 1.0 – 1.3 k

100°C (212°F) 0.1 – 0.2 k

Fuel level sensor resistance Full 4 – 6 

Empty 80 – 83 

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TORQUE VALUES

STANDARD TORQUE VALUES

GENERAL INFORMATION

FASTENER TYPE

5 mm bolt and nut 5.2 (0.5, 3.8) 5 mm screw 4.2 (0.4, 3.1) 6 mm bolt (Include SH flange bolt)

and nut 8 mm bolt and nut 22 (2.2, 16) 10 mm bolt and nut 34 (3.5, 25) 8 mm flange bolt and nut 27 (2.8, 20) 12 mm bolt and nut 54 (5.5, 40) 10 mm flange bolt and nut 39 (4.0, 29)

TORQUE

N·m (kgf·m, lbf·ft) N·m (kgf·m, lbf·ft)

10 (1.0, 7) 6 mm screw 9.0 (0.9, 6.6)

6 mm flange bolt (Include NSHF) and nut

FASTENER TYPE

TORQUE

12 (1.2, 9)

ENGINE & FRAME TORQUE VALUES

FRAME BODY PANELS/EXHAUST SYSTEM

ITEM Q'TY

Seat cowl assembly screw 2 4 0.9 (0.1, 0.7) Brake/tail/license light mounting

socket bolt Reflector mounting nut 1 5 1.7 (0.2, 1.3) Turn signal light mounting screw 4 6 2.5 (0.3, 1.8) Luggage box lid assembly screw 9 4 0.9 (0.1, 0.7) Luggage box lid lock plate

mounting screw Luggage box lid mounting socket

bolt Luggage box lid hinge nut 1 6 12 (1.2, 9) U-nut Gearshift arm pinch bolt

(NC700X/XA/S/SA) Muffler cover socket bolt 1 6 10 (1.0, 7) Muffler band bolt 1 8 17.5 (1.8, 13) Exhaust pipe joint nut 3 8 28 (2.9, 21) See page 2-34 Exhaust pipe stud bolt 3 8 – See page 2-35

1 6 10 (1.0, 7)

2 6 4.0 (0.4, 3.0) 3 6 12 (1.2, 9)

1 6 12 (1.2, 9) ALOC bolt; replace with a new one.

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

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GENERAL INFORMATION

MAINTENANCE

ITEM Q'TY

Air cleaner housing cover screw 6 5 1.1 (0.1, 0.8) Spark plug 2 14 22 (2.2, 16) Valve adjusting screw lock nut 8 7 14 (1.4, 10) Apply engine oil to the threads and

Camshaft maintenance cap 1 36 4.0 (0.4, 3.0) See page 3-12 Timing hole cap 1 14 10 (1.0, 7) Apply grease to the threads. Crankshaft hole cap 1 30 15 (1.5, 11) Apply grease to the threads. Engine oil drain bolt 1 12 30 (3.1, 22) Engine oil filter cartridge 1 20 26 (2.7, 19) Apply engine oil to the threads. Oil filter boss 1 20 – See page 3-14

Rear axle nut 1 18 98 (10.0, 72) U-nut Drive chain adjuster lock nut 2 8 21 (2.1, 15) Drive sprocket bolt 1 10 54 (5.5, 40) Driven sprocket nut 5 12 108 (11.0, 80) U-nut Master cylinder reservoir cover

screw Rear brake reservoir mounting bolt 1 6 10 (1.0, 7) Rear master cylinder push rod lock

nut Parking brake adjuster bolt lock nut (NC700XD/SD) Sidestand pivot bolt 1 10 – See page 3-27

Sidestand pivot nut 1 10 39 (4.0, 29) U-nut Sidestand switch bolt 1 6 10 (1.0, 7) ALOC bolt; replace with a new one.

4 4 1.5 (0.2, 1.1)

1 8 17 (1.7, 13) 1 8 17 (1.7, 13)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

seating surface.

Apply locking agent to the threads. Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) from tip

Apply grease to the sliding surface.

PGM-FI SYSTEM

ITEM Q'TY

ECT sensor 1 10 12 (1.2, 9) Bank angle sensor mounting bolt 2 6 10 (1.0, 7) O2 sensor 1 12 24.5 (2.5, 18)

IGNITION SYSTEM

ITEM Q'TY

Timing hole cap 1 14 10 (1.0, 7) Apply grease to the threads. Right crankcase cover wire clamp

bolt (NC700XD/SD)

ELECTRIC STARTER

ITEM Q'TY

Starter motor terminal nut 1 6 10 (1.0, 7)

FUEL SYSTEM

ITEM Q'TY

Fuel pump mounting nut 6 6 12 (1.2, 9) For tightening sequence (page 7-14) Air cleaner connecting hose band screw Insulator band screw 2 5 – See page 7-18

2 6 12 (1.2, 9) Apply locking agent to the threads.

1 4 1.5 (0.2, 1.1)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip

REMARKS

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GENERAL INFORMATION

COOLING SYSTEM

ITEM Q'TY

Water hose band screw 6 – – See page 8-9

Fan motor shroud mounting bolt 3 6 8.4 (0.9, 6.2) Fan motor mounting screw 3 4 2.7 (0.3, 2.0) Cooling fan mounting nut 1 3 1.0 (0.1, 0.7) Apply locking agent to the threads.

LUBRICATION SYSTEM

ITEM Q'TY

Engine oil filter cartridge 1 20 26 (2.7, 19) Apply engine oil to the threads.

CYLINDER HEAD/VALVES

ITEM Q'TY

Cylinder head cover socket bolt 3 6 10 (1.0, 7) Breather plate mounting bolt 8 6 12 (1.2, 9) Apply locking agent to the threads.

Rocker arm shaft bolt 3 8 29 (3.0 , 21) Apply engine oil to the threads and Camshaft maintenance cap 1 36 4.0 (0.4 , 3.0) See page 10-11 Cam chain tensioner bolt 2 6 12 (1.2, 9)

Cam sprocket bolt 1 10 56 (5.7, 41) Apply engine oil to the threads and Water hose band screw 6 – – See page 10-16

Insulator band screw 1 5 – See page 10-25 Cylinder head special bolt 6 9 44 (4.5, 32) Apply molybdenum oil solution to the

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

See page 8-10 See page 8-14

REMARKS

Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip seating surface. See page 10-28

seating surface.

threads and seating surface.

CLUTCH/GEARSHIFT LINKAGE (NC700X/XA/S/SA)

ITEM Q'TY

Clutch center lock nut 1 18 128 (13.1, 94) Apply engine oil to the threads and

Clutch lifter plate bolt 4 6 12 (1.2, 9) Primary drive gear mounting bolt 1 10 93 (9.5, 69) Apply engine oil to the threads and

Shift drum stopper arm pivot bolt 1 6 12 (1.2, 9) Apply locking agent to the threads.

Shift drum center socket bolt 1 8 23 (2.3, 17) Apply locking agent to the threads.

Gearshift pedal adjuster lock nut 2 6 10 (1.0, 7) Gearshift pedal pivot bolt 1 8 27 (2.8, 20)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

seating surface. Lock nut; replace with a new one and stake.

seating surface. Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip

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GENERAL INFORMATION

DUAL CLUTCH TRANSMISSION (DCT) (NC700XD/SD)

ITEM Q'TY

Solenoid valve stopper plate bolt 1 6 12 (1.2, 9) Apply locking agent to the threads.

Right crankcase cover wire clamp bolt

Linear solenoid valve body mounting bolt Shift spindle angle sensor bolt 1 6 12 (1.2, 9)

Primary drive gear mounting bolt 1 10 93 (9.5, 69) Apply engine oil to the threads and Reduction gear cover bolt 3 6 14 (1.4, 10)

TR sensor bolt 1 6 12 (1.2, 9) Shift control motor bolt 3 6 14 (1.4, 10) Shift drum center bolt 1 8 23 (2.3, 17) Apply locking agent to the threads.

Drum shifter guide plate bolt 2 6 12 (1.2, 9) Apply locking agent to the threads.

Clutch line EOP sensor 3 10 19.6 (2.0, 14) EOT sensor 1 10 14 (1.4, 10) Apply engine oil to the threads and

2 6 12 (1.2, 9) Apply locking agent to the threads.

6 6 – For tightening sequence (page 12-

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

Coating width: 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width: 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip

101)

seating surface.

Coating width: 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width: 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip

seating surface.

ALTERNATOR/STARTER CLUTCH

ITEM Q'TY

Flywheel mounting bolt 1 12 157 (16.0, 116) Left hand thread

Starter clutch socket bolt 6 8 30 (3.1, 22) Apply locking agent to the threads.

Alternator stator mounting bolt 4 6 10 (1.0, 7) Apply locking agent to the threads.

Alternator wire clamp bolt 1 6 10 (1.0, 7) Apply locking agent to the threads.

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

Apply engine oil to the threads and seating surface.

Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip

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GENERAL INFORMATION

CRANKCASE/TRANSMISSION/BALANCER

ITEM Q'TY

Mainshaft bearing set plate bolt 3 6 12 (1.2, 9) Apply locking agent to the threads.

Shift drum bearing set plate bolt 2 6 12 (1.2, 9) Apply locking agent to the threads.

Balancer shaft bearing set plate bolt

Crankcase main journal bolt (new) 6 9 20 (2.0, 15) + 150° See page 14-30 Crankcase 10 mm bolt 1 10 39 (4.0, 29)

Crankcase 8 mm bolt 3 8 24 (2.4, 18) Crankcase 8 x 45 mm bolt 1 8 24 (2.4, 18) Apply locking agent to the threads.

Crankcase 6 mm bolt 8 6 12 (1.2, 9)

3 6 12 (1.2, 9) Apply locking agent to the threads.

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip Replace with a new one.

Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) from tip

CRANKSHAFT/PISTON/CYLINDER

ITEM Q'TY

Crankpin bearing cap bolt 4 6 10 (1.0, 7) + 90° See page 15-7

Crankcase main journal bolt (retightening)

ENGINE REMOVAL/INSTALLATION

ITEM Q'TY

Rear lower engine hunger nut 1 12 59 (6.0, 44) Front lower engine hunger bolt 2 12 54 (5.5, 40 ) Upper engine hunger bolt 2 12 54 (5.5, 40) Rear upper engine hunger nut 1 12 54 (5.5, 40) Step holder mounting socket bolt 4 8 32 (3.3, 24) Drive sprocket bolt 1 10 54 (5.5, 40) Starter motor terminal nut 1 6 10 (1.0, 7) Water hose band screw 2 – – See page 16-18

6 9 20 (2.0, 15) + 120° See page 15-9

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

See page 15-12 Replace with a new one. Apply engine oil to the threads and seating surface.

Apply engine oil to the threads and seating surface.

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

See page 16-19 See page 16-24 See page 16-25

REMARKS

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GENERAL INFORMATION

FRONT WHEEL/SUSPENSION/STEERING

ITEM Q'TY

Handlebar holder bolt 4 8 22 (2.2, 16) Handlebar switch housing screw 4 5 2.5 (0.3, 1.8) Front master cylinder holder bolt 2 6 12 (1.2, 9) Handlebar weight mounting screw 2 6 10 (1.0, 7) ALOC screw; replace with a new

Front brake disc mounting bolt 5 8 42 (4.3, 31) ALOC bolt; replace with a new one. Front axle 1 18 74 (7.5, 55) Apply grease to the sliding surface. Front axle pinch bolt 1 8 22 (2.2, 16) Fork socket bolt 2 8 20 (2.0, 15) Apply locking agent to the threads. Bottom bridge pinch bolt 2 10 39 (4.0, 29) Fork cap 2 37 22 (2.2, 16) Top bridge pinch bolt 2 8 22 (2.2, 16) Front brake caliper mounting bolt 2 8 30 (3.1, 22) ALOC bolt; replace with a new one. Steering stem adjusting nut 1 26 23 (2.3, 17) See page 17-38

Steering stem adjusting lock nut 1 26 – See page 17-38 Steering stem nut 1 24 103 (10.5, 76) See page 17-38 Clutch lever pivot bolt

(NC700X/XA/S/SA) Clutch lever pivot nut (NC700X/XA/S/SA)

1 6 1.0 (0.1, 0.7) Apply grease to the slidin g surface. 1 6 6.0 (0.6, 4.4)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

one.

Apply engine oil to the threads.

REAR WHEEL/SUSPENSION

ITEM Q'TY

Driven sprocket nut 5 12 108 (11.0, 80) U-nut Rear brake disc mounting bolt 5 8 42 (4.3, 31) ALOC bolt; replace with a new one. Rear axle nut 1 18 98 (10.0, 72) U-nut Shock absorber mounting nut 2 10 44 (4.5, 32) U-nut Shock arm nut 1 10 44 (4.5, 32) U-nut Shock link nut 2 10 44 (4.5, 32) U-nut Drive chain slider mounting screw 2 5 5.9 (0.6, 4.4) Swingarm pivot nut 1 18 98 (10.0, 72) U-nut Step holder mounting socket bolt 4 8 32 (3.3, 24) Gearshift arm pinch bolt (NC700X/XA/S/SA)

1 6 12 (1.2, 9) ALOC bolt; replace with a new one.

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

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GENERAL INFORMATION

HYDRAULIC BRAKE

ITEM Q'TY

Brake caliper bleed valve (NC700X/S)

Brake caliper bleed valve (NC700XA/XD/SA/SD)

Master cylinder reservoir cover screw

Rear brake reservoir mounting bolt 1 6 10 (1.0, 7) Brake pad pin 2 10 17 (1.7, 13) Rear brake caliper mounting bolt 1 8 22 (2.2, 16) ALOC bolt; replace with a new one. Front master cylinder holder bolt 2 6 12 (1.2, 9) Brake hose oil bolt (NC700X/S) Brake hose oil bolt (NC700XA/XD/SA/SD) Front brake light switch screw 1 4 1.2 (0.1, 0.9) Front brake lever pivot bolt 1 6 1.0 (0.1, 0.7) Apply 0.10 g (0.004 oz) silicone

Front brake lever pivot nut 1 6 5.9 (0.6, 4.4) Rear master cylinder mounting

bolt Step holder mounting socket bolt 4 8 32 (3.3, 24) Rear master cylinder hose joint

screw Rear master cylinder push rod lock nut Front brake caliper pin 1 8 22 (2.2, 16) Apply locking agent to the threads.

Front brake caliper bracket pin 1 8 12 (1.2, 9) Apply locking agent to the threads.

Front brake caliper mounting bolt 2 8 30 (3.1, 22) ALOC bolt; replace with a new one. Rear brake caliper pin 1 12 27 (2.8, 20) Ap ply 0.4 g (0.01 oz) silicone grease

Parking brake caliper mounting bolt (NC700XD/SD) Parking brake caliper pin bolt (NC700XD/SD) Parking brake pad pin (NC700XD/SD) Parking brake adjuster bolt lock nut (NC700XD/SD) Parking brake cable mounting nut (NC700XD/SD)

2 8 5.4 (0.6, 4.0) 3 8 5.4 (0.6, 4.0) 4 4 1.5 (0.2, 1.1)

4 10 34 (3.5, 25) 5 10 34 (3.5, 25)

2 6 12 (1.2, 9)

1 4 1.5 (0.2, 1.1) Apply lockin g agent to the threads. 1 8 17 (1.7, 13)

2 8 31 (3.2, 23) ALOC bolt; replace with a new one. 1 8 22 (2.2, 16) A pply locking agent to the threads. 2 8 17 (1.7, 13) ALOC bolt; replace with a new one. 1 8 17 (1.7, 13) 1 10 10 (1.0, 7)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

grease to the sliding surface.

Apply 0.4 g (0.01 oz) silicone grease to the sliding surface.

to the sliding surface.

ANTI-LOCK BRAKE SYSTEM (ABS) (NC700XA/XD/SA/SD)

ITEM Q'TY

Step holder mounting socket bolt 4 8 32 (3.3, 24) Brake pipe joint nut 14 10 14 (1.4, 10) Apply brake fluid to the threads and

PCV mounting bolt 2 6 12 (1.2, 9) Delay valve mounting bolt 2 6 12 (1.2, 9)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

sliding surface.

1-21

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GENERAL INFORMATION

LIGHTS/METERS/SWITCHES

ITEM Q'TY

Turn signal light mounting screw 4 6 2.5 (0.3, 1.8) Combination meter mounting screw Combination meter back cover mounting screw (NC700S/SA/SD) EOP switch 1 PT 1/8 18 (1.8, 13) Apply sealant to the threads. Ignition switch mounting bolt 2 8 25 (2.5, 18) One way bolt; replac e with a new

Neutral switch 1 10 12 (1.2, 9) Parking brake switch screw

(NC700XD/SD)

OTHERS

ITEM Q'TY

Cam chain tensioner set plate bolt 1 6 12 (1.2, 9) Apply locking agent to the threads.

Camshaft cap 1 20 30 (3.1, 22) Gearshift spindle return spring pin 1 8 23 (2.3, 17) Main step rubber mounting bolt 2 5 5.1 (0.5, 3.8) ALOC bolt; replace with a new one. Main step cap bolt 2 6 12 (1.2, 9)

3 5 1.0 (0.1, 0.7) 4 3 0.3 (0.03, 0.2)

1 4 1.2 (0.1, 0.9)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

THREAD TORQUE

DIA. (mm) N·m (kgf·m, lbf·ft)

REMARKS

one.

REMARKS

Coating width; 6.5 ± 1.0 mm (0.26 ±

0.04 in) except 2.0 ± 1.0 mm (0.08 ±

0.04 in) from tip

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GENERAL INFORMATION

LUBRICATION & SEAL POINTS

ENGINE

MA TERIAL LOCA TION REMARKS

Liquid sealant (Three Bond 1207B or equivalent)

Molybdenum oil solution (a mixture of 1/2 engine oil and 1/2 molybdenum disulfide grease)

Engine oil Oil filter cartridge O-ring

Multi-purpose grease Each oil seal lips Locking agent CKP sensor mounting bolt threads Coating width; 6.5 ± 1.0

Templex N3 grease (ESSO) Electric shift reduction gear teeth and journal (NC700XD/SD) 2 – 4 g (0.07 – 0.14 oz)

Oil pan mating surface See page 9-12 Right crankcase cover mating surface See page 11-6 CKP sensor wire grommet Linear solenoid valve wire grommet (NC700XD/SD) Alternator wire grommet Alternator cover mating surface See page 13-7 Crankcase mating surface See page 14-28 Rocker arm sliding surface Rocker arm shaft outer surface Camshaft lobes, journals and thrust surface Valve stem (valve guide sliding surface) and stem end Clutch outer guide sliding surface (NC700X/XA/S/SA) Starter reduction and idle gear shaft outer surface M3/4, C5, C6 gear (shift fork grooves) (NC700X/XA/S/SA) M3, M4, C5, C6 gear (shift fork grooves) (NC700XD/SD) Each transmission spline collar outer surface Each transmission collar inner and outer surface Shift fork guide area and guide pin Shift fork shaft outer surface Main journal bearing sliding surface Crankpin bearing sliding surface Crankshaft thrust surface

Oil filler cap O-ring Timing hole cap O-ring Crankshaft hole cap O-ring Clutch oil filter cover O-ring (NC700XD/SD) Oil joint pipe O-ring (NC700XD/SD) Clutch oil guide collar O-rings (NC700XD/SD) Oil strainer seal ring Starter motor O-ring Injector seal ring Water pump large O-ring Valve stem seal Clutch disc entire surface (NC700X/XA/S/SA) Clutch lifter rod A sliding surface (NC700X/XA/S/SA) Clutch lifter rod B sliding surface (NC700X/XA/S/SA) Mainshaft seal rings (NC700XD/SD) Starter one-way clutch Piston sliding surface Piston ring sliding surface Piston pin outer surface Each bearing Each gear teeth and rotating surface Each O-ring (except water sealing) Other rotating area and sliding surface

mm (0.26 ± 0.04 in) except 2.0 ± 1.0 mm (0.08 ± 0.04 in) from tip

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GENERAL INFORMATION FRAME

MA TERIAL LOCATION REMARKS

Urea based multi-purpose grease with extreme pressure (example: Kyodo Yushi EXCELITE EP2, Shell Stamina EP2 or equivalent)

Molybdenum disulfide grease Shock arm needle bearings

Multi-purpose grease Seat catch hook sliding area

Cable lubricant Seat lock cable inside

Honda bond A, Cemedine #540 or equivalent

Silicone grease Front brake lever sliding surface and lever-to-master piston

DOT 4 brake fluid Brake caliper piston and piston seals

Fork fluid Fork cap O-ring Drive chain lubricant

designed specifically for use with O-ring chains, #80 – 90 gear oil or equivalent

Steering head bearing sliding surface 3 – 5 g (0.1 – 0.2 oz) Steering head dust seal lips

Rear shock absorber needle bearing Rear shock absorber dust seal lips Swingarm pivot needle bearings Swingarm pivot ball bearing Swingarm pivot dust seal lips

Luggage box lid catch sliding area Gearshift pedal pivot and dust seal lips (NC700X/XA/S/SA) Gearshift pedal tie-rod ball joint area (NC700X/XA/S/SA) Throttle cable end and throttle grip pipe flange groove Front wheel dust seal lips Rear wheel hub O-ring Rear wheel dust seal lips Rear axle sliding surface Swingarm pivot sliding surface Rear brake pedal pivot sliding area Parking brake ratchet A, B teeth and sliding surface (NC700XD/SD) Parking brake lever, washer sliding surface (NC700XD/SD) Parking brake switch spring sliding surface (NC700XD/SD) Main step sliding area Pillion step sliding area

Luggage box lid lock cable inside Throttle cable A, B inside Clutch cable inside (NC700X/XA/S/SA) Parking brake cable inside (NC700XD/SD) Handlebar grip rubber inside Brake pad retainer mating surface

contacting area Rear brake master cylinder push rod sliding surface and boot fitting area Brake caliper dust seals Rear brake caliper boot inside 0.4 g (0.01 oz) Brake pad pin stopper ring Parking brake shaft outer surface (NC700XD/SD) 0.4 g (0.01 oz) minimum Parking brake adjuster bolt threads and caliper piston sliding

surface (NC700XD/SD) Parking brake shaft boot lips (NC700XD/SD) 0.4 g (0.01 oz) minimum Parking brake caliper bracket pin sliding surface (NC700XD/

SD) Parking brake caliper sleeve sliding surface (NC700XD/SD) 0.4 g (0.01 oz) minimum

Brake master piston and cups Brake master cylinder inside Rear master cylinder reservoir hose joint O-ring

Fork dust seal and oil seal lips Drive chain whole surface

0.10 g (0.004 oz)

0.4 g (0.01 oz) minimum

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RIGHT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

CLUTCH SWITCH WIRE

BRAKE LIGHT SWITCH CONNECTOR

RIGHT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

BRAKE LIGHT SWITCH CONNECTOR

RIGHT HANDLEBAR SWITCH WIRE

THROTTLE CABLE B

THROTTLE CABLE A

CABLE & HARNESS ROUTING

NC700X/XA:

GENERAL INFORMATION

NC700XD:

1-25

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RIGHT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

CLUTCH SWITCH WIRE

BRAKE LIGHT SWITCH CONNECTOR

RIGHT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

BRAKE LIGHT SWITCH CONNECTOR

RIGHT HANDLEBAR SWITCH WIRE

THROTTLE CABLE A

THROTTLE CABLE B

GENERAL INFORMATION

NC700S/SA:

NC700SD:

1-26

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FRONT SUB HARNESS

FRONT LEFT TURN SIGNAL LIGHT 3P (ORANGE) CONNECTOR

FRONT RIGHT TURN SIGNAL LIGHT 3P (BLUE) CONNECTOR

POSITION LIGHT WIRE

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

FRONT SUB HARNESS

FRONT LEFT TURN SIGNAL LIGHT 3P (ORANGE) CONNECTOR

FRONT RIGHT TURN SIGNAL LIGHT 3P (BLUE) CONNECTOR

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

POSITION LIGHT WIRES

NC700X/XA/XD:

GENERAL INFORMATION

NC700S/SA/SD:

1-27

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CLUTCH CABLE

LEFT HANDLEBAR SWITCH WIRE

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

HEADLIGHT 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

THROTTLE CABLES

IMMOBILIZER RECEIVER WIRE

RIGHT HANDLEBAR SWITCH WIRE

BRAKE HOSE

MAIN WIRE HARNESS

Front side

MAIN WIRE HARNESS

Front side

COMBINATION METER 16P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700X:

1-28

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CLUTCH CABLE

LEFT HANDLEBAR SWITCH WIRE

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

HEADLIGHT 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

THROTTLE CABLES

IMMOBILIZER RECEIVER WIRE

RIGHT HANDLEBAR SWITCH WIRE

FRONT BRAKE HOSE A (to ABS MODULATOR)

MAIN WIRE HARNESS

Front side

MAIN WIRE HARNESS

Front side

COMBINATION METER 16P (GRAY) CONNECTOR

NC700XA:

GENERAL INFORMATION

1-29

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PARKING BRAKE CABLE

LEFT HANDLEBAR SWITCH WIRE

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

HEADLIGHT 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 3P (BLACK) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

THROTTLE CABLES

IMMOBILIZER RECEIVER WIRE

RIGHT HANDLEBAR SWITCH WIRE

FRONT BRAKE HOSE A (to ABS MODULATOR)

Front side

MAIN WIRE HARNESS

Front side

COMBINATION METER 16P (GRAY) CONNECTOR

MAIN WIRE HARNESS

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700XD:

1-30

Page 36

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FRONT SUB HARNESS 6P (BROWN) CONNECTOR

HEADLIGHT 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

MAIN WIRE HARNESS

IMMOBILIZER RECEIVER 4P (BLACK) CONNECTOR

RIGHT HANDLEBAR SWITCH 8P (BLUE) CONNECTOR

BRAKE HOSE

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

HEADLIGHT 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

MAIN WIRE HARNESS

IMMOBILIZER RECEIVER 4P (BLACK) CONNECTOR

RIGHT HANDLEBAR SWITCH 8P (BLUE) CONNECTOR

FRONT WHEEL SPEED SENSOR WIRE

FRONT BRAKE HOSE D (from ABS MODULATOR)

BRAKE SUB HOSE C (from DELAY VALVE)

NC700S:

GENERAL INFORMATION

NC700SA:

1-31

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FRONT SUB HARNESS 6P (BROWN) CONNECTOR

HEADLIGHT 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

MAIN WIRE HARNESS

IMMOBILIZER RECEIVER 4P (BLACK) CONNECTOR

RIGHT HANDLEBAR SWITCH 8P (BLUE) CONNECTOR

FRONT WHEEL SPEED SENSOR WIRE

FRONT BRAKE HOSE D (from ABS MODULATOR)

BRAKE SUB HOSE C (from DELAY VALVE)

RIGHT HANDLEBAR SWITCH 7P (GREEN) CONNECTOR

LEFT HANDLEBAR SWITCH 7P (GREEN) CONNECTOR

RIGHT HANDLEBAR SWITCH WIRE

IMMOBILIZER RECEIVER WIRE

CLUTCH CABLE

THROTTLE CABLE A

THROTTLE CABLE B

FRONT BRAKE HOSE

LEFT HANDLEBAR SWITCH WIRE

IGNITION SWITCH WIRE

CLUTCH SWITCH CONNECTORS

GENERAL INFORMATION

NC700SD:

NC700S:

1-32

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RIGHT HANDLEBAR SWITCH WIRE

IMMOBILIZER RECEIVER WIRE

CLUTCH CABLE

THROTTLE CABLE A

THROTTLE CABLE B

FRONT BRAKE HOSE A (to ABS MODULATOR)

LEFT HANDLEBAR SWITCH WIRE

IGNITION SWITCH WIRE

CLUTCH SWITCH CONNECTORS

RIGHT HANDLEBAR SWITCH WIRE

IMMOBILIZER RECEIVER WIRE

PARKING BRAKE CABLE

THROTTLE CABLE A

THROTTLE CABLE B

FRONT BRAKE HOSE A (to ABS MODULATOR)

LEFT HANDLEBAR SWITCH WIRE

IGNITION SWITCH WIRE

NC700SA:

GENERAL INFORMATION

NC700SD:

1-33

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CLUTCH CABLE

LEFT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

IGNITION SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

COMBINATION METER 16P (GRAY) CONNECTOR

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

GENERAL INFORMATION

NC700X/XA:

1-34

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LEFT HANDLEBAR SWITCH WIRE

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

IGNITION SWITCH 2P (BROWN) CONNECTOR

TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

IGNITION SWITCH WIRE

LEFT HANDLEBAR SWITCH WIRE

COMBINATION METER 16P (GRAY) CONNECTOR

FRONT SUB HARNESS 6P (BROWN) CONNECTOR

PARKING BRAKE CABLE

LEFT HANDLEBAR SWITCH 3P (BLACK) CONNECTOR

NC700XD:

GENERAL INFORMATION

1-35

Page 41

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CLUTCH CABLE

TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

No.2 IGNITION COIL

No.1 SPARK PLUG WIRE

BATTERY BOX DRAIN HOSE

IAT SENSOR 2P (BLACK) CONNECTOR

MAIN WIRE HARNESS

GENERAL INFORMATION

NC700S/SA:

1-36

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PARKING BRAKE CABLE

TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

No.2 IGNITION COIL

No.1 SPARK PLUG WIRE

BATTERY BOX DRAIN HOSE

IAT SENSOR 2P (BLACK) CONNECTOR

MAIN WIRE HARNESS

NC700SD:

GENERAL INFORMATION

1-37

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THROTTLE CABLE B

RIGHT HANDLEBAR SWITCH WIRE

BRAKE HOSE

IMMOBILIZER RECEIVER 4P (BLACK) CONNECTOR

RIGHT HANDLEBAR SWITCH 8P (BLUE) CONNECTOR

IMMOBILIZER RECEIVER WIRE

RIGHT HANDLEBAR SWITCH WIRE

CLUTCH CABLE

THROTTLE CABLE A

THROTTLE CABLE B

BRAKE HOSE

GENERAL INFORMATION

NC700X:

1-38

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RIGHT HANDLEBAR SWITCH WIRE

FRONT WHEEL SPEED SENSOR WIRE

IMMOBILIZER RECEIVER 4P (BLACK) CONNECTOR

RIGHT HANDLEBAR SWITCH 8P (BLUE) CONNECTOR

FRONT WHEEL SPEED SENSOR WIRE

IMMOBILIZER RECEIVER WIRE

RIGHT HANDLEBAR SWITCH WIRE

CLUTCH CABLE

FRONT BRAKE HOSE D (from ABS MODULATOR)

BRAKE SUB HOSE C (from DELAY VALVE)

FRONT BRAKE HOSE A (to ABS MODULATOR)

FRONT WHEEL SPEED SENSOR 2P (BLUE) CONNECTOR

THROTTLE CABLE B

THROTTLE CABLE A

THROTTLE CABLE B

FRONT WHEEL SPEED SENSOR WIRE

FRONT BRAKE HOSE D (from ABS MODULATOR)

BRAKE SUB HOSE C (from DELAY VALVE)

NC700XA:

GENERAL INFORMATION

1-39

Page 45

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RIGHT HANDLEBAR SWITCH WIRE

FRONT WHEEL SPEED SENSOR WIRE

IMMOBILIZER RECEIVER 4P (BLACK) CONNECTOR

RIGHT HANDLEBAR SWITCH 8P (BLUE) CONNECTOR

FRONT WHEEL SPEED SENSOR WIRE

IMMOBILIZER RECEIVER WIRE

RIGHT HANDLEBAR SWITCH WIRE

PARKING BRAKE CABLE

FRONT BRAKE HOSE D (from ABS MODULATOR)

BRAKE SUB HOSE C (from DELAY VALVE)

FRONT BRAKE HOSE A (to ABS MODULATOR)

FRONT WHEEL SPEED SENSOR 2P (BLUE) CONNECTOR

THROTTLE CABLE B

THROTTLE CABLE A

THROTTLE CABLE B

FRONT WHEEL SPEED SENSOR WIRE

FRONT BRAKE HOSE D (from ABS MODULATOR)

BRAKE SUB HOSE C (from DELAY VALVE)

RIGHT HANDLEBAR SWITCH 6P (BLACK) CONNECTOR

GENERAL INFORMATION

NC700XD:

1-40

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CLUTCH CABLE

BRAKE HOSE

NC700X:

GENERAL INFORMATION

1-41

Page 47

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FRONT BRAKE HOSE D (from ABS MODULATOR)

FRONT WHEEL SPEED SENSOR WIRE

CLUTCH CABLE

BRAKE SUB HOSE C (from DELAY VALVE)

FRONT BRAKE HOSE A (to ABS MODULATOR)

Parallel

GENERAL INFORMATION

NC700XA:

1-42

Page 48

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FRONT BRAKE HOSE D (from ABS MODULATOR)

FRONT WHEEL SPEED SENSOR WIRE

BRAKE SUB HOSE C (from DELAY VALVE)

FRONT BRAKE HOSE A (to ABS MODULATOR)

PARKING BRAKE CABLE

Parallel

NC700XD:

GENERAL INFORMATION

1-43

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CLUTCH CABLE

BRAKE HOSE

THROTTLE CABLE B

THROTTLE CABLE A

SIPHON HOSE

RESERVE TANK OVERFLOW HOSE

HORN WIRES

O2 SENSOR 1P (BLACK) CONNECTOR

No.2 IGNITION COIL

IGNITION COIL PRIMARY WIRES

LEFT HANDLEBAR SWITCH WIRE

CLUTCH SWITCH WIRE

GENERAL INFORMATION

NC700S:

1-44

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THROTTLE CABLE B

THROTTLE CABLE A

SIPHON HOSE

RESERVE TANK OVERFLOW HOSE

No.2 IGNITION COIL

IGNITION COIL PRIMARY WIRES

FRONT BRAKE HOSE D (from ABS MODULATOR)

FRONT WHEEL SPEED SENSOR WIRE

BRAKE SUB HOSE C (from DELAY VALVE)

FRONT BRAKE HOSE A (to ABS MODULATOR)

CLUTCH CABLE

LEFT HANDLEBAR SWITCH WIRE

CLUTCH SWITCH WIRE

FRONT WHEEL SPEED SENSOR 2P (BLUE) CONNECTOR

Parallel

NC700SA:

GENERAL INFORMATION

1-45

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THROTTLE CABLE B

THROTTLE CABLE A

SIPHON HOSE

RESERVE TANK OVERFLOW HOSE

No.2 IGNITION COIL

IGNITION COIL PRIMARY WIRES

FRONT BRAKE HOSE D (from ABS MODULATOR)

FRONT WHEEL SPEED SENSOR WIRE

BRAKE SUB HOSE C (from DELAY VALVE)

FRONT BRAKE HOSE A (to ABS MODULATOR)

PARKING BRAKE CABLE

FRONT WHEEL SPEED SENSOR 2P (BLUE) CONNECTOR

Parallel

GENERAL INFORMATION

NC700SD:

1-46

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SEAT LOCK CABLE

LUGGAGE BOX LID LOCK CABLE

SEAT LOCK CABLE

TURN SIGNAL/HAZARD RELAY

IGNITION COIL PRIMARY WIRE

No.1 IGNITION COIL

TURN SIGNAL/HAZARD RELAY 4P CONNECTOR

NC700X/XA/XD:

GENERAL INFORMATION

NC700X/XA/XD:

1-47

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LUGGAGE BOX LID LOCK CABLE

No.2 IGNITION COIL

SEAT LOCK CABLE

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

FUEL PUMP 1P (BLACK) CONNECTOR

LUGGAGE BOX LID LOCK CABLE

GENERAL INFORMATION

NC700S/SA/SD:

1-48

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LUGGAGE BOX LID LOCK CABLE

DLC

JUNCTION B 14P (ORANGE) CONNECTOR

JUNCTION G 14P (ORANGE) CONNECTOR

TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

No.2 IGNITION COIL

NC700S/SA/SD:

GENERAL INFORMATION

1-49

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TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

IAT SENSOR 2P (BLACK) CONNECTOR

IGNITION COIL PRIMARY WIRES

IGNITION SWITCH 2P (BROWN) CONNECTOR

DLC

JUNCTION B 14P (ORANGE) CONNECTOR

JUNCTION G 14P (ORANGE) CONNECTOR

No.2 IGNITION COIL

IGNITION COIL PRIMARY WIRES

MAIN WIRE HARNESS

CKP SENSOR 2P (RED) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

FUEL FEED HOSE

STARTER RELAY SWITCH

FUSE BOX

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700X/XA:

1-50

Page 56

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TURN SIGNAL/HAZARD RELAY

No.1 IGNITION COIL

IAT SENSOR 2P (BLACK) CONNECTOR

IGNITION COIL PRIMARY WIRES

IGNITION SWITCH 2P (BROWN) CONNECTOR

DLC

JUNCTION B 14P (ORANGE) CONNECTOR

JUNCTION G 14P (ORANGE) CONNECTOR

No.2 IGNITION COIL

IGNITION COIL PRIMARY WIRES

MAIN WIRE HARNESS

CKP SENSOR 2P (RED) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

FUEL FEED HOSE

STARTER RELAY SWITCH

FUSE BOX

LEFT HANDLEBAR SWITCH 3P (BLACK) CONNECTOR

LEFT HANDLEBAR SWITCH 10P (GRAY) CONNECTOR

NC700XD:

GENERAL INFORMATION

1-51

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FUEL FEED HOSE

BATTERY BOX DRAIN HOSE

No.1 SPARK PLUG WIRE

AIR CLEANER HOUSING DRAIN HOSE

RADIATOR LOWER WATER HOSE

FAN MOTOR 3P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700X/XA/S/SA:

1-52

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FUEL FEED HOSE

BATTERY BOX DRAIN HOSE

No.1 SPARK PLUG WIRE

AIR CLEANER HOUSING DRAIN HOSE

RADIATOR LOWER WATER HOSE

FAN MOTOR 3P (GRAY) CONNECTOR

SHIFT PEDAL ANGLE SENSOR 3P (BLACK) CONNECTOR (Opt ional)

NC700XD/SD:

GENERAL INFORMATION

1-53

Page 59

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CLUTCH CABLE

No.2 SPARK PLUG WIRE

RADIATOR UPPER WATER HOSE

SIPHON HOSE

O2 SENSOR WIRE

O2 SENSOR 1P (BLACK) CONNECTOR

HORN WIRES

RESERVE TANK OVERFLOW HOSE

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

EOP SWITCH 1P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700X/XA:

1-54

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No.2 SPARK PLUG WIRE

RADIATOR UPPER WATER HOSE

SIPHON HOSE

O2 SENSOR WIRE

O2 SENSOR 1P (BLACK) CONNECTOR

HORN WIRES

RESERVE TANK OVERFLOW HOSE

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

EOP SWITCH 1P (GRAY) CONNECTOR

PARKING BRAKE CABLE

NC700XD:

GENERAL INFORMATION

1-55

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No.2 SPARK PLUG WIRE

RADIATOR UPPER WATER HOSE

SIPHON HOSE

O2 SENSOR WIRE

O2 SENSOR 1P (BLACK) CONNECTOR

HORN WIRES

RESERVE TANK OVERFLOW HOSE

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

EOP SWITCH 1P (GRAY) CONNECTOR

CLUTCH CABLE

Upper side

GENERAL INFORMATION

NC700S/SA:

1-56

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No.2 SPARK PLUG WIRE

RADIATOR UPPER WATER HOSE

SIPHON HOSE

O2 SENSOR WIRE

O2 SENSOR 1P (BLACK) CONNECTOR

HORN WIRES

RESERVE TANK OVERFLOW HOSE

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

EOP SWITCH 1P (GRAY) CONNECTOR

PARKING BRAKE CABLE

Upper side

NC700SD:

GENERAL INFORMATION

1-57

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MAIN WIRE HARNESS

SHIFT SPINDLE ANGLE SENSOR WIRE

CLUTCH LINE EOP SENSOR 3P (BLACK) CONNECTOR

No.1 CLUTCH EOP SENSOR 3P (GRAY) CONNECTOR

No.2 CLUTCH EOP SENSOR 3P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700XD/SD:

1-58

Page 64

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BATTERY BOX DRAIN HOSE

FUEL TANK DRAIN HOSE B

SIDESTAND SWITCH WIRE

NEUTRAL SWITCH CONNECTOR

ALTERNATOR WIRE

VS SENSOR 3P (BLACK) CONNECTOR

OPTION 6P CONNECTOR

NEUTRAL SWITCH WIRE

SIDESTAND SWITCH WIRE

NEUTRAL SWITCH WIRE

SIDESTAND SWITCH WIRE

FUEL TANK DRAIN HOSE B

NC700X/XA:

GENERAL INFORMATION

1-59

Page 65

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BATTERY BOX DRAIN HOSE

FUEL TANK DRAIN HOSE B

SIDESTAND SWITCH WIRE

TR SENSOR WIRE

NEUTRAL SWITCH

SIDESTAND SWITCH WIRE

BATTERY BOX DRAIN HOSE

MAIN WIRE HARNESS

Upper side

MAIN WIRE HARNESS

TR SENSOR

SHIFT CONTROL MOTOR 2P (BLACK) CONNECTOR

FUEL TANK DRAIN HOSE B

TR SENSOR WIRE

SIDESTAND SWITCH WIRE

MAIN WIRE HARNESS

SHIFT PEDAL ANGLE SENSOR 3P (BLACK) CONNECTOR (Optional)

GENERAL INFORMATION

NC700XD/SD:

1-60

Page 66

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IACV 4P (BLACK) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

THROTTLE CABLES

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

INJECTOR 2P (GRAY) CONNECTORS

BATTERY BOX DRAIN HOSE

SENSOR UNIT 5P (BLACK) CONNECTOR

No.2 SPARK PLUG WIRE

No.1 SPARK PLUG WIRE

CRANKCASE BREATHER HOSE

WATER BYPASS HOSE

Left side

Right side

Upper side

NC700X:

GENERAL INFORMATION

1-61

Page 67

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IACV 4P (BLACK) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

THROTTLE CABLES

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

INJECTOR 2P (GRAY) CONNECTORS

BATTERY BOX DRAIN HOSE

SENSOR UNIT 5P (BLACK) CONNECTOR

No.2 SPARK PLUG WIRE

CRANKCASE BREATHER HOSE

WATER BYPASS HOSE

Left side

Right side

Upper side

No.1 SPARK PLUG WIRE

GENERAL INFORMATION

NC700XA/XD:

1-62

Page 68

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IACV 4P (BLACK) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

THROTTLE CABLES

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

INJECTOR 2P (GRAY) CONNECTORS

BATTERY BOX DRAIN HOSE

SENSOR UNIT 5P (BLACK) CONNECTOR

No.2 SPARK PLUG WIRE

CRANKCASE BREATHER HOSE

WATER BYPASS HOSE

Left side

Right side

Upper side

CLUTCH CABLE

MAIN WIRE HARNESS

No.1 SPARK PLUG WIRE

Upper side

NC700S:

GENERAL INFORMATION

1-63

Page 69

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IACV 4P (BLACK) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

THROTTLE CABLES

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

INJECTOR 2P (GRAY) CONNECTORS

BATTERY BOX DRAIN HOSE

SENSOR UNIT 5P (BLACK) CONNECTOR

No.2 SPARK PLUG WIRE

CRANKCASE BREATHER HOSE

WATER BYPASS HOSE

Left side

Right side

Upper side

CLUTCH CABLE

MAIN WIRE HARNESS

No.1 SPARK PLUG WIRE

Upper side

GENERAL INFORMATION

NC700SA:

1-64

Page 70

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IACV 4P (BLACK) CONNECTOR

STARTER MOTOR CABLE

GROUND CABLE

THROTTLE CABLES

ECT SENSOR 2P CONNECTOR

FUEL FEED HOSE

INJECTOR 2P (GRAY) CONNECTORS

BATTERY BOX DRAIN HOSE

SENSOR UNIT 5P (BLACK) CONNECTOR

No.2 SPARK PLUG WIRE

CRANKCASE BREATHER HOSE

WATER BYPASS HOSE

Left side

Right side

Upper side

MAIN WIRE HARNESS

No.1 SPARK PLUG WIRE

Upper side

PARKING BRAKE CABLE

NC700SD:

GENERAL INFORMATION

1-65

Page 71

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

OPTION 6P CONNECTOR

FUEL PUMP 1P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

OPTION 6P CONNECTOR

FUEL PUMP 1P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

GENERAL INFORMATION

NC700X:

NC700S:

1-66

Page 72

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

OPTION 6P CONNECTOR

ABS MODULATOR 25P CONNECTOR

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

DELAY VALVE

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

REAR BRAKE PIPE C (to PCV)

FUEL PUMP 1P (BLACK) CONNECTOR

NC700XA:

GENERAL INFORMATION

1-67

Page 73

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

OPTION 6P CONNECTOR

ABS MODULATOR 25P CONNECTOR

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

DELAY VALVE

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

REAR BRAKE PIPE C (to PCV)

FUEL PUMP 1P (BLACK) CONNECTOR

LINEAR SOLENOID VALVE 4P (GREEN) CONNECTOR

SHIFT SPINDLE ANGLE SENSOR 3P (GRAY) CONNECTOR

GENERAL INFORMATION

NC700XD:

1-68

Page 74

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

OPTION 6P CONNECTOR

ABS MODULATOR 25P CONNECTOR

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDE R)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

DELAY VALVE

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

REAR BRAKE PIPE C (to PCV)

FUEL PUMP 1P (BLACK) CONNECTOR

OPTION WIRE

NC700SA:

GENERAL INFORMATION

1-69

Page 75

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

OPTION 6P CONNECTOR

ABS MODULATOR 25P CONNECTOR

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

DELAY VALVE

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

REAR BRAKE PIPE C (to PCV)

FUEL PUMP 1P (BLACK) CONNECTOR

LINEAR SOLENOID VALVE 4P (GREEN) CONNECTOR

SHIFT SPINDLE ANGLE SENSOR 3P (GRAY) CONNECTOR

OPTION WIRE

GENERAL INFORMATION

NC700SD:

1-70

Page 76

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ECM 33P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

FUEL TANK BREATHER HOSE

GROUND TERMINALS

OPTION 6P CONNECTOR

VS SENSOR 3P (BLACK) CONNECTOR

CLUTCH CABLE

ECM 33P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

FUEL TANK BREATHER HOSE

GROUND TERMINALS

OPTION 6P CONNECTOR

VS SENSOR 3P (BLACK) CONNECTOR

CLUTCH CABLE

OPTION WIRE

NC700X:

GENERAL INFORMATION

NC700S:

1-71

Page 77

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ECM 33P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

REAR WHEEL SPEED SENSOR 2P (GRAY) CONNECTOR

FUEL TANK BREATHER HOSE

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULATOR)

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

REAR BRAKE PIPE C (to PCV)

PCV

DELAY VALVE REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

GROUND TERMINAL

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

GROUND TERMINAL

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULAT OR)

FRONT BRAKE PIPE C (ABS MODULATOR to FRONT BRAKE CALIPER)

Upper side

GENERAL INFORMATION

NC700XA:

1-72

Page 78

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PCM 33P (GRAY) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

REAR WHEEL SPEED SENSOR 2P (GRAY) CONNECTOR

FUEL TANK BREATHER HOSE

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULATOR)

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

REAR BRAKE PIPE C (to PCV)

PCV

DELAY VALVE

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

GROUND TERMINAL

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

GROUND TERMINAL

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULATOR)

FRONT BRAKE PIPE C (ABS MODULATOR to FRONT BRAKE CALIP ER)

Upper side

PCM 33P (BLACK) CONNECTOR

LINEAR SOLENOID VALVE 4P (GREEN) CONNECTOR

SHIFT SPINDLE ANGLE SENSOR 3P (GRAY) CONNECTOR

JUNCTION D 24P CONNECTOR

PARKING BRAKE CABLE

NC700XD:

GENERAL INFORMATION

1-73

Page 79

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ECM 33P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

REAR WHEEL SPEED SENSOR 2P (GRAY) CONNECTOR

FUEL TANK BREATHER HOSE

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULATOR)

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

REAR BRAKE PIPE C (to PCV)

PCV

DELAY VALVE

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

GROUND TERMINAL

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

GROUND TERMINAL

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULAT OR)

FRONT BRAKE PIPE C (ABS MODULATOR to FRONT BRAKE CALIPER)

Upper side

GENERAL INFORMATION

NC700SA:

1-74

Page 80

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PCM 33P (GRAY) CONNECTOR

REAR BRAKE LIGHT SWITCH 3P (BLACK) CONNECTOR

REAR WHEEL SPEED SENSOR 2P (GRAY) CONNECTOR

FUEL TANK BREATHER HOSE

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULATOR)

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

REAR BRAKE PIPE C (to PCV)

PCV

DELAY VALVE

REAR BRAKE PIPE D (PCV to REAR BRAKE CALIPER)

GROUND TERMINAL

FRONT BRAKE PIPE B (from FRONT MASTER CYLINDER)

FRONT BRAKE PIPE C (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE B (to FRONT BRAKE CALIPER)

BRAKE SUB PIPE A (to DELAY VALVE)

REAR BRAKE PIPE B (from REAR MASTER CYLINDER)

GROUND TERMINAL

REAR BRAKE PIPE B (REAR MASTER CYLINDER to ABS MODULATOR)

FRONT BRAKE PIPE C (ABS MODULATOR to FRONT BRAKE CALIPER)

Upper side

PCM 33P (BLACK) CONNECTOR

LINEAR SOLENOID VALVE 4P (GREEN) CONNECTOR

SHIFT SPINDLE ANGLE SENSOR 3P (GRAY) CONNECTOR

JUNCTION D 24P CONNECTOR

PARKING BRAKE CABLE

NC700SD:

GENERAL INFORMATION

1-75

Page 81

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FUEL PUMP 1P (BLACK) CONNECTOR

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

FUEL PUMP UNIT 3P (BLACK) CONNECTOR

BANK ANGLE SENSOR 2P (BLACK) CONNECTOR

ALTERNATOR WIRE

MAIN WIRE HARNESS

FUEL FEED HOSE

FUEL PUMP 1P (BLACK) CONNECTOR

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

REAR WHEEL SPEED SENSOR 2P (GRAY) CONNECTOR

FUEL PUMP UNIT 3P (BLACK) CONNECTOR

BANK ANGLE SENSOR 2P (BLACK) CONNECTOR

ALTERNATOR WIRE

MAIN WIRE HARNESS

FUEL FEED HOSE

GENERAL INFORMATION

NC700X/S:

NC700XA/SA:

1-76

Page 82

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FUEL PUMP 1P (BLACK) CONNECTOR

GROUND TERMINALS

SIDESTAND SWITCH 3P (GREEN) CONNECTOR

REAR WHEEL SPEED SENSOR 2P (GRAY) CONNECTOR

FUEL PUMP UNIT 3P (BLACK) CONNECTOR

BANK ANGLE SENSOR 2P (BLACK) CONNECTOR

ALTERNATOR WIRE

MAIN WIRE HARNESS

FUEL FEED HOSE

JUNCTION D 24P CONNECTOR

TR SENSOR 3P (BLACK) CONNECTOR

NC700XD/SD:

GENERAL INFORMATION

1-77

Page 83

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

FUEL TANK DRAIN HOSE B

FUEL FEED HOSE

FUEL TANK BREATHER HOSE

FUEL TANK DRAIN HOSE A

Front side

FUEL TANK BREATHER HOSE

SEAT LOCK CABLE

GENERAL INFORMATION

NC700X/XA:

1-78

Page 84

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

FUEL TANK DRAIN HOSE B

FUEL FEED HOSE

FUEL TANK BREATHER HOSE

FUEL TANK DRAIN HOSE A

Front side

FUEL TANK BREATHER HOSE

SEAT LOCK CABLE

OUTER MAINSHAFT SENSOR 3P (BLACK) CONNECTOR

INNER MAINSHAFT SENSOR 3P (BLACK) CONNECTOR

VS SENSOR 3P (BLACK) CONNECTOR

EOT SENSOR 2P (BLACK) CONNECTOR

NC700XD:

GENERAL INFORMATION

1-79

Page 85

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

FUEL TANK DRAIN HOSE B

FUEL FEED HOSE

FUEL TANK BREATHER HOSE

FUEL TANK DRAIN HOSE A

Front side

FUEL TANK BREATHER HOSE

SEAT LOCK CABLE

GENERAL INFORMATION

NC700S/SA:

1-80

Page 86

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FUEL TANK DRAIN HOSE A

SEAT LOCK CABLE

FUEL TANK DRAIN HOSE B

FUEL FEED HOSE

FUEL TANK BREATHER HOSE

FUEL TANK DRAIN HOSE A

Front side

FUEL TANK BREATHER HOSE

SEAT LOCK CABLE

OUTER MAINSHAFT SENSOR 3P (BLACK) CONNECTOR

INNER MAINSHAFT SENSOR 3P (BLACK) CONNECTOR

VS SENSOR 3P (BLACK) CONNECTOR

EOT SENSOR 2P (BLACK) CONNECTOR

NC700SD:

GENERAL INFORMATION

1-81

Page 87

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REAR BRAKE HOSE

REGULATOR/RECTIFIER 2P (BLACK) CONNECTOR

ALTERNATOR 3P (BLACK) CONNECTOR

REAR BRAKE LIGHT SWITCH WIRE

REAR BRAKE HOSE A (to ABS MODULATOR)

REAR BRAKE HOSE E (PCV to REAR BRAKE CALIPER)

REGULATOR/RECTIFIER 2P (BLACK) CONNECTOR

ALTERNATOR 3P (BLACK) CONNECTOR

REAR WHEEL SPEED SENSOR WIRE

REAR BRAKE LIGHT SWITCH WIRE

GENERAL INFORMATION

NC700X/S:

NC700XA/XD/SA/SD:

1-82

Page 88

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REAR BRAKE LIGHT SWITCH WIRE

REAR BRAKE HOSE

REAR BRAKE HOSE A (to ABS MODULATOR)

REAR BRAKE HOSE E (from PCV)

REAR WHEEL SPEED SENSOR WIRE

REAR BRAKE LIGHT SWITCH WIRE

NC700X/S:

GENERAL INFORMATION

NC700XA/SA:

1-83

Page 89

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REAR BRAKE HOSE A (to ABS MODULATOR)

REAR BRAKE HOSE E (from PCV)

REAR WHEEL SPEED SENSOR WIRE

REAR BRAKE LIGHT SWITCH WIRE

PARKING BRAKE CABLE

REAR LEFT TURN SIGNAL LIGHT 2P (ORANGE) CONNECTOR

REAR RIGHT TURN SIGNAL LIGHT 2P (LIGHT BLUE) CONNECTOR

MAIN WIRE HARNESS

BRAKE/TAIL/LICENSE LIGHT 3P CONNECTOR

GENERAL INFORMATION

NC700XD/SD:

NC700X/XA/XD/S/SA/SD:

1-84

Page 90

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Front side

Left side

Right side

Lower side

Front side

Left side

Front side

Upper side

30 ± 22.5°

INDEX MARK

180 ± 22.5°

NC700X/XA/XD/S/SA/SD:

GENERAL INFORMATION

1-85

Page 91

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AIR CLEANER HOUSING

THROTTLE BODY

BLOW-BY GAS

FRESH AIR

GENERAL INFORMATION

EMISSION CONTROL SYSTEMS

SOURCE OF EMISSIONS

The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOX) and hydrocarbons (HC). Contro l of carbon monoxide, oxides of nitrogen and hydrocarbons is very important because, under certain conditions, they react to form photochemical smog when subject to sunlight. Carbon monoxide does not react in the same way, but it is toxic.

Honda Motor Co., Ltd. utilizes various systems (page 1-87) to reduce carbon monoxide, oxides of nitrogen and hydrocarbons.

CRANKCASE EMISSION CONTROL SYSTEM

The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and throttle body.

1-86

Page 92

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GENERAL INFORMATION

EXHAUST EMISSION CONTROL SYSTEM

The exhaust emission control system is composed of a three-way catalytic converter and PGM-FI system. The exhaust emission control system is separate from the crankcase emission control system.

THREE-WAY CATALYTIC CONVERTER

This motorcycle also equipped with a three-way catalytic converter. The three-way catalytic converter is in the exhaust system. Through chemical reactions, it converts HC, CO, and NOx in the

engine's exhaust to carbon dioxide (CO No adjustment to these systems should be made although periodic inspection of the components is recommended.

2), nitrogen (N2), and water vapor.

NOISE EMISSION CONTROL SYSTEM

TAMPERING WITH THE NOISE EMISSION CONTROL SYSTEM IS PROHIBITED: Local law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for the purposes of maintenance, repair or replacement, of any device or element of design incorporated into any vehicle for th e purpose of noise control prior to its sale o r delivery to the ultimate customer or while it is in use; or (2) the use of the vehicle a fter such devi ce or element of design h as been removed or rendered inoperative by any person.

AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW:

1. Removal of or puncturing of the muffler, baffles, header pipes or any other component which conducts exhaust gases.

2. Removal of or puncturing of any part of the intake system.

3. Lack of proper maintenance.

4. Replacing any moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

TECHNICAL FEATURES

CRACKING CONNECTING ROD

This motorcycle provides cracking connecting rods to utilize productivity improvement and to trim weight.

The cracking connecting rod is split from the single-piece connecting rod assembly into connecting rod and bearing cap.

Since the connecting rod and bearing cap have complex mating surfaces to hold them each other, the dowel pin is not required when assembling connecting rod.

In the following case, the mating surfaces of connecting rod and bearing cap are damaged. Replace them if false installed.

– Bearing cap is installed oppositely. – Interchange the connecting rods or bearing caps.

1-87

Page 93

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TXD/RXD LINE

To COMBINATION METER: – Engine speed signal – HISS indicator signal – MIL signal – Engine oil pressure indicator signal – High coolant temperature indicator signal

To ECM: – VS sensor signal – EOP switch line open circuit information

ECM

ECT SENSOR

EOP SWITCH

CKP SENSOR

IMMOBILIZER RECEIVER

COMBINATION METER

VS SENSOR

[1] [2]

GENERAL INFORMATION ECM-to-COMBINATION METER TWO-WAY SERIAL COMMUNICATION (NC700X/XA/S/SA)

This motorcycle is equipped with the ECM-to-combination meter two-way serial communication system. ECM sends the following information to combination meter: – Engine speed signal

– HISS indicator signal, MIL signal, Engine oil pressure indicator signal, Hig h coolant temperature indicator signal Combination meter sends the following information to the ECM. – VS sensor signal

– EOP switch line open circuit information

• The combination meter detects a problem in the VS sensor and EOP switch line.

• The combination meter diagnosis the VS sensor failure , then send the DTC 11-1 to the ECM and ECM send the MIL signal to the combination meter.

• The combination meter send the EOP switch line open circuit information to the ECM, then ECM diagno sis the EOP switch line failure and send the DTC 87-1 signal to the combination meter.

These signals are forwarded to the combination meter or ECM by asynchronous communication via one wire. This wire is called the TXD/RXD line (serial communication line).

WHEN THERE IS A PROBLEM IN THE TXD/RXD LINE

When an open or short circuit occurs in the TXD/RXD line, the combination meter indicate the following:

– MIL [1] come on. – Engine oil pressure indicator [2] come on. – Tachometer go off. – High coolant temperature indicator go off. – HISS indicator go off.

When the ECM did not receive the meter information, the ECM store the DTC 86-1. Check the DTC 86-1 with the HDS pocket tester (page 4-12).

Check the ECM by ECM communication diagnostic mode (page 22-11). Check the combination meter by combination meter communication

diagnostic mode (page 22-11).

1-88

Page 94

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TXD/RXD LINE

To COMBINATION METER: – High coolant temperature indicator signal – Engine oil pressure in dicator signal – Engine speed signal – HISS indicator signal – MIL signal – Gear position indicator signal

To PCM: – Ignition switch OFF time information

PCM

ECT SENSOR

EOP SWITCH

CKP SENSOR

IMMOBILIZER RECEIVER

COMBINATION METER

TR SENSOR

[1] [2]

[3]

GENERAL INFORMATION

PCM-to-COMBINATION METER TWO-WAY SERIAL COMMUNICATION (NC700XD/SD)

This motorcycle is equipped with the PCM-to-combination meter two-way serial communication system. The PCM sends the following information to combination meter: – High coolant temperature indicator signal

– Engine oil pressure indicator signal – Engine speed signal – MIL signal – HISS indicator signal – Gear position indicator signal

Combination meter sends the ignition switch OFF time information (elapsed time after the ignition switch is turned OFF) to the PCM. The PCM uses this information for the EOP switch line open circuit detection with the VS sensor signal.

These signals are communicated between the combination meter a nd PCM via one wire. This wire is called the TXD/RXD line (serial communication line).

WHEN THE SERIAL COMMUNICATION IS ABNORMAL

If there is any problem in the TXD/RXD line, the combination meter sh ows following:

– MIL [1] and engine oil pressure indicator [2] stay on. – Shift indicator "–" [3] is blinking. – Tachometer, high coolant temperature indicator and HISS in dicator do

not come on. TXD/RXD line troubleshooting (page 22-11) If there is any problem in the serial communication, the PCM stores the

DTC 86-1. Read the DTC (page 4-12). DTC troubleshooting (page 4-40)

MIL troubleshooting (page 4-60)

1-89

Page 95

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No.1 CLUTCH ASSEMBLY

PRIMARY DRIVEN GEAR ASSEMBLY

No.2 CLUTCH ASSEMBLY

OIL PASSAGE FOR No.1 CLUTCH

CLUTCH GUIDE 1

OIL PASSAGE FOR No.2 CLUTCH

CLUTCH GUIDE 2

GENERAL INFORMATION DUAL CLUTCH TRANSMISSION

The dual clutch transmission on this motorcycle uses new dual clutch assembly and its hydraulic system is improved. The dual clutch assembly consists of the primary driven gear assembly, two clutch guides and hydraulic clutch assemblies. The linear solenoid valves are located inside the right crankcase cover and inner mainshaft has to oil pa ssages instead of the oil

feed pipes. – For linear solenoid valve location (page 12-100)

– For clutch operating oil flow (page 9-3) The transmission shift mechanism and electric shift control system are same as the conventional dual clutch transmission.

1-90

Page 96

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2. FRAME/BODY PANELS/EXHAUST SYSTEM

BODY PANEL LOCATIONS (NC700X/XA)·················································2-2

BODY PANEL LOCATIONS (NC700XD)·····················································2-3

BODY PANEL LOCATIONS (NC700S/SA)·················································2-4

BODY PANEL LOCATIONS (NC700SD)·····················································2-5

SERVICE INFORMATION·····························2-6

TROUBLESHOOTING···································2-6

PILLION SEAT ··············································2-7

SINGLE SEAT···············································2-7

GRAB RAIL···················································2-8

CENTER SEAT COWL··································2-8

CENTER COVER (NC700X/XA/XD) ···········2-16

LUGGAGE BOX LID···································2-17

LUGGAGE BOX LID/ HINGE ASSEMBLY ····································2-19

LUGGAGE BOX··········································2-19

WINDSCREEN ············································2-23

FRONT SIDE COWL (NC700X/XA/XD)······2-24

METER STAY (NC700X/XA/XD)·················2-24

FRONT UNDER COVER (NC700X/XA/XD)·········································2-25

INNER UPPER COVER (NC700X/XA/XD)·········································2-25

HEADLIGHT/FRONT CENTER COWL (NC700X/XA/XD)·········································2-26

SEAT COWL··················································2-9

REAR FENDER MUD GUARD (U type) ·····2-10

BRAKE/TAIL/LICENSE LIGHT/TAIL LIGHT COVER ························································2-10

MUD GUARD···············································2-11

REAR FENDER A········································2-12

REAR FENDER B········································2-12

AIR DUCT (NC700X/XA/XD)·······················2-13

SIDE COWL (NC700S/SA/SD)····················2-13

SHROUD/SIDE COVER (NC700X/XA/XD)·········································2-14

SHELTER/SIDE COVER (NC700S/SA/SD)·········································2-15

HEADLIGHT/HEADLIGHT STAY (NC700S/SA/SD)·········································2-27

HEADLIGHT COVER (NC700S/SA/SD)·····2-27

FRONT FENDER·········································2-28

LOWER COWL ···········································2-28

LEFT REAR COVER···································2-29

RIGHT ENGINE SIDE COVER (NC700XD/SD) ············································2-30

GUARD PIPE (NC700XD/SD)·····················2-30

BATTERY BOX···········································2-31

CENTER CROSS PLATE ···························2-32

EXHAUST PIPE/MUFFLER ························2-32

2-1

Page 97

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[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

[11]

[12]

[13]

[14]

[16]

[18]

[17]

[19]

[20]

[21]

[22]

[25]

[26]

[15]

[24]

[23]

[18] Meter stay

[16] Windscreen

[3] Grab rail

[6] Tail light cover

[8] Rear fender A

[7] Mud guard

[10] Air duct

[1] Pillion seat [2] Single seat

[4] Center seat cowl

[5] Seat cowl

[9] Rear fender B

[11] Shroud [12] Side cover

[13] Center cover

[14] Luggage box lid

[15] Luggage box

[17] Front side cowl

[19] Front under cover

[21] Front center cowl

[22] Front fender

[23] Lower cowl [24] Left rear cover

[25]

Battery box

[20] Inner upper cover

[26] Center cross plate

FRAME/BODY PANELS/EXHAUST SYSTEM

BODY PANEL LOCATIONS (NC700X/XA)

[1] Pillion seat page 2-7 [10] Air duct page 2-13 [19] Front under cover page 2-25 [2] Single seat page 2-7 [11] Shroud page 2-14 [20] Inner upper cover page 2-25 [3] Grab rail page 2-8 [12] Side cover page 2-14 [21] Front center cowl page 2-26 [4] Center seat cowl page 2-8 [13] Center cover page 2-16 [22] Front fender page 2-28 [5] Seat cowl page 2-9 [14] Luggage box lid page 2-17 [23] Lower cowl page 2-28 [6] Tail light cover page 2-10 [15] Luggage box page 2-19 [24] Left rear cover page 2-29 [7] Mud guard page 2-11 [16] Windscreen page 2-23 [25] Battery box page 2-31 [8] Rear fender A page 2-12 [17] Front side cowl page 2-24 [26] Center cross plate page 2-32 [9] Rear fender B page 2-12 [18] Meter stay page 2-24

BODY PANEL REMOVAL CHART

This chart shows removal order of frame covers by means of arrow.

2-2

Page 98

dummyheaddummyhead

[7]

[3]

[5]

[8]

[1]

[2]

[4]

[6]

[10]

[11]

[12]

[13][14]

[15]

[16]

[17]

[18]

[19]

[20]

[21]

[22]

[23][24]

[25]

[28]

[26]

[27]

[9]

[18] Meter stay

[16] Windscreen

[3] Grab rail

[6] Tail light cover

[8] Rear fender A

[7] Mud guard

[10] Air duct

[1] Pillion seat [2] Single seat [4] Center seat cowl

[5] Seat cowl

[9] Rear fender B

[11] Shroud [12] Side cover

[13] Center cover

[14] Luggage box lid

[15] Luggage box

[17] Front side cowl

[19] Front under cover

[25] Right engine side cover

[21] Front center cowl

[22] Front fender

[23] Lower cowl

[24] Left rear cover

[27]

Battery box

[20] Inner upper cover

[26] Guard pipe

[28] Center cross plate

BODY PANEL LOCATIONS (NC700XD)

FRAME/BODY PANELS/EXHAUST SYSTEM

[1] Pillion seat page 2-7 [11] Shroud page 2-14 [21] Front center cowl page 2-26 [2] Single seat page 2-7 [12] Side cover page 2-14 [22] Front fender page 2-28 [3] Grab rail page 2-8 [13] Center cover page 2-16 [23] Lower cowl page 2-29 [4] Center seat cowl page 2-8 [14] Luggage box lid page 2-17 [24] Left rear cover page 2-30 [5] Seat cowl page 2-9 [15] Luggage box page 2-19 [25] Right engine side

cover

[7] Mud guard page 2-11 [17] Front side cowl page 2-24 [26] Guard pipe page 2-30 [8] Rear fender A page 2-12 [18] Meter stay page 2-24 [27] Battery box page 2-31 [9] Rear fender B page 2-12 [19] Front under cover page 2-25 [28] Center cross plate page 2-32

[10] Air duct page 2-13 [20] Inner upper cover page 2-25

BODY PANEL REMOVAL CHART

This chart shows removal order of frame covers by means of arrow.

page 2-30[6] Tail light cover page 2-10 [16] Windscreen page 2-23

2-3

Page 99

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[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

[11]

[12]

[13]

[15]

[19]

[20]

[21]

[18]

[22]

[16]

[17]

[14]

E, ED, F, KO, RU type shown:

[15] Windscreen

[3] Grab rail

[6] Tail light cover

[8] Rear fender A

[7] Mud guard

[23]

Rear fender mud

guard (U type)

[2] Single seat [4] Center seat cowl

[5] Seat cowl

[9] Rear fender B

[10] Side cowl

[11] Shelter [12] Side cover

[13] Luggage box lid

[14] Luggage box

[18] Front fender

[19] Lower cowl

[20] Left rear cover

[21] Battery box

[17] Headlight cover

[16] Headlight stay

[22] Center cross plate

[1] Pillion seat

FRAME/BODY PANELS/EXHAUST SYSTEM

BODY PANEL LOCATIONS (NC700S/SA)

[1] Pillion seat page 2-7 [9] Rear fender B page 2-12 [17] Headlight cover page 2-27 [2] Single seat page 2-7 [10] Side cowl page 2-13 [18] Front fender page 2-28 [3] Grab rail page 2-8 [11] Shelter page 2-15 [19] Lower cowl page 2-28 [4] Center seat cowl page 2-8 [12] Side cover page 2-15 [20] Left rear cover page 2-29 [5] Seat cowl p age 2-9 [13] Luggage box lid page 2-1 8 [21] Battery box page 2-31 [6] Tail light cover page 2-10 [14] Luggage box page 2-20 [22] Center cross plate page 2-32 [7] Mud guard page 2-11 [15] Windscreen page 2-23 [23] Rear fender mud

guard (U type)

BODY PANEL REMOVAL CHART

This chart shows removal order of frame covers by means of arrow.

page 2-10[8] Rear fende r A page 2-12 [16] Headlight stay page 2-27

2-4

Page 100

dummyheaddummyhead

[7]

[3]

[5]

[8]

[1]

[2]

[4]

[6]

[9]

[10]

[11]

[12]

[13]

[24]

[14] [15]

[16]

[17]

[18]

[19]

[20]

[21]

[22]

[23]

E, ED, F, KO, RU type shown:

[1] Pillion seat

[2] Single seat[3] Grab rail

[4] Center seat cowl

[5] Seat cowl

[6] Tail light cover

[8] Rear fender A

[7] Mud guard

[9] Rear fender B

[10] Side cowl

[11] Shelter [12] Side cover

[13] Luggage box lid

[14] Luggage box

[18] Front fender

[19] Lower cowl

[20] Left rear cover

[23]

Battery box

[17] Headlight cover

[16] Headlight stay

[15] Windscreen

[21] Right engine side cover

[22] Guard pipe [24] Center cross plate

[25]

Rear fender mud

guard (U type)

BODY PANEL LOCATIONS (NC700SD)

FRAME/BODY PANELS/EXHAUST SYSTEM

[1] Pillion seat page 2-7 [10] Side cowl page 2-13 [19] Lower cowl page 2-29 [2] Single seat page 2-7 [11] Shelter page 2-15 [20] Left rear cover page 2-30 [3] Grab rail page 2-8 [12] Side cover page 2-15 [21] Right engine side

[5] Seat cowl page 2-9 [14] Luggage box page 2-20 [22] Guard pipe page 2-30 [6] Tail light cover page 2-10 [15] Windscreen page 2-23 [23] Battery box page 2-31 [7] Mud guard page 2-11 [16] Headlight stay page 2-27 [24] Center cross plate page 2-32 [8] Rear fender A page 2-12 [17] Headlight cover page 2-27 [25] Rear fender mud

BODY PANEL REMOVAL CHART

This chart shows removal order of frame covers by means of arrow.

cover

guard (U type)

page 2-30[4] Center seat cowl page 2-8 [13] Luggage box lid page 2-18

page 2-10[9] Rear fender B page 2-12 [18] Front fender page 2-28

2-5

HONDA NC700X User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

A Few Words About Safety

Service Information

For Your Customer’s Safety

For Your Safety

Important Safety Precautions

HOW TO USE THIS MANUAL

SYMBOLS

1. GENERAL INFORMATION

SERVICE RULES

ABBREVIATION

DESTINATION CODE

MODEL IDENTIFICATION

LABELS

SPECIFICATIONS

GENERAL SPECIFICATIONS

IGNITION SYSTEM SPECIFICATIONS

ELECTRIC STARTER SPECIFICATION

FUEL SYSTEM SPECIFICATIONS

COOLING SYSTEM SPECIFICATIONS

LUBRICATION SYSTEM SPECIFICATIONS

CYLINDER HEAD/VALVES SPECIFICATIONS

DUAL CLUTCH TRANSMISSION SPECIFICATIONS (NC700XD/SD)

ALTERNATOR/STARTER CLUTCH SPECIFICATIONS

CRANKCASE/TRANSMISSION/BALANCER SPECIFICATIONS

NC700X/XA/S/SA

NC700XD/SD

CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS

REAR WHEEL/SUSPENSION SPECIFICATIONS

HYDRAULIC BRAKE SPECIFICATIONS

BATTERY/CHARGING SYSTEM SPECIFICATIONS

TORQUE VALUES

STANDARD TORQUE VALUES

ENGINE & FRAME TORQUE VALUES

LUBRICATION & SEAL POINTS

ENGINE

CABLE & HARNESS ROUTING

EMISSION CONTROL SYSTEMS

SOURCE OF EMISSIONS

CRANKCASE EMISSION CONTROL SYSTEM

EXHAUST EMISSION CONTROL SYSTEM

THREE-WAY CATALYTIC CONVERTER

NOISE EMISSION CONTROL SYSTEM

TECHNICAL FEATURES

CRACKING CONNECTING ROD

WHEN THERE IS A PROBLEM IN THE TXD/RXD LINE

PCM-to-COMBINATION METER TWO-WAY SERIAL COMMUNICATION (NC700XD/SD)

WHEN THE SERIAL COMMUNICATION IS ABNORMAL

2. FRAME/BODY PANELS/EXHAUST SYSTEM

BODY PANEL LOCATIONS (NC700X/XA)

BODY PANEL REMOVAL CHART

BODY PANEL LOCATIONS (NC700XD)

BODY PANEL REMOVAL CHART

BODY PANEL LOCATIONS (NC700S/SA)

BODY PANEL REMOVAL CHART

BODY PANEL LOCATIONS (NC700SD)

BODY PANEL REMOVAL CHART