Honda goldwing gl1800 2005 parts manual

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PARTS CATALOG

GL1800’05

GOLD WING

GL1800A’05

GOLD WING

 

SEPTEMBER, 2004

American Honda Motor Co., Inc.

14MCA501M (Fiche Version)

2004 American Honda Motor Co., Inc.,

14MCA501P (Paper Version)

 

(Order through Helm)

TABLE OF CONTENTS

Introduction

Grid / Page

HOW TO USE THIS CATALOG ....................................

A2

4

LOCATION OF SERIAL NUMBER ................................

A2

5

SERIAL NUMBERS ......................................................

A3

7

CONSTRUCTION OF VEHICLE IDENTIFICATION

 

NUMBER ................................................................

A4

8

COLOR TABLE ..............................................................

A4

9

BULK HOSE PART NUMBER PATTERN......................

A7

15

MASTER INDEX ............................................................

A8

16

Part Groups

 

 

ENGINE SECTION ........................................................

1-C1

1-1

FRAME SECTION..........................................................

1-E1

2-1

Index

 

 

 

PART NUMBER INDEX ................................................

B1

3-1

DESCRIPTION INDEX ..................................................

1-I1

4-1

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc.

3

Honda goldwing gl1800 2005 parts manual

HOW TO USE THIS CATALOG

4 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

LOCATION OF SERIAL NUMBER

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 5

LOCATION OF SERIAL NUMBER

6 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

SERIAL NUMBERS

Models and applicable serial numbers

Models and applicable serial numbers given in this parts catalog can be identified as follows.

 

 

Engine

Frame

Carburetor

 

Area

Serial

Serial

Serial

Model

Code

No.

No.

No.

 

 

 

 

 

GL1800’05

A

SC47E-2400001~

1HFSC470*5A400001~

GQ61A A

GL1800A’05

A

SC47E-2400001~

1HFSC474*5A400001~

GQ61A A

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 7

CONSTRUCTION OF VEHICLE IDENTIFICATION NUMBER

8 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

COLOR TABLE

When ordering a colored part:

1.Confirm the color code for the required part from the color table according to the part name and color type.

2.Select the corresponding part number from the appropriate PAGE/GRID.

3.Parts marked "X" are unused.

4."*" = Basic Part Number, no extension (i.e. ZA, ZB).

GL1800’05 2005

 

 

 

COLOR CODE

NHA27B

NHA29

NHA45

PB356

R287

Y130B

 

 

 

 

 

BASE COLOR

Billet silver

Arctic

Portland

Nova blue

Bloodstone

Pearl hot

A

 

 

No.

 

R

 

 

 

 

metallic

white

gray

metallic

red

rod yellow

 

 

 

 

 

E

 

 

 

 

 

NHA27M

NHA29

metallic

PB356M

metallic

Y130P

 

 

 

 

 

A

 

 

 

 

 

 

 

NHA45M

 

R287M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

BASIC PART NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

BODY, L. SADDLEBAG

81411-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

2

BODY, R. SADDLEBAG

81211-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

3

BOX, TRUNK

81111-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

4

CLIP, PANEL FIXING

91549-MW0-790

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

5

COVER B, L. ARMREST

82430-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

6

COVER B, R. ARMREST

82330-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

7

COVER SET, L. SIDE

83700-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

8

COVER SET, R. SIDE

83600-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

9

COVER, L. PILLION STEP

50817-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

10

COVER, L. PILLION STEP

50741-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

HOLDER

 

 

 

 

 

 

 

 

 

 

11

COVER, L. PIVOT PLATE

50415-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

12

COVER, R. PILLION STEP

50717-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

13

COVER, R. PILLION STEP

50740-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

HOLDER

 

 

 

 

 

 

 

 

 

 

14

COVER, R. PIVOT PLATE

50410-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

15

COVER, TRUNK (LOWER)

81141-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

16

COVER, WELD BEAD

83613-MCA-000

ZB

ZB

ZB

ZB

ZB

ZB

 

 

 

17

COVER, WELD BEAD

83713-MCA-000

ZB

ZB

ZB

ZB

ZB

ZB

 

 

 

18

COWL, CENTER (INNER)

64501-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

19

COWL, FR. (LOWER)

64302-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

20

COWL, FR. CENTER

64216-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

21

COWL, L. (INNER)

64503-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

22

COWL, L. SIDE

64292-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

23

COWL, R. (INNER)

64502-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

24

COWL, R. SIDE

64282-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

25

CUSHION, L. ARMREST

82440-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

26

CUSHION, R. ARMREST

82340-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

27

EMBLEM, FR. GARNISH

64180-MCA-A40

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

28

EMBLEM, KEY

35113-MCA-A41

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

29

EMBLEM, RR. TRUNK

81127-MCA-A40

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

30

EMBLEM, RR. TRUNK

87111-MCA-A40

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

31

FENDER A, FR.

61101-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

32

FENDER A, RR.

80100-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

33

FENDER B, FR.

61103-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

34

FRAME

50100-MCA-020

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

35

GARNISH SET, SCREEN (WL)

64120-MCA-A40

ZG

ZJ

ZN

ZK

ZH

ZM

 

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 9

COLOR TABLE

GL1800’05 2005

 

 

 

COLOR CODE

NHA27B

NHA29

NHA45

PB356

R287

Y130B

 

 

 

 

 

BASE COLOR

Billet silver

Arctic

Portland

Nova blue

Bloodstone

Pearl hot

A

 

 

No.

 

R

 

 

 

 

metallic

white

gray

metallic

red

rod yellow

 

 

 

 

 

E

 

 

 

 

 

NHA27M

NHA29

metallic

PB356M

metallic

Y130P

 

 

 

 

 

A

 

 

 

 

 

 

 

NHA45M

 

R287M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

BASIC PART NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

GRIP, L. PASSENGER

84155-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

37

GRIP, R. PASSENGER

84150-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

38

HOUSING, L.

88122-MCA-000

ZK

ZA

ZP

ZM

ZE

ZN

 

 

 

39

HOUSING, R.

88112-MCA-000

ZK

ZA

ZP

ZM

ZE

ZN

 

 

 

40

KEY, BLANK

35121-MCA-A40

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

41

LABEL, COLOR

87565-MCA-A40

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

42

LID SET, TRUNK (WL)

81125-MCA-A40

ZG

ZJ

ZN

ZK

ZH

ZM

 

 

 

43

LID, L. SADDLEBAG

81421-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

44

LID, R. SADDLEBAG

81221-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

45

LID, SHELTER

83153-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

46

LOCK SET

35010-MCA-A40

ZA

ZC

ZE

ZD

ZB

ZF

 

 

 

47

LOUVER, L. SIDE COWL

64295-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

48

LOUVER, R. SIDE COWL

64285-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

49

MIRROR ASSY., L. BACK

88120-MCA-A00

ZR

ZQ

ZU

ZT

ZM

ZG

 

 

 

50

MIRROR ASSY., R. BACK

88110-MCA-A00

ZR

ZQ

ZU

ZT

ZM

ZG

 

 

 

51

MOLDING, L. COWL TRIM

64214-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

52

MOLDING, L. RR. SADDLEBAG

81471-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

53

MOLDING, L. RR. SADDLEBAG

81482-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

54

MOLDING, L. SADDLEBAG SIDE

81461-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

55

MOLDING, L. SADDLEBAG SIDE

81481-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

56

MOLDING, L. TRUNK SIDE

81162-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

57

MOLDING, R. COWL TRIM

64204-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

58

MOLDING, R. RR. SADDLEBAG

81271-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

59

MOLDING, R. RR. SADDLEBAG

81282-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

60

MOLDING, R. SADDLEBAG SIDE

81261-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

61

MOLDING, R. SADDLEBAG SIDE

81281-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

62

MOLDING, R. TRUNK SIDE

81161-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

63

MOLDING, TRUNK CENTER

81163-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

64

PANEL, METER

64240-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

65

PROTECTOR ASSY., L. EX.

18455-MCA-A20

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

66

PROTECTOR ASSY., R. EX.

18355-MCA-A20

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

67

PROTECTOR SET, L. SIDE

83710-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

68

PROTECTOR SET, R. SIDE

83610-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

69

SEAT, BACK

77500-MCA-A20

ZB

ZA

ZA

ZA

ZA

ZB

 

 

 

70

SEAT, DOUBLE

77200-MCA-A20

ZB

ZA

ZA

ZA

ZA

ZB

 

 

 

71

SHELTER, TOP

83152-MCA-000

ZR

ZQ

ZU

ZT

ZM

ZD

 

 

 

72

VISOR A, METER PANEL

64255-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

73

VISOR C, L. METER PANEL

64266-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

74

VISOR C, R. METER PANEL

64256-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

10 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

COLOR TABLE

When ordering a colored part:

1.Confirm the color code for the required part from the color table according to the part name and color type.

2.Select the corresponding part number from the appropriate PAGE/GRID.

3.Parts marked "X" are unused.

4."*" = Basic Part Number, no extension (i.e. ZA, ZB).

GL1800A’05 2005

 

 

 

COLOR CODE

NHA27

NHA27B

NHA29

NHA45

PB356

R287

 

 

 

 

 

BASE COLOR

Billet silver

Billet silver

Arctic

Portland

Nova blue

Bloodstone

A

 

 

No.

 

R

 

 

 

 

 

metallic

metallic

white

gray

metallic

red

E

 

 

 

 

 

NHA27M

NHA27M

NHA29

metallic

PB356M

metallic

 

 

 

 

 

A

 

 

 

 

 

 

 

 

NHA45M

 

R287M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

BASIC PART NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

BODY, L. SADDLEBAG

81411-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

2

BODY, R. SADDLEBAG

81211-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

3

BOX, TRUNK

81111-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

4

CLIP, PANEL FIXING

91549-MW0-790

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

5

COVER B, L. ARMREST

82430-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

6

COVER B, R. ARMREST

82330-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

7

COVER SET, L. SIDE

83700-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

8

COVER SET, R. SIDE

83600-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

9

COVER, L. PILLION STEP

50817-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

10

COVER, L. PILLION STEP

50741-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

HOLDER

 

 

 

 

 

 

 

 

 

 

11

COVER, L. PIVOT PLATE

50415-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

12

COVER, R. PILLION STEP

50717-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

13

COVER, R. PILLION STEP

50740-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

 

HOLDER

 

 

 

 

 

 

 

 

 

 

14

COVER, R. PIVOT PLATE

50410-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

15

COVER, TRUNK (LOWER)

81141-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

16

COVER, WELD BEAD

83613-MCA-000

ZB

ZB

ZB

ZB

ZB

ZB

 

 

 

17

COVER, WELD BEAD

83713-MCA-000

ZB

ZB

ZB

ZB

ZB

ZB

 

 

 

18

COWL, CENTER (INNER)

64501-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

19

COWL, FR. (LOWER)

64302-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

20

COWL, FR. CENTER

64216-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

21

COWL, L. (INNER)

64503-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

22

COWL, L. SIDE

64292-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

23

COWL, R. (INNER)

64502-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

24

COWL, R. SIDE

64282-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

25

CUSHION, L. ARMREST

82440-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

26

CUSHION, R. ARMREST

82340-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

27

EMBLEM, FR. GARNISH

64180-MCA-A40

ZA

ZA

ZC

ZE

ZD

ZB

 

 

 

28

EMBLEM, KEY

35113-MCA-A41

ZA

ZA

ZC

ZE

ZD

ZB

 

 

 

29

EMBLEM, RR. TRUNK

81127-MCA-A40

ZA

ZA

ZC

ZE

ZD

ZB

 

 

 

30

EMBLEM, RR. TRUNK

87111-MCA-A40

ZA

ZA

ZC

ZE

ZD

ZB

 

 

 

31

FENDER A, FR.

61101-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

32

FENDER A, RR.

80100-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

33

FENDER B, FR.

61103-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

34

FRAME

50100-MCA-020

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

35

GARNISH SET, SCREEN (WL)

64120-MCA-A40

ZG

ZG

ZJ

ZN

ZK

ZH

 

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 11

COLOR TABLE

GL1800A’05 2005

 

 

 

COLOR CODE

NHA27

NHA27B

NHA29

NHA45

PB356

R287

 

 

 

 

 

BASE COLOR

Billet silver

Billet silver

Arctic

Portland

Nova blue

Bloodstone

A

 

 

No.

 

R

 

 

 

 

 

metallic

metallic

white

gray

metallic

red

E

 

 

 

 

 

NHA27M

NHA27M

NHA29

metallic

PB356M

metallic

 

 

 

 

 

A

 

 

 

 

 

 

 

 

NHA45M

 

R287M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

BASIC PART NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

GRIP, L. PASSENGER

84155-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

37

GRIP, R. PASSENGER

84150-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

38

HOUSING, L.

88122-MCA-000

ZK

ZK

ZA

ZP

ZM

ZE

 

 

 

39

HOUSING, R.

88112-MCA-000

ZK

ZK

ZA

ZP

ZM

ZE

 

 

 

40

KEY, BLANK

35121-MCA-A40

ZA

ZA

ZC

ZE

ZD

ZB

 

 

 

41

LABEL, COLOR

87565-MCA-A50

ZB

ZE

ZH

ZF

ZC

 

 

 

42

LID SET, TRUNK (WL)

81125-MCA-A40

ZG

ZG

ZJ

ZN

ZK

ZH

 

 

 

43

LID, L. SADDLEBAG

81421-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

44

LID, R. SADDLEBAG

81221-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

45

LID, SHELTER

83153-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

46

LOCK SET

35010-MCA-A40

ZA

ZA

ZC

ZE

ZD

ZB

 

 

 

47

LOUVER, L. SIDE COWL

64295-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

48

LOUVER, R. SIDE COWL

64285-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

49

MIRROR ASSY., L. BACK

88120-MCA-A00

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

50

MIRROR ASSY., R. BACK

88110-MCA-A00

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

51

MOLDING, L. COWL TRIM

64214-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

52

MOLDING, L. RR. SADDLEBAG

81471-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

53

MOLDING, L. RR. SADDLEBAG

81482-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

54

MOLDING, L. SADDLEBAG SIDE

81461-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

55

MOLDING, L. SADDLEBAG SIDE

81481-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

56

MOLDING, L. TRUNK SIDE

81162-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

57

MOLDING, R. COWL TRIM

64204-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

58

MOLDING, R. RR. SADDLEBAG

81271-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

59

MOLDING, R. RR. SADDLEBAG

81282-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

60

MOLDING, R. SADDLEBAG SIDE

81261-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

61

MOLDING, R. SADDLEBAG SIDE

81281-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

 

(LOWER)

 

 

 

 

 

 

 

 

 

 

62

MOLDING, R. TRUNK SIDE

81161-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

63

MOLDING, TRUNK CENTER

81163-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

64

PANEL, METER

64240-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

65

PROTECTOR ASSY., L. EX.

18455-MCA-A20

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

66

PROTECTOR ASSY., R. EX.

18355-MCA-A20

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

67

PROTECTOR SET, L. SIDE

83710-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

68

PROTECTOR SET, R. SIDE

83610-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

69

SEAT, BACK

77500-MCA-A20

ZA

ZB

ZA

ZA

ZA

ZA

 

 

 

70

SEAT, DOUBLE

77200-MCA-A20

ZA

ZB

ZA

ZA

ZA

ZA

 

 

 

71

SHELTER, TOP

83152-MCA-000

ZR

ZR

ZQ

ZU

ZT

ZM

 

 

 

72

VISOR A, METER PANEL

64255-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

73

VISOR C, L. METER PANEL

64266-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

 

74

VISOR C, R. METER PANEL

64256-MCA-000

ZA

ZA

ZA

ZA

ZA

ZA

 

 

12 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

COLOR TABLE

When ordering a colored part:

1.Confirm the color code for the required part from the color table according to the part name and color type.

2.Select the corresponding part number from the appropriate PAGE/GRID.

3.Parts marked "X" are unused.

4."*" = Basic Part Number, no extension (i.e. ZA, ZB).

GL1800A’05 2005

 

 

COLOR CODE

Y130B

 

 

 

BASE COLOR

Pearl hot

A

No.

 

R

 

 

rod yellow

 

 

 

E

 

 

 

Y130P

 

 

 

A

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

BASIC PART NO.

 

 

 

 

 

 

 

1

BODY, L. SADDLEBAG

81411-MCA-000

ZD

 

2

BODY, R. SADDLEBAG

81211-MCA-000

ZD

 

3

BOX, TRUNK

81111-MCA-000

ZD

 

4

CLIP, PANEL FIXING

91549-MW0-790

ZA

 

5

COVER B, L. ARMREST

82430-MCA-000

ZA

 

6

COVER B, R. ARMREST

82330-MCA-000

ZA

 

7

COVER SET, L. SIDE

83700-MCA-000

ZD

 

8

COVER SET, R. SIDE

83600-MCA-000

ZD

 

9

COVER, L. PILLION STEP

50817-MCA-000

ZA

 

 

(LOWER)

 

 

 

10

COVER, L. PILLION STEP

50741-MCA-000

ZA

 

 

HOLDER

 

 

 

11

COVER, L. PIVOT PLATE

50415-MCA-000

ZA

 

12

COVER, R. PILLION STEP

50717-MCA-000

ZA

 

 

(LOWER)

 

 

 

13

COVER, R. PILLION STEP

50740-MCA-000

ZA

 

 

HOLDER

 

 

 

14

COVER, R. PIVOT PLATE

50410-MCA-000

ZA

 

15

COVER, TRUNK (LOWER)

81141-MCA-000

ZD

 

16

COVER, WELD BEAD

83613-MCA-000

ZB

 

17

COVER, WELD BEAD

83713-MCA-000

ZB

 

18

COWL, CENTER (INNER)

64501-MCA-000

ZA

 

19

COWL, FR. (LOWER)

64302-MCA-000

ZA

 

20

COWL, FR. CENTER

64216-MCA-000

ZD

 

21

COWL, L. (INNER)

64503-MCA-000

ZD

 

22

COWL, L. SIDE

64292-MCA-000

ZD

 

23

COWL, R. (INNER)

64502-MCA-000

ZD

 

24

COWL, R. SIDE

64282-MCA-000

ZD

 

25

CUSHION, L. ARMREST

82440-MCA-000

ZA

 

26

CUSHION, R. ARMREST

82340-MCA-000

ZA

 

27

EMBLEM, FR. GARNISH

64180-MCA-A40

ZF

 

28

EMBLEM, KEY

35113-MCA-A41

ZF

 

29

EMBLEM, RR. TRUNK

81127-MCA-A40

ZF

 

30

EMBLEM, RR. TRUNK

87111-MCA-A40

ZF

 

31

FENDER A, FR.

61101-MCA-000

ZD

 

32

FENDER A, RR.

80100-MCA-000

ZD

 

33

FENDER B, FR.

61103-MCA-000

ZD

 

34

FRAME

50100-MCA-020

ZA

 

35

GARNISH SET, SCREEN (WL)

64120-MCA-A40

ZM

 

36

GRIP, L. PASSENGER

84155-MCA-000

ZA

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 13

COLOR TABLE

GL1800A’05 2005

 

 

COLOR CODE

Y130B

 

 

 

BASE COLOR

Pearl hot

A

No.

 

R

 

 

rod yellow

 

 

 

E

 

 

 

Y130P

 

 

 

A

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

BASIC PART NO.

 

 

 

 

 

 

 

37

GRIP, R. PASSENGER

84150-MCA-000

ZA

 

38

HOUSING, L.

88122-MCA-000

ZN

 

39

HOUSING, R.

88112-MCA-000

ZN

 

40

KEY, BLANK

35121-MCA-A40

ZF

 

41

LABEL, COLOR

87565-MCA-A50

ZJ

 

42

LID SET, TRUNK (WL)

81125-MCA-A40

ZM

 

43

LID, L. SADDLEBAG

81421-MCA-000

ZD

 

44

LID, R. SADDLEBAG

81221-MCA-000

ZD

 

45

LID, SHELTER

83153-MCA-000

ZD

 

46

LOCK SET

35010-MCA-A40

ZF

 

47

LOUVER, L. SIDE COWL

64295-MCA-000

ZD

 

48

LOUVER, R. SIDE COWL

64285-MCA-000

ZD

 

49

MIRROR ASSY., L. BACK

88120-MCA-A00

ZG

 

50

MIRROR ASSY., R. BACK

88110-MCA-A00

ZG

 

51

MOLDING, L. COWL TRIM

64214-MCA-000

ZD

 

52

MOLDING, L. RR. SADDLEBAG

81471-MCA-000

ZD

 

53

MOLDING, L. RR. SADDLEBAG

81482-MCA-000

ZD

 

 

(LOWER)

 

 

 

54

MOLDING, L. SADDLEBAG SIDE

81461-MCA-000

ZD

 

55

MOLDING, L. SADDLEBAG SIDE

81481-MCA-000

ZD

 

 

(LOWER)

 

 

 

56

MOLDING, L. TRUNK SIDE

81162-MCA-000

ZD

 

57

MOLDING, R. COWL TRIM

64204-MCA-000

ZD

 

58

MOLDING, R. RR. SADDLEBAG

81271-MCA-000

ZD

 

59

MOLDING, R. RR. SADDLEBAG

81282-MCA-000

ZD

 

 

(LOWER)

 

 

 

60

MOLDING, R. SADDLEBAG SIDE

81261-MCA-000

ZD

 

61

MOLDING, R. SADDLEBAG SIDE

81281-MCA-000

ZD

 

 

(LOWER)

 

 

 

62

MOLDING, R. TRUNK SIDE

81161-MCA-000

ZD

 

63

MOLDING, TRUNK CENTER

81163-MCA-000

ZD

 

64

PANEL, METER

64240-MCA-000

ZA

 

65

PROTECTOR ASSY., L. EX.

18455-MCA-A20

ZA

 

66

PROTECTOR ASSY., R. EX.

18355-MCA-A20

ZA

 

67

PROTECTOR SET, L. SIDE

83710-MCA-000

ZA

 

68

PROTECTOR SET, R. SIDE

83610-MCA-000

ZA

 

69

SEAT, BACK

77500-MCA-A20

ZB

 

70

SEAT, DOUBLE

77200-MCA-A20

ZB

 

71

SHELTER, TOP

83152-MCA-000

ZD

 

72

VISOR A, METER PANEL

64255-MCA-000

ZA

 

73

VISOR C, L. METER PANEL

64266-MCA-000

ZA

 

74

VISOR C, R. METER PANEL

64256-MCA-000

ZA

 

14 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

BULK HOSE PART NUMBER PATTERN

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 15

MASTER INDEX

Title

Grid

Page

Title

Grid

Page

 

 

 

AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F8

2-49

 

 

 

AIR INJECTION VALVE . . . . . . . . . . . . . . . . . . . . . . . .

1-F9

2-51

ENGINE SECTION

 

 

SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F10

2-52

 

 

 

MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F11

2-54

CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . .

1-C1

1-2

PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F12

2-57

CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C2

1-4

STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F13

2-58

CAMSHAFT • VALVE . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C3

1-6

STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F14

2-60

CAM CHAIN • TENSIONER . . . . . . . . . . . . . . . . . . . . .

1-C5

1-10

SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F15

2-62

WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C6

1-12

REAR SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . .

1-F15

2-63

FRONT COVER • TRANSMISSION COVER . . . . . . . .

1-C6

1-13

REAR FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F16

2-65

CLUTCH COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C7

1-15

TURN SIGNAL • MIRROR. . . . . . . . . . . . . . . . . . . . . . .

1-G1

2-67

CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C8

1-16

REAR COMBINATION LIGHT. . . . . . . . . . . . . . . . . . . .

1-G3

2-70

ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C9

1-18

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G3

2-71

STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C9

1-19

IGNITION COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G4

2-73

REAR CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C10

1-21

WIRE HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G5

2-74

REVERSE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C11

1-23

CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G6

2-76

REVERSE SHIFT ACTUATOR . . . . . . . . . . . . . . . . . . .

1-C12

1-25

RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G7

2-78

PRIMARY DRIVE GEAR. . . . . . . . . . . . . . . . . . . . . . . .

1-C13

1-26

COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G8

2-80

FINAL SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C13

1-27

FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G8

2-81

OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C14

1-28

TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G10

2-84

CYLINDER BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C15

1-30

WINDSCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G11

2-86

CRANKSHAFT • PISTON . . . . . . . . . . . . . . . . . . . . . . .

1-C16

1-32

COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G13

2-90

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D1

1-34

AIR DUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G15

2-94

SHIFT DRUM • SHIFT FORK . . . . . . . . . . . . . . . . . . . .

1-D2

1-36

COWL STAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G16

2-96

WATER PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D3

1-38

TRUNK BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-G16

2-97

THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D4

1-40

SADDLEBAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H3

2-103

THROTTLE BODY (TUBING) . . . . . . . . . . . . . . . . . . . .

1-D4

1-41

OPENER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H7

2-111

INJECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D5

1-43

ENGINE GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H8

2-113

 

 

 

RADIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H9

2-115

 

 

 

AUTO CRUISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H10

2-117

FRAME SECTION

 

 

EVAP CANISTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H11

2-118

 

 

 

CAUTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-H12

2-120

HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E1

2-2

 

 

 

METER PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E2

2-4

 

 

 

SPEEDOMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E2

2-5

 

 

 

HANDLE SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E3

2-7

 

 

 

DELAY VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E5

2-10

 

 

 

FRONT BRAKE MASTER CYLINDER . . . . . . . . . . . . .

1-E6

2-12

 

 

 

CLUTCH MASTER CYLINDER. . . . . . . . . . . . . . . . . . .

1-E7

2-14

 

 

 

HANDLEBAR • TOP BRIDGE . . . . . . . . . . . . . . . . . . . .

1-E8

2-16

 

 

 

STEERING STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E9

2-18

 

 

 

FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E10

2-20

 

 

 

FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E11

2-22

 

 

 

RIGHT FRONT BRAKE CALIPER (GL1800) . . . . . . . .

1-E12

2-24

 

 

 

RIGHT FRONT BRAKE CALIPER (GL1800A) . . . . . . .

1-E13

2-26

 

 

 

LEFT FRONT BRAKE CALIPER. . . . . . . . . . . . . . . . . .

1-E14

2-28

 

 

 

FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E15

2-30

 

 

 

REAR BRAKE MASTER CYLINDER . . . . . . . . . . . . . .

1-E16

2-32

 

 

 

PROPORTION CONTROL VALVE . . . . . . . . . . . . . . . .

1-F1

2-34

 

 

 

REAR BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . .

1-F2

2-36

 

 

 

REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F3

2-38

 

 

 

FINAL DRIVEN GEAR. . . . . . . . . . . . . . . . . . . . . . . . . .

1-F3

2-39

 

 

 

SHELTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F5

2-42

 

 

 

SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F7

2-46

 

 

 

FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F7

2-47

 

 

 

 

 

 

 

 

 

16 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

ENGINE SECTION

Chapter Table of Contents

Page Title

Grid

Page

CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C1

1-2

CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C2

1-4

CAMSHAFT • VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C3

1-6

CAM CHAIN • TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C5

1-10

WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C6

1-12

FRONT COVER • TRANSMISSION COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C6

1-13

CLUTCH COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C7

1-15

CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C8

1-16

ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C9

1-18

STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C9

1-19

REAR CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C10

1-21

REVERSE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C11

1-23

REVERSE SHIFT ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C12

1-25

PRIMARY DRIVE GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C13

1-26

FINAL SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C13

1-27

OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C14

1-28

CYLINDER BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C15

1-30

CRANKSHAFT • PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C16

1-32

TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D1

1-34

SHIFT DRUM • SHIFT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D2

1-36

WATER PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D3

1-38

THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D4

1-40

THROTTLE BODY (TUBING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D4

1-41

INJECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-D5

1-43

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-1

 

 

 

CYLINDER HEAD COVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCAAE0100

 

 

 

 

 

 

 

 

5 =GL1800’05

 

 

E-1

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

1

COVER, R. CYLINDER HEAD ....................

5

5A

-------- --------

1

12311-MCA-000

6617161

2

COVER, R. CYLINDER HEAD SIDE ..........

5

5A

-------- --------

1

12321-MCA-000

6617179

3

EMBLEM, R. CYLINDER HEAD COVER....

5

5A

-------- --------

1

12322-MCA-A20

7544430

4

GASKET, R. CYLINDER HEAD COVER ....

5

5A

-------- --------

1

12391-MCA-000

6617195

5

PLUG, HEX. (6MM) ....................................

5

5A

-------- --------

16

12392-MJ0-000

1734151

6

COVER, L. CYLINDER HEAD ....................

5

5A

-------- --------

1

12411-MCA-000

6617203

7

COVER, L. CYLINDER HEAD SIDE ..........

5

5A

-------- --------

1

12421-MCA-000

6617211

8

EMBLEM, L. CYLINDER HEAD COVER ....

5

5A

-------- --------

1

12422-MCA-A20

7544448

9

GASKET, L. CYLINDER HEAD COVER ....

5

5A

-------- --------

1

12491-MCA-000

6617237

10

CLAMP, IGNITION WIRE............................

5

5A

-------- --------

2

32114-MCA-000

6619324

11

GUIDE, IGNITION WIRE ............................

5

5A

-------- --------

2

32115-MCA-000

6619332

12

RUBBER, PIVOT COVER (LOWER) ..........

5

5A

-------- --------

10

64386-MS2-000

3376399

13

COVER, R. INJECTION ..............................

5

5A

-------- --------

1

83515-MCA-000

6543375

14

STAY, R. INJECTION COVER....................

5

5A

-------- --------

1

83516-MCA-000

6543318

15

SPOILER, R. SIDE ......................................

5

5A

-------- --------

1

83530-MCA-000

6621379

16

COVER, L. INJECTION ..............................

5

5A

-------- --------

1

83565-MCA-000

6543391

17

STAY, L. INJECTION COVER ....................

5

5A

-------- --------

1

83566-MCA-000

6543326

18

SPOILER, L. SIDE ......................................

5

5A

-------- --------

1

83580-MCA-000

6621395

1-2 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C1

CYLINDER HEAD COVER

5 =GL1800’05

 

 

E-1

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

19

BOLT, SOCKET SPECIAL (6X19) ..............

5

5A

-------- --------

4

90016-MCA-780

6776827

20

BOLT, HEAD COVER..................................

5

5A

-------- --------

6

90017-MCA-000

6654164

21

BOLT, HEAD COVER..................................

5

5A

-------- --------

5

90018-MCA-000

6654172

22

BOLT, HEAD COVER..................................

5

5A

-------- --------

6

90019-MCA-780

6776835

23

SCREW, PAN (6X11) ..................................

5

5A

-------- --------

4

90106-KY2-701

3134053

24

COLLAR, COWL SETTING (LOWER) ........

5

5A

-------- --------

10

90122-463-770

0935312

25

RUBBER, SETTING ....................................

5

5A

-------- --------

11

90543-MV9-670

3699139

26

BOLT, FLANGE (6X12) ..............................

5

5A

-------- --------

4

95701-06012-08

2170793

 

BOLT, FLANGE (6X12) ..............................

5

5A

-------- --------

4

95801-06012-08

2440485

27

BOLT, FLANGE (6X10) ..............................

5

5A

-------- --------

2

96001-06010-00

2154656

 

 

 

 

 

 

 

 

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-3

 

 

 

 

CYLINDER HEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCAAE0200

 

 

 

 

 

 

 

 

5 =GL1800’05

 

 

E-2

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

1

CYLINDER HEAD ASSY., R. ......................

5

5A

-------- --------

1

12010-MCA-A20

7544414

2

CYLINDER HEAD ASSY., L. ......................

5

5A

-------- --------

1

12020-MCA-A20

7544422

3

GUIDE, VALVE (OS) ..................................

5

5A

-------- --------

12

12204-MCA-P00

6617138

4

GASKET, R. CYLINDER HEAD ..................

5

5A

-------- --------

1

12251-MCA-781

6775522

5

GASKET, L. CYLINDER HEAD ..................

5

5A

-------- --------

1

12252-MCA-781

6775530

6

INSULATOR, THROTTLE BODY................

5

5A

-------- --------

2

16211-MCA-000

6617732

7

BAND, INSULATOR ....................................

5

5A

-------- --------

4

16218-MCA-000

6653950

8

NUT, SQUARE (5MM) ................................

5

5A

-------- --------

4

16222-MV4-300

3694882

9

MANIFOLD, IN.............................................

5

5A

-------- --------

1

17110-MCA-000

6617864

10

GASKET, IN. MANIFOLD............................

5

5A

-------- --------

2

17134-MCA-003

6617872

11

SHEET, IN. MANIFOLD ..............................

5

5A

-------- --------

1

17140-MCA-000

6617880

12

SENSOR ASSY., WATER TEMPERATURE

5

5A

--------

--------

1

37870-MAT-E01

6113526

13

COLLAR, FR. FENDER ..............................

5

5A

-------- --------

4

61105-MA3-000

1252519

14

COVER, R. FR. (LOWER) (INNER) ............

5

5A

-------- --------

1

64303-MCA-000

6620793

15

COVER, L. FR. (LOWER) (INNER) ............

5

5A

-------- --------

1

64304-MCA-000

6620801

16

BOLT, FLANGE (6X50) ..............................

5

5A

-------- --------

16

90003-PT0-000

3299815

17

BOLT, FLANGE (9X73) ..............................

5

5A

-------- --------

2

90010-MCA-000

6621544

18

BOLT, FLANGE (9X89) ..............................

5

5A

-------- --------

14

90012-MCA-000

6621569

1-4 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C2

 

 

 

 

CYLINDER HEAD

 

 

 

 

 

 

 

 

 

5 =GL1800’05

 

 

E-2

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

19

BOLT, RECESSED (5X28)..........................

5

5A

-------- --------

4

90023-MM5-000

2574390

20

BOLT, STUD (8/6X40) ................................

5

5A

-------- --------

12

90035-MN5-000

2810679

21

WASHER, SPECIAL (12MM) ......................

5

5A

-------- --------

1

90454-MC7-000

1210848

22

PIN, DOWEL (8X20)....................................

5

5A

-------- --------

4

94301-08200

1417369

23

PIN A, DOWEL (12X20) ..............................

5

5A

-------- --------

4

94301-12200

0165324

24

BOLT, FLANGE (6X45) ..............................

5

5A

-------- --------

6

95701-06045-08

2552537

25

BOLT, FLANGE (6X12) ..............................

5

5A

-------- --------

4

96001-06012-07

2105948

26

BOLT, FLANGE (6X25) ..............................

5

5A

-------- --------

12

96001-06025-00

2105989

27

SPARK PLUG (BKR5E-11) (NGK) ..............

5

5A

-------- --------

(6)

98079-5514E

4556569

 

SPARK PLUG (K16PR-U11) (DENSO) ......

5

5A

-------- --------

(6)

98079-5515E

4853404

 

SPARK PLUG (BKR6E-11) (NGK) ..............

5

5A

-------- --------

6

98079-5614E

3899663

 

SPARK PLUG (BKR7E-11) (NGK) ..............

5

5A

-------- --------

(6)

98079-5714E

3899697

 

SPARK PLUG (K22PR-U11) (DENSO) ......

5

5A

-------- --------

(6)

98079-5715E

3899705

 

 

 

 

 

 

 

 

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-5

 

 

 

 

CAMSHAFT • VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCA4E0300

 

 

 

 

 

 

 

 

 

5 =GL1800’05

 

 

 

E-3

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

 

From

To

QTY

Part Number

H/C

1

SEAL, VALVE STEM (ARAI) ......................

5

5A

 

-------- --------

12

12209-MA6-003

1718493

2

CAMSHAFT, R. ..........................................

5

5A

 

-------- --------

1

14110-MCA-780

6775688

3

CAMSHAFT, L.............................................

5

5A

 

-------- --------

1

14120-MCA-780

6775696

4

VALVE, IN. ..................................................

5

5A

 

-------- --------

6

14711-MCA-A00

7119209

5

VALVE, EX. ................................................

5

5A

 

-------- --------

6

14721-MCA-A00

7062169

6

LIFTER, VALVE ..........................................

5

5A

 

-------- --------

12

14731-MCA-000

6617633

7

SPRING, VALVE ........................................

5

5A

 

-------- --------

12

14751-MCA-000

6617641

8

RETAINER, VALVE SPRING ......................

5

5A

 

-------- --------

12

14771-MAT-000

5212832

9

SEAT, VALVE SPRING ..............................

5

5A

 

-------- --------

12

14775-MCA-000

6617658

10

COTTER, VALVE ........................................

5

5A

 

-------- --------

24

14781-MAT-000

5212840

11

SHIM, TAPPET (1.200) ..............................

5

5A

 

-------- --------

12

14901-KT7-013

4064283

 

SHIM, TAPPET (1.225) ..............................

5

5A

 

-------- --------

12

14902-KT7-013

4105565

 

SHIM, TAPPET (1.250) ..............................

5

5A

 

-------- --------

12

14903-KT7-013

4105573

 

SHIM, TAPPET (1.275) ..............................

5

5A

 

-------- --------

12

14904-KT7-013

4105581

 

SHIM, TAPPET (1.300) ..............................

5

5A

 

-------- --------

12

14905-KT7-013

4105599

 

SHIM, TAPPET (1.325) ..............................

5

5A

 

-------- --------

12

14906-KT7-013

4105607

 

SHIM, TAPPET (1.350) ..............................

5

5A

 

-------- --------

12

14907-KT7-013

4105615

 

SHIM, TAPPET (1.375) ..............................

5

5A

 

-------- --------

12

14908-KT7-013

4105623

1-6 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C3

CAMSHAFT • VALVE

5 =GL1800’05

 

 

E-3

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

11 SHIM, TAPPET (1.400) ..............................

5

5A

-------- --------

12

14909-KT7-013

4105631

 

SHIM, TAPPET (1.425) ..............................

5

5A

-------- --------

12

14910-KT7-013

4105649

 

SHIM, TAPPET (1.450) ..............................

5

5A

-------- --------

12

14911-KT7-013

4105656

 

SHIM, TAPPET (1.475) ..............................

5

5A

-------- --------

12

14912-KT7-013

4105664

 

SHIM, TAPPET (1.500) ..............................

5

5A

-------- --------

12

14913-KT7-013

4105672

 

SHIM, TAPPET (1.525) ..............................

5

5A

-------- --------

12

14914-KT7-013

4105680

 

SHIM, TAPPET (1.550) ..............................

5

5A

-------- --------

12

14915-KT7-013

4105698

 

SHIM, TAPPET (1.575) ..............................

5

5A

-------- --------

12

14916-KT7-013

4105706

 

SHIM, TAPPET (1.600) ..............................

5

5A

-------- --------

12

14917-KT7-013

4105714

 

SHIM, TAPPET (1.625) ..............................

5

5A

-------- --------

12

14918-KT7-013

4105722

 

SHIM, TAPPET (1.650) ..............................

5

5A

-------- --------

12

14919-KT7-013

4105730

 

SHIM, TAPPET (1.675) ..............................

5

5A

-------- --------

12

14920-KT7-013

4105748

 

SHIM, TAPPET (1.700) ..............................

5

5A

-------- --------

12

14921-KT7-013

4105755

 

SHIM, TAPPET (1.725) ..............................

5

5A

-------- --------

12

14922-KT7-013

4105763

 

SHIM, TAPPET (1.750) ..............................

5

5A

-------- --------

12

14923-KT7-013

4105771

 

SHIM, TAPPET (1.775) ..............................

5

5A

-------- --------

12

14924-KT7-013

4105789

 

SHIM, TAPPET (1.800) ..............................

5

5A

-------- --------

12

14925-KT7-013

4105797

 

SHIM, TAPPET (1.825) ..............................

5

5A

-------- --------

12

14926-KT7-013

4105805

 

SHIM, TAPPET (1.850) ..............................

5

5A

-------- --------

12

14927-KT7-013

4105813

 

SHIM, TAPPET (1.875) ..............................

5

5A

-------- --------

12

14928-KT7-013

4105821

 

SHIM, TAPPET (1.900) ..............................

5

5A

-------- --------

12

14929-KT7-013

4105839

 

SHIM, TAPPET (1.925) ..............................

5

5A

-------- --------

12

14930-KT7-013

4105847

 

SHIM, TAPPET (1.950) ..............................

5

5A

-------- --------

12

14931-KT7-013

4105854

 

SHIM, TAPPET (1.975) ..............................

5

5A

-------- --------

12

14932-KT7-013

4105862

 

SHIM, TAPPET (2.000) ..............................

5

5A

-------- --------

12

14933-KT7-013

4105870

 

SHIM, TAPPET (2.025) ..............................

5

5A

-------- --------

12

14934-KT7-013

4105888

 

SHIM, TAPPET (2.050) ..............................

5

5A

-------- --------

12

14935-KT7-013

4105896

 

SHIM, TAPPET (2.075) ..............................

5

5A

-------- --------

12

14936-KT7-013

4105904

 

SHIM, TAPPET (2.100) ..............................

5

5A

-------- --------

12

14937-KT7-013

4105912

 

SHIM, TAPPET (2.125) ..............................

5

5A

-------- --------

12

14938-KT7-013

4105920

 

SHIM, TAPPET (2.150) ..............................

5

5A

-------- --------

12

14939-KT7-013

4105938

 

SHIM, TAPPET (2.175) ..............................

5

5A

-------- --------

12

14940-KT7-013

4105946

 

SHIM, TAPPET (2.200) ..............................

5

5A

-------- --------

12

14941-KT7-013

4105953

 

SHIM, TAPPET (2.225) ..............................

5

5A

-------- --------

12

14942-KT7-013

4105961

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-7

 

 

 

 

CAMSHAFT • VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCA4E0300

 

 

 

 

 

 

 

 

 

5 =GL1800’05

 

 

 

E-3

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

 

From

To

QTY

Part Number

H/C

11 SHIM, TAPPET (2.250) ..............................

5

5A

 

-------- --------

12

14943-KT7-013

4105979

 

SHIM, TAPPET (2.275) ..............................

5

5A

 

-------- --------

12

14944-KT7-013

4105987

 

SHIM, TAPPET (2.300) ..............................

5

5A

 

-------- --------

12

14945-KT7-013

4105995

 

SHIM, TAPPET (2.325) ..............................

5

5A

 

-------- --------

12

14946-KT7-013

4106001

 

SHIM, TAPPET (2.350) ..............................

5

5A

 

-------- --------

12

14947-KT7-013

4106019

 

SHIM, TAPPET (2.375) ..............................

5

5A

 

-------- --------

12

14948-KT7-013

4106027

 

SHIM, TAPPET (2.400) ..............................

5

5A

 

-------- --------

12

14949-KT7-013

4106035

 

SHIM, TAPPET (2.425) ..............................

5

5A

 

-------- --------

12

14950-KT7-013

4106043

 

SHIM, TAPPET (2.450) ..............................

5

5A

 

-------- --------

12

14951-KT7-013

4106050

 

SHIM, TAPPET (2.475) ..............................

5

5A

 

-------- --------

12

14952-KT7-013

4106068

 

SHIM, TAPPET (2.500) ..............................

5

5A

 

-------- --------

12

14953-KT7-013

4106076

 

SHIM, TAPPET (2.525) ..............................

5

5A

 

-------- --------

12

14954-KT7-013

4106084

 

SHIM, TAPPET (2.550) ..............................

5

5A

 

-------- --------

12

14955-KT7-013

4106092

 

SHIM, TAPPET (2.575) ..............................

5

5A

 

-------- --------

12

14956-KT7-013

4106100

 

SHIM, TAPPET (2.600) ..............................

5

5A

 

-------- --------

12

14957-KT7-013

4106118

 

SHIM, TAPPET (2.625) ..............................

5

5A

 

-------- --------

12

14958-KT7-013

4106126

 

SHIM, TAPPET (2.650) ..............................

5

5A

 

-------- --------

12

14959-KT7-013

4106134

 

SHIM, TAPPET (2.675) ..............................

5

5A

 

-------- --------

12

14960-KT7-013

4106142

1-8 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C4

CAMSHAFT • VALVE

5 =GL1800’05

 

 

E-3

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

11 SHIM, TAPPET (2.700) ..............................

5

5A

-------- --------

12

14961-KT7-013

4106159

 

SHIM, TAPPET (2.725) ..............................

5

5A

-------- --------

12

14962-KT7-013

4106167

 

SHIM, TAPPET (2.750) ..............................

5

5A

-------- --------

12

14963-KT7-013

4106175

 

SHIM, TAPPET (2.775) ..............................

5

5A

-------- --------

12

14964-KT7-013

4106183

 

SHIM, TAPPET (2.800) ..............................

5

5A

-------- --------

12

14965-KT7-013

4106191

 

 

 

 

 

 

 

 

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-9

 

 

CAM CHAIN • TENSIONER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCAAE0400

 

 

 

 

 

 

 

 

5 =GL1800’05

 

 

E-4

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

1

SPROCKET, TIMING (17T) ........................

5

5A

-------- --------

1

14312-MCA-780

6775704

2

SPROCKET, CAM (34T) ............................

5

5A

-------- --------

2

14321-MCA-780

6775712

3

FLANGE, CAM SPROCKET........................

5

5A

-------- --------

1

14322-MCA-000

6564983

4

CHAIN, CAM (118L) (BORG WARNER) ....

5

5A

-------- --------

2

14401-MAN-621

6446389

5

ROTOR, CAM PULSE ................................

5

5A

-------- --------

1

14405-MCA-000

6537922

6

TENSIONER PLATE, CAM CHAIN ............

5

5A

-------- --------

1

14500-MCA-000

6617575

7

TENSIONER, CAM CHAIN..........................

5

5A

-------- --------

1

14510-MCA-000

6653927

8

COLLAR, TENSIONER PIVOT....................

5

5A

-------- --------

1

14516-MCA-000

6617583

9

LIFTER ASSY., TENSIONER......................

5

5A

-------- --------

2

14520-MCA-003

6617591

10

GASKET, TENSIONER LIFTER..................

5

5A

-------- --------

2

14560-MY5-851

5710066

11

GUIDE, CAM CHAIN ..................................

5

5A

-------- --------

2

14620-MCA-A00

7119191

12

ROTOR, PULSE..........................................

5

5A

-------- --------

1

30291-MCA-A00

7119241

13

PULSER ASSY., CAM ................................

5

5A

-------- --------

1

36140-MCA-003

6637029

14

BOLT, FLANGE (6X10) (NSHF)..................

5

5A

-------- --------

2

90004-GHB-600

4938304

15

BOLT, FLANGE (6X28) ..............................

5

5A

-------- --------

4

90006-GHB-680

6397509

16

BOLT, SPECIAL (10X25) ............................

5

5A

-------- --------

1

90013-430-000

0680777

17

BOLT-WASHER (6X12) ..............................

5

5A

-------- --------

1

90021-MM5-000

2551760

18

BOLT, FLANGE KNOCK (7X22) ................

5

5A

-------- --------

2

90086-MCA-000

6621593

1-10 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C5

CAM CHAIN • TENSIONER

5 =GL1800’05

 

 

E-4

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

19

BOLT, SPECIAL FLANGE (7X13) ..............

5

5A

-------- --------

2

90086-MZ8-H00

5825823

20

WASHER (10.5X27) ....................................

5

5A

-------- --------

1

90405-MCA-780

6776850

21

WASHER, SEALING (6MM)........................

5

5A

-------- --------

2

90442-397-000

0687616

22

WASHER, SHIFT DRUM STOPPER ..........

5

5A

-------- --------

1

90487-MB0-000

1243666

23

O-RING (16X2.1) ........................................

5

5A

-------- --------

1

91309-PX4-003

3301793

24

BOLT, FLANGE (6X16) ..............................

5

5A

-------- --------

2

95701-06016-08

2105807

25

BOLT, FLANGE (6X18) ..............................

5

5A

-------- --------

1

95701-06018-07

2410918

26

BOLT, FLANGE (6X28) ..............................

5

5A

-------- --------

1

95801-06028-08

2829596

 

 

 

 

 

 

 

 

 

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-11

WATER PUMP

MCAAE0500

5 =GL1800’05

 

 

E-5

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

1

WATER PUMP ............................................

5

5A

-------- --------

1

19200-MCA-A00

7113301

2

SHAFT, WATER PUMP JOINT ..................

5

5A

-------- --------

1

19217-MCA-000

6618250

3

COVER, WATER PUMP..............................

5

5A

-------- --------

1

19220-MCA-A00

7113319

4

GASKET, WATER PUMP COVER..............

5

5A

-------- --------

1

19226-MCA-A00

7113327

5

THERMOSTAT

5

5A

-------- --------

1

19300-P08-014

4446647

 

(NOT AVAILABLE) ..................................

 

THERMOSTAT ASSY. (NIPPON

5

5A

-------- --------

1

19301-P08-316

4286167

 

THERMOSTAT) ......................................

6

RUBBER, THERMOSTAT ..........................

5

5A

-------- --------

1

19305-MCA-A00

7113335

7

BOLT, FLANGE (6X12) (CT200) ................

5

5A

-------- --------

2

90013-883-000

0636845

8

BOLT, FLANGE (6X25) ..............................

5

5A

-------- --------

3

90121-MV9-670

3705852

9

O-RING (32.95X2.62) (ARAI) ......................

5

5A

-------- --------

1

91302-MB0-013

1435114

10

O-RING (31.5X2.0)......................................

5

5A

-------- --------

1

91304-MCA-A00

7113509

11

PIN, LOCK (12MM)......................................

5

5A

-------- --------

1

94251-12000

0170308

12

BOLT, FLANGE (6X65) ..............................

5

5A

-------- --------

3

95701-06065-08

2602233

 

 

 

 

 

 

 

 

 

1-12 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C6

FRONT COVER • TRANSMISSION COVER

MCAAE0600

5 =GL1800’05

 

 

E-6

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

1

CAP (45MM)................................................

5

5A

-------- --------

1

11332-ML7-670

2401800

2

COVER, TRANSMISSION ..........................

5

5A

-------- --------

1

11361-MEC-000

7376775

3

GASKET, TRANSMISSION COVER ..........

5

5A

-------- --------

1

11391-MCA-000

6617062

4

COVER, FR.................................................

5

5A

-------- --------

1

11511-MCA-000

6617070

5

GASKET, FR. COVER ................................

5

5A

-------- --------

1

11524-MCA-000

6617088

6

CYLINDER ASSY., CLUTCH SLAVE..........

5

5A

-------- --------

1

22860-MCA-000

6618631

7

PISTON, SLAVE CYLINDER ......................

5

5A

-------- --------

1

22863-MJ8-003

1763416

8

SPRING, SLAVE CYLINDER ......................

5

5A

-------- --------

1

22864-MB0-003

1242635

9

CUP, PISTON..............................................

5

5A

-------- --------

1

22865-MJ8-003

1763424

10

GENERATOR ASSY., PULSE ....................

5

5A

-------- --------

1

30300-MCA-003

6619217

11

CLIP, PULSER WIRE..................................

5

5A

-------- --------

1

32906-MCA-A00

7113350

12

SWITCH ASSY., CHANGE..........................

5

5A

-------- --------

1

35759-MCA-003

6619571

13

SCREW, BLEEDER ....................................

5

5A

-------- --------

1

43352-HC5-971

4075750

14

CAP, BLEEDER ..........................................

5

5A

-------- --------

1

43353-461-771

0954230

15

BOLT, FLANGE (6X28) ..............................

5

5A

-------- --------

12

90006-GHB-680

6397509

16

OIL SEAL (8X18X5) (NISSIN) ....................

5

5A

-------- --------

1

91209-MB0-003

1243872

17

O-RING (48.1X3.6) (ARAI) ..........................

5

5A

-------- --------

1

91301-ML7-003

2408805

18

BOLT, DRAIN PLUG (14MM)......................

5

5A

-------- --------

1

92800-14000

0171777

SEPTEMBER, 2004

2004 American Honda Motor Co., Inc. 1-13

FRONT COVER • TRANSMISSION COVER

MCAAE0600

5 =GL1800’05

 

 

E-6

 

 

 

 

5A=GL1800A’05

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

Serial Number

 

 

 

Ref

Description

Model

From

To

QTY

Part Number

H/C

19

WASHER, DRAIN PLUG (14MM)................

5

5A

-------- --------

1

94109-14000

0171876

20

PIN A, DOWEL (8X14) ................................

5

5A

-------- --------

6

94301-08140

0069310

21

BOLT, FLANGE (6X14) ..............................

5

5A

-------- --------

2

95701-06014-08

2374742

22

BOLT, FLANGE (6X16) ..............................

5

5A

-------- --------

2

95701-06016-08

2105807

23

BOLT, FLANGE (6X35) ..............................

5

5A

-------- --------

7

95701-06035-00

2105864

24

BOLT, FLANGE (6X45) ..............................

5

5A

-------- --------

3

95701-06045-08

2552537

 

 

 

 

 

 

 

 

 

1-14 2004 American Honda Motor Co., Inc.

SEPTEMBER, 2004

1-C7

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