Honda goldwing gl1800 2005 parts manual

PARTS CATALOG
GL1800’05
GOLD WING
GL1800A’05
GOLD WING
SEPTEMBER, 2004
American Honda Motor Co., Inc.14MCA501M (Fiche Version)
©2004 American Honda Motor Co., Inc.,14MCA501P (Paper Version)
(Order through Helm)
Introduction Grid / Page
HOW TO USE THIS CATALOG....................................A24
LOCATION OF SERIAL NUMBER................................A25
SERIAL NUMBERS......................................................A37
CONSTRUCTION OF VEHICLE IDENTIFICATION
NUMBER................................................................A48
COLOR TABLE..............................................................A49
BULK HOSE PART NUMBER PATTERN......................A715
MASTER INDEX............................................................A816
Part Groups
ENGINE SECTION........................................................1-C11-1
FRAME SECTION..........................................................1-E12-1
Index
PART NUMBER INDEX................................................B13-1
DESCRIPTION INDEX..................................................1-I14-1
SEPTEMBER, 2004 3©2004 American Honda Motor Co., Inc.

HOW TO USE THIS CATALOG

4 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004
LOCATION OF SERIAL NUMBER
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 5
LOCATION OF SERIAL NUMBER
6 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004

SERIAL NUMBERS

Models and applicable serial numbers
Models and applicable serial numbers given in this parts catalog can be identified as follows.
Engine Frame Carburetor
Area Serial Serial Serial
Model Code No. No. No.
GL1800’05 A SC47E-2400001~ 1HFSC470*5A400001~ GQ61A A GL1800A’05 A SC47E-2400001~ 1HFSC474*5A400001~ GQ61A A
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 7
CONSTRUCTION OF VEHICLE IDENTIFICATION NUMBER
8 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004

COLOR TABLE

When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
GL1800’05 2005
No.
DESCRIPTION BASIC PART NO.
1 BODY, L. SADDLEBAG 2 BODY, R. SADDLEBAG 3 BOX, TRUNK 4 CLIP, PANEL FIXING 5 COVER B, L. ARMREST 6 COVER B, R. ARMREST 7 COVER SET, L. SIDE 8 COVER SET, R. SIDE 9 COVER, L. PILLION STEP
(LOWER)
10 COVER, L. PILLION STEP
HOLDER 11 COVER, L. PIVOT PLATE 12 COVER, R. PILLION STEP
(LOWER) 13 COVER, R. PILLION STEP
HOLDER 14 COVER, R. PIVOT PLATE 15 COVER, TRUNK (LOWER) 16 COVER, WELD BEAD 17 COVER, WELD BEAD 18 COWL, CENTER (INNER) 19 COWL, FR. (LOWER) 20 COWL, FR. CENTER 21 COWL, L. (INNER) 22 COWL, L. SIDE 23 COWL, R. (INNER) 24 COWL, R. SIDE 25 CUSHION, L. ARMREST 26 CUSHION, R. ARMREST 27 EMBLEM, FR. GARNISH 28 EMBLEM, KEY 29 EMBLEM, RR. TRUNK 30 EMBLEM, RR. TRUNK 31 FENDER A, FR. 32 FENDER A, RR. 33 FENDER B, FR. 34 FRAME 35 GARNISH SET, SCREEN (WL)
COLOR CODE
BASE COLOR
81411-MCA-000 ZR ZQ ZU ZT ZM ZD 81211-MCA-000 ZR ZQ ZU ZT ZM ZD 81111-MCA-000 ZR ZQ ZU ZT ZM ZD 91549-MW0-790 ZA ZA ZA ZA ZA ZA 82430-MCA-000 ZA ZA ZA ZA ZA ZA 82330-MCA-000 ZA ZA ZA ZA ZA ZA 83700-MCA-000 ZR ZQ ZU ZT ZM ZD 83600-MCA-000 ZR ZQ ZU ZT ZM ZD 50817-MCA-000 ZA ZA ZA ZA ZA ZA
50741-MCA-000 ZA ZA ZA ZA ZA ZA
50415-MCA-000 ZA ZA ZA ZA ZA ZA 50717-MCA-000 ZA ZA ZA ZA ZA ZA
50740-MCA-000 ZA ZA ZA ZA ZA ZA
50410-MCA-000 ZA ZA ZA ZA ZA ZA 81141-MCA-000 ZR ZQ ZU ZT ZM ZD 83613-MCA-000 ZB ZB ZB ZB ZB ZB 83713-MCA-000 ZB ZB ZB ZB ZB ZB 64501-MCA-000 ZA ZA ZA ZA ZA ZA 64302-MCA-000 ZA ZA ZA ZA ZA ZA 64216-MCA-000 ZR ZQ ZU ZT ZM ZD 64503-MCA-000 ZR ZQ ZU ZT ZM ZD 64292-MCA-000 ZR ZQ ZU ZT ZM ZD 64502-MCA-000 ZR ZQ ZU ZT ZM ZD 64282-MCA-000 ZR ZQ ZU ZT ZM ZD 82440-MCA-000 ZA ZA ZA ZA ZA ZA 82340-MCA-000 ZA ZA ZA ZA ZA ZA 64180-MCA-A40 ZA ZC ZE ZD ZB ZF 35113-MCA-A41 ZA ZC ZE ZD ZB ZF 81127-MCA-A40 ZA ZC ZE ZD ZB ZF 87111-MCA-A40 ZA ZC ZE ZD ZB ZF 61101-MCA-000 ZR ZQ ZU ZT ZM ZD 80100-MCA-000 ZR ZQ ZU ZT ZM ZD 61103-MCA-000 ZR ZQ ZU ZT ZM ZD 50100-MCA-020 ZA ZA ZA ZA ZA ZA 64120-MCA-A40 ZG ZJ ZN ZK ZH ZM
NHA27B
Billet silver
metallic
NHA27M
NHA29
Arctic
white
NHA29
NHA45
Portland
gray
metallic
NHA45M
PB356
Nova blue
metallic PB356M
R287
Bloodstone
red
metallic
R287M
Y130B
Pearl hot
rod yellow
Y130P
A R E A
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 9
GL1800’05 2005
No.
DESCRIPTION BASIC PART NO.
36 GRIP, L. PASSENGER 37 GRIP, R. PASSENGER 38 HOUSING, L. 39 HOUSING, R. 40 KEY, BLANK 41 LABEL, COLOR 42 LID SET, TRUNK (WL) 43 LID, L. SADDLEBAG 44 LID, R. SADDLEBAG 45 LID, SHELTER 46 LOCK SET 47 LOUVER, L. SIDE COWL 48 LOUVER, R. SIDE COWL 49 MIRROR ASSY., L. BACK 50 MIRROR ASSY., R. BACK 51 MOLDING, L. COWL TRIM 52 MOLDING, L. RR. SADDLEBAG 53 MOLDING, L. RR. SADDLEBAG
(LOWER) 54 MOLDING, L. SADDLEBAG SIDE 55 MOLDING, L. SADDLEBAG SIDE
(LOWER) 56 MOLDING, L. TRUNK SIDE 57 MOLDING, R. COWL TRIM 58 MOLDING, R. RR. SADDLEBAG 59 MOLDING, R. RR. SADDLEBAG
(LOWER) 60 MOLDING, R. SADDLEBAG SIDE 61 MOLDING, R. SADDLEBAG SIDE
(LOWER) 62 MOLDING, R. TRUNK SIDE 63 MOLDING, TRUNK CENTER 64 PANEL, METER 65 PROTECTOR ASSY., L. EX. 66 PROTECTOR ASSY., R. EX. 67 PROTECTOR SET, L. SIDE 68 PROTECTOR SET, R. SIDE 69 SEAT, BACK 70 SEAT, DOUBLE 71 SHELTER, TOP 72 VISOR A, METER PANEL 73 VISOR C, L. METER PANEL 74 VISOR C, R. METER PANEL
COLOR TABLE
COLOR CODE
BASE COLOR
84155-MCA-000 ZA ZA ZA ZA ZA ZA 84150-MCA-000 ZA ZA ZA ZA ZA ZA 88122-MCA-000 ZK ZA ZP ZM ZE ZN 88112-MCA-000 ZK ZA ZP ZM ZE ZN 35121-MCA-A40 ZA ZC ZE ZD ZB ZF 87565-MCA-A40 ZA ZC ZE ZD ZB ZF 81125-MCA-A40 ZG ZJ ZN ZK ZH ZM 81421-MCA-000 ZR ZQ ZU ZT ZM ZD 81221-MCA-000 ZR ZQ ZU ZT ZM ZD 83153-MCA-000 ZR ZQ ZU ZT ZM ZD 35010-MCA-A40 ZA ZC ZE ZD ZB ZF 64295-MCA-000 ZR ZQ ZU ZT ZM ZD 64285-MCA-000 ZR ZQ ZU ZT ZM ZD 88120-MCA-A00 ZR ZQ ZU ZT ZM ZG 88110-MCA-A00 ZR ZQ ZU ZT ZM ZG 64214-MCA-000 ZR ZQ ZU ZT ZM ZD 81471-MCA-000 ZR ZQ ZU ZT ZM ZD 81482-MCA-000 ZR ZQ ZU ZT ZM ZD
81461-MCA-000 ZR ZQ ZU ZT ZM ZD 81481-MCA-000 ZR ZQ ZU ZT ZM ZD
81162-MCA-000 ZR ZQ ZU ZT ZM ZD 64204-MCA-000 ZR ZQ ZU ZT ZM ZD 81271-MCA-000 ZR ZQ ZU ZT ZM ZD 81282-MCA-000 ZR ZQ ZU ZT ZM ZD
81261-MCA-000 ZR ZQ ZU ZT ZM ZD 81281-MCA-000 ZR ZQ ZU ZT ZM ZD
81161-MCA-000 ZR ZQ ZU ZT ZM ZD 81163-MCA-000 ZR ZQ ZU ZT ZM ZD 64240-MCA-000 ZA ZA ZA ZA ZA ZA 18455-MCA-A20 ZA ZA ZA ZA ZA ZA 18355-MCA-A20 ZA ZA ZA ZA ZA ZA 83710-MCA-000 ZA ZA ZA ZA ZA ZA 83610-MCA-000 ZA ZA ZA ZA ZA ZA 77500-MCA-A20 ZB ZA ZA ZA ZA ZB 77200-MCA-A20 ZB ZA ZA ZA ZA ZB 83152-MCA-000 ZR ZQ ZU ZT ZM ZD 64255-MCA-000 ZA ZA ZA ZA ZA ZA 64266-MCA-000 ZA ZA ZA ZA ZA ZA 64256-MCA-000 ZA ZA ZA ZA ZA ZA
NHA27B
Billet silver
metallic
NHA27M
NHA29
Arctic
white
NHA29
NHA45
Portland
gray
metallic
NHA45M
PB356
Nova blue
metallic PB356M
R287
Bloodstone
red
metallic
R287M
Y130B
Pearl hot
rod yellow
Y130P
A R E A
10 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004
COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
GL1800A’05 2005
No.
DESCRIPTION BASIC PART NO.
1 BODY, L. SADDLEBAG 2 BODY, R. SADDLEBAG 3 BOX, TRUNK 4 CLIP, PANEL FIXING 5 COVER B, L. ARMREST 6 COVER B, R. ARMREST 7 COVER SET, L. SIDE 8 COVER SET, R. SIDE 9 COVER, L. PILLION STEP
(LOWER) 10 COVER, L. PILLION STEP
HOLDER 11 COVER, L. PIVOT PLATE 12 COVER, R. PILLION STEP
(LOWER) 13 COVER, R. PILLION STEP
HOLDER 14 COVER, R. PIVOT PLATE 15 COVER, TRUNK (LOWER) 16 COVER, WELD BEAD 17 COVER, WELD BEAD 18 COWL, CENTER (INNER) 19 COWL, FR. (LOWER) 20 COWL, FR. CENTER 21 COWL, L. (INNER) 22 COWL, L. SIDE 23 COWL, R. (INNER) 24 COWL, R. SIDE 25 CUSHION, L. ARMREST 26 CUSHION, R. ARMREST 27 EMBLEM, FR. GARNISH 28 EMBLEM, KEY 29 EMBLEM, RR. TRUNK 30 EMBLEM, RR. TRUNK 31 FENDER A, FR. 32 FENDER A, RR. 33 FENDER B, FR. 34 FRAME 35 GARNISH SET, SCREEN (WL)
COLOR CODE
BASE COLOR
81411-MCA-000 ZR ZR ZQ ZU ZT ZM 81211-MCA-000 ZR ZR ZQ ZU ZT ZM 81111-MCA-000 ZR ZR ZQ ZU ZT ZM 91549-MW0-790 ZA ZA ZA ZA ZA ZA 82430-MCA-000 ZA ZA ZA ZA ZA ZA 82330-MCA-000 ZA ZA ZA ZA ZA ZA 83700-MCA-000 ZR ZR ZQ ZU ZT ZM 83600-MCA-000 ZR ZR ZQ ZU ZT ZM 50817-MCA-000 ZA ZA ZA ZA ZA ZA
50741-MCA-000 ZA ZA ZA ZA ZA ZA
50415-MCA-000 ZA ZA ZA ZA ZA ZA 50717-MCA-000 ZA ZA ZA ZA ZA ZA
50740-MCA-000 ZA ZA ZA ZA ZA ZA
50410-MCA-000 ZA ZA ZA ZA ZA ZA 81141-MCA-000 ZR ZR ZQ ZU ZT ZM 83613-MCA-000 ZB ZB ZB ZB ZB ZB 83713-MCA-000 ZB ZB ZB ZB ZB ZB 64501-MCA-000 ZA ZA ZA ZA ZA ZA 64302-MCA-000 ZA ZA ZA ZA ZA ZA 64216-MCA-000 ZR ZR ZQ ZU ZT ZM 64503-MCA-000 ZR ZR ZQ ZU ZT ZM 64292-MCA-000 ZR ZR ZQ ZU ZT ZM 64502-MCA-000 ZR ZR ZQ ZU ZT ZM 64282-MCA-000 ZR ZR ZQ ZU ZT ZM 82440-MCA-000 ZA ZA ZA ZA ZA ZA 82340-MCA-000 ZA ZA ZA ZA ZA ZA 64180-MCA-A40 ZA ZA ZC ZE ZD ZB 35113-MCA-A41 ZA ZA ZC ZE ZD ZB 81127-MCA-A40 ZA ZA ZC ZE ZD ZB 87111-MCA-A40 ZA ZA ZC ZE ZD ZB 61101-MCA-000 ZR ZR ZQ ZU ZT ZM 80100-MCA-000 ZR ZR ZQ ZU ZT ZM 61103-MCA-000 ZR ZR ZQ ZU ZT ZM 50100-MCA-020 ZA ZA ZA ZA ZA ZA 64120-MCA-A40 ZG ZG ZJ ZN ZK ZH
NHA27
Billet silver
metallic
NHA27M
NHA27B
Billet silver
metallic
NHA27M
NHA29
Arctic
white
NHA29
NHA45
Portland
gray
metallic
NHA45M
PB356
Nova blue
metallic PB356M
R287
Bloodstone
red
metallic
R287M
A R E A
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 11
GL1800A’05 2005
No.
DESCRIPTION BASIC PART NO.
36 GRIP, L. PASSENGER 37 GRIP, R. PASSENGER 38 HOUSING, L. 39 HOUSING, R. 40 KEY, BLANK 41 LABEL, COLOR 42 LID SET, TRUNK (WL) 43 LID, L. SADDLEBAG 44 LID, R. SADDLEBAG 45 LID, SHELTER 46 LOCK SET 47 LOUVER, L. SIDE COWL 48 LOUVER, R. SIDE COWL 49 MIRROR ASSY., L. BACK 50 MIRROR ASSY., R. BACK 51 MOLDING, L. COWL TRIM 52 MOLDING, L. RR. SADDLEBAG 53 MOLDING, L. RR. SADDLEBAG
(LOWER) 54 MOLDING, L. SADDLEBAG SIDE 55 MOLDING, L. SADDLEBAG SIDE
(LOWER) 56 MOLDING, L. TRUNK SIDE 57 MOLDING, R. COWL TRIM 58 MOLDING, R. RR. SADDLEBAG 59 MOLDING, R. RR. SADDLEBAG
(LOWER) 60 MOLDING, R. SADDLEBAG SIDE 61 MOLDING, R. SADDLEBAG SIDE
(LOWER) 62 MOLDING, R. TRUNK SIDE 63 MOLDING, TRUNK CENTER 64 PANEL, METER 65 PROTECTOR ASSY., L. EX. 66 PROTECTOR ASSY., R. EX. 67 PROTECTOR SET, L. SIDE 68 PROTECTOR SET, R. SIDE 69 SEAT, BACK 70 SEAT, DOUBLE 71 SHELTER, TOP 72 VISOR A, METER PANEL 73 VISOR C, L. METER PANEL 74 VISOR C, R. METER PANEL
COLOR TABLE
COLOR CODE
BASE COLOR
84155-MCA-000 ZA ZA ZA ZA ZA ZA 84150-MCA-000 ZA ZA ZA ZA ZA ZA 88122-MCA-000 ZK ZK ZA ZP ZM ZE 88112-MCA-000 ZK ZK ZA ZP ZM ZE 35121-MCA-A40 ZA ZA ZC ZE ZD ZB 87565-MCA-A50 ZB ZE ZH ZF ZC 81125-MCA-A40 ZG ZG ZJ ZN ZK ZH 81421-MCA-000 ZR ZR ZQ ZU ZT ZM 81221-MCA-000 ZR ZR ZQ ZU ZT ZM 83153-MCA-000 ZR ZR ZQ ZU ZT ZM 35010-MCA-A40 ZA ZA ZC ZE ZD ZB 64295-MCA-000 ZR ZR ZQ ZU ZT ZM 64285-MCA-000 ZR ZR ZQ ZU ZT ZM 88120-MCA-A00 ZR ZR ZQ ZU ZT ZM 88110-MCA-A00 ZR ZR ZQ ZU ZT ZM 64214-MCA-000 ZR ZR ZQ ZU ZT ZM 81471-MCA-000 ZR ZR ZQ ZU ZT ZM 81482-MCA-000 ZR ZR ZQ ZU ZT ZM
81461-MCA-000 ZR ZR ZQ ZU ZT ZM 81481-MCA-000 ZR ZR ZQ ZU ZT ZM
81162-MCA-000 ZR ZR ZQ ZU ZT ZM 64204-MCA-000 ZR ZR ZQ ZU ZT ZM 81271-MCA-000 ZR ZR ZQ ZU ZT ZM 81282-MCA-000 ZR ZR ZQ ZU ZT ZM
81261-MCA-000 ZR ZR ZQ ZU ZT ZM 81281-MCA-000 ZR ZR ZQ ZU ZT ZM
81161-MCA-000 ZR ZR ZQ ZU ZT ZM 81163-MCA-000 ZR ZR ZQ ZU ZT ZM 64240-MCA-000 ZA ZA ZA ZA ZA ZA 18455-MCA-A20 ZA ZA ZA ZA ZA ZA 18355-MCA-A20 ZA ZA ZA ZA ZA ZA 83710-MCA-000 ZA ZA ZA ZA ZA ZA 83610-MCA-000 ZA ZA ZA ZA ZA ZA 77500-MCA-A20 ZA ZB ZA ZA ZA ZA 77200-MCA-A20 ZA ZB ZA ZA ZA ZA 83152-MCA-000 ZR ZR ZQ ZU ZT ZM 64255-MCA-000 ZA ZA ZA ZA ZA ZA 64266-MCA-000 ZA ZA ZA ZA ZA ZA 64256-MCA-000 ZA ZA ZA ZA ZA ZA
NHA27
Billet silver
metallic
NHA27M
NHA27B
Billet silver
metallic
NHA27M
NHA29
Arctic
white
NHA29
NHA45
Portland
gray
metallic
NHA45M
PB356
Nova blue
metallic PB356M
R287
Bloodstone
red
metallic
R287M
A R E A
12 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004
COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
GL1800A’05 2005
No.
DESCRIPTION BASIC PART NO.
1 BODY, L. SADDLEBAG 2 BODY, R. SADDLEBAG 3 BOX, TRUNK 4 CLIP, PANEL FIXING 5 COVER B, L. ARMREST 6 COVER B, R. ARMREST 7 COVER SET, L. SIDE 8 COVER SET, R. SIDE 9 COVER, L. PILLION STEP
(LOWER)
10 COVER, L. PILLION STEP
HOLDER 11 COVER, L. PIVOT PLATE 12 COVER, R. PILLION STEP
(LOWER) 13 COVER, R. PILLION STEP
HOLDER 14 COVER, R. PIVOT PLATE 15 COVER, TRUNK (LOWER) 16 COVER, WELD BEAD 17 COVER, WELD BEAD 18 COWL, CENTER (INNER) 19 COWL, FR. (LOWER) 20 COWL, FR. CENTER 21 COWL, L. (INNER) 22 COWL, L. SIDE 23 COWL, R. (INNER) 24 COWL, R. SIDE 25 CUSHION, L. ARMREST 26 CUSHION, R. ARMREST 27 EMBLEM, FR. GARNISH 28 EMBLEM, KEY 29 EMBLEM, RR. TRUNK 30 EMBLEM, RR. TRUNK 31 FENDER A, FR. 32 FENDER A, RR. 33 FENDER B, FR. 34 FRAME 35 GARNISH SET, SCREEN (WL) 36 GRIP, L. PASSENGER
COLOR CODE
BASE COLOR
81411-MCA-000 ZD 81211-MCA-000 ZD 81111-MCA-000 ZD 91549-MW0-790 ZA 82430-MCA-000 ZA 82330-MCA-000 ZA 83700-MCA-000 ZD 83600-MCA-000 ZD 50817-MCA-000 ZA
50741-MCA-000 ZA
50415-MCA-000 ZA 50717-MCA-000 ZA
50740-MCA-000 ZA
50410-MCA-000 ZA 81141-MCA-000 ZD 83613-MCA-000 ZB 83713-MCA-000 ZB 64501-MCA-000 ZA 64302-MCA-000 ZA 64216-MCA-000 ZD 64503-MCA-000 ZD 64292-MCA-000 ZD 64502-MCA-000 ZD 64282-MCA-000 ZD 82440-MCA-000 ZA 82340-MCA-000 ZA 64180-MCA-A40 ZF 35113-MCA-A41 ZF 81127-MCA-A40 ZF 87111-MCA-A40 ZF 61101-MCA-000 ZD 80100-MCA-000 ZD 61103-MCA-000 ZD 50100-MCA-020 ZA 64120-MCA-A40 ZM 84155-MCA-000 ZA
Y130B
Pearl hot
rod yellow
Y130P
A R E A
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 13
COLOR TABLE
GL1800A’05 2005
No.
DESCRIPTION BASIC PART NO.
37 GRIP, R. PASSENGER 38 HOUSING, L. 39 HOUSING, R. 40 KEY, BLANK 41 LABEL, COLOR 42 LID SET, TRUNK (WL) 43 LID, L. SADDLEBAG 44 LID, R. SADDLEBAG 45 LID, SHELTER 46 LOCK SET 47 LOUVER, L. SIDE COWL 48 LOUVER, R. SIDE COWL 49 MIRROR ASSY., L. BACK 50 MIRROR ASSY., R. BACK 51 MOLDING, L. COWL TRIM 52 MOLDING, L. RR. SADDLEBAG 53 MOLDING, L. RR. SADDLEBAG
(LOWER) 54 MOLDING, L. SADDLEBAG SIDE 55 MOLDING, L. SADDLEBAG SIDE
(LOWER) 56 MOLDING, L. TRUNK SIDE 57 MOLDING, R. COWL TRIM 58 MOLDING, R. RR. SADDLEBAG 59 MOLDING, R. RR. SADDLEBAG
(LOWER) 60 MOLDING, R. SADDLEBAG SIDE 61 MOLDING, R. SADDLEBAG SIDE
(LOWER) 62 MOLDING, R. TRUNK SIDE 63 MOLDING, TRUNK CENTER 64 PANEL, METER 65 PROTECTOR ASSY., L. EX. 66 PROTECTOR ASSY., R. EX. 67 PROTECTOR SET, L. SIDE 68 PROTECTOR SET, R. SIDE 69 SEAT, BACK 70 SEAT, DOUBLE 71 SHELTER, TOP 72 VISOR A, METER PANEL 73 VISOR C, L. METER PANEL 74 VISOR C, R. METER PANEL
COLOR CODE
BASE COLOR
Y130B
Pearl hot
rod yellow
Y130P
84150-MCA-000 ZA 88122-MCA-000 ZN 88112-MCA-000 ZN 35121-MCA-A40 ZF 87565-MCA-A50 ZJ 81125-MCA-A40 ZM 81421-MCA-000 ZD 81221-MCA-000 ZD 83153-MCA-000 ZD 35010-MCA-A40 ZF 64295-MCA-000 ZD 64285-MCA-000 ZD 88120-MCA-A00 ZG 88110-MCA-A00 ZG 64214-MCA-000 ZD 81471-MCA-000 ZD 81482-MCA-000 ZD
81461-MCA-000 ZD 81481-MCA-000 ZD
81162-MCA-000 ZD 64204-MCA-000 ZD 81271-MCA-000 ZD 81282-MCA-000 ZD
81261-MCA-000 ZD 81281-MCA-000 ZD
81161-MCA-000 ZD 81163-MCA-000 ZD 64240-MCA-000 ZA 18455-MCA-A20 ZA 18355-MCA-A20 ZA 83710-MCA-000 ZA 83610-MCA-000 ZA 77500-MCA-A20 ZB 77200-MCA-A20 ZB 83152-MCA-000 ZD 64255-MCA-000 ZA 64266-MCA-000 ZA 64256-MCA-000 ZA
A R E A
14 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004

BULK HOSE PART NUMBER PATTERN

SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 15

MASTER INDEX

TitleGridPageTitleGridPage
AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F82-49
AIR INJECTION VALVE. . . . . . . . . . . . . . . . . . . . . . . . 1-F92-51
ENGINE SECTION
CYLINDER HEAD COVER. . . . . . . . . . . . . . . . . . . . . . 1-C11-2
CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C21-4
CAMSHAFT • VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . 1-C31-6
CAM CHAIN • TENSIONER. . . . . . . . . . . . . . . . . . . . . 1-C51-10
WATER PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C61-12
FRONT COVER • TRANSMISSION COVER.. . . . . . . 1-C61-13
CLUTCH COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C71-15
CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C81-16
ALTERNATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C91-18
STARTING MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C91-19
REAR CASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C101-21
REVERSE GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C111-23
REVERSE SHIFT ACTUATOR. . . . . . . . . . . . . . . . . . . 1-C121-25
PRIMARY DRIVE GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1-C131-26
FINAL SHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C131-27
OIL PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C141-28
CYLINDER BLOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C151-30
CRANKSHAFT • PISTON. . . . . . . . . . . . . . . . . . . . . . . 1-C161-32
TRANSMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D11-34
SHIFT DRUM • SHIFT FORK. . . . . . . . . . . . . . . . . . . . 1-D21-36
WATER PIPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D31-38
THROTTLE BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D41-40
THROTTLE BODY (TUBING). . . . . . . . . . . . . . . . . . . . 1-D41-41
INJECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D51-43
FRAME SECTION
HEADLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E12-2
METER PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E22-4
SPEEDOMETER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E22-5
HANDLE SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E32-7
DELAY VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E52-10
FRONT BRAKE MASTER CYLINDER. . . . . . . . . . . . . 1-E62-12
CLUTCH MASTER CYLINDER. . . . . . . . . . . . . . . . . . . 1-E72-14
HANDLEBAR • TOP BRIDGE. . . . . . . . . . . . . . . . . . . . 1-E82-16
STEERING STEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E92-18
FRONT FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E102-20
FRONT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E112-22
RIGHT FRONT BRAKE CALIPER (GL1800).. . . . . . . 1-E122-24
RIGHT FRONT BRAKE CALIPER (GL1800A). . . . . . . 1-E132-26
LEFT FRONT BRAKE CALIPER.. . . . . . . . . . . . . . . . . 1-E142-28
FRONT WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E152-30
REAR BRAKE MASTER CYLINDER. . . . . . . . . . . . . . 1-E162-32
PROPORTION CONTROL VALVE. . . . . . . . . . . . . . . . 1-F12-34
REAR BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . . 1-F22-36
REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F32-38
FINAL DRIVEN GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . 1-F32-39
SHELTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F52-42
SEAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F72-46
FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F72-47
SIDE COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F102-52
MUFFLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F112-54
PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F122-57
STEP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F132-58
STAND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F142-60
SWINGARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F152-62
REAR SHOCK ABSORBER. . . . . . . . . . . . . . . . . . . . . 1-F152-63
REAR FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F162-65
TURN SIGNAL • MIRROR. . . . . . . . . . . . . . . . . . . . . . . 1-G12-67
REAR COMBINATION LIGHT. . . . . . . . . . . . . . . . . . . . 1-G32-70
BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G32-71
IGNITION COIL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G42-73
WIRE HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G52-74
CONTROL UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G62-76
RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G72-78
COOLING FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G82-80
FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G82-81
TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G102-84
WINDSCREEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G112-86
COWL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G132-90
AIR DUCT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G152-94
COWL STAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G162-96
TRUNK BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G162-97
SADDLEBAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H32-103
OPENER UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H72-111
ENGINE GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H82-113
RADIO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H92-115
AUTO CRUISE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H102-117
EVAP CANISTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H112-118
CAUTION LABEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-H122-120
SEPTEMBER, 200416 ©2004 American Honda Motor Co., Inc.

ENGINE SECTION

Chapter Table of Contents
Page Title Grid Page
CYLINDER HEAD COVER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11-2CYLINDER HEAD COVER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11-2
CYLINDER HEAD.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C21-4
CAMSHAFT • VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C31-6
CAM CHAIN • TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C51-10
WATER PUMP.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C61-12
FRONT COVER • TRANSMISSION COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6 1-13
CLUTCH COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C71-15
CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C8 1-16
ALTERNATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C91-18
STARTING MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C91-19
REAR CASE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C101-21
REVERSE GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C111-23
REVERSE SHIFT ACTUATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C121-25
PRIMARY DRIVE GEAR.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C131-26
FINAL SHAFT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C131-27
OIL PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C141-28
CYLINDER BLOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C151-30
CRANKSHAFT • PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C161-32
TRANSMISSION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D11-34
SHIFT DRUM • SHIFT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D21-36
WATER PIPE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D31-38
THROTTLE BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D41-40
THROTTLE BODY (TUBING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D41-41
INJECTOR.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D51-43
SEPTEMBER, 2004 1-1©2004 American Honda Motor Co., Inc.
CYLINDER HEAD COVER
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-1
Engine
Serial Number
1 COVER, R. CYLINDER HEAD .................... 5 5A -------- -------- 1 12311-MCA-000 6617161
2 COVER, R. CYLINDER HEAD SIDE .......... 5 5A -------- -------- 1 12321-MCA-000 6617179
3 EMBLEM, R. CYLINDER HEAD COVER.... 5 5A -------- -------- 1 12322-MCA-A20 7544430
4 GASKET, R. CYLINDER HEAD COVER .... 5 5A -------- -------- 1 12391-MCA-000 6617195
5 PLUG, HEX. (6MM) .................................... 5 5A -------- -------- 16 12392-MJ0-000 1734151
6 COVER, L. CYLINDER HEAD .................... 5 5A -------- -------- 1 12411-MCA-000 6617203
7 COVER, L. CYLINDER HEAD SIDE .......... 5 5A -------- -------- 1 12421-MCA-000 6617211
8 EMBLEM, L. CYLINDER HEAD COVER .... 5 5A -------- -------- 1 12422-MCA-A20 7544448
9 GASKET, L. CYLINDER HEAD COVER .... 5 5A -------- -------- 1 12491-MCA-000 6617237
10 CLAMP, IGNITION WIRE............................ 5 5A -------- -------- 2 32114-MCA-000 6619324
11 GUIDE, IGNITION WIRE ............................ 5 5A -------- -------- 2 32115-MCA-000 6619332
MCAAE0100
12 RUBBER, PIVOT COVER (LOWER) .......... 5 5A -------- -------- 10 64386-MS2-000 3376399
13 COVER, R. INJECTION .............................. 5 5A -------- -------- 1 83515-MCA-000 6543375
14 STAY, R. INJECTION COVER.................... 5 5A -------- -------- 1 83516-MCA-000 6543318
15 SPOILER, R. SIDE...................................... 5 5A -------- -------- 1 83530-MCA-000 6621379
16 COVER, L. INJECTION .............................. 5 5A -------- -------- 1 83565-MCA-000 6543391
17 STAY, L. INJECTION COVER .................... 5 5A -------- -------- 1 83566-MCA-000 6543326
18 SPOILER, L. SIDE ...................................... 5 5A -------- -------- 1 83580-MCA-000 6621395
1-2 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C1
CYLINDER HEAD COVER
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
19 BOLT, SOCKET SPECIAL (6X19) .............. 5 5A -------- -------- 4 90016-MCA-780 6776827
20 BOLT, HEAD COVER.................................. 5 5A -------- -------- 6 90017-MCA-000 6654164
21 BOLT, HEAD COVER.................................. 5 5A -------- -------- 5 90018-MCA-000 6654172
22 BOLT, HEAD COVER.................................. 5 5A -------- -------- 6 90019-MCA-780 6776835
23 SCREW, PAN (6X11).................................. 5 5A -------- -------- 4 90106-KY2-701 3134053
24 COLLAR, COWL SETTING (LOWER) ........ 5 5A -------- -------- 10 90122-463-770 0935312
25 RUBBER, SETTING.................................... 5 5A -------- -------- 11 90543-MV9-670 3699139
26 BOLT, FLANGE (6X12) .............................. 5 5A -------- -------- 4 95701-06012-08 2170793
BOLT, FLANGE (6X12) .............................. 5 5A -------- -------- 4 95801-06012-08 2440485
27 BOLT, FLANGE (6X10) .............................. 5 5A -------- -------- 2 96001-06010-00 2154656
E-1
Engine
Serial Number
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 1-3
CYLINDER HEAD
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-2
Engine
Serial Number
1 CYLINDER HEAD ASSY., R. ...................... 5 5A -------- -------- 1 12010-MCA-A20 7544414
2 CYLINDER HEAD ASSY., L. ...................... 5 5A -------- -------- 1 12020-MCA-A20 7544422
3 GUIDE, VALVE (OS) .................................. 5 5A -------- -------- 12 12204-MCA-P00 6617138
4 GASKET, R. CYLINDER HEAD .................. 5 5A -------- -------- 1 12251-MCA-781 6775522
5 GASKET, L. CYLINDER HEAD .................. 5 5A -------- -------- 1 12252-MCA-781 6775530
6 INSULATOR, THROTTLE BODY................ 5 5A -------- -------- 2 16211-MCA-000 6617732
7 BAND, INSULATOR .................................... 5 5A -------- -------- 4 16218-MCA-000 6653950
8 NUT, SQUARE (5MM) ................................ 5 5A -------- -------- 4 16222-MV4-300 3694882
9 MANIFOLD, IN............................................. 5 5A -------- -------- 1 17110-MCA-000 6617864
10 GASKET, IN. MANIFOLD............................ 5 5A -------- -------- 2 17134-MCA-003 6617872
11 SHEET, IN. MANIFOLD .............................. 5 5A -------- -------- 1 17140-MCA-000 6617880
MCAAE0200
12 SENSOR ASSY., WATER TEMPERATURE 5 5A -------- -------- 1 37870-MAT-E01 6113526
13 COLLAR, FR. FENDER .............................. 5 5A -------- -------- 4 61105-MA3-000 1252519
14 COVER, R. FR. (LOWER) (INNER) ............ 5 5A -------- -------- 1 64303-MCA-000 6620793
15 COVER, L. FR. (LOWER) (INNER) ............ 5 5A -------- -------- 1 64304-MCA-000 6620801
16 BOLT, FLANGE (6X50) .............................. 5 5A -------- -------- 16 90003-PT0-000 3299815
17 BOLT, FLANGE (9X73) .............................. 5 5A -------- -------- 2 90010-MCA-000 6621544
18 BOLT, FLANGE (9X89) .............................. 5 5A -------- -------- 14 90012-MCA-000 6621569
1-4 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C2
CYLINDER HEAD
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
19 BOLT, RECESSED (5X28).......................... 5 5A -------- -------- 4 90023-MM5-000 2574390
20 BOLT, STUD (8/6X40) ................................ 5 5A -------- -------- 12 90035-MN5-000 2810679
21 WASHER, SPECIAL (12MM) ...................... 5 5A -------- -------- 1 90454-MC7-000 1210848
22 PIN, DOWEL (8X20).................................... 5 5A -------- -------- 4 94301-08200 1417369
23 PIN A, DOWEL (12X20) .............................. 5 5A -------- -------- 4 94301-12200 0165324
24 BOLT, FLANGE (6X45) .............................. 5 5A -------- -------- 6 95701-06045-08 2552537
25 BOLT, FLANGE (6X12) .............................. 5 5A -------- -------- 4 96001-06012-07 2105948
26 BOLT, FLANGE (6X25) .............................. 5 5A -------- -------- 12 96001-06025-00 2105989
27 SPARK PLUG (BKR5E-11) (NGK).............. 5 5A -------- -------- (6) 98079-5514E 4556569
SPARK PLUG (K16PR-U11) (DENSO) ...... 5 5A -------- -------- (6) 98079-5515E 4853404
SPARK PLUG (BKR6E-11) (NGK) .............. 5 5A -------- -------- 6 98079-5614E 3899663
E-2
Engine
Serial Number
SPARK PLUG (BKR7E-11) (NGK) .............. 5 5A -------- -------- (6) 98079-5714E 3899697
SPARK PLUG (K22PR-U11) (DENSO) ...... 5 5A -------- -------- (6) 98079-5715E 3899705
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 1-5
CAMSHAFT • VALVE
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-3
Engine
Serial Number
1 SEAL, VALVE STEM (ARAI) ...................... 5 5A -------- -------- 12 12209-MA6-003 1718493
2 CAMSHAFT, R. .......................................... 5 5A -------- -------- 1 14110-MCA-780 6775688
3 CAMSHAFT, L............................................. 5 5A -------- -------- 1 14120-MCA-780 6775696
4 VALVE, IN. .................................................. 5 5A -------- -------- 6 14711-MCA-A00 7119209
5 VALVE, EX. ................................................ 5 5A -------- -------- 6 14721-MCA-A00 7062169
6 LIFTER, VALVE .......................................... 5 5A -------- -------- 12 14731-MCA-000 6617633
7 SPRING, VALVE ........................................ 5 5A -------- -------- 12 14751-MCA-000 6617641
8 RETAINER, VALVE SPRING ...................... 5 5A -------- -------- 12 14771-MAT-000 5212832
9 SEAT, VALVE SPRING .............................. 5 5A -------- -------- 12 14775-MCA-000 6617658
10 COTTER, VALVE ........................................ 5 5A -------- -------- 24 14781-MAT-000 5212840
11 SHIM, TAPPET (1.200) .............................. 5 5A -------- -------- 12 14901-KT7-013 4064283
MCA4E0300
SHIM, TAPPET (1.225) .............................. 5 5A -------- -------- 12 14902-KT7-013 4105565
SHIM, TAPPET (1.250) .............................. 5 5A -------- -------- 12 14903-KT7-013 4105573
SHIM, TAPPET (1.275) .............................. 5 5A -------- -------- 12 14904-KT7-013 4105581
SHIM, TAPPET (1.300) .............................. 5 5A -------- -------- 12 14905-KT7-013 4105599
SHIM, TAPPET (1.325) .............................. 5 5A -------- -------- 12 14906-KT7-013 4105607
SHIM, TAPPET (1.350) .............................. 5 5A -------- -------- 12 14907-KT7-013 4105615
SHIM, TAPPET (1.375) .............................. 5 5A -------- -------- 12 14908-KT7-013 4105623
1-6 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C3
CAMSHAFT • VALVE
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
11 SHIM, TAPPET (1.400) .............................. 5 5A -------- -------- 12 14909-KT7-013 4105631
SHIM, TAPPET (1.425) .............................. 5 5A -------- -------- 12 14910-KT7-013 4105649
SHIM, TAPPET (1.450) .............................. 5 5A -------- -------- 12 14911-KT7-013 4105656
SHIM, TAPPET (1.475) .............................. 5 5A -------- -------- 12 14912-KT7-013 4105664
SHIM, TAPPET (1.500) .............................. 5 5A -------- -------- 12 14913-KT7-013 4105672
SHIM, TAPPET (1.525) .............................. 5 5A -------- -------- 12 14914-KT7-013 4105680
SHIM, TAPPET (1.550) .............................. 5 5A -------- -------- 12 14915-KT7-013 4105698
SHIM, TAPPET (1.575) .............................. 5 5A -------- -------- 12 14916-KT7-013 4105706
SHIM, TAPPET (1.600) .............................. 5 5A -------- -------- 12 14917-KT7-013 4105714
SHIM, TAPPET (1.625) .............................. 5 5A -------- -------- 12 14918-KT7-013 4105722
SHIM, TAPPET (1.650) .............................. 5 5A -------- -------- 12 14919-KT7-013 4105730
E-3
Engine
Serial Number
SHIM, TAPPET (1.675) .............................. 5 5A -------- -------- 12 14920-KT7-013 4105748
SHIM, TAPPET (1.700) .............................. 5 5A -------- -------- 12 14921-KT7-013 4105755
SHIM, TAPPET (1.725) .............................. 5 5A -------- -------- 12 14922-KT7-013 4105763
SHIM, TAPPET (1.750) .............................. 5 5A -------- -------- 12 14923-KT7-013 4105771
SHIM, TAPPET (1.775) .............................. 5 5A -------- -------- 12 14924-KT7-013 4105789
SHIM, TAPPET (1.800) .............................. 5 5A -------- -------- 12 14925-KT7-013 4105797
SHIM, TAPPET (1.825) .............................. 5 5A -------- -------- 12 14926-KT7-013 4105805
SHIM, TAPPET (1.850) .............................. 5 5A -------- -------- 12 14927-KT7-013 4105813
SHIM, TAPPET (1.875) .............................. 5 5A -------- -------- 12 14928-KT7-013 4105821
SHIM, TAPPET (1.900) .............................. 5 5A -------- -------- 12 14929-KT7-013 4105839
SHIM, TAPPET (1.925) .............................. 5 5A -------- -------- 12 14930-KT7-013 4105847
SHIM, TAPPET (1.950) .............................. 5 5A -------- -------- 12 14931-KT7-013 4105854
SHIM, TAPPET (1.975) .............................. 5 5A -------- -------- 12 14932-KT7-013 4105862
SHIM, TAPPET (2.000) .............................. 5 5A -------- -------- 12 14933-KT7-013 4105870
SHIM, TAPPET (2.025) .............................. 5 5A -------- -------- 12 14934-KT7-013 4105888
SHIM, TAPPET (2.050) .............................. 5 5A -------- -------- 12 14935-KT7-013 4105896
SHIM, TAPPET (2.075) .............................. 5 5A -------- -------- 12 14936-KT7-013 4105904
SHIM, TAPPET (2.100) .............................. 5 5A -------- -------- 12 14937-KT7-013 4105912
SHIM, TAPPET (2.125) .............................. 5 5A -------- -------- 12 14938-KT7-013 4105920
SHIM, TAPPET (2.150) .............................. 5 5A -------- -------- 12 14939-KT7-013 4105938
SHIM, TAPPET (2.175) .............................. 5 5A -------- -------- 12 14940-KT7-013 4105946
SHIM, TAPPET (2.200) .............................. 5 5A -------- -------- 12 14941-KT7-013 4105953
SHIM, TAPPET (2.225) .............................. 5 5A -------- -------- 12 14942-KT7-013 4105961
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 1-7
CAMSHAFT • VALVE
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-3
Engine
Serial Number
11 SHIM, TAPPET (2.250) .............................. 5 5A -------- -------- 12 14943-KT7-013 4105979
SHIM, TAPPET (2.275) .............................. 5 5A -------- -------- 12 14944-KT7-013 4105987
SHIM, TAPPET (2.300) .............................. 5 5A -------- -------- 12 14945-KT7-013 4105995
SHIM, TAPPET (2.325) .............................. 5 5A -------- -------- 12 14946-KT7-013 4106001
SHIM, TAPPET (2.350) .............................. 5 5A -------- -------- 12 14947-KT7-013 4106019
SHIM, TAPPET (2.375) .............................. 5 5A -------- -------- 12 14948-KT7-013 4106027
SHIM, TAPPET (2.400) .............................. 5 5A -------- -------- 12 14949-KT7-013 4106035
SHIM, TAPPET (2.425) .............................. 5 5A -------- -------- 12 14950-KT7-013 4106043
SHIM, TAPPET (2.450) .............................. 5 5A -------- -------- 12 14951-KT7-013 4106050
SHIM, TAPPET (2.475) .............................. 5 5A -------- -------- 12 14952-KT7-013 4106068
SHIM, TAPPET (2.500) .............................. 5 5A -------- -------- 12 14953-KT7-013 4106076
MCA4E0300
SHIM, TAPPET (2.525) .............................. 5 5A -------- -------- 12 14954-KT7-013 4106084
SHIM, TAPPET (2.550) .............................. 5 5A -------- -------- 12 14955-KT7-013 4106092
SHIM, TAPPET (2.575) .............................. 5 5A -------- -------- 12 14956-KT7-013 4106100
SHIM, TAPPET (2.600) .............................. 5 5A -------- -------- 12 14957-KT7-013 4106118
SHIM, TAPPET (2.625) .............................. 5 5A -------- -------- 12 14958-KT7-013 4106126
SHIM, TAPPET (2.650) .............................. 5 5A -------- -------- 12 14959-KT7-013 4106134
SHIM, TAPPET (2.675) .............................. 5 5A -------- -------- 12 14960-KT7-013 4106142
1-8 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C4
CAMSHAFT • VALVE
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
11 SHIM, TAPPET (2.700) .............................. 5 5A -------- -------- 12 14961-KT7-013 4106159
SHIM, TAPPET (2.725) .............................. 5 5A -------- -------- 12 14962-KT7-013 4106167
SHIM, TAPPET (2.750) .............................. 5 5A -------- -------- 12 14963-KT7-013 4106175
SHIM, TAPPET (2.775) .............................. 5 5A -------- -------- 12 14964-KT7-013 4106183
SHIM, TAPPET (2.800) .............................. 5 5A -------- -------- 12 14965-KT7-013 4106191
E-3
Engine
Serial Number
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 1-9
CAM CHAIN • TENSIONER
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-4
Engine
Serial Number
1 SPROCKET, TIMING (17T) ........................ 5 5A -------- -------- 1 14312-MCA-780 6775704
2 SPROCKET, CAM (34T) ............................ 5 5A -------- -------- 2 14321-MCA-780 6775712
3 FLANGE, CAM SPROCKET........................ 5 5A -------- -------- 1 14322-MCA-000 6564983
4 CHAIN, CAM (118L) (BORG WARNER) .... 5 5A -------- -------- 2 14401-MAN-621 6446389
5 ROTOR, CAM PULSE ................................ 5 5A -------- -------- 1 14405-MCA-000 6537922
6 TENSIONER PLATE, CAM CHAIN ............ 5 5A -------- -------- 1 14500-MCA-000 6617575
7 TENSIONER, CAM CHAIN.......................... 5 5A -------- -------- 1 14510-MCA-000 6653927
8 COLLAR, TENSIONER PIVOT.................... 5 5A -------- -------- 1 14516-MCA-000 6617583
9 LIFTER ASSY., TENSIONER...................... 5 5A -------- -------- 2 14520-MCA-003 6617591
10 GASKET, TENSIONER LIFTER.................. 5 5A -------- -------- 2 14560-MY5-851 5710066
11 GUIDE, CAM CHAIN .................................. 5 5A -------- -------- 2 14620-MCA-A00 7119191
MCAAE0400
12 ROTOR, PULSE.......................................... 5 5A -------- -------- 1 30291-MCA-A00 7119241
13 PULSER ASSY., CAM ................................ 5 5A -------- -------- 1 36140-MCA-003 6637029
14 BOLT, FLANGE (6X10) (NSHF).................. 5 5A -------- -------- 2 90004-GHB-600 4938304
15 BOLT, FLANGE (6X28) .............................. 5 5A -------- -------- 4 90006-GHB-680 6397509
16 BOLT, SPECIAL (10X25) ............................ 5 5A -------- -------- 1 90013-430-000 0680777
17 BOLT-WASHER (6X12) .............................. 5 5A -------- -------- 1 90021-MM5-000 2551760
18 BOLT, FLANGE KNOCK (7X22) ................ 5 5A -------- -------- 2 90086-MCA-000 6621593
1-10 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C5
CAM CHAIN • TENSIONER
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
19 BOLT, SPECIAL FLANGE (7X13) .............. 5 5A -------- -------- 2 90086-MZ8-H00 5825823
20 WASHER (10.5X27).................................... 5 5A -------- -------- 1 90405-MCA-780 6776850
21 WASHER, SEALING (6MM)........................ 5 5A -------- -------- 2 90442-397-000 0687616
22 WASHER, SHIFT DRUM STOPPER .......... 5 5A -------- -------- 1 90487-MB0-000 1243666
23 O-RING (16X2.1) ........................................ 5 5A -------- -------- 1 91309-PX4-003 3301793
24 BOLT, FLANGE (6X16) .............................. 5 5A -------- -------- 2 95701-06016-08 2105807
25 BOLT, FLANGE (6X18) .............................. 5 5A -------- -------- 1 95701-06018-07 2410918
26 BOLT, FLANGE (6X28) .............................. 5 5A -------- -------- 1 95801-06028-08 2829596
E-4
Engine
Serial Number
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 1-11
WATER PUMP
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-5
Engine
Serial Number
1 WATER PUMP ............................................ 5 5A -------- -------- 1 19200-MCA-A00 7113301
2 SHAFT, WATER PUMP JOINT .................. 5 5A -------- -------- 1 19217-MCA-000 6618250
3 COVER, WATER PUMP.............................. 5 5A -------- -------- 1 19220-MCA-A00 7113319
4 GASKET, WATER PUMP COVER.............. 5 5A -------- -------- 1 19226-MCA-A00 7113327
5 THERMOSTAT
(NOT AVAILABLE) .................................. 5 5A -------- -------- 1 19300-P08-014 4446647
THERMOSTAT ASSY. (NIPPON
THERMOSTAT) ...................................... 5 5A -------- -------- 1 19301-P08-316 4286167
6 RUBBER, THERMOSTAT .......................... 5 5A -------- -------- 1 19305-MCA-A00 7113335
7 BOLT, FLANGE (6X12) (CT200) ................ 5 5A -------- -------- 2 90013-883-000 0636845
8 BOLT, FLANGE (6X25) .............................. 5 5A -------- -------- 3 90121-MV9-670 3705852
9 O-RING (32.95X2.62) (ARAI) ...................... 5 5A -------- -------- 1 91302-MB0-013 1435114
MCAAE0500
10 O-RING (31.5X2.0)...................................... 5 5A -------- -------- 1 91304-MCA-A00 7113509
11 PIN, LOCK (12MM)...................................... 5 5A -------- -------- 1 94251-12000 0170308
12 BOLT, FLANGE (6X65) .............................. 5 5A -------- -------- 3 95701-06065-08 2602233
1-12 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C6
FRONT COVER • TRANSMISSION COVER
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-6
Engine
Serial Number
1 CAP (45MM)................................................ 5 5A -------- -------- 1 11332-ML7-670 2401800
2 COVER, TRANSMISSION .......................... 5 5A -------- -------- 1 11361-MEC-000 7376775
3 GASKET, TRANSMISSION COVER .......... 5 5A -------- -------- 1 11391-MCA-000 6617062
4 COVER, FR. ................................................ 5 5A -------- -------- 1 11511-MCA-000 6617070
5 GASKET, FR. COVER ................................ 5 5A -------- -------- 1 11524-MCA-000 6617088
6 CYLINDER ASSY., CLUTCH SLAVE.......... 5 5A -------- -------- 1 22860-MCA-000 6618631
7 PISTON, SLAVE CYLINDER ...................... 5 5A -------- -------- 1 22863-MJ8-003 1763416
8 SPRING, SLAVE CYLINDER ...................... 5 5A -------- -------- 1 22864-MB0-003 1242635
9 CUP, PISTON.............................................. 5 5A -------- -------- 1 22865-MJ8-003 1763424
10 GENERATOR ASSY., PULSE .................... 5 5A -------- -------- 1 30300-MCA-003 6619217
11 CLIP, PULSER WIRE.................................. 5 5A -------- -------- 1 32906-MCA-A00 7113350
MCAAE0600
12 SWITCH ASSY., CHANGE.......................... 5 5A -------- -------- 1 35759-MCA-003 6619571
13 SCREW, BLEEDER .................................... 5 5A -------- -------- 1 43352-HC5-971 4075750
14 CAP, BLEEDER .......................................... 5 5A -------- -------- 1 43353-461-771 0954230
15 BOLT, FLANGE (6X28) .............................. 5 5A -------- -------- 12 90006-GHB-680 6397509
16 OIL SEAL (8X18X5) (NISSIN) .................... 5 5A -------- -------- 1 91209-MB0-003 1243872
17 O-RING (48.1X3.6) (ARAI).......................... 5 5A -------- -------- 1 91301-ML7-003 2408805
18 BOLT, DRAIN PLUG (14MM)...................... 5 5A -------- -------- 1 92800-14000 0171777
SEPTEMBER, 2004 ©2004 American Honda Motor Co., Inc. 1-13
FRONT COVER • TRANSMISSION COVER
5 =GL1800’05 5A=GL1800A’05
Ref Description Model From To QTY Part Number H/C
E-6
Engine
Serial Number
19 WASHER, DRAIN PLUG (14MM)................ 5 5A -------- -------- 1 94109-14000 0171876
20 PIN A, DOWEL (8X14) ................................ 5 5A -------- -------- 6 94301-08140 0069310
21 BOLT, FLANGE (6X14) .............................. 5 5A -------- -------- 2 95701-06014-08 2374742
22 BOLT, FLANGE (6X16) .............................. 5 5A -------- -------- 2 95701-06016-08 2105807
23 BOLT, FLANGE (6X35) .............................. 5 5A -------- -------- 7 95701-06035-00 2105864
24 BOLT, FLANGE (6X45) .............................. 5 5A -------- -------- 3 95701-06045-08 2552537
MCAAE0600
1-14 ©2004 American Honda Motor Co., Inc. SEPTEMBER, 2004 1-C7
Loading...
+ 193 hidden pages