Honda goldwing gl1200 line Installation Manual

HONDA-LINE,R

INSTRUCTION MANUAL

) AUDIO SYSTEM FOR GL1200

r			Accessory	Application		Publications No.
						HP 2858307
	HONDALINE~
			AUDIO SYSTEM	GL 1200		Issue Date
						JULY 1983

FEATURES

A Hi-F i onboard cassette dack with broader frequency response. Plus a lot more.

A tota I of seven combinations to construct your own on board audio system. They are described below in terms of the components to go with.

The purpose of this guide is to provide you with the proper installation procedure of your cassette and the mating components.

Read the guide and owner's manual from cover to cover, and the music will go round and round wherever you go.

*Standard Equipment

I

)

I

/

!

Part No.

Part Name

Note

08118-MG910

AM/FM/cassette kit. (Type-ml

*

*

10

0

0

0

0

Nith auto vol.

(Fig.-1)

I

08118-MG930

Speaker kit.

(Type-ffi)

I *

*

\ 0

0

0

0

0

R/L

(Fig.-2)

I

08118-MG940

Antenna kit.

(Type-ill)

*

\ *

10

0

0

0

0

(Fig.·3)

08118-MG945

Antenna mount bracket., R.

*

*

10

0

0

0

0

(Fig.4)

08118-MG950

Passenger contoroller kit. (Type-Ill)

0

I 0

\//

V/

I0

i///

0

i

/1 0

1///

-----

,/L'--+---+------------

08118-MG970

CB Transceiver kit.

(Type-ill)

///!/ 0

0

SW, CB, passenger (Fig.-S)

! OB118-MG980

Headset junction box kit.

1 0

i 0

V C

0

I 0

0

0

(Fig.-7)

i 08118-MG985-IOF

Head set

(Internal open face)

!

ii/I

i

!

f ----------- j --------------

!

/

I

\

"

I

I

:_O_8_1_1_8_~_G_9_8&_IF_F_~H-e-~-~-t-(-ln-t-ek-n-a-l-fu_1_I_fu_~_)_~!O

oi

/110'01010

(Fig.-S)

Select

i 08118-MG987-EOF

Head set

(External open face)

! /

I!

r08118-MG988-EFF

Head set

(External full face)

l/

I

I

I

08162-MG920A

Arm rest kit. (R-51 L)

I'

I

I

0

I

j 0

Select

{

_}

'-~_8_1_6_2_-M_G_9_2_0__B ___'__A_rm_re_s_t_k_it_._(N_H_-8_'_L_l

-L-*_L....-*-:-1_..L1_-L.-(o_P....J).__L1i(o_P)....l...-

...--

l

NOTE:

• For GL 1200

INTERSTATE,

to install

•

This

guide

covers the following

three

the Passenger Controller, it is necessary to

variations.

Be sure to use the correct

purchase the Arm Rest Kit.

procedures

for

the system

bei ng

con-

structed.

1 of 34

HONDA MOTOR co., LTO. 1983·AIt Rights Reserved

08118-MG91D-95E Printed in Japan

RQX4269ZA

-

COMPONENTS

[08118-MG910 AM/FM/CASSETTE KIT.]

Index No.		Part No.	I
	1		--I--------	Part Name	I	Q'ty
~				~- -

,

\-~

I

39100-MG9-8710-Ml

AM/FM/cassette assy

I

1

2

39140-MG9-8710-Ml

Power ampiifier

I

1

!

3

I

39190-MG9-8710-M1

!

Automatic volume contorol

I

1

c-

I

-------

4

I

39200-MG9-8700

I

Handleber contorol

I,

1

I

L----r=E

-+-----------

37460-MG9-8710-M1

I

Clock assy

1

--

3921 a-MG9-8700

!

Handleber cantorol spacer

1

~

7

I

Oa118-MG910-Q1

---+

Bracket assy auto vol.

\

1

8

I

93902-34380

Screw, tapping, 4 _x 12 mm

2

~_9~_L

94050-05080

-----+-

Nut, flange, 5 mm

1

!

10

I

----

-+------..-----

90402·GBO·9000

Washer, nunber brkt set

2

~

11

91456-MGS-7700

Cap, socket bolt 5 mm

4

I

~--~1-2---T

39342-MG9-8700

Cap, radio bracket

I

1 ~'

:

13

--+-I--o-a-11-8--M-G-S-10---0-2

___ --+------__ Lock set, clock

1

l

-L

14

i

90161-MG9-8700

Screw, tapping 3 x 34 mm

1

~~~-=~-

.~E

~:~~::~~~~~:~~E

Owner's manual

\

1

~;ta-II~DWG --- -~--r--- 1

!

17

18

i

!

32161-404-0000	- -~---- Wi-;;band	--~--2-----1
	----I-n~-t~lIationDWG
08118-MG910-95F			1 . J

Fig. 1

\

I

~

3 of 34

[Dal18-MG970 CB TRANSCEIVER KIT.]

---

I

a'ty

I

Index No.

Part No.

I

Part Name

I

61

39260-MG9-8110-M1

r--C-i3 Transceiver assy

1

62

39270-MG9-8100

I

Compornent, terminal

:

1

63

39290-MG9-8100

o istrbutor, ant

1

I

64

39280-MG9-8110-M1

I

Cover assy.,

I

1

I

65

i

39255-MGS-8110-M1

Transceiver harness

I

1

i

I

66

0811S-MG970-G1

1

Stay assy., auto vol.

1

67

94002-05000-0S

Nut, hex., 5 mm

I

1

68

90 162-MG9-8700

-+

Screw, tapping-3 x 54 mm

----I 1-

1

69

94021-05000-05

Nut., hex., cap 5 mm

4

i

,

70

39 300-MG 9-8100

-

I

CB Handlebar switch

I

72

90402-GBO-9000

Washer, nunber brkt set

4

j

l

i

--,-

--

----- 73

91456-MG9-7700

CAP. socket bolt 5 mm

i

4

---

T

74

08118-MG970-41

SW, CB. Passenger

I

1

75

08118·MG970-95

----

1

Installation DWG

1

76	08118-MG970-96
77	3920 '-MG9-81 00

Fig.6

. ---- I

~/ I

	i	Owner's instl	I	1
-	r	Collar, radIO SW.	~	~
		--------

65

~

74

7,2..",~ '§T~.

)

1

5 of 34

8118·MG980JUNCTION BOX KIT.]

ndex N~_._Ir-!__._P_ar_t_N_o. ~I· p_art_N_am_e --+_Q_·t_y_

__~--+-i_3_9_24_0_·.,--M_G_9_-8_1_1_0_-M_1_~I. _H_ea_d_s_et--=j,--u_n_et_io_n_b_o_x__~ _

_~_1._9_2_'_OO__-_04_0_1_6-_0 A			-+_B_o_lt-=-,_he_x---',,_4_x_'_6_m m			-+--__-- 1...
83	i	93500-04004-1 H	Screw, pan 4 x 6 mm
84	i	08118·MG980-01	Junction lead
85	i		Connector holder assy
	: 08118-46350-05					<
---- i -----------		+ -----------	= -----		T
86	!	08118-46350-06	Hook, lead
-------

8708118-MG980-03 ~ Grommet, HIS harnes

880_8_'_18_-_M_G_9_80_-o_2 L Bracket, auto volume

-lEAD SET]

g. 8

INTERNAL-TYPE HEADSET FOR STAG				2 INTERNAL-TYPE HEADSET FOR HAWK
(OPEN-FACE) HONDALINE HELMETS				(FULL-FACE) HONDALINE HELMETS

		i		\
		!
		I		----i
3 EXTERNAL/UNIVERSAL-TYPE HEADSET FOR		i	4 EXTERNAL/UNIVERSAL-TYPE HEADSET FOR	~
OPEN-FACE HELMETS		I	FULL-FACE HELMETS

-_~_.__l
		!

of 34

PRECAUTIONS
•	The gu ide is so designed				that	it	covers all
	po ss ib Ie	com b ina t ion 5			0 f	the H i-F i
	cassette	and	its	components.			Before
	starting to construct your system, be sure
	to read the manual carefully 50 you may
	select the correct topics for the system
	being constructed.
•	A II couplers,		connectors and				\vires are
	color coded.		You	may find		it easier than
	you think to assemble the cassette and
	components.

•Careful handling of the preCISion Hi-Fi components is important.

As a rule of thumb you should handle their cables and wires with greatest care. Remember that rough handling can lead to broken insulation and a host of other malfunctions.

Combination 1: AM/FMCASSETT E		for IN-
	TERSTATE
Components:
•	AM/FM/CASSETTE KIT	(Fig. 1)
•	Speaker kit	(Fig.2)
•	Antenna kit	(Fig.3)
•	Antenna mount bracket (right)	(Fig.4)

INSTALLATION

1)Remove the right and left side covers.

	Disconnect battery negative cab Ie	from
	the battery negative terminal.
	C'	LEFT
		/FAIRING
	Fig. 10
		,/ POCKET

~I

CONTROL

BOX COVER

COVER ,, __ ;/I~~."

~/~ " -~~\/

/ I ~.

~'_.i ~

~

5 x 22 mm SOCKET HEAD BOLT

SOCKET BOLT CAP

2)Remove the left fairing pocket and control box cover. Discard the switch and switch cover.

Fig. 11

INNER COVER

3)Remove the seat and shelter.

NOTE : To remove the shelter, it IS necessary to remove the inner cover by lifting its end up by hand.

Fig. 12

4)Remove the right and left rear view mirrors.

-1 Slide the boots off the mirror stays.

-2 Rotate the mirrors as shown, and remove the two mount bolts from each. To gain access to the mount bo Its, it is necessary to invert the boots.

NOTE: Do not let the mirrors fall.

7 of 34

Remove the windshield garnish.

NOTE: Use added care when removing the windshield garnish to avoid distorting "it. To remove, push it up along the contour of the windshield by applying equal force on both sides.

Fig. 13
/1I	~		\		~J
	<>
		u	~
\J			I) //~tf)
			/

Remove the head light.
-1 Screw off the	mount	bolts and	pull	-2 Rotate the headlight	in	the arrow
the headlight	out.	Disconnect	the	direction; disconnect	the	headlight
wire harness connectors inside the				aiming adjust cable as shown.
headlight case.

Fig. 14

HEADLIGHT

~\\

FRONT GRILL

of 34

7)Remove the windshield.

-1 Remove the fou~ bolts and remove the windshield and retaining plate.

NOTE: Do not let the windshield fall.

Fig. 15

)(

CLIP NUT

8)Remove the instru ment visor.

Remove the right and left blind grills by pulling them out by hand.

-2 Remove the four 6 x 20 mm screws/ washers.

NOT E: 0 iscard the four cl ip nuts.

Fig. 16

9)Remove the instrument cluster.

-1	Remove the	four	nuts from	the
	cl uster studs;	si ide	the cl uster	back-
	ward.
	NOTE: Use caution when sliding the
	cluster back not to force the wire
	harness from the cluster into the
	fairing.
-2	Route the 4-P white coupler (stored in

the fairing behind the meters) through the hole, along the meter harness, to the clock mount.

9 of 34

10) Remove and	discard the instrument
cluster holder.	I nstall the radio mounting

bracket in place of the cluster holder.

1 Slide the cap © onto tab of the radio mou nting bracket.

2 Remove the instrument cluster holder

and install the radio	mounting
bracket.
Fig. 17	INSTRUMENT
	CLUSTER HOLDER

""-,

i HOW TO REMOVE RADIO

~~o

Q I! \\

LEVER LOCK

"'~

RADIO"MOUNTING

BRACKET

11)Reinstall the instrument cluster on the fairing.

NOT E : R0 ute the au d i0	harness wi res
through hole in the fairing and out
through the left fairing pocket open-
ing.
Before installing the	instrument

Fig. 18

5-P DIN CONNECTOR (BLUE BANDED)

5-P DIN CONNECTOR

/

I

FAIRING HARNESS

cluster, check that all harness	wires
are routed and pulled out through the
fairing opening as shown.
12} Connect the 2 red and white 4-P	audio

couplers to the fairing 4-P couplers color- to-color.

		ANTENNA
		2-P COUPLER (BLACK) (TO AMPLIFIER)
I	\	4-P COUPLER (RED) (TO CONTROL BOX RADIO)
\~		4-P COUPLER (RED)
I

10 of 34

4-P COUPLER (WHITE)

Fig. 19		Fig. 21

3) Store the end of		the taped		wires (largest
bunddle	of vvires}	of	the	audio harness
in the	fairing at	the	location shown in
F ;g. 19.

NOTE: Do not insert the other harness wires with the taped wires.

:g.20

,PPING SCREW

15)I nstall the power amplifier.

-1 Remove the two seals from the amplifier mount stud holes of the

fairing.

-2 Position the amplifier in place in the fairing pocket and install using a 5 mm nut and washer (19) on each stud. Tighten the nuts securely.

Fig. 22

I

20UPLER Ii

BRACKET

	!
	I
	I
	I
	!
	I
	\
={emove the four tapping screws attaching	I
he coupler bracket; slide the bracket
award the center.	I
	i
	!

. ,:.\~

	,	'\CLAMP
	O\~
BLACK		\m~
CONNECT 2·P		\\U'\ RED TAPE
COUPLERS
		"~---.-----
16} Connect	the audio harness (from the
radio) 2-P black coupler to the power
amplifier 2-P black coupler.

NOTE: Bend the ,clamp on top of the power amplifier up to secure the

harness.

11 of 34