HONDA GL1800 User Manual

Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
This sheet must be read completely to:
1. Provide assistance/clarification to the installer.
2. Avoid causing injury to installer, customer, end user, or others.
4. Prevent death to customer or other vehicle
operators.
Installer: Please forward this sheet to the customer after reviewing it.
5. It is virtually impossible for us to be able to address every possible situation an installer or user will encounter. This requires both to exercise due diligence and to apply some level of common sense. If you have any question or problem during the installation, please contact us as necessary. Read the instructions completely prior to installation. 90% of questions we receive could be answered simply by reading the instructions in their entirety. Phone support will always provide the quickest response.
Important Information in our instructions will be provided in the following manner:
6. SHOP TIP: this is information we have gathered from hands-on installs or customer feedback.
7. NOTE: important information regarding the installation.
8. CAUTION: failure to follow instructions could result in damage to motorcycle and/or accessory.
9. WARNING: failure to follow instructions could result in injury or death of operator and/or passenger or others.
NOTE:
10. "Left", "Right", "Front" and "Rear" are described from the seated position of the bike.
11. Check local laws regarding the use of auxiliary lighting.
12. Use of owner’s manual or service manual is recommended for installation.
13. If so equipped, place the motorcycle on its center stand on solid, level ground.
CAUTION:
14. Never route wires or install components that interfere with the operation of the forks, handlebars, brake/clutch levers or any other operational function of the motorcycle.
15. When adding electrical accessories, always disconnect the battery and properly fuse new electronics.
WARNING:
16. Allow the motorcycle to cool prior to installation.
17. When operating engine, allow adequate ventilation.
18. Never route wires or install components that interfere with the operation of the forks, handlebars, brake/clutch levers or any other operational function of the motorcycle.
19. Never allow your accessories to cause distractions to remove your focus off the bikes operation. Never forget that this is a high-risk sport - don't make it a higher risk when you don't have to.
20. Never allow your accessories to cause distractions to others on the road.
Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
21. Remove seat. Remove the two passenger grab rails on each side of the seat. Lift the seat from the rear and then move the seat toward the rear of the bike to disengage the front catch.
22. Remove the left side cover (battery cover). This panel is held in place by rubber grommets. Simply pull the panel starting at the front.
Caution:
23. Pull the panel as evenly as possible. Excessive angles can break the fingers off the back of the panel.
24. Remove the left chrome engine cover. This panel is held in place by rubber grommets. Pop the panel at the bottom, and then the side towards the rear of the bike. Then slide the panel towards the rear of the bike to disengage the front catch.
Shop Tip:
25. The front grommet is famous for popping out when this panel is removed. Check the panel to see if the grommet is still in place. You can also lightly spray the grommets with silicone to allow them to pop off better in the future and reduce the risk of loss.
26. Remove the left fairing trim strip. This is the strip to the left of the left fairing pocket. This is held in place by tabs on the back of the strip. Start at the bottom of the strip. Gently push the strip to the side, and then in a slight rocking motion, disengage the tab. Repeat the process until all the tabs are disengaged and the strip has been
removed.
Shop Tip:
27. The trim strips have a tab at the top. That is the tab you start with when reinstalling the strip. The strips are also marked on the back with an R or an L if you forget what side it came from.
28. Remove the left fairing pocket. Open the pocket. Using a small tipped tool, press in the center of the fastener in each of the four corners on the pocket. Now pull each of the four fasteners out of the bike. Reset the fastener by holding the flared base and then pressing the pointed tip until the shaft of the fastener pops out beyond the flared base.
29. Remove the headlight adjustment switch panel. This panel is located by your left knee when riding. Remove the allen head fastener. Just below the fastener is a small slot. Using a small tip standard screwdriver, gently push the tool into the slot. Now move the handle of the tool to the left. This will disengage the tab holding the panel in place. Unplug the connecter and remove.
30. Remove the gray dash cover. Pop the speaker grills off. Under each grill, you will find one black pop fastener (slightly different than the fairing pocket design) and one allen head fastener. Remove both on each side. Now lift the cover where it meets the black plastic next to the radio. Once the rear is popped up, you will have to disconnect the plug for the MODE/TRIP buttons. You have to use your
Honda GL1800 (2001-2005) Audio Amplifier Installation Instructions
fingernail to lift the tab and pull the two apart. Remove dash cover.
31. Remove fairing speakers.
Shop Tip:
32. Use the longest shaft phillips screwdriver you have. It gives you better leverage and makes it less likely you will damage the speaker. Also, you can use a standard screwdriver to ‘move’ the speaker pod to access the screw that is slightly hidden by the dash.
33. You must now determine the mounting location for the amp. This amp is not waterproof and must be mounted in a dry location with a small amount of air around it for head dissipation. If you do not have the CD Changer, the cubbyhole in the trunk is the best location. The rear of the left saddlebag is your alternative. The harness has been designed for either location. (Fig. 1-3) shows trunk location.
the bike. Thread the harness from inside the trunk or saddlebag to under the seat area. Do not connect to the amp at this time. Refer to (Fig.2-3)
Fig 2-3
35. Connect rear speakers. If you bike does not have rear speakers currently installed, stop now and install them using the manufacturers instructions. Under the seat, behind the large relay block and the silver frame cross brace, you will find several black boots. In the one towards the center, you will find a black 4-pin connector. Unplug this connector and plug in the one from the harness between the two connectors you just unplugged. Refer to (Fig. 3-3)
Fig. 1-3
34. Drill holes only as large as needed to be able to run the harness from the amps mounted location toward the front of
Fig. 3-3
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