Honda CB150R (2017) User guide

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This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2016 Honda Motor Co., Ltd.
Page 3

Welcome

Congratulations on your purchase of a new Honda motorcycle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
●
Read this owner’s manual carefully.
●
Follow all recommendations and procedures contained in this manual.
●
Pay close attention to safety messages contained in this manual and on the motorcycle.
●
The following code in this manual indicates the country.
Country Codes
Code Country CB150R
PH Philippines
Page 4
Your safety, and the safety of others, is very
3
DANGER
3
WARNING
3
CAUTION
NOTICE
important. Operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
●
●

A Few Words About Safety

Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
Information to help you avoid damage to your motorcycle, other property, or the environment.
Page 5
Contents
Motorcycle Safety P. 2
Operation Guide P. 12
Maintenance P. 27
Troubleshooting P. 70
Information P. 84
Specifications P. 96
Index P. 99
Page 6

Motorcycle Safety

This section contains important information for safe riding of your motorcycle. Please read this section carefully.
Safety Guidelines .........................................P. 3
Safety Precautions .......................................P. 6
Riding Precautions .......................................P. 7
Accessories & Modifications......................P. 10
Loading .......................................................P. 11
Page 7

Safety Guidelines

Motorcycle Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
●
Perform all routine and regular inspections specified in this manual.
●
Stop the engine and keep sparks and flame away before filling the fuel tank.
●
Do not run the engine in enclosed or partly enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel.
2
P. 6
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check
that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the grab rails or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the motorcycle is stopped.
Take Time to Learn & Practice
Even if you have ridden other motorcycles, practice riding in a safe area to become familiar with how this motorcycle works and handles, and to become accustomed to the motorcycle’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
continued
3
Page 8
Safety Guidelines
Motorcycle Safety
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It’s important to keep your motorcycle properly maintained and in safe riding condition. Inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits ( your motorcycle or install accessories that would make your motorcycle unsafe (
2
P. 11), and do not modify
2
P. 10).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch off, and evaluate the condition of your motorcycle. Inspect for fluid leaks,
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Safety Guidelines
Motorcycle Safety
3
WARNING
check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your motorcycle may have suffered damage that is not immediately apparent. Have your motorcycle thoroughly checked at a qualified service facility as soon as possible.
Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you.
Avoid any areas or activities that expose you to carbon monoxide.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your motorcycle inside a garage or other enclosure.
5
Page 10

Safety Precautions

Motorcycle Safety
3
WARNING
Safety Precautions
●
Ride cautiously and keep your hands on the handlebar and feet on the footpegs.
●
Keep passenger’s hands onto the grab rails or your waist, passenger’s feet on the footpegs while riding.
●
Always consider the safety of your passenger, as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
❙
Safety-standard certified, high-visibility, correct size for your head
●
Must fit comfortably but securely, with the chin strap fastened
6
●
Face shield with unobstructed field of vision or other approved eye protection
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
❙
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
❙
Sturdy boots with non-slip soles and ankle protection
Jacket and Trousers
❙
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit).
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Riding Precautions

Motorcycle Safety
Riding Precautions
Brakes
Observe the following guidelines:
●
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your motorcycle’s future reliability and performance.
●
Avoid full-throttle starts and rapid acceleration.
●
Avoid hard braking and rapid down-shifts.
●
Ride conservatively.
Avoid excessively hard braking and downshifting.
u Sudden braking can reduce the
motorcycle's stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
●
Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces,
and braking distances are longer.
●
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
●
For full braking effectiveness, operate both the front and rear brakes together.
continued
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Riding Precautions
Motorcycle Safety
Engine Braking
❙
Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
❙
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
8
Parking
●
Park on a firm, level surface.
●
If you must park on a slight incline or loose surface, park so that the motorcycle cannot move or fall over.
●
Make sure that high-temperature parts cannot come into contact with flammable materials.
●
Do not touch the engine, muffler, brakes and other high-temperature parts until they cool down.
●
To reduce the likelihood of theft, always lock the handlebar and remove the key and close the shutter when leaving the motorcycle unattended. Use of an anti-theft device is also recommended.
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Riding Precautions
Motorcycle Safety
Parking with the Side Stand or Centre Stand
❙
1.
Stop the engine.
2.
Using the side stand
Push the side stand down. Slowly lean the motorcycle to the left until its weight rests on the side stand.
Using the centre stand
To lower the centre stand, stand on the left side of the motorcycle. Hold the left handle grip and the left grab rail. Press down on the tip of the centre stand with your right foot and, simultaneously, pull up and back.
3.
Turn the handlebar fully to the left.
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine and catalytic converter:
●
Use only unleaded petrol.
●
Use recommended octane number. Using lower octane petrol will result in decreased engine performance.
●
Do not use fuels containing a high concentration of alcohol.
●
Do not use stale or contaminated petrol or an oil/petrol mixture.
●
Avoid getting dirt or water in the fuel tank.
2
P. 94
u Turning the handlebar to the right reduces
stability and may cause the motorcycle to fall.
4.
Turn the ignition switch to the (Lock) position, remove the key and close the shutter.
2
P. 18
9
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Accessories & Modifications

Motorcycle Safety
3
WARNING
Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design. Doing so can make it unsafe. Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways. Before deciding to install accessories on your motorcycle be certain the modification is safe and legal.
10
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your motorcycle. Your motorcycle was not designed for these attachments, and their use can seriously impair your motorcycle’s handling.
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Loading

Motorcycle Safety
3
WARNING
Loading
●
Carrying extra weight affects your motorcycle’s handling, braking and stability. Always ride at a safe speed for the load you are carrying.
●
Avoid carrying an excessive load and keep within specified load limits.
2
Maximum weight capacity P. 96
●
Tie all luggage securely, evenly balanced and close to the centre of the motorcycle.
●
Do not place objects near the lights or the muffler.
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
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Page 16

Operation Guide

Parts Location

Rear brake fluid reservoir
(P56)
Front brake fluid reservoir
(P56)
Throttle grip
(P67)
Engine oil drain bolt
(P53)
Spark plug
(P48)
Coolant reserve tank
(P54)
Battery
(P44)
Kick starter
(P22)
Oil fill cap/dipstick
(P51)
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Page 17
Operation Guide
Centre stand
(P9)
Side stand
(P59)
Fuel fill cap
(P25)
Clutch lever
(P64)
Seat
(P46)
Drive chain
(P60)
Fuse box
(P82)
Crankcase breather
(P68)
Shift lever
(P24)
13
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Operation Guide

Instruments

button
SEL
button
SET
Display Check
When the ignition switch is turned on, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
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Operation Guide
Speedometer
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately 1.81 litres (0.478 US gal, 0.398 Imp gal)
If the fuel gauge indicator flashes in a repeat pattern or turns off:
(P74)
Odometer [TOTAL] & Tripmeter [TRIP A/B]
button selects the odometer, tripmeter A and tripmeter B.
• Odometer: Total distance ridden.
• Tripmeter: Distance ridden since tripmeter was reset (press and hold button to reset to 0.0 km).
SEL
SET
Tachometer
NOTICE
Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life.
Tachometer red zone
(excessive engine rpm range)
To set the clock:
(P16)
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Instruments
Operation Guide
SEL
SET
SEL
SET
SEL
SET
(Continued)
To set the clock:
!a Turn the ignition switch on. !b Press and hold the and buttons
until the hour digits start flashing.
!e Press the button until the desired
minute is displayed.
u Press and hold to advance the minute
fast.
!c Press the button until the desired hour
is displayed.
u Press and hold to advance the hour fast.
!d Press the button. The minute digits
start flashing.
16
!f Press the button. The clock is set.
u The time can also be set by turning the
ignition switch off.
u The display will stop flashing
automatically and the adjustment will be cancelled if the button is not pressed for about 30 seconds.
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Operation Guide

Indicators

PGM-FI (Programmed Fuel
Injection) malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned on.
If it comes on while engine is running:
(P73)
Left turn signal
indicator
Right turn signal indicator
High beam
indicator
High coolant temperature indicator
Comes on briefly when the ignition switch is turned on.
If it comes on while riding:
(P72)
Neutral indicator
Comes on when the transmission is in Neutral.
If one of these indicators does not come on when it should, have your dealer check for problems.
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Operation Guide

Switches

Headlight dimmer switch
• : High beam
• : Low beam
Horn button
Turn signal switch
u Pressing the switch turns the turn signal off.
Start button
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Operation Guide
Steering Lock
Ignition Switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the OFF or
(Lock) position.
Ignition key
Turn
!a
!b
Push
ON
Turns electrical system
on for starting/riding.
OFF
Turns engine off.
(Lock)
Locks steering.
Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended.
Locking
❙
!a Turn the handlebar all the way to the left or
right.
!b Push the key down, and turn the ignition
switch to the (Lock) position.
u Jiggle the handlebar if the lock is difficult
to engage.
!c Remove the key.
Unlocking
❙
Insert the key, push it in, and turn the ignition switch to the OFF position.
continued
19
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Switches
Operation Guide
Ignition key
Open
Close
Shutter key
Projection
Slot
(Continued)
Shutter
The ignition switch for this motorcycle is equipped with a shutter. After parking the motorcycle, close the shutter for theft prevention.
The shutter will automatically close the ignition switch when you remove the ignition key at the (Lock) position. Also you can close the shutter manually.
Close
❙
!a Remove the ignition key from the ignition
switch.
!b Align the projection of the shutter key with
the slot of the shutter, and turn the shutter key counterclockwise.
!c Remove the key.
20
Open
❙
Align the projection of the shutter key with the slot of the shutter, and turn the shutter key clockwise.
Page 25
Operation Guide
!b
!c
!a
!c
NOTICE
N

Starting the Engine

Start your engine using the following procedure, regardless of whether the engine is cold or warm.
• If the engine does not start within 5 seconds, turn the
ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage.
• Extended fast idling and revving the engine can damage the engine, and the exhaust system.
!a Turn the ignition switch to the ON position. !b Shift the transmission to Neutral (
indicator comes on).
continued
21
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Starting the Engine
Operation Guide
1/8
1/4
!c Using the start button
With the throttle closed, press the start button. Release the start button as soon as the engine starts.
Using the kickstarter
Fold up the right foot peg. Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke. With the throttle closed, operate the kickstarter with a rapid and continuous motion.
u Do not operate the kickstarter while the
engine is running as engine damage could result. Do not apply excessive force on the kickstarter.
22
(Continued)
u Fold up the kickstarter and turn the foot
peg to normal position, after the kickstarter is returned to the pedal stop.
If you cannot start a warm engine:
Rotate the throttle 1/8 – 1/4 turn while starting the engine.
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Operation Guide
If the engine does not start:
Using the start button
!a Open the throttle fully and press the start
button for 5 seconds.
!b Repeat the normal starting procedure. !c If the engine starts, open the throttle slightly
if idling is unstable.
!d If the engine does not start, wait 10 seconds
before trying steps !a & !b again.
!f If the engine does not start, trying steps !a
- !d again.
If Engine Will Not Start
❙
(P71)
Using the kickstarter
!a Turn the ignition switch to OFF. !b Open the throttle fully and crank the engine
several times with the kickstarter.
!c Turn the ignition switch to ON. !d Repeat the normal starting procedure. !e If the engine starts, open the throttle slightly
if idling is unstable.
23
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Operation Guide

Shifting Gears

Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern.
24
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Operation Guide

Refuelling

Fuel fill cap
Ignition key
Level plate
Lock cover
3
WARNING
Opening the Fuel Fill Cap
Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap.
Closing the Fuel Fill Cap
!a After refuelling, push the fuel fill cap closed
until it locks.
!b Remove the key and close the lock cover.
u The key cannot be removed if the fuel fill
cap is not locked.
Do not fill with fuel above the level plate.
Fuel type: Unleaded petrol only Fuel octane number: Your motorcycle is
designed to use Research Octane Number (RON) 88 or higher.
Tank capacity:
12 litres (3.2 US gal, 2.6 Imp gal)
❙
Refuelling and Fuel Guidelines
Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
• Stop the engine, and keep heat, sparks, and flame away.
• Handle fuel only outdoors.
• Wipe up spills immediately.
(P9)
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Operation Guide

Storage Equipment

Helmet holder
Helmet set wire
3
WARNING
Owner’s manual
Tool kit
The helmet holder, helmet set wire (in the tool kit), tool kit, and owner’s manual are located under the seat.
Riding with a helmet attached to the
u Use the helmet holder only when parked.
Removing the Seat
❙
26
(P46)
holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
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Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals”
carefully before attempting any maintenance. Refer to “Specifications” for service
data.
Importance of Maintenance ..................... P. 28
Maintenance Schedule .............................. P. 29
Maintenance Fundamentals ..................... P. 32
Tool Kit ....................................................... P. 43
Removing & Installing Body Components
Battery...................................................... P. 44
Clip........................................................... P. 45
Seat .......................................................... P. 46
Shroud...................................................... P. 47
Spark Plug ..................................................P. 48
Engine Oil................................................... P. 51
Coolant ....................................................... P. 54
... P. 44
Brakes .........................................................P. 56
Side Stand................................................... P. 59
Drive Chain .................................................P. 60
Clutch .......................................................... P. 64
Throttle .......................................................P. 67
Crankcase Breather ....................................P. 68
Other Adjustments ....................................P. 69
Headlight Aim ...........................................P. 69
Page 32
Maintenance

Importance of Maintenance

3
WARNING
Importance of Maintenance
Keeping your motorcycle well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner’s responsibility. Be sure to inspect your motorcycle before each ride, and perform the periodic checks specified in the Maintenance Schedule.
Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
28
2
P. 29
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Follow these guidelines when performing maintenance.
●
Stop the engine and remove the key.
●
Place your motorcycle on a firm, level surface using the side stand, centre stand or a maintenance stand to provide support.
●
Allow the engine, muffler, brakes, and other high-temperature parts to cool before servicing as you can get burned.
●
Run the engine only when instructed, and do so in a well-ventilated area.
Page 33
Maintenance

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained. Make sure that whomever performs the maintenance completes this record.
All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer. Retain all receipts. If you sell the motorcycle, these receipts should be transferred with the motorcycle to the new owner.
Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out.
continued
29
Page 34
Maintenance Schedule
Maintenance
Pre-ride
Items
× 1,000 km 1 6 12 18 24 30 36
Check
2
P. 32
× 1,000 mi 0.6 4 8 12 16 20 24 Fuel Line –
Fuel Level
Throttle Operation
Air Cleaner*
2
Crankcase Breather*
3
I
I I I I I I I I
Spark Plug
Valve Clearance –
Engine Oil
I
Frequency*
I I I I I I I
I
R R R R R R R R
1
R R
I
R
Annual
Check
I
R
R
I
Engine Oil Strainer Screen –
Engine Idle Speed –
Radiator Coolant*
4
I I I I I
Cooling System –
Maintenance Level
: Intermediate. We recommend service by your dealer, unless
you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Shop Manual.
: Technical. In the interest of safety, have your motorcycle
I I I I I I I I
I I I I
Maintenance Legend
: Inspect (clean, adjust, lubricate, or replace if necessary)
I
: Clean : Lubricate
: Replace
R
serviced by your dealer.
30
Regular Replace
3 Years
Refer to
page
25
67
42
68
48
53
54
Page 35
Maintenance Schedule
Maintenance
IIIIIII
I
IIIIIII
IIIIIIIII
IIIII
Pre-ride
Items
Drive Chain Every 500 km (300 mi):
Brake Fluid*
4
Brake Pads Wear
× 1,000 km 1 6 12 18 24 30 36
Check
2
P. 32
× 1,000 mi 0.6 4 8 12 16 20 24
I I
I I I I I I I I
Brake System
Frequency*
I I I I I I I I
1
Annual
Check
Regular Replace
Refer to
2 Years
Brakelight Switch
Headlight Aim
Lights/Horn –
I
I I I I I I I
Clutch System
Side Stand
Suspension –
I I I I I I I
I I I I I I I
Nuts, Bolts, Fasteners –
Wheels/Tyres
Steering Head Bearings –
I I I I I I I I
I I I I
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here. *2 : Service more frequently when riding in unusually wet or dusty areas. *3 : Service more frequently when riding in rain or at full throttle. *4 : Replacement requires mechanical skill.
page
60
56
57
32
58
69
64
59
39
31
Page 36
Maintenance

Maintenance Fundamentals

Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre­ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
Check the following items before you ride motorcycle:
●
Fuel level − Fill fuel tank when necessary.
2
P. 25
●
Throttle − Check for smooth opening and full closing in all steering positions.
●
Engine oil level − Add engine oil if necessary. Check for leaks. 2P. 51
●
Coolant level − Add coolant if required. Check for leaks. 2P. 54
32
2
P. 67
●
Drive chain − Check condition and slack, adjust and lubricate if necessary.
●
Brakes − Check operation;
2
P. 60
Front and Rear: check brake fluid level and pads wear.
●
Lights and horn − Check that lights,
2
P. 56, 57
indicators and horn function properly.
●
Clutch − Check operation; Adjust freeplay if necessary. 2P. 64
●
Wheels and tyres − Check condition, air pressure and adjust if necessary.
2
P. 39
Page 37
Maintenance
3
WARNING
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety.
Maintenance Fundamentals
Installing non-Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
33
Page 38
Maintenance
NOTICE
3
WARNING
34
Maintenance Fundamentals
Battery
Your motorcycle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
Cleaning the Battery Terminals
❙
1.
Remove the battery. 2P. 44
2.
If the terminals are starting to corrode and are coated with a white substance, wash with warm water and wipe clean.
Page 39
Maintenance
NOTICE
NOTICE
Blown fuse
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
Maintenance Fundamentals
Fuses
Fuses protect the electrical circuits on your motorcycle. If something electrical on your motorcycle stops working, check for and replace any blown fuses.
Inspecting and Replacing Fuses
❙
Turn off the ignition switch to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.”
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
2
P. 98
2
P. 82
continued
35
Page 40
Maintenance Fundamentals
Maintenance
Oil code
Oil classification
Not recommended Recommended
If a fuse fails repeatedly, you likely have an electrical fault. Have your motorcycle inspected by your dealer.
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
❙
For recommended engine oil, see “Specifications.”
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
●
JASO T 903 standard*1: MA
●
SAE standard*2: 10W-30
●
API classification*3: SG or higher
36
2
P. 97
*1.
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MA classification.
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Page 41
Maintenance Fundamentals
Maintenance
NOTICE
NOTICE
Normal
(GOOD)
Worn
(REPLACE)
Damaged
(REPLACE)
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or equivalent
Drive Chain
The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration.
2
P. 60
If the chain does not move smoothly, makes strange noises, has damaged rollers, has loose pins, or kinks, have the chain inspected by your dealer.
Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
Use of a new chain with worn sprockets will cause rapid chain wear.
continued
37
Page 42
Maintenance Fundamentals
Maintenance
NOTICE
38
Cleaning and Lubricating
❙
After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with high flash-point solvent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant.
Recommended lubricant:
Drive chain lubricant. If not available, use SAE 80 or 90 gear oil.
Never use petrol or low flash point solvents for cleaning the drive chain. A fire or explosion could result. Avoid getting lubricant on the brakes or tyres. Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle.
Recommended Coolant
Use only genuine HONDA PRE-MIX COOLANT without diluting with water. Genuine HONDA PRE-MIX COOLANT is excellent at preventing corrosion and overheating. The coolant should be inspected and replaced properly by following the maintenance schedule.
Using coolant not specified for aluminium engines or using ordinary tap water or mineral water can cause corrosion.
2
P. 30
Page 43
Maintenance
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the motorcycle is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube. If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance.
2
P. 68
Tyres (Inspecting/Replacing)
Checking the Air Pressure
❙
Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low. Always check air pressure when your tyres are cold.
Maintenance Fundamentals
Inspecting for Damage
❙
Inspect the tyres for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tyre or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tyres.
Inspecting for Abnormal Wear
❙
Inspect the tyres for signs of abnormal wear on the contact surface.
continued
39
Page 44
Maintenance Fundamentals
Maintenance
Wear indicator location mark
3
WARNING
Inspecting Tread Depth
❙
Inspect the tread wear indicators. If they become visible, replace the tyres immediately. For safe riding, you should replace the tyres when the minimum tread depth is reached.
40
Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.
Page 45
Maintenance
3
WARNING
Have your tyres replaced by your dealer. For recommended tyres, air pressure and minimum tread depth, see “Specifications.”
2
P. 97 Follow these guidelines whenever you replace tyres.
●
Use the recommended tyres or equivalents of the same size, construction, speed rating, and load range.
●
Have the wheel balanced with Honda Genuine balance weights or equivalents after the tyre is installed.
●
Do not install a tube inside a tubeless tyre on this motorcycle. Excessive heat build-up can cause the tube to burst.
●
Use only tubeless tyres on this motorcycle. The rims are designed for tubeless tyres, and during hard acceleration or braking, a tube­type tyre could slip on the rim and cause the tyre to rapidly deflate.
Maintenance Fundamentals
Installing improper tyres on your motorcycle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tyres recommended in this owner’s manual.
41
Page 46
Maintenance Fundamentals
Maintenance
Air Cleaner
This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
42
Page 47
Maintenance

Tool Kit

The tool kit is stored under the seat. 2P. 26
You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit.
●
10 × 14 mm Open end wrench
●
Spark plug wrench
●
5 mm Hex wrench
●
Helmet set wire
43
Page 48
Maintenance
Battery
Positive terminal
Negative terminal
Bolt
Battery holder
44

Removing & Installing Body Components

2.
Battery
Removal
❙
Make sure the ignition switch is off.
1.
Remove the seat. 2P. 46
Disconnect the negative - terminal from the battery.
3.
Disconnect the positive + terminal from the battery.
4.
Remove the battery holder by removing the bolt.
5.
Remove the battery taking care not to drop the terminal nuts.
Installation
❙
Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight. Make sure the clock is set to the proper time after the battery is reconnected. For proper handling of the battery, see “Maintenance Fundamentals.” 2P. 34 “Battery Goes Dead”
2
P. 81
2
P. 16
Page 49
Maintenance
Clip
Removal
1.
Press down on the centre pin to release the lock.
2.
Pull the clip out of the hole.
Installation
1.
Push the bottom of the centre pin.
2.
Insert the clip into the hole.
3.
Press down on the centre pin to lock the clip.
Removing & Installing Body Components u Clip
45
Page 50
Removing & Installing Body Components u Seat
Maintenance
Rear Prongs
Seat
Seat lock
Rear stays
Ignition key
Front stay
Front prong
Seat
Removal
❙
1.
Insert the ignition key into the seat lock.
2.
Turn it clockwise, then pull the seat back and up.
Installation
❙
1.
Insert the front and rear prongs into the front and rear stays on the frame.
2.
Push forward and down on the rear of the seat until it locks in place. Make sure that the seat is locked securely in position to
pull it up lightly. The seat locks automatically when closed. Take care not to lock your key in the compartment under the seat.
46
Page 51
Removing & Installing Body Components u Shroud
Maintenance
Hooks
Shroud bolt
Grommets
ProngsLeft shroudClip
Shroud
The right and left shrouds can be removed in the same manner.
Removal
❙
1.
Remove the shroud bolt and clip. 2P. 45
2.
Remove the prongs from the grommets.
3.
Release the hooks by sliding the shroud forward and up, then remove the shroud.
Installation
❙
Install the parts in the reverse order of removal. Tighten the shroud bolt.
Torque: 10 N·m (1.0 kgf·m, 7 lbf·ft).
47
Page 52
Maintenance
NOTICE
Grommets
Connector
Rubber
Radiator
Radiator mounting bolt

Spark Plug

Checking Spark Plug
For the recommended spark plug, see “Specifications.” 2P. 97
Use only the recommended type of spark plug in the recommended heat range.
Using a spark plug with an improper heat range can cause engine damage.
1.
Remove the right and left shrouds.
2
P. 47
2.
Disconnect the connector.
3.
Remove the radiator mounting bolt.
4.
Flip up the rubber on the grommets.
5.
Release the radiator grommets from the frame boss by moving the radiator to the left.
48
Page 53
Maintenance
Spark plug cap
6.
Disconnect the spark plug cap from the spark plug.
7.
Clean any dirt from around the spark plug base.
8.
Remove the spark plug using the spark plug wrench provided in the tool kit.
Spark Plug u Checking Spark Plug
9.
Inspect the electrodes and centre porcelain for deposits, erosion or carbon fouling.
u If the erosion or deposit is heavy,
replace the plug.
u Clean a carbon or wet-fouled plug
with a plug cleaner, otherwise use a wire brush.
continued
49
Page 54
Spark Plug u Checking Spark Plug
Maintenance
Spark plug gap
Side electrode
NOTICE
10.
11.
12.
50
Check the spark plug gap using a wire­type feeler gauge.
u If adjustment is necessary, bend the
side electrode carefully.
The gap should be:
0.8 to 0.9 mm (0.03 to 0.04 in)
Make sure the plug washer is in good condition. Install the spark plug. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.
13.
Tighten the spark plug:
●
If the old plug is good: 1/8 turn after it seats
●
If installing a new plug, tighten it twice to prevent loosening: a) First, tighten the plug: NGK: 1/2 turn after it seats. DENSO: 3/4 turn after it seats. b) Then loosen the plug. c) Next, tighten the plug again: 1/8 turn after it seats
An improperly tightened spark plug can damage the engine. If a plug is too lose, a piston may be damaged. If a plug is too tight, the threads may be damaged.
14.
Reinstall the spark plug cap. Take care to avoid pinching any cables or wires.
15.
Install the parts in the reverse order of removal.
Page 55
Maintenance
Oil fill cap/dipstick
Upper level
Lower level

Engine Oil

Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch off and wait for 2 to 3 minutes.
3.
Place your motorcycle on its centre stand on a firm, level surface.
4.
Remove the oil fill cap/dipstick and wipe it clean.
5.
Insert the oil fill cap/dipstick until it seats, but don’t screw it in.
6.
Check that the oil level is between the upper level and lower level marks in the oil fill cap/dipstick.
7.
Securely install the oil fill cap/dipstick.
51
Page 56
Engine Oil u Adding Engine Oil
Maintenance
NOTICE
Adding Engine Oil
2.
Securely reinstall the oil fill cap/dipstick.
52
If the engine oil is below or near the lower level mark, add the recommended engine oil.
2
P. 36, 97
1.
Remove the oil fill cap/dipstick. Add the recommended oil until it reaches the upper level mark.
u Place your motorcycle on its centre
stand on a firm, level surface when checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication and clutch operation.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2
P. 36
Page 57
Maintenance
Drain bolt
Sealing washer
Changing Engine Oil
Changing the oil requires special tools. We recommend that you have your motorcycle serviced by your dealer.
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch off and wait for 2 to 3 minutes.
3.
Place your motorcycle on its centre stand on a firm, level surface.
4.
Place a drain pan under the drain bolt.
Engine Oil u Changing Engine Oil
5.
Remove the oil fill cap/dipstick, drain bolt, and sealing washer to drain the oil.
u Discard the oil at an approved recycling
centre.
6.
Install a new sealing washer onto the drain bolt. Tighten the drain bolt.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft).
7.
Fill the crankcase with the recommended oil (
2
P. 36, 97) and install the oil fill cap/
dipstick.
Required oil When changing oil:
1.1 litres (1.2 US qt, 1.0 Imp qt)
8.
Check the oil level. 2P. 51
9.
Check that there are no oil leaks.
53
Page 58
Maintenance

Coolant

UPPER level
Reserve tank
LOWER level
Reserve tank cap
Checking the Coolant
Check the coolant level in the reserve tank while the engine is cold.
1.
Place your motorcycle on its centre stand on a firm, level surface.
2.
Check that the coolant level is between the UPPER level and LOWER level marks in the reserve tank.
If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your motorcycle inspected by your dealer.
54
Adding Coolant
If the coolant level is below the LOWER level mark, add the recommended coolant (
2
P. 38) until the level reaches the UPPER level mark. Add fluid only from the reserve tank cap and do not remove radiator cap.
Page 59
Maintenance
3
WARNING
1.
Remove the reserve tank cap and add fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
reserve tank opening.
2.
Securely reinstall the cap.
Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you.
Always let the engine and radiator cool down before removing the radiator cap.
Coolant u Changing Coolant
Changing Coolant
Have your dealer change the coolant unless you have the proper tools and are mechanically qualified.
55
Page 60
Maintenance

Brakes

Front
Rear
Front brake fluid reservoir
LWR mark
Front
Rear
Rear brake fluid reservoir
UPPER level mark
LOWER level mark
Checking Brake Fluid
1.
Place your motorcycle in an upright position on a firm, level surface.
2.
Check that the brake fluid reservoir is horizontal and that the fluid level is:
above the LWR mark.
between the LOWER level and
UPPER level marks.
56
If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your motorcycle inspected by your dealer.
Page 61
Maintenance
Inspecting the Brake Pads
Front
Rear
Wear indicator
Wear indicator
Front
Rear
Disc
Brake pads
Wear indicator
Wear indicator
Disc
Brake pads
Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
Brakes u Inspecting the Brake Pads
1.
2.
Inspect the brake pads from below
the brake caliper.
Inspect the brake pads from the
rear right of the motorcycle.
If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
57
Page 62
Brakes u Adjusting the Brakelight Switch
Maintenance
Brakelight switch
Adjusting nut
A
B
Adjusting the Brakelight Switch
Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.
58
Page 63
Maintenance

Side Stand

Side stand spring
Checking the Side Stand
1.
Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
2.
Check the spring for damage or loss of tension.
59
Page 64
Maintenance

Drive Chain

Inspecting the Drive Chain Slack
Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer.
1.
Shift the transmission to Neutral. Stop the engine.
2.
Place your motorcycle on the centre stand on a level surface.
3.
Check the slack in the lower half of the drive chain midway between the sprockets.
Drive chain slack:
25 to 35 mm (1.0 to 1.4 in)
u Do not ride your motorcycle if the slack
exceeds 50 mm (2.0 in).
60
4.
Rotate the rear wheel and check that the chain moves smoothly.
5.
Inspect the sprockets. 2P. 37
6.
Clean and lubricate the drive chain.
2
P. 38
Page 65
Maintenance
Rear axle nut
Adjusting nut
Lock nut
Lock nut
Adjusting nut
Chain adjuster index mark
Rear edge of adjusting slot
Adjusting the Drive Chain Slack
Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer.
1.
Shift the transmission to Neutral. Stop the engine.
2.
Place your motorcycle on the centre stand on a level surface.
3.
Loosen the rear axle nut.
4.
Loosen the lock nuts on both sides of the swingarm.
Drive Chain u Adjusting the Drive Chain Slack
continued
61
Page 66
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
5.
Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn the adjusting nuts counterclockwise to provide more slack. Adjust the slack at a point midway between the front sprocket and the rear wheel sprocket. Check the drive chain slack.
6.
Check rear axle alignment by making sure
2
P. 60
the chain adjuster index marks align with the rear edge of the adjusting slots. Both marks should correspond. If the axle is misaligned, turn the right or left adjusting nuts until the marks are aligned and recheck chain slack.
62
7.
Tighten the rear axle nut.
Torque: 68 N·m (6.9 kgf·m, 50 lbf·ft).
8.
Tighten the drive chain adjusting nuts lightly, then hold the adjusting nuts and tighten the lock nuts.
9.
Recheck drive chain slack.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
Page 67
Maintenance
Checking the Drive Chain Wear
❙
If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced.
Chain: FSCM428H or KMC428HG
If necessary have the drive chain replaced by your dealer.
Drive Chain u Adjusting the Drive Chain Slack
63
Page 68
Maintenance

Clutch

Freeplay
Clutch lever
NOTICE
64
Checking the Clutch
Checking the Clutch Lever Freeplay
❙
Check the clutch lever freeplay.
Freeplay at the clutch lever:
10 to 20 mm (0.4 to 0.8 in)
Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion.
Improper freeplay adjustment can cause premature clutch wear.
Page 69
Maintenance
Adjusting the Clutch Lever
Upper lock nut
Upper clutch cable adjuster
Rubber dust cover
+
–
Freeplay
Upper Adjustment
❙
Attempt adjustment with the upper clutch cable adjuster first.
1.
2.
3.
4.
5.
Pull back the rubber dust cover. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 10 to 20 mm (0.4 to 0.8 in). Tighten the upper lock nut and check the freeplay again. Install the rubber dust cover.
Clutch u Adjusting the Clutch Lever Freeplay
Lower Adjustment
❙
If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with the lower adjusting nut.
continued
65
Page 70
Clutch u Adjusting the Clutch Lever Freeplay
Maintenance
Lower adjusting nut
Lower lock nut
+
–
1.
Turn the upper clutch cable adjuster all the way in (to provide maximum freeplay).
2.
Loosen the lower lock nut.
3.
Turn the lower adjusting nut until the clutch lever freeplay is 10 to 20 mm (0.4 to 0.8 in).
4.
Tighten the lower lock nut and check the clutch lever freeplay.
5.
Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever and open the throttle. Your motorcycle should move smoothly and accelerate gradually.
66
If proper adjustment cannot be obtained or the clutch does not work correctly, see your dealer.
Page 71
Maintenance
Freeplay
Flange

Throttle

Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).
67
Page 72
Maintenance

Crankcase Breather

Crankcase breather tube plug
Cleaning the Crankcase Breather
1.
Place a suitable container under the crankcase breather tube.
2.
Remove the crankcase breather tube plug from the tube.
3.
Drain deposits into a suitable container.
4.
Install the crankcase breather tube plug.
68
Page 73
Maintenance
Lower
Raise
Pinion

Other Adjustments

Adjusting the Headlight Aim
You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or out as necessary using a Phillips screwdriver. Obey local laws and regulations.
69
Page 74

Troubleshooting

Engine Will Not Start .................................P. 71
Overheating (High coolant temperature
indicator is on)..........................................P. 72
Warning Indicators On or Flashing ...........P. 73
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL) ............P. 73
Other Warning Indications ........................P. 74
Fuel Gauge Failure Indication.....................P. 74
Tyre Puncture .............................................P. 75
Electrical Trouble .......................................P. 81
Battery Goes Dead .................................... P. 81
Burned-out Light Bulb............................... P. 81
Blown Fuse ...............................................P. 82
Unstable Engine Operation Occurs
Intermittently
......................................... P. 83
Page 75
Troubleshooting

Engine Will Not Start

Starter Motor Operates But Engine
❙
Does Not Start
Check the following items:
●
Check the correct engine starting sequence 2P. 21
●
Check that there is petrol in the fuel tank
●
Check if the PGM-FI malfunction indicator lamp (MIL) is on
u If the indicator light is on, contact your
dealer as soon as possible.
Starter Motor Does Not Operate
❙
Check the following items:
●
Check for a blown fuse 2P. 82
●
Check for a loose battery connection or battery terminal corrosion 2P. 34, 44
●
Check the condition of the battery 2P. 81 If the problem continues, have your motorcycle inspected by your dealer.
71
Page 76
Troubleshooting

Overheating (High coolant temperature indicator is on)

NOTICE
If the fan is not operating:
If the fan is operating:
If there is a leak:
The engine is overheating when the following occurs:
●
High coolant temperature indicator comes on.
●
Acceleration becomes sluggish. If this occurs, pull safely to the side of the road and perform the following procedure. Extended fast idling may cause the high coolant temperature indicator to come on.
Continuing to ride with an overheated engine can cause serious damage to the engine.
1.
Stop the engine using the ignition switch, and then turn the ignition switch to the ON position.
72
2.
Check that the radiator fan is operating, and then turn the ignition switch to the OFF position.
Suspect a fault. Do not start the engine. Transport your motorcycle to your dealer.
Allow the engine to cool with the ignition switch in the OFF position.
3.
After the engine has cooled, inspect the radiator hose and check if there is a leak.
2
P. 54
Do not start the engine. Transport your motorcycle to your dealer.
4.
Check the coolant level in the reserve tank.
2
P. 54
u Add coolant as necessary.
5.
If 1-4 check normal, you may continue riding, but closely monitor the high coolant temperature indicator.
Page 77
Troubleshooting

Warning Indicators On or Flashing

PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)
If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.
73
Page 78
Troubleshooting

Other Warning Indications

Fuel Gauge Failure Indication
If the fuel system has an error, the fuel gauge segments will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.
74
Page 79
Troubleshooting

Tyre Puncture

3
WARNING
Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tyre inspected/replaced by your dealer.
Riding your motorcycle with a temporary tyre repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
Emergency Repair Using a Tyre Repair Kit
If your tyre has a minor puncture, you can make an emergency repair using a tubeless tyre repair kit. Follow the instructions provided with the emergency tyre repair kit. Riding your motorcycle with a temporary tyre repair is very risky. Do not exceed 50 km/h (30 mph). Have the tyre replaced by your dealer as soon as possible.
If you must ride with a temporary tyre repair, ride slowly and carefully and do not exceed 50 km/h (30 mph) until the tyre is replaced.
Removing Wheels
Follow these procedures if you need to remove a wheel in order to repair a puncture.
continued
75
Page 80
Tyre Puncture u Removing Wheels
Troubleshooting
Front axle nutFront axle shaft
Side collar Side collar
Front Wheel
❙
Removal
1.
Place your motorcycle on its centre stand on a firm, level surface.
2.
Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist.
3.
Remove the front axle nut.
76
4.
Remove the front axle shaft, wheel, and side collars.
u Avoid getting grease, oil, or dirt on
the disc or pad surfaces.
u Do not pull the brake lever while the
wheel is removed.
Page 81
Troubleshooting
NOTICE
Front axle nut
Installation
1.
Install the side collars and position the wheel between the fork legs. Insert the front axle shaft from the right side, through the right fork leg and wheel hub.
When installing the wheel, carefully fit the brake disc between the pads to avoid scratching them.
2.
Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft).
Tyre Puncture u Removing Wheels
3.
After installing the wheel, apply the brake lever several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel dose not rotate freely.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
continued
77
Page 82
Tyre Puncture u Removing Wheels
Troubleshooting
Adjusting nut
Lock nut
Rear axle nut
Side collar A
Adjusting nut
Lock nut
Rear axle shaft
Drive chain
Side collar B
Rear Wheel
❙
Removal
1.
Support your motorcycle securely and raise the rear wheel off the ground using a centre stand or a hoist.
2.
Loosen the rear axle nut, lock nuts and turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack.
3.
Remove the rear axle nut.
4.
Remove the drive chain from the rear wheel sprocket by pushing the rear wheel forward.
78
Page 83
Troubleshooting
5.
NOTICE
Brake caliper bracket
Swingarm
Slot
Lug
Remove the rear axle shaft, side collar A, side collar B and rear wheel.
u Support the brake caliper assembly so
that it doesn’t hang from the brake hose. Do not twist the brake hose.
u Avoid getting grease, oil, or dirt on
the disc or pad surfaces.
u Do not push the brake pedal while the
brake caliper is removed.
Installation
1.
To install the rear wheel, reverse the removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during installation.
Tyre Puncture u Removing Wheels
When installing the brake caliper into position, carefully fit the brake disc between the pads to avoid scratching them.
2.
Make sure that the slot on the swingarm is positioned in the lug on the brake caliper bracket.
continued
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Tyre Puncture u Removing Wheels
Troubleshooting
3.
Adjust the drive chain. 2P. 61
4.
Install and tighten the rear axle nut.
Torque: 68 N·m (6.9 kgf·m, 50 lbf·ft).
5.
After installing the wheel, apply the brake pedal several times, then recheck that the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
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Troubleshooting

Electrical Trouble

NOTICE
Turn Signal lights
Headlights
Brake/Taillight
Position light
Turn Signal lights
Battery Goes Dead
Charge the battery using a motorcycle battery charger. Remove the battery from the motorcycle before charging. Do not use an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer.
Jump starting using an automobile battery is not
recommended, as this can damage your motorcycle’s
electrical system.
Burned-out Light Bulb
All light bulbs on the motorcycle are LEDs. If there is a LED which is not turned on, see your dealer for this service.
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Troubleshooting
NOTICE
Fuse box cover
Spare fuses
Spare fuse
82
Electrical Trouble u Blown Fuse
Blown Fuse
Before handling fuses, see “Inspecting and Replacing Fuses.” 2P. 35
Fuse Box Fuses
❙
1.
Remove the seat. 2P. 46
2.
Open the fuse box cover.
3.
Pull out the fuses one by one to check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating.
4.
Close the fuse box cover.
5.
Reinstall parts in the reverse order of removal.
If a fuse fails repeatedly, you likely have an electrical problem. Have your motorcycle inspected by your dealer.
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Troubleshooting

Unstable Engine Operation Occurs Intermittently

If the fuel pump filter is clogged, unstable engine operation will occur Intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.
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Information

Keys.............................................................P. 85
Instruments, Controls, & Other Features
Caring for Your Motorcycle .......................P. 87
Storing Your Motorcycle ...........................P. 91
Transporting Your Motorcycle ..................P. 91
You & the Environment .............................P. 92
Serial Numbers ...........................................P. 93
Fuels Containing Alcohol...........................P. 94
Catalytic Converter ....................................P. 95
......P. 86
Page 89

Keys

Information
Keys
Ignition key
Be sure to record the key number provided with the original keys and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key number.
A metal key holder may cause damage to the area surrounding the ignition switch.
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Page 90

Instruments, Controls, & Other Features

Information
Instruments, Controls, & Other Features
Ignition Switch
Leaving the ignition switch ON with the engine stopped will drain the battery. Do not turn the key while riding.
Odometer
The display locks at 999,999 when the read-out exceeds 999,999.
Tripmeter
The tripmeter A and B return to 0.0 when each read-out exceeds 9,999.9.
Owner’s Manual
The owner’s manual, registration, and insurance information can be stored under the seat.
86
Ignition Cut-off System
A banking (lean angle) sensor automatically stops the engine and fuel pump if the motorcycle falls over. To reset the sensor, you must turn the ignition switch to OFF and back to the ON position before the engine can be restarted.
High Beam Indicator
The high beam indicator will come on briefly due to the capacitor being discharged when the ignition switch is turned on immediately after the engine is stopped with the high beam.
Headlight
The headlight will come on briefly due to the capacitor being discharged when the headlight dimmer switch is operated immediately after the engine is stopped with the high beam.
Page 91

Caring for Your Motorcycle

Information
Caring for Your Motorcycle
Frequent cleaning and polishing is important to ensure the long life of your Honda. A clean motorcycle makes it easier to spot potential problems. In particular, seawater and salts used to prevent ice on roads promote the formation of corrosion. Always wash your motorcycle thoroughly after riding on coastal or treated roads.
Washing
Allow the engine, muffler, brakes, and other high-temperature parts to cool before washing.
1.
Rinse your motorcycle thoroughly using a low pressure garden hose to remove loose dirt.
2.
If necessary, use a sponge or a soft towel with mild cleaner to remove road grime.
u Clean the headlight lens, panels, and other
plastic components with extra care to avoid scratching them. Avoid directing
water into the air cleaner, muffler, and electrical parts.
3.
Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft, clean cloth.
4.
After the motorcycle dries, lubricate any moving parts.
u Make sure that no lubricant spills onto the
brakes or tyres. Brake discs, pads, drum or shoes contaminated with oil suffer greatly reduced braking effectiveness and can lead to a crash.
5.
Lubricate the drive chain immediately after washing and drying the motorcycle.
6.
Apply a coat of wax to prevent corrosion.
u Avoid products that contain harsh
detergents or chemical solvents. These can damage the metal, paint, and plastic on your motorcycle. Keep the wax clear of the tyres and brakes.
u If your motorcycle has any mat painted
parts, do not apply a coat of wax to the mat painted surface.
continued
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Caring for Your Motorcycle
Information
Washing Precautions
❙
Follow these guidelines when washing:
●
Do not use high-pressure washers:
u High-pressure water cleaners can damage
moving parts and electrical parts, rendering them inoperable.
u Water in the air intake can be drawn into the
throttle body and/or enter the air cleaner.
●
Do not direct water at the muffler:
u Water in the muffler can prevent starting
and causes rust in the muffler.
●
Dry the brakes:
u Water adversely affects braking
effectiveness. After washing, apply the brakes intermittently at low speed to help dry them.
●
Do not direct water under the seat:
u Water in the under seat compartment can
damage your documents and other belongings.
●
Do not direct water at the air cleaner:
u Water in the air cleaner can prevent the
engine from starting.
88
●
Do not direct water near the headlight:
u Any condensation inside the headlight
should dissipate after a few minutes of running the engine.
●
Do not use wax or polishing compounds on mat painted surface:
u Use a soft cloth or sponge, plenty of
water, and a mild detergent to clean mat painted surfaces. Dry with a soft clean cloth.
Aluminium Components
Aluminium will corrode from contact with dirt, mud, or road salt. Clean aluminium parts regularly and follow these guidelines to avoid scratches:
●
Do not use stiff brushes, steel wool, or cleaners containing abrasives.
●
Avoid riding over or scraping against curbs.
Page 93
Caring for Your Motorcycle
Information
Panels
Follow these guidelines to prevent scratches and blemishes:
●
Wash gently using a soft sponge and plenty of water.
●
To remove stubborn stains, use diluted detergent and rinse thoroughly with plenty of water.
●
Avoid getting petrol, brake fluid, or detergents on the instruments, panels, or headlight.
continued
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Page 94
Caring for Your Motorcycle
Information
Exhaust Pipe and Muffler
When the exhaust pipe and muffler are painted, do not use a commercially available abrasive kitchen cleaning compound. Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler. If you are not sure if your exhaust pipe and muffler are painted, contact your dealer.
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Page 95

Storing Your Motorcycle

Information
NOTICE
Storing Your Motorcycle
If you store your motorcycle outdoors, you should consider using a full-body motorcycle cover. If you won’t be riding for an extended period, follow these guidelines:
●
Wash your motorcycle and wax all painted surfaces (except mat painted surfaces). Coat chrome pieces with rust-inhibiting oil.
●
Lubricate the drive chain. 2P. 38
●
Place your motorcycle on its centre stand and position a block so that both tyres are off the ground.
●
After rain, remove the body cover and allow the motorcycle to dry.
●
Remove the battery (2P. 44) to prevent discharge. Charge the battery in a shaded, well­ventilated area.
u If you leave the battery in place,
disconnect the negative prevent discharge.
-
terminal to
After removing your motorcycle from storage, inspect all maintenance items required by the Maintenance Schedule.

Transporting Your Motorcycle

If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.
Towing your motorcycle can cause serious damage to the transmission.
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Page 96

You & the Environment

Information
You & the Environment
Owning and riding a motorcycle can be enjoyable, but you must do your part to protect the environment.
Choose Sensible Cleaners
Use a biodegradable detergent when you wash your motorcycle. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer.
Recycle Wastes
Put oil and other toxic wastes in approved containers and take them to a recycling centre. Call your local or state office of public works or environmental services to find a recycling centre in your area, and to get instructions on how to dispose of non-recyclable wastes. Do not place used engine oil in the trash, or pour it down a
92
drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water, lakes, rivers, and oceans.
Page 97

Serial Numbers

Information
Frame number
Engine number
Serial Numbers
The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.
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Page 98

Fuels Containing Alcohol

Information
NOTICE
94
Fuels Containing Alcohol
Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards. If you plan to use blended fuel, check that it is unleaded and meets the minimum octane rating requirement.
The following fuel blends can be used in your motorcycle:
●
Ethanol (ethyl alcohol) up to 10% by volume.
u Petrol containing ethanol may be
marketed under the name Gasohol.
The use of petrol containing more than 10% ethanol may:
●
Damage the painting of the fuel tank.
●
Damage the rubber tubes of the fuel line.
●
Cause corrosion of the fuel tank.
●
Cause poor drivability.
Use of blended fuels containing higher than approved percentages can damage metal, rubber, plastic parts of your fuel system.
If you notice any undesirable operating symptoms or performance problems, try a different brand of petrol.
Page 99

Catalytic Converter

Information
Catalytic Converter
This motorcycle is equipped with a three-way catalytic converter. The catalytic converter contains precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx) in the exhaust gasses into safe compounds.
Follow these guidelines to protect your motorcycle’s catalytic converter.
●
Always use unleaded petrol. Leaded petrol will damage the catalytic converter.
●
Keep the engine in good running condition.
●
Have your motorcycle serviced if your engine is misfiring, backfiring, stalling, or otherwise not running properly, stop riding and turn off the engine.
A defective catalytic converter contributes to air pollution and can impair your engine’s performance. A replacement unit must be an original Honda part or equivalent.
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Specifications

Specifications
Specifications
■ Main Components
Overall length 2,019 mm (79.5 in) Overall width 719 mm (28.3 in) Overall height 1,039 mm (40.9 in) Wheelbase 1,293 mm (50.9 in) Minimum ground clearance Caster angle 25º 00´ Trail 91 mm (3.6 in) Curb weight 133 kg (293.2 lb) Maximum weight capacity*
1
Passenger capacity Rider and 1 passenger Minimum turning
radius
*1 Including rider, passenger, all luggage, and accessories
96
170 mm (6.7 in)
130 kg (286.6 lb)
2.1 m (6.9 ft)
Displacement 149 cm3 (9.1 cu-in) Bore × stroke 57.300 x 57.843 mm (2.2559 x 2.2773 in) Compression ratio 11.3:1
Fuel
Unleaded petrol Recommended: 88 RON or higher
Tank capacity 12 litres (3.2 US gal, 2.6 Imp gal)
Battery
YTZ6V or GTZ6V
12V-5.0Ah (10 HR) 1st 3.083 2nd 1.941
Gear ratios
3rd 1.500 4th 1.227 5th 1.041 6th 0.923
Reduction ratios (primary / final)
3.260 / 3.066
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