Honda 32KZLK000 Owner's Manual

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This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2012 Honda Motor Co., Ltd.
12 NSC110MPD-32KZLK000.book 2 ページ 2011年12月14日 水曜日 午後4時5分

Welcome

Congratulations on your purchase of a new Honda scooter. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner’s manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the scooter.
The following codes in this manual indicate
each country.
The illustrations here in are based on the
NSC110MPD ED type.
Country Codes
Code Country
E UK FFrance ED European direct sales
*The specifications may vary with each locale.
3
DANGER
3
WARNING
3
CAUTION
NOTICE
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A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the scooter
Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
Information to help you avoid damage to your scooter, other property, or the environment.
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Contents

Scooter Safety P. 2
Operation Guide P. 18
Maintenance P. 35
Troubleshooting P. 70
Information P. 81
Specifications P. 91
Index P. 94
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Scooter Safety

This section contains important information for safe riding of your scooter. Please read this section carefully.
Safety Guidelines .........................................P. 3
Image Labels.................................................P. 6
Safety Precautions .....................................P. 11
Riding Precautions .....................................P. 12
Accessories & Modifications......................P. 15
Loading .......................................................P. 16
Scooter Safety
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Safety Guidelines

Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel.
2 P. 11
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check
that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the grab rail or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the scooter is stopped.
Take Time to Learn & Practice
Even if you have ridden other scooters, practice riding in a safe area to become familiar with how this scooter works and handles, and to become accustomed to the scooter’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
continued
3
Scooter Safety
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Safety Guidelines
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It’s important to keep your scooter properly maintained and in safe riding condition. Inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits ( your scooter or install accessories that would make your scooter unsafe (
2 P. 16), and do not modify
2 P. 15).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first evaluate the condition of your scooter. If the engine is still running, turn it off. Inspect for fluid leaks,
Scooter Safety
3
WARNING
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Safety Guidelines
check the tightness of critical nuts and bolts, and check the handlebar, brake levers, brakes, and wheels. Ride slowly and cautiously. Your scooter may have suffered damage that is not immediately apparent. Have your scooter thoroughly checked at a qualified service facility as soon as possible.
Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you.
Avoid any areas or activities that expose you to carbon monoxide.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your scooter inside a garage or other enclosure.
5
Scooter Safety
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Image Labels

Image Labels
The following pages describe the label meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels.
If a label comes off or becomes hard to read, contact your dealer for a replacement.
There is a specific symbol on each label. The meanings of each symbol and label are as follows.
6
Read instructions contained in Owner’s Manual carefully.
Read instructions contained in Shop Manual carefully. In the interest of safety, take the scooter to be serviced only by your dealer.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don’t follow instructions.
Scooter Safety
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Image Labels
BATTERY LABEL DANGER
• Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion.
• Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
• Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well.
• Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid. Contact with your skin or eyes can burn you or cause loss of your eyesight.
• Read this manual carefully and understand it before handling the battery. Neglect of the instructions can cause personal injury and damage to the scooter.
• Do not use a battery with the electrolyte at or below the lower level mark. It can explode causing serious injury.
continued
7
Scooter Safety
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Image Labels
ACCESSORIES AND LOADING WARNING LABEL WARNING
ACCESSORIES AND LOADING
• The safety stability and handling of this scooter may be affected by the addition of accessories and luggage.
• Read carefully the instructions contained in user’s manual and installation guide before installing any accessory.
• The total weight of accessories and luggage added to rider’s and passenger’s weight should not exceed 165 kg (364 lb), which is the maximum weight capacity.
• The luggage weight must not exceed 15 kg (33 lb) under any circumstances.
• The fitting of large fork-mounted or large handlebar mounted fairing is not recommended.
8
Scooter Safety
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Image Labels
TYRE INFORMATION LABEL
Cold tyre pressure: [Driver only]
Front 200 kPa (2.00 kgf/cm2, 29 psi) Rear 225 kPa (2.25 kgf/cm2, 33 psi)
[Driver and passenger]
Front 200 kPa (2.00 kgf/cm2, 29 psi) Rear 225 kPa (2.25 kgf/cm2, 33 psi)
Tyre size:
Front 80/90-16M/C 43P Rear 90/90-14M/C 46P
Tyre brand: CHENG SHIN
Front C-922F Rear C-922R
SAFETY REMINDER LABEL
For your protection, always wear helmet, protective apparel.
FUEL LABEL
Unleaded petrol only.
continued
9
Scooter Safety
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Image Labels
CARGO LIMIT LABEL Do not exceed 10 kg (22 lb).
CARGO LIMIT LABEL Do not exceed 3.0 kg (6.6 lb).
CARGO LIMIT LABEL Do not exceed 1.5 kg (3.0 lb).
10
Scooter Safety
3
WARNING
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Safety Precautions

Safety Precautions
Ride cautiously and keep your hands on the
handlebars and feet on the floor.
Keep passenger’s hands on the grab rail or
your waist, passenger’s feet on the footpegs while riding.
Always consider the safety of your passenger,
as well as other drivers and riders.
Face shield with unobstructed field of vision
or other approved eye protection
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
Safety-standard certified, high-visibility, correct size for your head
Must fit comfortably but securely, with the
chin strap fastened
protective apparel.
Gloves
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle protection
Jacket and Trousers
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit).
11
Scooter Safety
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Riding Precautions

Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your scooter’s future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking.
Ride conservatively.
Brakes
Observe the following guidelines:
For full brake effectiveness, operate both the
front and rear brakes together.
Avoid excessively hard braking.
u Sudden braking can reduce the scooter’s
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
12
Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces
and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness.
Combined Brake System (CBS)
Your scooter is equipped with a brake system that distributes the braking force between the front and rear brakes. The distribution of the braking force applied to the front and rear brakes when operating the front brake lever only and when operating the rear brake lever only is different. For full braking effectiveness, operate both the brake lever together.
Scooter Safety
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Riding Precautions
Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet
To reduce the likelihood of theft, always lock
the handlebar and remove the key when leaving the scooter unattended. Use of an
anti-theft device is also recommended. conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the scooter cannot move or fall over.
Make sure that high-temperature parts
cannot come into contact with flammable materials.
Do not touch the engine, muffler, brakes and
Parking with the Side Stand or Centre Stand
1.
Stop the engine.
2.
Use the side stand
Push the side stand down.
Slowly lean the scooter to the left until its
weight rests on the side stand.
Use the centre stand
Let down the centre stand, stand on the left
side of the scooter. Hold the left handle grip
and the left grab rail. Press down on the tip of
the stand with your right foot
and,simultaneously, pull up and back.
other high-temperature parts until they cool down.
continued
13
Scooter Safety
Left handle grip
Grab rail
Centre stand
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Riding Precautions
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol.
Do not use stale or contaminated petrol or an
oil/petrol mixture.
Avoid getting dust, or water in the fuel tank.
2 P. 83
3.
Turn the handlebar fully to the left.
u Turning the handlebar to the right reduces
stability and may cause the scooter to fall.
4.
Turn the ignition switch to the LOCK position and remove the key.
14
2 P. 25
Scooter Safety
3
WARNING
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Accessories & Modifications

Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your scooter by Honda or make modifications to your scooter from its original design. Doing so can make it unsafe. Modifying your scooter may also void your warranty and make your scooter illegal to operate on public roads and highways. Before deciding to install accessories on your scooter be certain the modification is safe and legal.
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your scooter. Your scooter was not designed for these attachments, and their use can seriously impair your scooter’s handling.
15
Scooter Safety
3
WARNING
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Loading

Loading
Carrying extra weight affects your scooter’s
handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits.
2 Maximum weight capacity / Maximum
luggage weight P. 91
Tie all luggage securely, evenly balanced and
close to the centre of the scooter.
Do not place objects near the lights or the
muffler.
16
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Scooter Safety
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17

Operation Guide

Operation Guide
Pre-ride Inspection (P40)
Acceleration (P28)
Starting the Engine (P26)
Starting the Scooter (P28)
Carefully inspect your scooter to make sure that it is safe to ride.
Apply throttle gradually. Obey the speed limit.
Start and warm the engine. Avoid revving the engine.
How to use basic features.
Instruments (P22)
Switches (P24)
Steering Lock (P25)
Before pulling away, indicate your direction with the turn signal switch, and check for oncoming traffic.
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Basic Operation Flow

18
Operation Guide
Braking (P29)
Stopping
Turning Corners
Refuelling (P30)
Parking (P13)
Close the throttle and apply the front and rear brakes together.
u The brake lights will indicate
that you have applied the brakes.
If pulling off the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
Park on a firm level surface. Use the stand and lock the steering.
Do your braking before entering corners.
Gradually reapply throttle when exiting turn.
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19
Operation Guide
Engine oil drain bolt (P59)
Front brake fluid reservoir (P62)
CBS brake fluid reservoir (P62)
Throttle grip (P68)
Inner rack (P34)
Engine oil fill cap/dipstick (P58)
Spark plug (P5 5)
Shopping hook (P34)
Helmet holder (P32)
Document compartment Document bag (P33)
Centre compartment (P33)
Battery (P53)
Front centre cover (P51)
Fuse box (P80)
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Parts Location

20
Operation Guide
Side stand (P67)
Inner rack (P34)
Helmet holder (P32)
Seat (P32)
Tool kit (P50)
Rear Carrier (P32)
Fuel fill cap (P30)
Seat lock (P32)
Crankcase breather (P54)
Oil strainer screen cap (P59)
Centre stand (P13)
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21
Operation Guide
Fuel gauge
Needle in the red mark, remaining fuel approximately 1.3 litres (0.34 US gal, 0.29 Imp gal)
Speedometer
• This is shows your speed in kilometer per hour (km/h) and/or miles per hour (mph) depend on type.
Odometer
• Odometer: Total distance ridden.
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Instruments

22
Operation Guide
Comes on briefly when the ignition switch is turned on.
If it comes on while engine is running:
(P72)
PGM-FI (Programmed Fuel
Injection) malfunction indicator lamp (MIL)
High beam indicator
Turn signal indicator
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Indicators

23
Operation Guide
Start button
Horn button
Turn signal switch
u Pressing the switch turns the
turn signal off.
Headlight dimmer switch
: High beam
: Low beam
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Switches

24
Operation Guide
Ignition Switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the OFF or LOCK
position.
ON
Turns electrical system on for starting/riding.
OFF
Turns engine off.
LOCK
Locks steering.
Push
Ignition key
!a
!b
Turn
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Steering Lock
Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended.
Locking
!a Turn the handlebars all the way to the left. !b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebars if the lock is difficult
to engage.
!c Remove the key.
Unlocking
Insert the key, push it in, and turn the ignition switch to the OFF position.
25
Operation Guide
NOTICE
NOTICE
!b
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Starting the Engine

Start your engine using the following procedure, regardless of whether the engine is cold or warm.
This scooter is equipped with a side stand ignition cut-off system.
u If the side stand is down, the engine cannot
be started.
u If you lower the side stand with the engine
running, it will automatically shut off.
If the scooter is transported to a place 2,000 m (6,500
feet) higher or lower than the start point, you may not be able to achieve sufficient engine performance at the new altitude. Consult your dealer before transporting your scooter.
!a Place the scooter on its centre stand. !b Turn the ignition switch to the ON position.
If the engine does not start within 5 seconds, turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system.
Consult your dealer for advice if you plan to ride your scooter at an altitude above 2,500 m (8,000 feet).
26
Operation Guide
!c
!d
About 3 mm
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!c Squeeze the rear brake lever.
u The starter motor will only work when
the rear brake lever is squeezed and the side stand is up.
!d Press the start button with the throttle
completely closed. Release the start button as soon as the engine starts.
If you cannot start the engine:
!a Place the scooter on its centre stand and
squeeze the rear brake lever.
!b With the throttle slightly open (about 3
mm), press the start button.
If the engine does not start:
!a Open the throttle fully and press the start
button for 5 seconds.
!b Repeat the normal starting procedure. !c If the engine starts, open the throttle slightly
if idling is unstable.
!d If the engine does not start, wait 10 seconds
before trying steps !a & !b again.
If Engine Will Not Start (P71)
27
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