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O9ML-,r
---:
Dl.l''ll|lg
0!,6 O@
dLd
q\,*
n@ O@
6e
it will
pay
you
to familiarize
yourself
with
the
saw
and
a
few simple
operating
and maintenance
principles.
Top
performance
and long
life
ol
this saw depends
on
using
it
correctly
right from
the
start,
This
manual
tells
you
how
to do
lhis, and also how
to mainlain lhe saw.
NEW SAW
WARRANTY
AND SAW
REGISTRATION
Be sure
to record
the saw
model and serial
numbers,
name of dealer,
date of
purchase
and
invoice number so
DEALER'S
COPY
FILL OUT
AND MAIL
THIS CARD
you
can
refer
to
them
whenever
necessary.
Our
FtOueufe
warranty
is
printed
on
page
23
of
this man-
ual.
HOMELTTE
will repair
or replace
HOMELITE
SAW
CHATN
free of
charge
if it is
lound delective either
in
material
or workmanship.
Fill out
the
two-part
registration
card as completely
as
possible.
One
part
should
be
given
to
your
dealer.
The
bther
part
is a
questionnaire
to be mailed
to HOMELITE
as
sodn as
possible.
We
study
your
comments
on lhis
card.
lt
is one way
we have
of
improving ourproducts,
and
part
of our
research to
develop
better
products.
CONTENTS
PREPARATION
SECTION
NEW
SAWWARRANTY
AND REGISTRATION
. .. . ...
2
LISTOFSAFE
OPERATINGRULES
. .. ....
... 3
PREPARINGYOURNEWSAW
........3
OiltoUseandHowOftentoFillUp
.........
3
TestingChainOiletOutput
.....
'..3
FuelingtheSaw
......4
FuelGaplsValved
..'.4
FuelandHowtoPreparelt.....
.....4
RecommendedOilsandGasolines
... ............
4
GuideBarandChainAssembly
......5
Pre-SoakChaininOil
...
.....5
DirectionofChainRotation
.........5
MountingChainonGuideBar
.......5
Engaging
Tensigning
Pinin BarHole
. . .
.. .. 5
ChainTensionAdiustment.....
.....5
MaintainingTensionDuringBreak-ln
....... 5
DailyAltentionto
Chain
and
Guide Bar . .
. .. . . .... 6
Lubricationof
SprocketNose
Bars
. .. . .
.. .. 6
OPERATITVG
SECT'OIV
LOCATIONOFSAWCONTROLS
.....,6
HOWTO
START,
STOPAND
HOLD
THE
SAW .
.. .. .
. 6
SgnceandGrip
DuringCranking
. . . ..
.. ...
7
Gripand
Balance
When SawlsRunning
. .'
.. .
"..
7
StartingandStoppinS....
.........7
MakingContactwiththeWood.
....
'7
CARBURETOR
ADJUSTMENT
..
..,...
8
AdjustmentlsNota"Cure-all"
..... 8
Adjustment
Range
..........8
FineAdjustmentofCarburetor.
.....8
Adjustment
to Stop Chain
from Turning
' . ' . . I
AIR FILTER
REQUIRES
FREQUENT
CLEANING
. ..
.. 8
Filter
Eventually
Should
Be
Replaced
. ....
. 8
WOODCUTTING
INSTRUCTIONS
.....9
GlossaryolTerms
..
'.. 9
Equipment
.....9
Personal
Protective
Equipment
I
WARRANTY
.
Work
Area Precautions
Basic Sawing
Techniques
.10
Overbucking
and
Underbucking
.
.........
10
NotchingandFellingTrees.
......10
ProtectingAgainstKick-Backof
Saw
....
'.
11
BoringwiththeNose.
'....'
11
Stressed
Log and
Limb Situations
....
....
11
MAINTENANCE
AND ADJUSTMENT
SECT'ON
HOMELITE
SAW CHAIN
.. ..12
HowtoFileCutters
.........12
FilingDepthGaugeClearance
.....13
GUIDE
BAR
AND SPROCKET
MAINTENANCE
. . . 13
Installing
Sprocket
Kit in Sprocket
Nose
Bar .
. . . . .13
FUELTANKANDFUELFILTER
.......1'
IGNITION,
COOLING
AND
EXHAUST
SYSTEM
MAINTENANCE
. .
,. ... 1'I
SparkPlugTypeandGap..
.......14
Conditionof
PlugTellsaStory.
....14
TestingforlgnitionSpark.
........
15
CleaningtheGoolingSystem
.....15
STORINGTHESAW
....15
REPAIR
SECT'ON
HOMELITE
ALL-TEMP
REMOVAL
OF
POWER
AND
REASSEMBLY
.
Multi-Purpose
GREASE
. . . .
16
HEAD
FROM ENGINE
COVER
STARTER
REPAIRS
To Re-tension
Starter
To Replace
Starter
. .
To
Replace
Starter
SPring
To Replace
Starter
RoPe .
EXPLODED
VIEW
ASSEMBLY
DRAWING
OF
SAW
. .
TOOLS
&
ACCESSORIES
.
MAINTENANCE
SCHEDULE
. . .
Rope .
16
17
17
17
17
17
18
20
22
23
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FOR
YOUR
SAFETY
Although
this
bookret
rater
on
telrs
you
how
to
use
the
saw
safery
and
correcily,
here
are
some
or
rhe
importinip6iriis-to
o-Jkbi
il:r";iriin
mino:
O
Pgl"g_"-11_ting,
sready
the
saw
with
the
side
of
your
Knee
agatnst
the
rear
handle
and
hold
saw
Aown
tiim-
ly^on
the
ground
with
one
trana
on
ifre
ironrr,andie
Dar.
3
Alway_s
keep
both
hands
on
the
saw
when
it
is
run-
ning.
Be
sure
to
use
the
ptopei
grip
inlhe
nanOle
bar
(9ee
page
7)
and
mainriin
voui
6iliiiie
and
conrrol
ol
the
saw.
1
Never
let
the
chain_
contact
any
obstacle
other
than
lhe
work
at
hand.
Never
tet
il cbniacioiier
timbs
or
louch
lhe
ground.
1
Helpers
and
bystanders
must
be
kept
a
safe
distance
from
lhe
operator
and
the
cuttinl
chlin.
--
O Keep
clear
of
a
moving,chain.
Do
not
touch
it.
Shut
engine
off
before
making
anv
Jaw
i6piirs
or
ad-
justments.
O
Afler
completing
a
cut,
don.t
move
away
until
chain
stops.
Shrir
or
ihe
"n6tne
oeloi"-"1'rrling
rhe
saw
between
cuts.
put
a sdaobaro
ovliitrti'olaoe
wten
transporting
the
saw.
3
Select a path
of safe
retreat
before
making
a felling
cul
O
Ecrrre
of falling
limbs.
Wear
a
,,hard
hat,,
in
the
Fdr.nd
ourin!'relins
oiiiise'ire;;:
-'
j
lf
there
is
anything-wrong
with
the
saw,
get
it
fixed
betore
rurrheiuse.ieep
ifie
ilijin
!-niipL;a
il;fi;;;
tensioned.
A
dull,
misfiied
or
loose
ctrtn
wili
ctr'attei
and
buck,
and
can
cause
saw
to
ficfbicf.
3
Keep
fuel
in clearly
-labeled
safety
type
cans.
Fuel
your
saw_over
ground
that
presents
nd
hazard
of
lire.
Move
at teast
i0 teet
awayi
from
fueiintlpot
uefore
starting
up
the
saw.
1
Avoid.spitlagg
of
fue_|,
.and
wipe
saw
down
if fuel
is
spilled
on
it-
Do
not
bring
tuei
wtrJre
itrere
is
fire
oi
any
kind.
3
Keep-the
saw
clean
and
free
of
leaves,
sawdust,
pitch
and
oil.
j
Do
not
operate
with
fuet
cap
loose
or
muffter
or
lilters
removed.
Use
spark
arreiters
unoei-:;lry
woods,l
conditions
and
always
where
requiieC'Oy
iaw.
3
Use.only
lhe
correct
fuel
mixtures
made
from
the
in-
gredients
recommended
in
rhii
m;;;;i.
'
1
Keep
a
fire
extinguisher
handy.
j
For
15
minutes
after
stopping
work,
check
the
area
lo
be sure
rhere
are no_
snidroeitns;.,biiJ.'p"r
ouiirii
ftres
and
lgpol!
rhem,
tisring
ia-uiijJir
iirlwn,
ro
the
proper
authorities.
t
$Am;"offiil?.tn"
rarr
or
a tree
or
prevent
.
fj:il":lJ."ill1lt?,rf
rearn
rhe
besr
and
saresr
ways
ro
PE,AHNGYOUN
NEW
SAW
Study
the
anblv
instructions
and
lamiliarize
yourself
with
the-bacc
consrruction-oi*ii-i"ii.'fnis
saw
is
a
high-performance
righrweigrti
m-6Jeilngi;eered
to
at-
l?H":f
owner
to
m-ake
ir,t
iriiiolitvtiyrino,
repairs
CHAIN
OIL
SYSTEM
The
cha_in
oil
filler
cap
is
located
on
top
of the
saw
to
the
lelt
of
the guide
bar'mounting-p;
1.
J|T
qF.OtL:
HOMEL|TEo
Bar
and
Chain
Oit
shoutd
be
used
just
as
it
gom.es
trom
tfre
c6iitlin"r,
as
it
is
formulated
to
ftow
freely
even_
at
betowzero
tempera_
g1r19s.
n1v
brand
of
m.oior;ii
i;;,rJiffieprocessed
moror
oit
mav
be
u::d-3"
"
"rdltitujd.'Tire
weighr
of
the
oil
to
be-used
rito;;4d"-F:ff
;iE.i'ffi
!f#!'",'l;fi
'""?:!illi:i
ro
sA
E-
1 0
or
eve n
.
a.
I is
rr
te
i
-ridiJrril'J'r
rli
nii"iiiiv
add
kerosene
to
whatevl,
*"ighTJil'y-ou'i,"n"
until
it
flows
freety.
No
dirty
or
useO
oiiCn6ufi'Ol
put
inro
the
chain
oiteras
it
may
aam"G
th;;i;L;;.
2.
!.OW
OFTEN
TO
FTLLTHE_
CHATN
OtL
RESERVOTR:
The
reservoir
shoutd
te
riiled-iliiib''il'li
rhe
srarr.
The
votume
of
oit
discharsla
ogf!1{aI'Li.!n"
ensine
speed.
However,
atw.ays
tiit
up-ttri-ita-ii
bir
reservoir
every
time
you
fuel
th-e
saw.
3.
The
flow
at
ooerating
speed_is
about
10cc
per
min-
ute.
Check
rh6
oit
rarit<
e-verv
Gw-iiririrel'at
tirsr,
ana
add
oit
whenever
rhe
tevet
isj";.;iG;me
experi-
9199_ysin-S.Jhe
saw, you
wiil
tnow
tiii
t-ong you
"an
operate
without
running
out
ot
chain
6irji
i
crrecii
!'vh_ether
rhe
chain
is.
leiling
;i"di;
prorecrion:
hotd
rhe
nose
ot
rhe
glr
roJaraiio
i-Udur
0,,
trom
the
buil
end
of
a
tos..
ThrotriJ
r-p
r.i
i-rrii,i!
speed
tor
a second
or
rwo.
tt;itis
rh6un:rril;iiia=in
onto
t
e
wood,
ir
proves
rhat
rhe
crrain
ii-idir'l,id'lir.
6"!
CAUTION:
HOLD
SAW
FTRMLY
WITH
BOTH
HANDS
DURING
THIS
TEST.
DO
NOT
LET
THE
BAR
TOUCH
THE
LOG.
h
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CLUTCH
DRUM
AND
SPROCKET
,i
OUTER
PLATE
ouo,
"os
MOUNTING
BOLTS
o.-
CHAIN
ROTATION
@el
NUTS
TENSIONING
PIN
DR]VEGASE COVER
HOLE IN
BAR
FOR TENSIONING
PIN
TENSION
ADJUSTING
SCREW
CHAIN
PRE.SOAK
CHAIN
IN LIGHT. OIL
of
the'bar.
in.place
with
the
two
nuts
-
finger
tight to
adfustment
of
the chain
tension.
GT''DEBA,R
AND
CHAIN
ASSEMBD.
1.
Belore
doing anything
else,
presoak
the chain
by
im'
mersing
it in ligh-t
oil,
at least
for 15
minutes and
pre-
ferably
overnight.
2. Remove
the
clutch
cover to expose
lhe
chain
drive
sprocket,
guide
bar
mounting
pad,
and
the
two
guide
b-ar
platesl
Keep
the inner
guide
bat
plate (the
one
having
an
oil slot
in it)
on the
mounling
pad.
&
Slb
the
guide
bar
onto
the
mounting
bolts
and-put
f,ltrler
Flate
on
over
the bolts
and
against
the bar.
4. Hold lhe
cfrainin
the approximate
mounting
posilion
The
teeth
should
face
in the
which
is auvay
from the
'
,Ir-.
6.
toop and
anqle
the
chain
to
slide lhrough
the
small
soaie
between'the
clutch
drum
and the
sawdust
sirlela
(at
about
the
11 o'clcck
position
relative
to
the clutbh).
Fit
the
chain
ovpr
the clutch
and onto
the
sprocket.-Then
begin
at the
sprocket
!o
feed the
d'rive
links into'the
top
bar
groove'
continuing
on
.
around
the
bar
nose
until
the chain
is
onllhe bar'
6.
Turn
the
tenbion
adiustment
screw
in
the clufch cover
tc
place
the
tension-adiusting
pin
where
it wift engage
tn6
hole
in
thg
guide
bar when
the
cover
ris
put
in
t
l';ffi"
.ou"{onthe
b6tts asainst
tt " out"rL#plate
"
''
€nd make
sure
tlle
pin
is in the
hole.
Hold assembly
in.place
with
the
two
nuts
-
finger
tigl-tt to
permit
CHAIN
TEttlSlON
The
proper
amoiunt
ol chain
tension
depends
on
the'
length and type ol
guide
bar used.
The instructions
given
here are
correct
for all
lengths
of bars
up to
20 inches.
The lension
for hard-nose
bars
must be
looser than
that
for sprocket
nose bars.
the
chain
along
the bar and
make the
tension so
that
the
chain
is
snug against
the bar
without
causing
binding
bul
can still
be
pulled
around
the
guide
bar
by hapd.
When
hot
from operation,
the
chain
may sag away
from
the bar
a bit,
but this
sag should
not be allowed
to exceed Va"
as
measured
in
method
A. This applies
to either
type
of
bar nose.
When
adjusting
the chain
tension,
always
hold
up the
tip of
the bar
lo
take up any
play
between
the bar
mounting
slot
and
the
mounting bolts.
Keep
the
nose
up until
iension
has been
set and
the
mounting
nuls
tightened
to lock
the bar
at that
tension.
After
setting
tension,
pull
the chain
along
the
bar
several
time-s,
then
reiheck
the tension
as this"may
have
relieved
some of
the stiffness
in
the new
chaial
and
bar assembly.
t
Start
and
run
the engine
at
part
throttle
so the
chain
rotates
slowly
around
the
bar. Alter
one
or two
min-
utes,
stop engine
and
readiust
tension
if chain
is
now
too
loose.
Now
the
chain
and bar
assembly
is ready
for culting'
But after
each
few cuts
you
will find
the
new chain
loose and
again
in
need of tensioning.
However,
this
"stretching'i
of new
chain
will slow
up and
virtually
cease
aftei
the first
half-hour
or so of
cutting.
THE CHAIN
TENSION
IS CORRECT!
2.
METHOD
"A''
(measure
hang-down
distance)
==
l(rt,
min'.
r/a,,max,
METHOD
"B''
PULL CHAIN
BY HAND
TO
FEEL
THE TENSION
1. The tension'cah
be
gauged
in
two ways. METHOD
A
FOR HARD'NOSE BARS:
measure
the
"hang-down"
6.
distance
&t its loosest
pointbetween
the chain
tie
strap and
the bar rail at the
middle ol the chain
span
as shown
in
drawing;
METHOD
B FOR SPROCKET
NOSE BARS: using a
glove
or rag
lor
protection, pull
NOTE: DO
NOT MAKE
ANY CUTS UNLESS
l'
![](/html/e3/e30c/e30cb7f7e976803d1ff3adfcd24f3a6471b502b753a1abaf3b60915c41e8c23f/bg8.png)
CARBURET
OR
ADJ U
STNilENT
fr
The carburetor was adjusted at
the factory.
lt is
seldom
necessary to make
major
adjustments.
Minor
"triming"
is all that is usually
necessary. Discourage all
persons
from
turning
the
adjustment
needles experimentally.
Ad-
justing
the carburetor
cannot restore
performance
lost
because
of
low compression,
poor
spark, or
faulty fuel
defivery or air intake. In any evenl,
always
be sure the
air
filter is clean,
belore
you
make any carburetor adiust-
ments.
ADJUSTMENT
IF
ENGINE
CANNOT
BE
STARTED
With a small screwdriver,
turn the Hl and
LO mixture
adjustment needles slowly
clockwise until
both
are
gently
seated.
(Careful!
Forcing
needle
into seat can
rende-r carburetor
unadjustable, requiring
caburetor
replaiement.)
Then turri the Ht
ireedle ou-i 1 full turn
and the
LO needle
3/+
lurn.
Latch the
trigger for starting, and
lololw instructions
lo start
the saw. Unlatch
the trigger to let
the
saw
idle. CAUTION: GHAIN
WILL TURN WHEN ENGINE
STARTS
AND MAY NOT STOP WHEN ENGINE
IS
IDLED.
3. lf chain
turns al idle throttle, turn
lhe idle speed
screw
slowly counterclockwise until
the chain stops.
Now
make linal adjustments as
instructed below.
ADJUSTMENTS
AFTER ENGINE
IS AT
OPERATING
TEMPERATURE
1.
Run the saw
for a few
minules to
get
the engine
warm,
then idle the engine
and do the lollowing:
a)
Turn the idle speed
sclew clockwise
until the
chain begins
to turn. Note
this
screw
setting.
+ts+
*
b)
Turn the
idle speed
screw in the
other
direction
until the
engine
starts to
falter.
Note
this screw
'
setting.
c) Set
the
idle speed
screw
midway between the set-
ings noted
in a) and b).
2. ADJUST
FOR PROPER
IDLE:
Adiustment
ol
both
the
LOrcedte
and
the
idle speed screw
are required for
iiFe tuning
of the
iiiiiltiir5TThEl,o
needie slowly
in one
direction,
then in the
other, to find where
the
engine
idles the
fastest on
this temporary setting
of
th;idle
speed
sciffiNOw,
il this speed-is
fastei or
slower
than
desired:
if so fast thal the
chain turns'
or so slow that
lhe
engine falters, change
the idle
speed
by readjusting
the idle speed
screw.
THEN,
readjust the
LO needle
for
lhe
fastest
idling at
!!!9
idte
speed screw
setting.
NOTE:
for
line tuning, lhis
sequence
may
need to be repeated
several limes.
3, ADJUST
Hl NEEDLE
FOR
MAIN OPERATION:
With
bar and
chain clear
of all obstacles,
turn the Hl needle
clockwise until
the saw cannot
accelerate
flom idle
to wide
open
throttle at
no
load. Now
turn the
Hl
needle
the other
way, a little at a
time, until the
en-
gine
accelerates
smoothly
lrom
idle
to wide open
throttle
without a
cutting
load.
IMPORTANT:
Frqn
this
point,turntheltffittanother
th
turn oo*s
clockwise.
IDLE
SPEED SCREW
1.
The air filter
should be removed
and cleaned
twice each
day
of operation, or
more
frequently if extremely
diriy
operating
condilions
are encountered.
A dirty lilter
causes
saw
to run excessively
rich,
smoking exces-
sively, using
luel at a
fast rate
and
lacking
in
power.
Never
attempt
carburetor
adiustment
until
the air filter
has
been checked
and cleaned
or replaced.
1.
Remove air
intake
cover
(left
rear side
of saw)
by
taking
out
the cover
mounting screw.
Glean sawdust
from air
intake area ol
saw belore
removing
the filter.
2. Clean
filter by
tapping
it
against
a
clean surface. Oc-
casionally,
give
it a
thorough
cleaning
in a
non'oily
cleaning
solvent and
let it dry befote
further use.
Filters do
not cost
much so
you
may
lind it
practical
to keep
a
few
spares
on
hand
lor instant
changing.
3.
Cleaning
does
not remove
all dirt
particles
lrom the
filter
pores.
Therefore,
replace
the lilter after
several
months of
use or
more than
30 cleanings'