Holman GCSF-ES, GCSF-EZ Installation Manual

Page 1
GAS FULL SIZE
_
_
COMPUTERIZED
CONVECTION OVEN
GCSF-ES
GCSF-EZ
Installation and
Operation
2M-W741 Rev. C 2/8/08
GCSF_2
GCSF_1
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SAFETY SYMBOL
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
FOR YOUR SAFTEY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINTIY OF THIS OR ANY OTHER APPLIANCE.
The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INST ALLATION CODE OR CAN/CGA-B149.2 PROP ANE INST ALLA TION CODE AND LOCAL CODES WHERE
APPLICABLE.
POST IN PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION
SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN
OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT.
EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. REAT THE INSTALLATION, OPERATION
& MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS
EQUIPMENT.
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING, TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE
CONTROL PANEL. NO USER-SERVICABLE PARTS INSIDE. REPAIRS SHOULD BE DONE BY AUTHORIZED SERVICE PERSONNEL ONLY.
NOTICE
Using any part other than genuine Lang factory supplied parts relieves the manufacturer of all liability. Lang reserves the right to change speci¿ cations and product design without notice. Such
revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Lang Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the speci¿ cations. By using the information provided, the user assumes all risks in con- nection with such use.
MAINTENANCE AND REPAIRS
Contact your local dealer for service or required maintenance. Please record the model number, serial number, voltage and purchase & Installation Information in the area below and have it ready when you call to ensure a faster service.
Model No.:
Serial No.:
Voltage:
1-Phase or 3 Phase:
2
Purchased From:
Location:
Purchase Date:
Installed Date:
Page 3
PROBLEMS, QUESTIONS or CONCERNS
Before you proceed consult you authorized Lang service agent directory
or
Call the Lang Technical Service at 1-800-807-9054.
SPECIFICATIONS
Model Height x Width x Depth Clearance from Weight combustible surface Installed Shipping Freight Class
GCSF_1 36” x 40” x 40” Side:0, Back: 1, Floor: 4 555 lbs. 620lbs 70
(91.4cm x 101.6cm x 101.6cm) (252 kg) (281 kg) GCSF_2 74” x 40.4” x 40” Side:0, Back: 1, Floor: 4 1110 lbs. 1240 lbs 70
(188cm x 102.6cm x 101.6cm) (503 kg) (562 kg)
UTILITY REQUIREMENTS
Model Voltage Total kW Phase Amps/Line Total Gas Req. Gas W.C. Max. GCSF_1 120V/60Hz 0.7 1 5.8` 3/8” NPT, 60,000 BTU/hr 12 W.C.
GCSF_2 120V/60Hz 1.4 3 11.6 3/8” NPT, 120,000 BTU/hr 12 W.C.
WATER QUALITY REQUIREMENTS
Waterline pressure and quality MUST meet Lang Manufacturing Specifi cations listed below. Contact your local water equipment system provider to assist you in determining your specifi c water quality, or contact Lang Technical support for assistance, 1-800-807-9054.
-IMPORTANT-
YOUR LOCAL WATER CONDITIONS MAY DAMAGE YOUR LANG EQUIPMENT. FAILURE TO PROPERLY TREAT WATER MAY RESULT IN DAMAGE AND MAY VOID SOME OR ALL OF THE WARRANTY.
WATER SPECIFICATIONS, after treatment the water must continuously be within the
following parameters.
Cold Water: 20 to 80 PSI, 3 GPH minimum capacity pH: 6.8 to 7.6 Conductivity: <1/500,000 ohms per inch Total dissolved solids: < 100 PPM Hardness: 2 to 4 grains per gallon Maximum Salinity Ion Content
Chlorine: < 0.5 PPM
• Chlorides: < 30 PPM
• Sulfates: < 40 PPM
• Iron: < 0.1 PPM
• Copper: < 0.05 PPM
• Manganese: < 0.05 PPM
• Chloramines: < 0.5 PPM
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THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
W ARNING
NOTICE
NOTICE
NOTICE
CAUTION
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is located on the lower right side panel of the unit. The oven voltage, wattage, serial number, and clearance specifi cations are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of this unit must conform to applicable national, state and locally recognized installation standards.
The installation of any components such as a vent hood, grease extractors, fi re extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS OF THE LABEL OF THE CLEANER TO BE USED.
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
W ARNING
W ARNING
NOTICE
NOTICE
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THE APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
The appliance is equipped with a 3-prong (grounded) plug for your protection against shock hazard and must be plugged directly into a properly grounded 3-prong recep­tacle. DO NOT cut or remove this gronding prong from the plug.
Never use chlorine sanitizer in contact with stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.
Service this, or any other Lang appliance must be performed by qualifi ed personnel only. Consult your authorized service station directory or call the factory at 1-800-807-9054, or log onto www.STAR-MFG.com for the service agent nearest you.
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CAUTION
GENERAL INFORMATION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect
condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
PURCHASER’S RESPONSIBILITY
It is the responsibility of the purchaser:
1. To see that the electric & gas services (12” WC max) for the oven are installed on site in accordance with the manufacturer’s specifi cations.
2. To unload, uncrate, and install the oven in its proper location and in accordance with this installation operation manual.
3. To see that electric services are connected properly by a qualifi ed installer of your choice.
4. To see that there is a water purifi cation system supplying the oven that meets Lang Manufacturing Specifi cations. All connections must be in accordance with applicable code requirements.
5. To arrange for inspection and operation check-out by an authorized service technician.
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CAUTION
Cardboard
Micro-foam
UNCRATING
The oven will arrive completely assembled inside a wood frame. Prior to uncrating move the oven as close to its fi nal location as practical. This will protect it from damage associated with moving (scratches, dings, dropping).
Some hardware, (i.e. casters, legs, stacking kits) may be shipped inside the oven. Please remove any items before continuing.
It may be necessary during the installation to place the unit on its side (i.e. leg, caster installation, t through doors, etc) follow these guidelines to lessen the risk of damage to the unit.
Control
Placing the unit onto its side:
1. Have oven completely uncrated and sitting on its shipping crate.
2. When using a dolly, place a piece of plywood on top of the dolly to distribute the weight evenly. Also have a piece of cardboard or micro-foam between plywood and oven to protect the fi nish from scratches.
3. Carefully tilt the oven onto its LEFT SIDE
ONLY (or CONTROL SIDE UP)
NOTE: Turning the unit onto its right side
will damage the control panel.
4. Avoid sudden drops.
or
Panel
IL1214
Plywood
CAUTION
NEVER lay oven with the control side down, this will damage the controls.
THE OVEN WEIGHS 525 LBS (238KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
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W ARNING
INSTALLATION
The oven is equipped for the voltage indicated on the nameplate mounted on the lower right side panel of the oven. It will operate on alternating current (AC) only . For optimum performance have a separate circuits breaker for each unit.
DO NOT CONNECT TO DIRECT CURRENT (DC).
The installation of the electric oven should conform to the:
NATIONAL ELECTRIC CODE AND ALL LOCAL ELECTRIC CODES AND ORDINANCES AND THE LOCAL ELECTRIC COMPANY RULES AND REGULATIONS.
INSTALLATION CHECK LIST
CHECK BEFORE
YOU GO!
VENTILATION & CLEARANCES
Local codes prevail. These are the “authority having jurisdiction” as stated by the National Fire Protection Association, Inc. in NFPA 96-Latest Edition. For further ventilation information see below.
Ventilation & Clearances Air Supply Legs & Caster Installation Stacking Instructions (Double Ovens Only) Draft Inducer Installation Water Connection Drain Connection Electrical Connection Gas Pressure Testing & Connection
CAUTION
A ventilation hood may be required to remove heat and cooking odors. The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction. Requirements may vary throughout the country depending on the location by city , county, and state. Obtain information from the authority having jurisdiction to determine the requirements for your installation. Obtain information and review copies of codes or documents that will be used to inspect and approve your installation. Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance.
Combustible clearances Non-Combustible clearances 0” from side • 1” from back, 4” from fl oor 1” from back • Without legs; 2” from back 4” from fl oor
DO NOT install oven closer than 1” on the control side, from another oven. DO NOT install oven closer than 12” on the control side, from a uncontrolled heat source (charbroiler, open fl ame, griddle, etc.), unless a Hi-Temperature Spacer is installed then it can be reduced to 1”.
AIR SUPPLY
Make certain not to obstruct the fl ow of combustion (gas) and ventilation air. Provisions for adequate air supply must be furnished.
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LEGS & CASTER INSTALLATION
The legs supplied with the unit must be installed, casters are an accessory and must be ordered separately. Legs are available for both the single and double deck installations. SINGLE: require 27” legs or stands DOUBLE: require 6” legs or casters.
To install the legs, place some cardboard on the fl oor and gently tip the oven onto its-back or non-control side. Fasten all four legs to the oven’s corners using the sixteen 5/16” bolts provided in the leg kit. Once legs securely in place, with assistance lift the unit upright, the adjustable feet can adjusted to level the unit. A torpedo level placed on the oven rack will assist in leveling the unit.
Control Panel UP
27" Legs
Caster
or
Adj. Foot
CAUTION
Plywood
IL1215
Cardboard
These units may be placed on a curbed base.
CAREFULL Y TIL T OVEN ONT O ITS LEFT SIDE (CONTROL SIDE UP) WHEN INST ALLING LEGS, FEET OR CASTERS. TURNING OVEN ONTO ITS RIGHT SIDE (CONTROL SIDE DOWN) WILL DAMAGE THE CONTROL PANEL.
PROPER LEVELING IS ESSENTIAL TO PROPER BAKING PERFORMANCE. CONVECTION OVENS INSTALLED WIHT CASTERS MUST HAVE THE FOLLOWING: A
CONNECTOR THA T COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOV ABLE GAS APPLIANCES ANSI Z21.69 LATEST EDITION, A QUICK DISCONNECT THA T COMPLIES WITH THE ST ANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.141 LATEST EDITION, A TETHER OR OTHER MEANS TO LIMIT APPLIANCE MOVEMENT WITH OUT RELIANCE ON THE GAS SUPPLY PIPING. SECURELY ATTACH THE TETHER TO THE EYEBOLT PROVIDED AT THE REAR OF THE APPLIANCE.
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.
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DOUBLE STACKED UNITS
STACKING INSTRUCTIONS, GCSF Oven
These stacking instructions apply when two units are being installed in a stacked arrangment only. When an GCSF is in the top position, in a stacked assembly , the draft inducer wiring harness is needed to power the inducer. The GCSF is the bottom position of a stacked assembly, must have the draft inducer wiring harness removed.
When stacking an GCSF (gas) with a ECSF (electrical), put the GCSF on top to ensure proper venting of combustion gasses.
1. Attach the feet or casters to the lower oven per the previous “Leg & Caster Installation” section.
2. Remove the Button Plug from the top right hand of the lower oven and replace it with the 1 3/4” plastic electrical bushing provided in the stacking kit, see illustration.
3. Remove the LOWER OVEN, Draft Inducer Wiring Harness, this is not needed for the lower unit.
To accomplish this:
• Cut the 9 pin and the two single connectors coming through the top of the lower unit.
• Remove the Side Access Panel & the Terminal Block Access Panel on the lower oven.
• Disconnect the wires from the harness going to the terminal block.
• Locate the bundle of wires in the side access panel labeled “DRAFT INDUCER CONNECTION”, disconnect the wires from the oven harness at the 6 pin connector.
• The draft inducer harness can now be removed from the unit by pulling the harness from the control side through the fi rewall bushing
Upper Draft Inducer Harness
Vent Shroud
Upper
Oven
Strapping Plates
Lower Draft Inducer Harness
(9 pin connector)
Lower
Oven
Button Plug
(9 pin connector)
Eye Bolt
Bushing
REMOVE
Knockout
Do Not
Remove
Inducer
Knockout
4. REMOVE THE INDUCER KNOCKOUT on the right rear of the UPPER UNIT ONLY, prior to placing it into position. DO NOT remove the knockout for the lower
Inducer
unit, doing so will interupt proper gas venting from that unit.
5. Using the Strapping Plates (see stacking kit) secure the two ovens together, by mounting them into the existing side panel, using existing screws on both sides of the unit.
6. Install the vent shroud with 4 #10 sheet metal screws, provided.
7. Remove the side access panel from the upper oven.
8. Locate the wire bundle labeled “Lower Oven Draft Inducer Connection” in the upper oven. Pass this connection through the plastic electrical bushing at the bottom of the oven and into the lower oven.
EnviroZONE only: Install a 1 3/4” plastic electrical
bushing, replacing the knock-out directly behind the control cooling fan of the lower oven.
9. In the lower oven, connect the 6 pin connector that was passed through from the upper oven to the connection marked “Draft Inducer Connection”
10. Replace the side access panels & attach the earthquake strap (not included) to the eye bolt to the
upper oven, see illustration.
CAUTION
THE OVEN WEIGHS 520 LBS (238KG). FOR SAFE HANDLING, INST ALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIA TE MA TERIALS
IL1270
Side Access Panel
Terminal Block
Access Panel
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
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DRAFT INDUCER INSTALLATION
d
y)
SINGLE UNIT
In single unit applications the oven must be mounted to its cart before completing these steps.
DOUBLE UNITS
When installing the draft inducer in a stacked application, it must be completed only after the previous “Stacking Instructions” have been performed.
1. Install the bracket that came with the draft inducer with three (3) of the #10 sheet metal screws provided.
Single GCSF
One Motor
Double GCSF Stack
Two Motors
2. Make certain the knockout is removed from the unit, top unit ONLY in stacked situations. see illustration shown here.
3. Place the draft inducer, without the louvered cover, on top of the unit, over the exhaust collector.
4. Slide the inducer forward until secured under the attached bracket. Using six (6) #10 sheet metal screws, fasten this assembly onto the top of
Louvered Cover
Draft Inducer
Lower Oven
Combustion
Exhaust Flow
Motor Top Unit
Motor Lower
Unit
the oven.
5. Connect the 9 pin and two single electrical connections from the
Bracket
Inducer Harness
draft inducer to the wiring harness protuding from the top of the unit.
NOTE: There is no polarity distinction between the single
Knockout
emove
TOP unit onl
connections.
6. Test the Inducer by plugging in the 120V connection to the oven (upper
Above: STACKED UNITS ONLY, Remove Knockout
before installing Draft Inducer.
oven on stacked assemblies) and make sure the axial fan(s) on the draft inducer are turning. The fans will turn without the controls being on.
IL1413
IL1272
7. Fasten the draft inducer cover to the top of the oven with the #10 sheet metal screws provided.
IMPORTANT: IMPROPER DRAFT INDUCER INSTALLATION WILL ADVERSLY AFFECT THE PERFORMANCE OF YOUR LANG EQUIPMENT.
EARTHQUAKE STRAPS
If the oven is to be installed with casters, it must be secured to the building structure. To do this, attach an oven earthquake strap (not supplied) to the eye bolt (supplied) at the bottom right corner of the oven. For stacked ovens, attach the strap to the eye bolt of the uppermost oven. Connect the earthquake strap to the wall or other structure per instructions supplied with the strap.
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UTILITY INSTALLATION
WATER CONNECTION
It is vital that the water supply line be thoroughly fl ushed with clean water before being connected to the oven’s water manifold.
After your water has been tested and meets the minimum requirements (see water requirements). Connect water supply to 3/8” NPTM fi tting located at right rear corner of the oven. Once the water manifold and water supply are connected to the oven turn the oven ON and press the 1-shot steam button for 1 minute to remove the air and any impurities from the system.
The water must continuously be within the specifi cations (for this application) while this unit is in service. Periodic testing may be needed to verify any changes in water conditions.
DRAIN CONNECTION
Attach drain plumbing to the ¾” NPTM oven drain fi tting located at the lower rear right had corner of the oven.
Drains need to have a vent pipe attached. T ypical venting is accommodated by using a “T” off the drain pipe with an 8” to 10” open pipe in the top part of the “T”. for stacking, the drains can be manifolded together with only the top drain vented.
ELECTRICAL CONNECTION
All electrical connections must be made in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1)
Plug Gas Connection
Water Connection
Drain Eye Bolt
IL1276
- IMPORTANT -
IF A SINGLE POWER SOURCE IS TO BE CONNECTED TO BOTH OVENS, REMOVE THE CONTROL SIDE PANELS AND RUN THE INTERCONNECTION WIRES THROUGH THE 1” PLASTIC ELECTRICAL BUSHING RUNNING BETWEEN THE TWO OVENS.
The electrical service entrance is provided by several knockouts in the top right rear corner of each oven. Line current information can be found on the unit’s data plate.
Voltage Phase Total kW Amps/Line
Single 120V 1 0.7 5.8 Double 120V 1 1.4 11.6
Supply wire size must be large enough to carry the amperage load for the number of ovens being installed.
WARNING
THIS APPLIANCE IS EQUIPPED WITH A 3-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3-PRONG RECEPT ACLE. DO NOT CUT OR REMOVE THIS GROUNDED PRONG FROM THE PLUG.
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UTILITY INSTALLATION
GAS CONNECTION
Attach gas plumbing to the 3/8” NPTM fi tting located on the right hand rear corner of the oven.
WARNING
CONVECTION OVENS INSTALLED WITH CASTERS MUST HAVE THE FOLLOWING: A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES ANSI Z21.69 LATEST EDITION, A QUICK DISCONNECT THA T COMPLIES WITH THE STANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.141 LATEST EDITION, A TETHER OR OTHER MEANS TO LIMIT APPLIANCES MOVEMENT WITH OUT RELIANCE ON THE GAS SUPPLY PIPING. SECURELY ATTACHED THE TETHER TO THE EYEBOLT PROVIDED AT THE REAR OF THE APPLIANCE.
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.
PRESSURE TESTING THE GAS SUPPLY LINE
During pressure testing note the following:
1. The oven and its individual manual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa). Turn OFF main gas shut-off valve or main gas supply line.
2. The oven must be isolated from the gas supply piping system by closing its individual manual shut­off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa).
3. If incoming pressure is over 12" water column, a separate regulator for the oven must be installed before the gas supply to the oven.
To prevent damage to the control valve regulator during the initial turn-on of gas, it is very important to open the manual shut-off valve very slowly . After the initial gas turn-on, the manual shut-off valve must remain open except during pressure testing as outlined in the above steps or when necessary during service maintenance.
NOTE: The supplied regulator is evaluated for a maximum gas supply pressure of 14" water column (34.5 mBar). The recommended maximum gas supply pressure is 12" water column (29.9 mBar).
PRESSURE TESTING THE GAS CONTROL VALVE
Determine the outlet pressure is 4” W.C. by applying power to the valve and energizing both valve solenoids. Use the outlet pressure tap con­nection on the underside of the valve body to monitor the outlet pressure. The outlet pressure tap is a bleed hole with a cast spigot, sealed with a threaded brass needle screw. To monitor the outlet pressure, turn the screw in a counterclockwise direction one or two turns and fi t a 9 mm diameter fl exible tube over the cast spigot. After mak­ing all valve adjustments and obtaining the desired outlet pressure, remove the fl exible tube. Tighten the needle screw by turning it clockwise with a slotted screwdriver until hand tight, sealing the bleed hole.
Pilot Tube Connection
IL1407
Outlet Pressure Tap Connection
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INITIAL START-UP
Pre-Power ON
After the oven is installed and connected to power, prior to turning on, verify the following:
The doors open and close freely.
All racks are in the oven correctly.
All packing materials have been removed from the inside of the oven.
Power is applied to the oven.
Water is connected and turned on.
Drains are connected.
NOTICE
During the fi rst few hours of operation you may notice a small amount of smoke coming from the oven, and a faint odor. This is normal for a new oven and will disappear within a few hours of operation.
Enviro-STAR
Control Panel Defi nitions:
Power, - on/off button Note: Fan remains on until oven cools down
to 250°F 1-Shot Steam - Provides single shot of steam
to the cooking chamber between 1 to 20 sec­onds. To adjust hold down button and turn knob until desired time displays on LED.
Pulse Steam - Sends Steam Shots in non-adjustable 1 second duration, to the cooking chamber. Adjust the Pulse Steam time between 1 to 120 minutes by holding down the button and turning knob until the desired time is displayed on the LED.
1-SHOT STEAM
FAN
HI/LOW
POWER
PULSE STEAM COOK-N-HOLD
LED TEMP INDICATOR
TEMP KNOB
LED TIMER SCREEN
TIMER KNOB
FAN - Fan has two speeds (L=LOW, H=HIGH) Note: the fan will reverse directions periodically during operations, this provides for a more consistent bake.
COOK-N-HOLD - Once the cooking has completed the unit will beep 5 times (1-Shot Steam or Pulse Steam) this feature will reduce the oven temperature to 150°F and the cook-n-hold light will turn off. The oven will remain at 150°F until the user begins another cooking cycle or the unit is turned off.
Note it may take as long as 1-hour for it to reach 150°F depending on the set cooking temperature. This time must be taken into account when using the Cook-N-Hold feature.
13
BACKUP CONTROL ACCESS DOOR
Page 14
Enviro-STAR
Control Panel Defi nitions (Continued)
LED Temperature Indicator – Indicates the current temperature.
V1.12 blinks with a call for heat,
Solid means oven on set point.
Temperature Knob – Use to set oven temperature. LED Timer Screen – Multifunctional digital readout.
Reads out the time remain in the current cooking cycle.
Reads out time when setting “Pulse Steam” interval time.
Reads out time when setting “1 Shot Steam” duration.
Timer Knob – Sets cook time, Pulse Steam interval time and 1 Shot Steam duration. Back UP Controls – Allows oven operation utilizing a completely separate set of manual
controls. Operation in Back-Up Mode is described in the “Operation with Back Up Controls” section.
Initial Power On Test:
1. Follow these steps to verify the basic operation and temperature control capability of oven. a) Turn Power On. Verify interior light and display comes on. b) Set temperature to 300°F. Verify Temperature Indicator light is blinking. c) Verify oven reaches set point & signals ‘Ready’ with an audible tone with in
12 Minutes. (starting with a cold oven) d) Set timer to 10 Minutes and verify fan stops and reverses direction after approximately 108 seconds. (complete reversing cycle takes 2 minutes.) e) Open door and verify the Fan and Time Display stops then restarts when door is closed.
f) Turn timer to zero, temp to zero. g) Con rm fan stays on until temp cools to below approximately 250°F.
For units with water hookup for Steam.
2. Identify water puri cation system used: ________________________________________
(write “none” if no water treatment system is in use.)
3. Flush water system to clear tainted water from the install process. _____. a) Put oven into Back-Up Mode and set temperature to approx. 400°F.
(Listen for contactor changing states) b) Once up to temp, Use the steam bypass switch (spring loaded toggle switch in the Back Up Access area) to fl ush the water through the oven for 1 minute. c) Check water drain for proper operation.
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Page 15
Enviro-ZONE
Control Panel Defi nitions:
Power – On/Off button. When switched on, the control will turn on the interior light and the display. The fan is left off until there is a call for heat or a timer is started. When the “Power” button is pushed to turn the oven off, the interior lights turn off, the front display turn off.
Up – Allows you to scroll up. Down – Allows you to scroll down. Cancel – When scrolling through
menus this will allow you to back up to the previous menu. In program mode this will allow you to back up to the previous step.
Function Keys – Keys are active when a program option is displayed on the display adjacent to that key.
Back UP Controls – Allows oven operation utilizing a completely separate set of manual controls.
Operation in Back - Up Mode is described in the “Operation with Back Up Controls” section of this
manual.
BACKUP CONTROL ACCESS DOOR
POWER
FUNCTION
KEYS
DOWN
UP
CANCEL
OPERATION WITH BACK UP CONTROLS
During Back-Up operation, the main control panel is disabled by removing it’s power allowing operator to utilize a completely separate set of controls.
On both the Enviro-Zone & Enviro-Star models, the back-up controls are located behind the Access Door located just below the Control Panel. Inside you will fi nd a Temperature Control Knob, a Back- Up Control toggle switch and a spring loaded Back­Up Steam toggle switch.
To enable Back-Up operation, throw the Back­Up Control toggle switch to the ON position. The oven’s convection fan will come on at High speed / CCW and the heat can be controlled us­ing the Temperature Knob. Steam may be applied manually using the Back-Up Steam toggle switch.
Unlike normal operation, the Back-Up mode does not employ energy saving processes or allow the fan to reverse direction or change speeds.
Temperature Knob
Steam Toggle Switch
IL1218
15
Control Toggle Switch
OCE/OCG BACK-UP CONTROLS
Page 16
Enviro-ZONE
Initial Power On Test:
1) Energize Oven and verify the basic operation and temperature control capability of oven. a. Turn Power On. Verify interior lights and the display comes on. _____ b. Install a Temperature Meter thermocouple in center of oven cavity. c. Using ‘Run Oven’ / ‘Manual Program’, set temperature to 300°F. _____ d. Verify oven reaches set point & signals ‘Ready’ with an audible tone with in
12 Minutes. (starting with a cold oven) _____ e. Press Manual Program again. Using the enter key and up button, enter time 00:10:00, Press ‘Accept’ and then select shelf “C”. Verify the shelf timer starts count down; Verify the fan stops and reverses direction after approximately 108 seconds. (complete reversing cycle takes 2 minutes.) _____ f. Verify the measured temperature at the transition point (when heat contactor changes states.) matches the temperature on the display panel. _____
g. Open door and verify the Fan stops then restarts when door is closed. _____ h. Press Cancel several times to return to “Run Oven” menu. i. Con rm fan stays on until temp cools to below approximately 250°F. _____
For units with water hookup for Steam.
2) Identify water puri cation system used: _________________________________________
(write “none” if no water treatment system is in use.)
3) Flush water system to clear tainted water from the install process. _____. a. Put oven into Back-Up Mode and set temperature to approx. 400°F. b. Once up to temp, Use the steam bypass switch (spring loaded toggle switch) to
fl ush the water through the oven for 1 minute. c. Check water drain for proper operation.
16
Page 17
OPERATION
Enviro-STAR Typical Operation Sequence:
ACTION RESULT
Press the POWER button Front panel lights up. Select Fan Speed HI or Fan Speed LO. Selected Fan Speed light will be lit. Adjust to desired temperature between 125° F Fan and heat come on. Fan will reverse direction every 2
and 525°F. (Minimum suggested temperature minutes (approximately) through out cooking process. for operation with Steam is 250°F.).
Set Pulse Steam by pressing and holding Pulse Pulse Steam light will stay on. Digital display will momentarily Steam button and selecting between 1 and show selected interval between steam pulses. 120 minutes interval between pulses
Temperature reaches Set Point. Set point reached within 12 minutes and audible tone signals. Load Product into Oven. See Hints & Suggestions – “Loading the Oven.” Set Timer Knob to desired cook time. Time starts timing down on digital display. If Pulse
Steam has been enabled, a 1 second shot of steam will be applied at the selected interval.
Set Cook n Hold (Optional) Cook n Hold light comes on to indicate feature is enabled. Cooking timer times out. Audible tone signals cook time complete.
If Cook n Hold feature is enabled, the oven temperature will drop no lower than 150°F with the 150° time light on solid until the timer is reset. The Cook n Hold light will go out at end of timer.
Unload Oven See Hints & Suggestions – “Unloading the Oven”
Enviro-ZONE Typical Operation Sequence:
ACTION RESULT
Press the “POWER” button Control Panel comes on, display says “LANG, Run Oven, Time/Date/Program.
Select “RUN OVEN”. Display will show a list of product to choose. Select Product button next to Icon desired. Display says “Preheating to xxx°F”. Beeper sounds briefl y. Display says “Ready”. Select Function to start. Display shows possible product selection for that temperature. Select Function to start. Display says “Select Shelf”, Place Product in oven
on selected shelf. Press Function Button next to desired shelf Display will show icon chosen and begin to count down. Beeper sounds continuously. Display shows “DONE” press button and remove product
from that shelf. Oven is ready for another program.
17
Page 18
MAINTENANCE
• Water fi lters and conditioners should be inspected and replaced per their manufacturers
recommendations.
• Oven interiors should be wiped down daily and thoroughly cleaned weekly using warm water
and mild detergent. DO NOT use caustic cleaners.
• The appliance should be thoroughly checked at six-monthly intervals by a qualifi ed
technician (heating unit, mechanical stability, corrosion...) with particular emphasis on all control and safety devices.
CLEANING
• Always start with a cold oven.
• The stainless exterior can easily be cleaned using stainless steel cleaner.
• Always follow the cleaner manufacturer’s instructions when using any cleaner.
• Care should be taken to prevent caustic cleaning compounds from coming in contact with
the fan wheel.
• The oven racks, rack slides, may be cleaned outside the oven cavity using oven cleaner.
• Using any harsh chemicals will result in the removal of the ETC coating and etching of the
porcelain below it. The oven interior should only be cleaned using a mild soap and a non metal scouring pad. DO NOT use caustic cleaners.
• Always apply stainless steel cleaners when the oven is cold and rub in the direction of the
metal’s grain.
W ARNING
CAUTION
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING.
CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 10 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
18
Page 19
CONVECTION OVEN BAKING GUIDE
CONVECTION OVENS IN GENERAL
• Convection ovens constantly circulate air over the product. This strips away the thin layer of moisture laden air from the top of the product allowing heat to penetrate more quickly. This allows cooking times to be shortened and cooking temperatures reduced in convection ovens. Introducing Steam into the cooking process prevents the bake from loosing moisture and allows for a better product.
• Applying steam to dough during fi rst 5 minutes, allows the yeast to work a little longer, allowing for better oven spring and loaf volume keeping the outer layer fl exible and moist. Once the outside layer of the dough sets, gases in the loaf can no longer expand to increase the loaf size.
• Steaming the dough as it bakes also gelatinizes starch on the outside layer, producing a bread with a crisp crust and a brown crust color in varying degrees; too much steam results in an undesirable crust. Steam also helps to prevent wild breaks in the loaves because it delays the setting of the bread’s crust, allowing it more time to bake and brown. However, in contrast, during the last stages of baking, a dry oven is required when the crust is browning; after the steam is removed, the gelatinized layer dries out forming a thick crunchy crust.
• The convection oven is an electro-mechanical piece of equipment and is designed to produce a consistent result. Variations in results are therefore more likely due to differences in the preparation process.
DEFINITIONS
EnviroZone & EnviroStar
Cooking Time & Temperature: To convert standard deck oven recipes to convection oven recipes, start by
reducing the cooking temperature by 50 °F and the time by 25%.
Fan Speed Functions: The convection fan is programmable as either HI or LO speed. Most baking is done
with the fan speed set to high. Delicate products (i.e. Meringue pie) may require use of the low fan speed setting.
EnviroZone
Cooking Curve: Cooking curve is a programmable function that adjusts the cooking time to
compensate for planned times when the oven temperature would be lower than the programmed temperature. (i.e. temperature loses during loading and unloading). Cooking Curve 40%, is the most commonly used. Cooking Curve settings from 0% (no time adjustment) to 100% (max time adjustment) are available. As a general rule the longer the cooking time the lower the cooking curve, the shorter the cooking time the higher the cooking curve.
Pulse Fan Function: A Fan Pulse Rate setting allows the fan to be programmed to cycle on and off at regular
intervals during the period in the cooking cycle when there is no heat applied. (The computer will not allow the fan to be OFF whenever the heat is ON).
Steam Programming: (Optional) One Second shots of steam can be introduced at programmable intervals.
Steam is typically only used when wanting to maintain moisture or achieve a specifi c result.
Tier Cooking: “Tiered” programming is the ability to change the cooking temperature or fan
function while cooking. (i.e. some products may require high heat and the fan to be LO for the
rst half of the cooking cycle. Tier 1 would be programmed with the Heat up and the fan LO and Tier 2 would then be programmed with the heat lowered and the fan HI for the remainder of the cycle.)
Multiple shelf baking function is disabled when using Tier Baking programs.
Vent Programming: The vent can be programmed to be either open or closed. Most baking should be done
with the vent closed. Open the vent only with high moisture products to avoid seepage of condensed moisture around the front of the door.
BAKING HINTS
• Always maintain a consistent cooking process. Establish a process that works for you, write it down and stick to it. Consistency in your cooking processes is very important to the quality of your bake.
• Always weigh your product. This will give you a more consistent size, color and quality.
• Do not overload pans or space product unevenly in the pan as this will create a uneven bake.
• Bent or warped pans can greatly affect the evenness of the bake.
• Always use the oven lights to view the product through the oven door windows. Do not open the oven doors during baking as this will change the baking characteristics and produce erratic results.
• If using baker’s parchment, be sure the parchment does not blow over the product or obstruct air fl ow in any way. This will create a uneven bake. Never use aluminum foil in your convection oven.
• Use proper sheet pans for baking. i.e. Aluminum pans have better heat transference than steel pans and therefore yield much better bake results.
19
Page 20
LOADING THE OVEN
• When loading the oven, stage products and racks so the oven doors are opened for the least amount of time during the loading process to minimize the loss of heat inside the oven.
• Center each pan on the oven shelves. Spaces should be maintained equally between the pan edges and the oven walls, front and back. This will allow for an even distribution of airfl ow. The better the air fl ow around the product, the better and more consistent the bake.
• Load the pans on the shelves as close to equal distant apart as possible. Even vertical spacing of the pans on shelves 1 thru 6 inside the oven is important to the proper circulation of air and therefore will have an effect on the quality of your bake.
• When loading the oven randomly, (Different times for different shelves) load the oven from the center shelf out with even vertical spacing.
• When loading multiple pans at the same time, load the shelves spaced as equal distant as pos­sible with even vertical spacing.
UNLOADING THE OVEN
• Unload the top shelf before the bottom shelves. This is necessary because it is a characteristic of all ovens that, after the fan shuts down, rising heat and the hot oven ceiling causes the top shelf to bake quicker. This characteristic is more pronounced when baking at higher temperatures and/or for prolonged periods of time.
• Always stage your product racks so that you can unload quickly with the door open for a minimal amount of time. This is to preserve the temperature inside the oven cavity for your next round of
baking.
ALWAYS KEEP THE AREA NEAR THE UNIT FREE FROM COMBUSTIBLE MATERIALS.
CAUTION
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OF FALLS.
20
Page 21
EnviroZONE PROGRAMING
When using the EnviroZone Control Panel follow these simple steps.
Function Keys: Are active when selecting an option that is displayed on the LCD Screen.
Function Buttons:
Cancel: During Program Mode it will take you to
the next step, otherwise it will take you back to the previous menu.
Up & Down: Will move you through the selections/ settings displayed on the LCD Screen which will be used when programming your specifi c requirements. (Example: access codes, temperature settings, cooking time, curve , fan speed etc.)
On/Off: Main Power Switch
Function
Keys
Function
Buttons
EnviroZONE PROGRAMING
LCD Screen
Cancel Up Down Light On/Off
IL1221
Programming Step Contents:
Step 7 Select Product Icon, Step 8 Select Product Name, Step 9 Select Product Temperature, Step 10 Select Tier Cook Time, Step 11 Select Cooking Curve, Step 12 Select Fan Speed, Step 13 Select Steam One Shot Seconds, Step 14 Select Pulse Rate, Step 15 Select Vent Start Minutes, Step 16 Select Vent Open Minutes, Step 18 Continue To Next Tier
Cooking Curve: Cooking curve is a programmable function that adjusts
the cooking time to compensate for planned times when the oven tem­perature would be lower than the programmed temperature. (i.e. temperature loses during loading and unloading). Cooking Curve 40%, is the most commonly used. Cooking Curve settings from 0% (no time adjustment) to 100% (max time adjustment) are available. As a general rule the longer the cooking time the lower the cooking curve, the shorter the cooking time the higher the cooking curve.
Pulse Fan Function: A Fan Pulse Rate setting allows the fan to be pro-
grammed to cycle on and off at regular intervals during the period in the cooking cycle when there is no heat applied. (The computer will not allow the fan to be OFF whenever the heat is ON).
Steam Programming: (Optional) One Second shots of steam can be in-
troduced at programmable intervals. Steam is typically only used when wanting to maintain moisture or achieve a specifi c result.
Tier Cooking: “Tiered” programming is the ability to change the cooking
temperature or fan function while cooking. (i.e. some products may
require high heat and the fan to be LO for the fi rst half of the cooking cycle. Tier 1 would be programmed with the Heat up and the fan LO and Tier 2 would then be programmed with the heat lowered and the fan HI for the remainder of the cycle.)
Multiple shelf baking function is disabled when using Tier Baking programs.
Vent Programming: The vent can be programmed to be either open or
closed. Most baking should be done with the vent closed. Open the vent only with high moisture products to avoid seepage of condensed
moisture around the front of the door.
21
Page 22
EnviroZONE PROGRAMING
◄ RUN OVEN
TIME / DATE / PROGRAM
TIME DATE TEMP STATUS 12:00 01/01/01 325 STANDBY
Cancel Up Down Light On/Off
Step 1. Turn power switch on. If the oven
is on, press cancel until the above screen is displayed.
Step 2. Select TIME/DATE/PROGRAM
DISPLAY PRODUCT
TIMER ONLY
SET TIME / DATE
PROGRAM COMPUTER
TIME DATE TEMP STATUS 12:00 01/01/01 325 STANDBY
Cancel Up Down Light On/Off
Step 3
Select PROGRAM COMPUTER
ENTER ACCESS CODE
A
USE ▲▼ KEYS TO SELECT
THEN PRESS ENTER
ENTER PRESS CANCEL TO QUIT
Cancel Up Down Light On/Off
Step 4 Using the ▲▼ arrows, enter
access code “A B C D E F” hitting ENTER after each letter.
PROGRAM PRODUCT
EDIT READY ZONE
EDIT ACCESS CODE
ENABLE MANUAL PRODUCT
CONFIGURE TIME OF DAY
Cancel Up Down Light On/Off
Step 5 Select PROGRAM PRODUCTS then Step 6 Select
CREATE NEW PRODUCTS
SELECT PRODUCT ICON
USE ▲▼ KEYS TO SELECT
THEN PRESS
ENTER TO ACCEPT
APPETIZER A
ENTER
Cancel Up Down Light On/Off
Step 7 Select Product Icon, This is the rst screen in creating a
product program. Press ▲▼ until you fi nd a icon which resembles your product.
Select ENTER to accept the icon
and move to the next screen.
SELECT PRODUCT NAME
APPETIZER A
USE ▲▼ KEYS TO SELECT
APPETIZER A
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 8 Select Product Name, This is where you enter the name
of the product into the computer. Using the ▲▼ keys type over the default name, blank space is before the A and after the 9.
Select ACCEPT to continue.
Note: Curser must be moved past the last
digit to save the entire entry.
22
Page 23
EnviroZONE PROGRAMING
SELECT PRODUCT TEMP
100
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 9 Select Product Temperature,
Press the ▲▼ to select the fi rst digit, then press ENTER to move to the next digit. It will automatically move to the next screen after the third digit.
SELECT TIER COOK TIME
00:45:00
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 10 Select Tier Cook Time, Time is entered in
hours:minutes:seconds. The maximum is 12:59:59.
Select ENTER to move the cursor
to the place you want to enter the number.
Select ACCEPT to continue.
SELECT COOKING CURVE
000%
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 11 Select Cooking Curve,
press ▲▼ to select the numbers, press the ENTER to move the cursor to the next space.
Cooking Curve may be any
number between 0% and 100%.
Select ACCEPT to continue.
SELECT FAN SPEED
HIGH LOW
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 COOKING CURVE: 80%
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 12 Select Fan Speed, Press the ▲▼ to move the curser
between the HIGH and LO settings.
Press ENTER to make your
selection and move to the next screen.
Steam One Shot Seconds
00
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 FAN: HI CCURVE: 80%
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 13 Select Steam One Shot Seconds, Press the ▲▼ to select the fi rst
digit, then press ENTER to move to the next digit.
Select ACCEPT to continue.
23
SELECT PULSE RATE
100%
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 FAN: HI CCURVE: 80%
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 14 Select Pulse Rate, Press the ▲▼ to select the fi rst
digit, then press ENTER to move to the next digit. It will automati­cally move to the next screen after the third digit.
Page 24
EnviroZONE PROGRAMING
Select Vent Start Minutes
000
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 FAN: HI RATE: 100% CCURVE: 80% BOTH STEAM: 03, 050
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 15 Select Vent Start Minutes, Press the ▲▼ to select the rst
digit, then press ENTER to move to the next digit. It will automati­cally move to the next screen after the third digit.
Select ACCEPT to continue.
Select Vent Open Minutes
000
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 FAN: HI RATE: 100% CCURVE: 80% Vent: 4, 1, BOTH STEAM: 03, 050
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 16 Select Vent Open Minutes, Press the ▲▼ to select the rst
digit, then press ENTER to move to the next digit. It will automati­cally move to the next screen after the third digit.
Select ACCEPT to continue.
YES NO
CORRECT?
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 FAN: HI RATE: 100% CCURVE: 80% BOTH STEAM: 03, 050
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 17 Correct The computer is asking if the
display is correct. If any part of the program is incorrect press ▲▼ NO, and you will be taken back to Step 7.
Selecting YES will advance the
screen.
CONTINUE TO NEXT TIER
YES NO
USE ▲▼ KEYS TO SELECT
APPLE
TIER 1 TEMP: 320°F TIME: 00:45:00 FAN: HI RATE: 100% CCURVE: 80% BOTH STEAM: 03, 050
ACCEPT
ENTER
Cancel Up Down Light On/Off
Step 18 Continue To Next Tier The cursor automatically appears
on NO. Select ENTER or ACCEPT to end programming
or move the curser ▲▼ to YES.
This will allow your to enter an­other tier to this program, repeat­ing steps 6 - 14 to program second tier.
CREATE NEW PROGRAM
EDIT PRODUCT
DELETE PROGRAM
EDIT PROGRAM
Cancel Up Down Light On/Off
Step 19 After programing the last tier, the
computer will automatically ad­vance the screen to program more products. If no other products need to be programmed, select CANCEL three times to advance screen to the boot up screen.
24
◄ RUN OVEN
TIME / DATE / PROGRAM
TIME DATE TEMP STATUS 12:00 01/01/01 325 STANDBY
Cancel Up Down Light On/Off
Step 20 Boot-up Screen You may now preheat the oven
for any product you have pro­grammed.
Step 21 Select RUN OVEN
Page 25
AIR PROVING SWITCH 1
L
K
J
I
1
37
FLAME SENSOR
51
54
BURNER
DRAFT INDUCER MOTOR 1
DI2
N
IGNITER
2
AIR PROVING SWITCH 2
51
37
54
TO OTHER OVEN
DRAFT INDUCER MOTOR 2
DI2
N
S1
52
L1
30
L2
S2
53
3
4
DRAFT INDUCER (MOUNTED ON TOP OF OVEN)
NOTE: DRAFT INDUCER USED FOR SINGLE AND DOUBLE OVENS. THEREFORE, ON SINGLE OVEN ONLY ONE DRAFT INDUCER AND AIR PROVING SWITCH IS USED.
10
F1
51
F2
30
R
5
REV. DATE/ECO DESCRIPTION OF CHANGE DR
B 12/21/2006
C
D
6
12/5/2007
ECO# 6361
2/12/2008
ECO# 6582
REVISIONS
ADDED CAPACITOR P/N REF (AID
ADDED NOTE AND UPDATED T1 WIRING
ADDED R TERMINAL AND JUMPER TO
7
MANUFACTURE)
FOR CLARIFICATION
IGNITION CONTROL
GND
8
SN
L
LRC
LRC
120 VAC 1 PHASE
A
N
K
A
19
N
F7 15A
24
MR1
SC­15
10
PUR
20
PUR
YEL
21
YEL
J
13
MR2
MR3
11
RED
Fan Motor
N
WHT
BLK
D
12
LAMP1
CAPACITOR
(P/N 40704-14)
I
PS
54
123
C
LAMP2
LAMP3
LAMP4
N
4
T1
24 VAC CT
H
N
G
W
37
GAS VALVE
H
55
34
37
55
34
MV1
GND
IGNITION CONTROL
15
LR1
10
NOTE: ON TRANSFORMER T1, CONNECT 1 (BLK) & 3 (BLK-RED) TOGETHER TO WIRE 10. CONNECT 2 (BLK-YEL) & 4 (BLK-WHT)
30
G
34
TOGETHER TO WIRE N.
37
GND
SW2
46
F
BACK-UP SWITCH
31
32
F
BACK-UP SWITCH
35
30
36
E
CONTROL CIRCUIT BOARD
D
36
46
32
C
38
15 PIN OUTPUT CONNECTOR
PIN 1 PIN 2 PIN 3
10 PIN INPUT CONNECTOR
PCB
PIN 1
PIN 2
PIN 4
PIN 5
PIN 6
PIN 7
PIN 8
PIN 9
PIN 10
30 39
36 35
41
42
36
43
PIN 11
BACK-UP T-STAT
SW4
47
BACK-UP
SW2
SWITCH
35
35
SW6
SW3
34
45
37
38
MR2
SW1
MR1
LR1
BACK-UP STEAM SWITCH
SV1
OVER TEMP SWITCH
MOTOR RELAY
- RUN
DOOR SWITCH
MOTOR RELAY ­FWD/REVERSE
LIGHT RELAY
WATER SOLENOID
E
D
C
B
A
Manufacturing
Company
RTD
1
DWN. BY :
DESCRIPTION:
CAD FILE :
HJP
146-799-11.SLDDRW
2
PIN 7
PIN 8
DWN. DATE : 8/10/05
WD GCSF ENVIROSTAR 120V
DWG. NO:
3
2M-146-799-11
PIN 12
PIN 13
PIN 14
PIN 15
4
SPARE
48
SPARE
SHEET
5
B
32
MR3
OF
1
REV:
1
C
6
HI/LOW SPEED
7
A
8
Page 26
AIR PROVING SWITCH 1
L
1
DRAFT INDUCER MOTOR 1
DI2
2
AIR PROVING SWITCH 2
DRAFT INDUCER MOTOR 2
DI2
3
DRAFT INDUCER (MOUNTED ON TOP OF OVEN)
NOTE: DRAFT INDUCER USED FOR SINGLE AND DOUBLE OVENS. THEREFORE, ON SINGLE OVEN ONLY ONE DRAFT INDUCER AND AIR PROVING SWITCH IS USED.
4
5
REV. DATE/ECO DESCRIPTION OF CHANGE DR
D
6
2/6/2008
ECO# 6567
REVISIONS
REDRAWN & REVISED B/U SWITCH WIRING; ADDED R AND 32 JUMPER
120 VAC 1 PHASE
A
N
7
GND
8
LRC
L
K
37
51
54 N
37
54
51
TO OTHER OVEN
N
COOLING FAN
A
24
CF1
19
N
K
F7 15A SC-
MR1
15
20
J
I
H
FLAME SENSOR
GAS VALVE
BURNER
55
34
IGNITER
D
37
30
52 32
53
54
37 55
34
S1 L1 L2 S2 PS W MV1 GND
IGNITION CONTROL
F1 F2 R
10
51 32
D
10
MR2
PUR
13
MR3
15
LR1
PUR
11
RED
BLK
12
LAMP1
LAMP2
LAMP3
LAMP4
Fan Motor
21
YEL
YEL
N
WHT
CAPACITOR
(P/N 40704-14)
N
J
I
N
H
10
D
BACK-UP SWITCH
SW2
G
64
12
0 VAC
T1
24 VAC CT
F
60 46
62
30
12
0 VAC
T2
24 VAC CT
32
G
F
60
E
46
E
62
35
36
CO
46
D
NTROL CIRCUIT BOARD
BACK-UP T-STAT
SW4
36
60
JP2
JP40
39 36
JP13
C
JP11
38
JP15
SW7
33
JP35
DOOR SWITCH #2
JP14
35 36
41 36
42
36
43
35
35
36
B
GP3
RTD
JP21
JP1
GP4
JP12
GP4
44 36
48
SW2
BACK-UP SWITCH
47
SW2
BACK-UP SWITCH
SW6
34
GND
SW3
45
MR2
BACK-UP STEAM SWITCH
37
SW1
MR1
LR1
SV1
VS1
MR3
OVER TEMP SWITCH
MOTOR RELAY
- RUN
DOOR SWITCH #1
MOTOR RELAY ­FWD/REVERSE
LIGHT RELAY
WATER SOLENOID
VENT SOLENOID
32
HI/LOW SPEED
D
C
B
GP3
A
Manufacturing
Company
DWN. BY :
DESCRIPTION:
CAD FILE :
1
HJP
FROM SOLIDWORKS
DWN. DATE : 8/10/05
WD OCG ENVIRO ZONE 120V
DWG. NO:
2
3
146-799-13
GND
SHEET
4
5
OF
1
REV:
1
D
6
7
8
A
Page 27
Page 28
45
76
2
131
22
3
19
18
18
20
70
23
69
75
4
1
14
128
9
119
119
125
86
87
21
85
IL1313 Rev. - 3/28/07
MODEL:
GCSF Main Exterior Assy
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
Page 29
111
110
68
59
15
77
143
144
73 74
42
60
16
107
138
6261
63 64
Burner & Heat Exchanger
132
65
106
82
133
Circulation Fan
100
101
99
Interior Lights
89
90
Thermostat
11
11
12
109108
Temp Probe
IL1312 Rev. A 6/10/08
MODEL:
GCSF Main Interior Assy
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
Page 30
IL1316 Rev. - 3/28/07
MODEL:
GCSF-ES Control Panel Assy (EnviroSTAR)
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
129
117
30
115
24
104
79
35
37
38
39
130
40
33
34
26
93
137
98
140
40
95
94
71
31
113
Page 31
116
25
117
30
37
38
39
80
102
35
36
103
105
130
40
33
34
93
27
131
91
137
95
97
40
94
98
31
113
IL1315 Rev. - 3/28/07
MODEL:
GCSF-EZ Control Panel Assy (EnviroZONE)
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
Page 32
51
52
135
46
55
47
48
134
83
53
54
136
136
88
84
50
49
IL1317 Rev. - 3/27/07
MODEL:
GCSF Draft Inducer Assy
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
Page 33
72
44
43
109 108
139
17
119
119
123
123
118
126
10
120
124
121
78
66
122
13
96
92
67A
67
56
58
130
57
81
EnviroZone Only
29
114
32
28
127
EnviroZone Only
5
8
7
EnviroZone Only
6
7
EnviroStar Only
IL1319 Rev. - 3/28/07
MODEL:
GCSF Below Skin Level Assy
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
Page 34
Description
Per
Quantity
Part
Number
Fig
GCSF-ES, GCSF-EZ Gas Full Size Convection Oven Parts List
49 Q9-146-426-1 1 INDUCER MOTOR BRACKET ALL
50 Q9-146-426-2 1 INDUCER FAN ADAPTER PLATE ALL
No.
51 Q9-146-427-1 1 INDUCER COVER ALL
Description
52 Q9-146-428 1 INDUCER COVER FRONT ALL
53 Q9-146-430-1 1 INDUCER AIR FLOW SENSING ALL
54 Q9-146-431-1 1 AIR FLOW SENSING TUBE ALL
55 Q9-146-432 1 INDUCER HOLD DOWN CLIP ALL
56 Q9-146-490 1 CTRL PANEL COOLING FAN BRKT GCSF-EZ
57 Q9-146-491 1 CTRL PANEL COOLING FAN MOUNT GCSF-EZ
58 Q9-146-493 1 CTRL PANL FAN BTM DEFLECTOR GCSF-EZ
59 Q9-146-720-2 1 INTAKE COVER ASSY-OCG ALL
60 Q9-146-728 1 HEATR MODULE WELDMENT ASY ALL
61 Q9-146-729 1 BURNER ASSY-NATURAL GAS GCSF-NAT
62 Q9-146-729-2 1 BURNER ASSY - PROPANE GCSF-LP
63 Q9-146-730 1 SQ. ORIFICE TUBE ASY - NG GCSF-NAT
64 Q9-146-730-2 1 SQ. ORIFICE TUBE ASY - GCSF-LP
65 Q9-146-736 1 MOTOR BRACKET WELD ALL
66 Q9-146-737-1 2 WATER INLET ASSY ALL
67 Q9-146-738 1 WATER INLET ASSY ALL
67A 2K-70101-04 1 BRAS TBE ELBW 3/8NPTM-3/8 ALL
68 Q9-146-740 1 STEAMER ASSY ALL
69 Q9-146-745 1 DOOR ASSY LH ALL
70 Q9-146-750 1 DOOR ASSY RH ALL
71 Q9-146-762 1 BUZZER ASSY ALL
72 Q9-146-765 1 STACKING VENT ASSY ALL
73 Q9-146-775-11 1 DRAFT INDUCER ASSY SINGLE ALL
74 Q9-146-775-21 1 DRAFT INDUCER ASSY DOUBLE ALL
75 Q9-146-776 1 BODY SIDE ASSY RH W/AVK ALL
76 Q9-146-778 1 BODY BACK W/AVKS ALL
77 2C-20112-03 4 SCRW THUMB 1/4-20X1/2 SS ALL
78 2C-20119-01 1 EYEBLTFORGD/SHLDR1/4-20X1 ALL
79 2A-20501-05 4 SPCR FBR 1/4 OD #6 ID 1/4 ALL
80 2A-20504-02 4 SPACER NYLON #6 1/4 X 1 GCSF-EZ
Per
Quantity
81 2U-30200-45 1 MTR W/FAN AXIAL 115VAC70C GCSF-EZ
82 2U-30200-68 1 MOTOR OCG 120V ALL
83 2U-30200-70 1 MOTOR OCG VENT FAN ALL
84 2U-30200-71 1 FAN AXIAL 60MMX30MM 115V ALL
85 2E-30301-19 1 SWT MIN. LEVER ACTUAT ALL
86 2E-30303-16 1 SWT TOG ON-ON BLK MOM ALL
87 2E-30303-26 1 SWITCH 3PDT GCSF-ES
2E-30303-27 1 SWT TOGGLE ON-ON 4PDT GCSF-EZ
88 2E-30308-08 1 AIR SWITCH .1 WC ALL
NI = NOT ILLUSTRATED
Part
Number
Fig
No.
1 Q9-146-102-1 1 RIGHT REAR CORNER ALL
2 Q9-146-103-21 1 BODY TOP - OCG ALL
3 Q9-146-104 1 BODY LEFT SIDE ALL
4 Q9-146-105-01 1 RH SIDE ACCESS COVER ALL
6 Q9-146-126-1 1 BOTTOM POWER VENT E-S ALL
7 Q9-146-127 1 TOP POWER VENT ALL
9 Q9-146-149-1 1 BACKUP CONTROL BRACKET ALL
10 Q9-146-150 1 WATER SOLONOID BRACKET ALL
11 Q9-146-160 2 PROBE HOLDER ALL
12 Q9-146-161 1 PROBE CLAMP ALL
13 Q9-146-162 1 SERVICE ENTRANCE BOX ALL
14 Q9-146-163 1 SERVICE ENTRANCE COVER ALL
15 Q9-146-165-1 1 BURNER ACCESS COVER ALL
16 Q9-146-212 1 IGNITOR & SENSOR BRACKET ALL
17 Q9-146-230 1 GAS VALVE BRACKET ALL
18 Q9-146-316 2 DOOR GASKET SIDES ALL
19 Q9-146-317 1 DOOR GASKET TOP ALL
20 Q9-146-318 1 DOOR GASKET BOTTOM ALL
21 Q9-146-322 1 DOOR SWITCH BRACKET ALL
22 Q9-146-330 1 HINGE COVER TOP ALL
23 Q9-146-331 1 HINGE COVER BOTTOM ALL
24 Q9-146-350 1 CONTROL PANEL - ENVIROSTAR GCSF-ES
25 Q9-146-350-1 1 CONTROL PANEL - ENVIROZONE GCSF-EZ
26 Q9-146-351 1 COMPONENT MOUNT ENVIRO ALL
30 Q9-146-356 1 COVER CONTROL PANEL DOOR ALL
31 Q9-146-357 1 BACK UP DOOR HINGE ROD ALL
33 Q9-146-359 1 RELAY CLAMP ALL
34 Q9-146-360 1 RELAY CLAMP BASE ALL
35 Q9-146-361 1 PC BOARD HEAT SHIELD ALL
36 Q9-146-362 1 PC BOARD PROTECTOR ALL
37 Q9-146-363 1 COMPONENT WIRE COVER ALL
38 Q9-146-363-1 1 TRIMLOCK 8.750 ALL
39 Q9-146-363-2 1 TRIMLOCK 7.500 ALL
40 Q9-146-364 2 COMPONENT WIRE COVER CLIP ALL
41 Q9-146-404 2 STACKING CLIP ALL
42 Q9-146-405 1 VENT COVER ALL
43 Q9-146-408 1 VENT PASSTHROUGH UPPER ALL
44 Q9-146-409 1 REAR PANEL STANDOFF ANGLE ALL
45 Q9-146-413 1 ACCESS PANEL - MOTOR ALL
46 Q9-146-423-1 1 INDUCER INSULATION PLATE ALL
47 Q9-146-424-1 1 INDUCER INSULATION COVER ALL
48 Q9-146-425-1 1 INDUCER FAN BEZEL ALL
Rev. C 4/05/2010
Page 35
Description
Per
Quantity
Part
Number
Fig
GCSF-ES, GCSF-EZ Gas Full Size Convection Oven Parts List
126 2V-70403-05 1 SOLENOID WATER ALL
128 Y9-70701-17-1 1 KNOB 450o B PHANTOM ALL
No.
129 2R-70701-45-1 2 BKKNOB RED TOP 6MM W/D GCSF-ES
Description
130 2K-70801-04 3 SNAP BUSH 3/4 SB750-10 GCSF-ES
130 2K-70801-04 5 SNAP BUSH 3/4 SB750-10 GCSF-EZ
131 2K-70801-08 1 SNAP BUSH 1 3/4 SB1750-22 ALL
132 2U-71500-16 1 FAN - NCO 16 IN ALL
133 2U-71500-17 1 FAN - NCO 6 IN ALL
134 2U-71500-18 1 FAN - OCG COOLING FAN ALL
135 2U-71500-19 1 BLOWER WHEEL OCG INDUCER ALL
136 2C-71700-03 1 HOSE CLAMP 1/2 ALL
137 PS-SK-W1353 1 KIT, SERVICE GCSF MODULE ALL
138 2J-80302-13 1 IGNITER 1325-1425'C - OCG ALL
139 2V-80505-18 1 GAS VALVE - OCG ALL
140 Q9-EH-502-1 1 TRIMLOCK 4 ALL
141 9Q-GCSF-IK-1 1 INSTALL KIT-SINGLE OVEN ALL
142 9Q-GCSF-IK-2 1 INSTALL KIT-DOUBLE OVEN ALL
143 2C-20204-02 4 WASHER SS 1/4 SPLIT LOCK ALL
144 2C-20109-15 14 SCRW PHD MS SS 10-32X1/2 ALL
NI 2P-73000-09 1 SPROCKET 5/8 BORE NO/KEY ALL
NI 2E-30500-09 1 TRM BLOCK 3 POLE SMALL 95 ALL
NI 2J-40301-50 4 SOCKET CONTACT FEMALE ALL
NI Q9-146-727 1 HEATER MODULE-NATURAL GCSF-NAT
NI Q9-146-727-2 1 HEATER MODULE-PROPANE GCSF-LP
NI Q9-146-213 1 SQUARE ORFICE TUBE-NATURAL GCSF-NAT
NI Q9-146-213-2 1 SQUARE ORFICE TUEB-PROPANE GCSF-LP
INSTALLATION KIT
NI Q9-60101-96 1 SINGLE CONNECTION MANIFOLD KIT
NI PS-SK1463633 1 DRAFT INDUCER NOISE REDUCTION SERVICE KIT
NI PS-SK-W1352 1 GCSF SUBBERS / RELAY SERVICE KIT
Per
Quantity
NI = NOT ILLUSTRATED
Part
Number
Fig
No.
89 Q9-30401-30-2 1 SWT KIT STAT FXD 550 DEG ALL
91 2E-30500-08 1 TRM BLOCK 2 POLE SMALL 95 GCSF-EZ
92 2E-30500-09 1 TRM BLOCK 3 POLE SMALL 95 ALL
93 2E-30701-05 4 CONTC 2POLE 30A 24VAC P & ALL
94 2E-30900-10 2 FUSE 15AMP 300V (SC-15) ALL
95 2E-30901-12 1 FUSE HOLDER 600V 2 POLE ALL
96 2E-31200-02 1 LUG GROUNDING UL APPROVED ALL
98 2E-31400-34 1 XFORMR 120-240/25.2VAC CT ALL
99 2S-31602-08-2 4 LMP GLBE SP FR31602-08@09 ALL
100 2S-31602-09 4 LAMP FIXTURE RANGE W/130V ALL
101 2S-31602-09-1 4 130V BULB {FOR 31602-09} ALL
102 2J-40102-25 1 DSPLY 302X240 DB170-001 GCSF-EZ
103 2J-40102-51 1 CIRBD FILTER GCSF-EZ
104 2J-40102-W64 1 CONTROL - OCE/OCG GCSF-ES
105 Q9-40102-70 1 MAIN BOARD, OCE/OCG GCSF-EZ
106 2E-40704-14 1 CAP 7.5 MFD 370VAC ALL
107 2E-41100-36 1 SENSOR FLAME PROBE OCG ALL
108 2E-41100-38 1 SENSOR TEMP ECSF/GCSF GCSF-ES
2E-41100-41 1 SENSOR TEMP ECSF/GCSF GCSF-EZ
110 2B-50200-103 2 RACK SLIDE OCE/OCG ALL
111 2B-50200-20 6 RACK ECCO/GCCO OVEN ALL
112 Q9-50312-02-1 2 DOOR CHAIN AND TURNBCKL ALL
113 2P-51001-19 1 SPRING SWT DR HINGE EHS ALL
114 2P-51001-38 1 SPRING VENT ALL
115 2M-60301-162 1 LABEL PANEL OCE/G ENVIROSTAR GCSF-ES
116 2M-60301-166 1 LABEL PANEL OCE/G ENVIROZONE GCSF-EZ
117 2M-60301-169 1 LABEL OCE ACCESS DR W/BUP ALL
118 2K-70101-03 1 BRASTBEELBOW 1/4NPT-3/8CC ALL
119 2K-70101-12 1 BRAS TBE ELBW 3/8CC-1/2 ALL
120 2K-70101-54 1 BRAS TBE UNION 3/8CCX1/4 ALL
121 2K-70302-36-1 1 PIPE NIPPLE 3/4NPT X 8BLK ALL
122 2K-70302-53 1 PIPE COUPLING 3/8X1-3/16 ALL
123 2K-70303-03 1 PIPE COUPLING 1/4 NPT ALL
124 2K-70305-05 1 PIPE 90o ELBOW 3/4 BLK ALL
125 2V-70402-07 1 VALVE MANUAL GAS 1/2X1/2 ALL
Rev. C 4/05/2010
Page 36
STAR MANUFACTURING
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(800) 807-9054 (314) 781-2777
Parts & Service (800) 807-9054
www.star-mfg.com
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