Holman DT 14M User Manual

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McDONALD’S
OPERATOR'S MANUAL
HOLMAN CONVEYOR TOASTERS
MODEL DT14-M
FOR SERVICE INFORMATION
U.S. AND CANADA CALL: TOLL FREE 1-800-807-9054
TABLE OF CONTENTS
UNCRATING AND INSPECTION PAGE 2 ASSEMBLY AND INSTALLATION PAGE 2 POWER SAVER SWITCHES PAGE 3 COOKING PROCEDURES PAGE 3 CLEANING PROCEDURES PAGE 4 TROUBLESHOOTING GUIDE PAGE 5 PARTS LIST PAGE 6
DRAWINGS
TOAST CHUTE PAGE 2 CRUMB TRAYS PAGE 2 HIGH LIMIT RESET SWITCH PAGE 2 ADJ. HEAT SHIELD, FRONT VIEW PAGE 3 WIRING DIAGRAM PAGE 7
2M-HG0127
REV. A 12/7/2005 RMS
.
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S
OPERATOR'S MANUAL
UNCRATING AND INSPECTION
HOLMAN CONVEYOR TOASTERS
MODEL DT14
Unpack unit and components from container. Remove all visible packing material and inspect unit for damage. If damage is discovered, call the factory immediately and tell us the extent of the damage.
ELECTRICAL INSTALLATION
WARNING
: A CERTIFIED, LICENSED ELECTRICIAN MUST ELECTRICALLY INSTALL THIS UNIT.
WARNING
: Make sure all input power is off before installing or removing any parts.
WARNING
: Before installing unit(s), check with local power company to determine actual voltage at job site.
Never use a 208-volt unit into 240 volts or a 240-volt unit into 208 volts.
WARNING
: Be absolutely sure the ground connection for the unit is properly wired. Never connect unit to power
without proper ground connections. Improper ground may result in severe injury or fatality.
INSTALLATION INSTRUCTIONS
LOAD UP TRAY
TOAST CHUTE
Attach the two load-up trays by hooking each tray over the mounting pins located on the side of each conveyor extension as shown above.
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OPERATOR'S MANUAL
HOLMAN CONVEYOR TOASTERS
MODEL DT14-M
POWER SAVER SWITCH
Your Holman toaster is equipped with 2 rotary power saver switches. FULL POWER- When in this position your unit is at Full Power and ready to use.
Adjust the Top and Bottom Variable Heat Controls and Conveyor
Belt Speed Control to your desired settings.
OFF-ROTARY- Two off positions are provided so that a single rotation
to either direction will result in the unit being turned OFF.
STANDBY- The standby position reduces the power to the unit to 1/4, and
therefore saves 75% of the energy consumption. In this position your unit will stay warm and reduce the reheat time when switched to Full Power to 20 to 30 seconds.
COOKING PROCEDURES
A. MUFFIN/BAGLE TOASTING
1. Turn the Power Saver Switch for the appropriate toaster chamber to FULL POWER.
2. Allow warm up time of 5 to 10 minutes. Test with product.
Refer to instructions on control panel label.
If toasting is too light, turn conveyor speed control counterclockwise to a slower speed.
If toasting is too dark, turn conveyor speed control clockwise to a faster speed.
ADJUSTABLE FRONT HEAT SHUTTER
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UPPER CONVEYOR
LOWER CONVEYOR
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OPERATOR'S MANUAL
HOLMAN CONVEYOR TOASTERS
MODEL DT14-M
CLEANING PROCEDURES
1. Clean air intake on bottom of unit.
2. For lightly soiled conveyor belts, turn conveyor speed control to fastest setting and wipe with a damp cloth. For heavily soiled conveyors, turn conveyor speed control to fastest setting and wipe with a light abrasive pad.
3. Turn main power switch to the OFF position.
4. After the unit cools remove interior crumb tray (as shown below) and clean. Slide crumb tray back into position. DO NOT OPERATE UNIT WITHOUT
CRUMB TRAY IN PLACE AS THIS CAUSES OVERHEATING IN THE CONTROL BOX.
5. Wipe exterior surface of unit.
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RESET/HIGH LIMIT
CRUMB TRAYS
REFER TO ENCLOSED LAMINATED MAINTENANCE SHEET INCLUDED WITH TOASTER
FOR FURTHER INSTRUCTIONS
NOTE:
MAINTENANCE. CALL HOLMAN FACTORY SERVICE DEPARTMENT FOR DETAILS.
LUBRICATION OF DRIVE CHAIN WITH GRAPHITE BASED LUBRICANT IS REQUIRED AS PERIODIC
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OPERATOR'S MANUAL
HOLMAN CONVEYOR TOASTERS
MODEL DT14-M
TROUBLESHOOTING GUIDE
A. UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.
1. Make sure air intake on bottom of unit is clean.
2. Be sure the main circuit breaker is switched to the ON position.
3. Check to see if the toaster is plugged in and all controls are turned to the ON position.
B. UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS FREELY.
1. Call Holman Factory Service Department at 1-800-807-9054 as heating element
C. CONVEYOR BELT DOES NOT TURN, HEATER TUBES GET HOT. To check for mechanical binding:
1. DISCONNECT UNIT FROM POWER SOURCE.
2. Remove screws (2 ea.) holding top cover in place at the rear of the unit.
3. Remove top cover (see page 10).
4. Remove each screw holding side panels in place and lift them up and out.
5. Loosen the four screws that hold the drive motor in place.
6. Slide the motor up allowing the drive chain to be removed from the sprockets.
7. Move the conveyor belt by hand to check for mechanical binding. If conveyor moves freely, call the Holman Factory Service Department at 1-800-807-9054 as the drive motor and/or speed control may need replacing.
may need replacing.
THE HOLMAN FACTORY SERVICE TEAM IS AVAILABLE 24 HOURS A DAY/7DAYS A WEEK FOR
TECHNACLE ASSISTANCE CALL 1-800-807-9054
OPERATOR'S MANUAL
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HOLMAN CONVEYOR TOASTERS
MODEL DT14-M
PARTS LIST
PART NUMBER
100850 1 TOP COVER ******** * HEATER TUBES (REFER TO WIRE DIAGRAM)
402667 1 RETAINER, HEATER TUBES 160004 2 CONVEYOR BELT 100996 1 BACK PANEL 101362 1 SIDE PANEL (RIGHT) 101361 2 SIDE PANEL (LEFT) SP-150002 1 DRIVE CHAIN (LOWER CONVEYOR), 13” 150024 1 DRIVE CHAIN (UPPER CONVEYOR), 26” 200648 1 SPROCKET (DRIVE MOTOR) 200643 1 SPROCKET (DRIVE SHAFT) 202902 1 DRIVE SHAFT 202905 1 IDLER SHAFT 112261 4 REAR BUSHING 200509 1 DRIVE MOTOR (LOWER CONVEYOR) 200504 1 DRIVE MOTOR (UPPER CONVEYOR) 200577 1 FAN MOTOR 200562 1 FAN GRILL 101031 2 CRUMB TRAYS 400899 1 HEAT SHUTTER 402475 1 TOAST CHUTE 101030 2 LOAD UP TRAY 200551 2 POWER SAVER SWITCH 200703 4 KNOB 118042 2 SPEED CONTROL SWITCH 200700 4 BUSHING, EXTENSION 200709 4 LEG, 1” PLASTIC 200386 1 POWER SUPPLY CORD 200566 2 RESET/HIGH LIMIT 200574 1 FAN SWITCH 402660 2 COVER, NON-LOCKING 402661 2 BRACKET, NON-LOCKING COVER HG0303 1 McDONALDS SOP FOR MAINTENANCE 200736 4 2” SPRING, IDLER BUSHING
QTY. DESCRIPTION
OPERATOR'S MANUAL
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WIRE DIAGRAM
MODEL DT14-M
208/240 VAC SINGLE PHASE
Voltage Part Number Qty. Voltage Part Number Qty.
208 VOLT 2N-209208 8 ea. 240 VOLT 2N-209211 8 ea.
HOLMAN CONVEYOR TOASTERS
MODEL DT14-M
HEATER ELEMENTS:
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STAR MANUFACTURING
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(800) 807-9054 (314) 781-2777
Parts & Service (800) 807-9054
www.star-mfg.com
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