Holman BT4 Installation Manual

Page 1
®
SOLID STATE
®
®
®
®
IL1544
SLOT TOASTER
MODEL
T2, T4
CT4 & BT4
Operation
Instructions
2M-Z11894 Rev. - 2/05/2013
BT4
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These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
SAFETY SYMBOL
Model No.
Serial No.
Voltage
Purchase Date
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6303 Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Service Help Desk
Authorized Service Agent Listing
Reference the listing provided with the unit
or for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Mailing Address: Star International Holdings Inc., Company
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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IL1543
A
B
C
36” NEMA Cord & Plug
9.375” (23.83 CM)
A
B
C
36” NEMA Cord & Plug
9.375” (23.83 CM)
Solid State, 2 & 4 Slot, Pop-Up Toasters
SPECIFICATIONS:
Holman
Model Slots
T2-120V T2-240V 208/240V 4.8 / 5.4 1.0 / 1.3 6-15P T4-120V T4-208/240V T4-208V 208V 12.5 2.6 6-20P CT4-120V CT4-240V 208/240V 8.0 / 9.2 1.7/2.2 6-15P BT4-120V BT4-240V 208/240V 7.7 / 7.5 1.6/1.8 6-15P
Slices per Hr
2 150
250 120V 18.3 2.2 5-20P
250/300
Elec
Supply Amp Kw Cord
120V 9.0 1.1 5-15P
208/240V 9.6 / 10.8 2.0/2.6 6-15P
4
150/150
250
120V 16.6 2 5-20P
120V 15.0 1.8 5-20P
Slot Unit
1-1/8”
1-1/8” / 1-5/8”
1-5/8”
Width
5-1/4”
11-7/16” 21lbs / 9.53 kg
“A”
6-5/8”
Depth
Height
“B”
“C”
13-3/8” 9-3/16”
Approx. Ship
WeightWidth Depth
12.3lbs / 5.58kg
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CAUTION
GENERAL INFORMATION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
INSPECTION UN-CRATING AND INSPECTING
Unpack the unit and components from the shipping container. Remove all visible packing material
and those from inside the cooking chamber. If damage is discovered, le a claim immediately with
the carrier that handled the shipment. Do not operate the unit if it was damaged during shipping. All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.
ASSEMBLY AND INSTALLATION
The unit was shipped fully assembled and ready to plug into a standard outlet specied for its voltage and amp draw. If improper electrical supply is determined, contact a qualied electrician prior to using
the unit. Removal and replacement of the power cord and plug will void the warranty. For assistance, contact your local authorized service agent for service or required maintenance.
Before using the unit for the rst time, wipe down the exterior with a damp cloth.
Allow enough space around the toaster for adequate ventilation. Do not operate the unit without the crumb tray properly positioned. Overheating and poor toasting may occur. Read all labels on the unit and follow their instructions.
INSTALLATION
These models are equipped for the voltage and wattage indicated on the nameplate. The nameplate is located on the back of the unit. These units are designed to operate on alternating current (A.C.), two wire single phase service only and are equipped with an approved lead in cord set with a three prong grounding type plug.
ELECTRICAL CONNECTION
Once the unit is in position, verirfy the electrical supply matches the units requirments, located on the rear of the toaster.
WARNING
DO NOT CONNECT TO ANY OTHER TYPE OF VOLTAGE OR THE MACHINE WILL BE SERIOUSLY DAMAGED.
DO NOT USE FOREIGN OBJECTS TO REMOVE THE TOAST. DOING SO MAY CAUSE DAMAGE TO THE ELEMENTS OR POSSIBLE LOSS OF LIFE.
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OPERATION
IL1545
Operating
Lever
Color
Selection
Knob
Crumb
Tray
Color Selection
For rst toasting, set adjustment knob between "Light and Dark." Drop bread in toasting wells. Press
down front handle as far as it will go. This automatically lowers the bread, turns on the heating
elements and starts the timing. When toast is nished it will pop up and automatically turn off the
elements. Adjust the color selection knob until the correct setting is desired.
Turn “LEFT” for a lighter toasting and “RIGHT” for a darker toasting.
Bread Release
Avoid lifting the handle to inspect the product while it is toasting. Restarting the toaster will reset the timing cycle and toast may burn. The toaster is automatic and will pop up the toasting cycle is
nished. The manual bread release is for use in emergencies only.
Toasting Hint:
For best results use 2 day old bread. Some breads will toast better if dropped in sideways or upside down. Different brands of bread will have various toasting qualities. Very fresh or moist bread of uneven texture and bread that is not sliced evenly will not make good toast. Avoid use of small unevenly cut slices. When using different kinds of bread, it may be necessary to change the timer
adjustment to get the desired color. Sliced bread that has been opened will be dryer on one side than
the other and it will toast darker on the dryer side.
Check Line Capacity 4 Slice Toaster
On the 4 slice toaster, adjust each section independently with the other section turned off. After both sections are properly adjusted, and with out changing the adjustments, make toast in both sections at
the same time. If it takes longer and if the color of toast is lighter when both sections are operated at the same time, it usually indicates that the electric line supplying the current is not heavy enough to
carry the load. In such cases larger wires are to be used to supply sufcient current to the toaster.
CAUTION
CLEANING
Keep toaster clean and free of excessive crumbs. To remove crumbs, remove tray, empty crumbs then push the tray back in place. Crumb tray must be in place before toasting. If partially opened, it will disturb the proper timing.
Do not immerse toaster in water or hose down with water to clean. Use a damp soft cloth with a very mild soap to wipe down outside of toaster.
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2M-4497-2 6/1312
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers
(Model 16PD-A Only)
* Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens
(Model PO12 Only)
* Heat Lamps * Pumps-Manual
Visit our Website at: www.star-mfg.com Email: service@star-mfg.com
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
LIMITED EQUIPMENT WARRANTY
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.
> Star will not assume any responsibility for loss of revenue. > On all shipments outside the United States and Canada, see International Warranty. * The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor. * The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor. * The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years. * The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit. * The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.
SERVICES NOT COVERED BY WARRANTY
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, & installation OR created by acts of God
* The Model 510FD, 510FF Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. * All Fast Steamer Models except Direct Connect Series.
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T4 POP-UP TOASTERS
WIRING DIAGRAM
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
®
SK2393 Rev. - 9/15/2008
35
36
37
34
2
1
3
5
6
26
7
8
14
15
18
16 17
3
13
4
20
19
12
22
1
2 3
7
8
9
14
21
13
15
16
23
24
L1
L2
20
28
25
17
18
27
19
11
12
54
6
TERMINAL BOARD WIRING 12OV
SCHEMATIC 120V
SWITCH
SWITCH
ELEMENTS
ELEMENTS
TIMER
TIMER
SOLENOID
SOLENOID
AMPERES PER LINE
L1
L2
WATTS
VOLTAGE
MODEL
NO.
9.6
10.8
12.5
18.3
9.6
10.8
12.5
2200 2000 2600 2600
120
208/240
208
T4 T4
35
22
1
2 3
7
8
9
14
21
13
15
16
23
24
L1
L2
16
8
19
5
15
7
14
2
17
11
20
6
13
1
18
12
1
2
23
7
37
36
34
23
22
14
13
15
16
12
18
19
20
27
26
6
5
4
17
27
6
54
12
11
10
19
28
20
18
17
26
25
34
22
30
36
23
35
27
31
37
26
COM.
COM.
COM.
COM.
N.O.
N.O.
N.O.
N.O.
S1
S2
S3
S4
33
4
32
3
SOLENOIDSOLENOID
MICROSWITCH
MICROSWITCH
C1
C2
30
W
T2
B
TIMER
31
W
T1
B
TIMER
3332
WIRING DIAGRAM 208/240V
SWITCH
ELEMENTS
TIMER
SOLENOID
SWITCH
ELEMENTS
TIMER
SOLENOID
SCHEMATIC 208/240V
TERMINALBOARD
ELEMENTS
8
11
R1
R2R3
R4
R5
R6
R7
R8
10
38
22
11
39
27
26
T4
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Page 8
BT4 POP-UP TOASTERS WIRING DIAGRAM
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
®
SK2394 Rev. - 9/15/2008
SOLENOID
TIMER
ELEMENTS
2
23
3
35
22
1
2 3
7
8
9
14
21
13
15
16
23
24
L1
L2
37
36
34
38
22
14
16
12
18
27
4
39
6
26
20
27
6
54
12
11
10
19
28
20
18
17
26
25
8
2
23
3
NOTES: WIRING SHOWN AS VIEWED FROM THE REAR OF THE APPLIANCE.
SCHEMATIC 120V
SWITCH
SWITCH
ELEMENTS
ELEMENTS
TIMER
TIMER
SOLENOID
SOLENOID
AMPERES
WATTS
VOLTAGE
MODEL NO.
120
BT4
35
22
1
2 3
7
8
9
14
21
13
15
16
23
24
L1
L2
16
8
14
2
20
6
18
12
37
36
34
22
14
16
12
18
26
4
6
27
20
27
6
54
12
11
10
19
28
20
18
17
26
25
34
22
30
36
23
35
27
31
37
26
COM.
COM.
COM.
COM.
N.O.
N.O.
N.O.
N.O.
S1
S2
S3
S4
33
4
32
3
SOLENOIDSOLENOID
MICROSWITCH
MICROSWITCH
C1
C2
30
W
T2
B
TIMER
31
W
T1
B
TIMER
3332
WIRING DIAGRAM 208/240V
TERMINALBOARD
ELEMENTS
8
R1
R2
R3
R4
SCHEMATIC 208/240V
SWITCH
SOLENOID
TIMER
SWITCH
ELEMENTS
TERMINAL BOARD WIRING 120V
208/240
BT4
1800 1600/1800
15.0
7.5
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Page 9
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
®
T2 POP-UP TOASTERS WIRING DIAGRAM
SK2395 Rev. - 9/15/2008
1000/1300
1100
4.8/5.4
9.2
27
38
R4
R3
R2
R1
8
ELEMENTS
TERMINAL BOARD 240V
SCHEMATIC 208/240V
SOLENOID
TIMER
ELEMENTS
SWITCH
WIRING DIAGRAM 208/240V
33
TIMER
B
T2
W
31
C2
MICROSWITCH
SOLENOID
4
33
S4
S3
N.O.
N.O.
COM.
COM.
26
37
31
27
35
16
15
13
14
27
26
35
37
7
26
2
1
1
13
2
14
7
15816
L2
L1
24
26
16
15
13
21
14
9
8
7
42
1
27
T2
T2
208/240
120
MODEL NO.
VOLTAGE
WATTS
AMPERES
SOLENOID
TIMER
ELEMENTS
SWITCH
SCHEMATIC 120V
L2
L1
24
26
16
15
13
21
14
9
8
7
42
1
27
13
4
16
15
14
8
7
4
1
2
35
37
TERMINAL BOARD 120V
9
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CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
®
MODEL: T2, T4, BT4, CT4 POP-UP TOASTERS
SOME ITEMS ARE INCLUDED FOR
SK2396 Rev. C 2/05/2013
1
2
5
11
10
12
6
7
4
8
13
22
23
26
27
28
29
30
32
33
31
24
25
16
19
20
21
17
18
14 15
9
3
2M-Z11894 Slot-Toaster T2, T4, CT4, BT4
10
Page 11
PARTS LIST July 9, 2012, Rev. -
MODELS; T2, T4, CT4, BT4 SOLID STATE SLOT TOASTER
Fig No Part No Qty Description Application
A8-35404
1
2
3 A8-32541 4 A8-32540 2/4 ASSY, SUPPORT ELEVATOR 5 A8-32542
6 A8-7606061
7 2A-7002277
8 2A-7002276
9 A8-7606063
10 A8-7606065 11 2E-3003505 2 SOLENOID, TOASTER BT4, CT4 12 A8-7002282 13 A8-33310 1 ASSY, CHASIS TOP BT4, CT4, T4 14 2E-47823
15 A8-7001568
16
17 2R-39382
2M-Z11894 Slot-Toaster T2, T4, CT4, BT4
18
19
A8-39295 A8-39296 BT4 A8-39865 CT4 A8-32523 A8-34455 BT4, CT4, T4
A8-35368 A8-39249 PLATE, TOASTER FRONT 4 BT4, CT4, T4
2J-35736 2J-7604901 2 ASSY, TIMER CONT 104V T4-208V
2J-7605984 2E-7606512 1 TIME CONT 120V CT4-120V, T2-120V 2E-7606512 2 TIME CONT 120V T4-120V A8-7604286 2E-36025 ENCLOSURE, CONTROL T2
1
1 SPACER, STRINGER SUPPORT 1
2 BT4, CT4, T4
1 2 BT4, CT4, T4 1 2 BT4, CT4, T4 4 8 BT4, CT4, T4 2 4 BT4, CT4, T4 1 2 BT4, CT4, T4 1 2 BT4, CT4, T4
1 2 BT4, CT4, T4
2 4 BT4, CT4, T4 1 2 BT4, CT4, T4
1 1
2 BT4, CT4, T4 1 2 BT4
1 ASSY, TIMER CONT 120V CT4-240V, T2-240V
1
ASSY, COVER & INSULATION T2
T4
ASSY, TOP COVER & INSUL
BT4, CT4, T4
SUPPORT, BREAD LEFT HAND
SUPPORT, BREAD RIGHT HAND
ASSY, BRACKET & CYLINDER
BUSHING
SHAFT, VERTICAL, 304 S/S
ASSY, PISTON
ASSY, SOLENOID & LATCH
BRACKET, SOLENOID MTG
SWITCH, 20 AMP
BRACKET, SWITCH PLATE, TOASTER FRONT 2 T2
KNOB TOASTR CTRL (POP UP)
ASSY, TIMER CTRL 120/208/
WLDMT, ENCLOSURE CTRL BT4, CT4, T4
T2
T2
T2
T2
T2
T2
T2
T2
T2
T2
CT4
11
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PARTS LIST July 9, 2012, Rev. -
MODELS; T2, T4, CT4, BT4 SOLID STATE SLOT TOASTER
Fig No Part No Qty Description Application
20
21 2R-3101757
22 23 2L-3102164 2 BASE, TOASTER BT4, CT4, T4
24 2A-K1DS268 4 PAD, RUBBER FOOT, ADHSV BT4, CT4, T4, T2 25
26
27
28 A8-32527
29
30 A8-36853
31
32
33 A8-7606066 NI 2C-3101206 1 CLAMP, WIRE BT4, CT4, T4, T2
NI 2C-3B82D8735 1 CONNECTOR, STRAIGHT 3/8” BT4, CT4, T4, T2 NI NI 2C-57386 2 PIN, COTTER, 1/8X1-3/4, BT4, CT4, T4 NI 2E-1D3S5 1 CORDSET (6-15P) 15A-250V BT4-240V, CT4-240V,
NI 2E-31785 1 ASSY, CORDSET BT4-120V NI 2E-41486 1 CORDSET, (6-20P) 250V 20A T4-208V NI 2P-3103246 1 SPRING, EXTENSION T2 NI 2P-3103246 2 SPRING, EXTENSION BT4, CT4, T4 NI
2M-52-0374 2M-52-0375 LABEL CONTROL PNL 2SL TM T2
2W-33309 2W-35327 ASSY, CHASSIS BOTTOM AND BACK T2
A8-35400 A8-7001948 BT4, CT4, T4 2E-32323 2E-35340 BOARD, TERMINAL T2 A8-32524 A8-35338 T2
2N-3001804 8 2N-3001805
2N-3001806
2N-3001878
A8-35229 A8-36854 BT4 A8-39863 SHIELD, HEAT FRONT HYBRID CT4 A8-35280 A8-36855 BT4 A8-39864 SHIELD, HEAT REAR HYBRID CT4
2C-57386 1 PIN, COTTER, 1/8X1-3/4, T2
A8-41780 1 ASSY, CORDSET 125V15A T2
1 1
2 BT4, CT4, T4 1
1 TRAY, CRUMB
1
1 COVER, REAR ELECTRICAL 2
4 BT4, T2 8 T4
4 CT4-120V, T2-120V 8 T4-120V 4 CT4-240V, T2-240V 8 T4-208/240V 2 CT4-120/240V 4 BT4-120/240V 2 4 BT4
1
1
1 2 BT4, CT4, T4
LABEL CONTROL PNL 4 SL TM BT4, CT4, T4
KNOB, OPERATING CHASIS BOTTOM & BACK, ASY BT4, CT4, T4
BOARD, TERMINAL, TU95101 BT4, CT4, T4
ASSY, ROD AND GUARD
ELEMENT, FOIL HEATING
PLATE, ELEMENT REPLACEMNT
SHIELD, HEAT FRONT
SHIELD, HEAT REAR
ASSY, ACTUATOR
T2
T2
BT4, CT4, T4
CT4
T4-208V
CT4
T2
T2
T2
2M-Z11894 Slot-Toaster T2, T4, CT4, BT4
12
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