HOLIP HLP-C100 Operating Manual

4.7 (3)

HLP-C100 Series Operating

Manual

Introduction

Thank you for purchasing and using the minidrive of HLP-C100 series. Please read caref ully the operation manual before putting the drive to use so as to correctly install and operate the drive, give f ull play to its

f unctions and ensure the safety. Please keep the operation manual handy for f uture reference, maintenance, inspection and repair.

Due to the driveof a kind of powerelectronics product it must be installed, tested and adjusted with specialized electrical engineering workers.

The marks of (Danger), (Caution)and other symbols in the manual remind you of the safety and prevention cautions during the handling, installation, running and inspection. Please follow these instructions to make sure the safe use of the drive. In case of any doubt please contact our local agent for consultation. Our professional persons are willing and ready to serve you.

The manual is subject to change without notice.

 

 

 

 

 

 

HLP-C100 Series

 

 

 

 

 

 

 

 

 

 

 

 

Index

 

 

Introduction

 

 

 

I

Chapter 1 Safety Precautions

- 1 -

 

 

1.1 Before Power-up

-1 -

 

 

 

 

 

 

1.2 During the Power-up

- 2 -

 

 

 

 

 

 

1.3 During the Operation

- 3 -

 

 

 

 

 

 

1.4

After the Power-off

- 3 -

 

Chapter 2 Standards and Specifications

- 4 -

 

 

 

 

 

 

2.1 Label Description

- 4 -

 

 

 

 

 

 

2.2

Particular Specifications

- 5 -

 

 

 

 

 

 

2.3

Technical Specifications

- 5 -

 

 

 

 

 

 

 

 

 

 

2.4

Derating Specifications

- 7 -

 

 

 

 

 

 

 

 

 

 

2.5

Accessories

- 7 -

 

Chapter 3 Mechanical and Electrical Installation

- 8 -

 

 

3.1

Mechanical Installation

- 8 -

 

 

 

 

 

 

 

 

3.1.1  Installation Environment Requirements

- 8 -

 

 

 

 

 

 

 

 

3.1.2  External and Installation Dimensions

- 8 -

 

 

 

 

 

 

 

 

3.1.3  Installation and Direction

- 9 -

 

 

 

 

 

 

 

 

3.1.4  Accessories Installation

- 11 -

 

 

 

 

 

 

3.2

Peripheral Electrical Devices

- 14 -

 

 

 

 

 

 

 

 

3.2.1 Selection of MCCB/Fuse/Contactor

- 15 -

 

 

 

 

 

 

 

 

3.2.2 Selection of Braking Unit and Braking Resistor

- 16 -

 

 

 

 

 

 

 

 

 

 

3.2.3

 

Selection of AC Input and Output Reactor

- 17 -

 

 

 

 

 

 

 

 

3.2.4 Selection of EMC Filter

- 18 -

 

 

 

 

 

 

3.3 Description of Main Circuit

- 18 -

 

 

 

 

 

 

 

 

3.3.1 Schematic of Main Circuit Terminals

- 18 -

 

 

 

 

 

 

 

3.3.2 Main Circuit Terminal Screws and Wiring Recommended

 

 

 

 

 

 

 

 

 

  Specifications

- 19 -

 

 

 

 

 

 

3.4

Description of Control Circuit

- 19 -

 

 

 

 

 

 

 

 

3.4.1 Schematic of Control Circuit Terminals

- 19 -

 

 

 

 

 

 

 

3.4.2 Control Terminals’ Screws and Wiring Recommended

 

 

 

 

 

 

 

 

 

 

  Specifications

- 20 -

 

 

 

 

 

 

 

 

 

 

 

 

3.4.3 Control Curcuit Wiring

- 21 -

 

 

 

 

 

 

 

 

 

 

3.4.4

 

Digital Input Terminals Usage Specification

- 21 -

 

 

 

 

 

 

3.5 EMC instructions

- 22 -

 

 

 

 

 

 

 

 

3.5.1 Introduction to EMC Standard

- 22 -

 

 

 

 

 

 

 

 

3.5.2 Noise Abatement

- 23 -

 

 

 

 

 

 

 

 

3.5.3 Grounding

- 23 -

 

HLP-C100 Series Operating Manual

HLP-C100 Series

 

 

 

 

 

 

 

 

 

 

 

3.5.4 Leakage Current Suppression

- 23 -

 

 

 

 

 

 

 

 

3.5.5 Induction Voltage Suppression

- 24 -

Chapter 4 Operation and Display Interface

- 25 -

 

4.1

Local Control Panel

- 25 -

 

 

 

 

4.2

Parameter Setting

- 26 -

 

 

 

 

4.3

FWD/REV Status

- 28 -

 

 

 

 

4.4

Data Read-outs

- 29 -

 

 

 

 

4.5

View Alarm Record

- 30 -

 

 

 

 

4.6

View State Parameter

- 31 -

 

 

 

 

4.7

LED Display

- 32 -

Chapter 5 Parameter Overview

- 33 -

Chapter 6 Parameter Description

- 43 -

 

 

 

 

6.1

Group 00: Operation/Display

- 43 -

 

 

 

 

6.2

Group 01: Load and Motor

- 45 -

 

 

 

 

 

 

6.3

Group 02: Brakes

- 51 -

 

 

 

 

6.4

Group 03: Reference/Ramps

- 53 -

 

 

 

 

6.5

Group 04: Limits/Warnings

- 58 -

 

 

 

 

6.6

Group 05: Digital In/Out

- 61 -

 

 

 

 

6.7

Group 06: Analog In/Out

- 64 -

 

 

 

 

6.8

Group 07: Controllers

- 67 -

 

 

 

 

6.9

Group 08: Communication

- 69 -

 

 

 

 

6.10

Group 14: Special Functions

- 72 -

 

 

 

 

6.11

Group 15: Drive Information

- 76 -

 

 

 

 

6.12 Group 16: Data Readouts

- 78 -

Chapter 7 Quick Application Guide

- 81 -

 

 

 

 

7.1

Using LCP to Start/Stop the Drive

- 81 -

 

 

 

 

7.2

Using Digital Input Terminals to Start/Stop the Drive

- 81 -

 

 

 

 

 

 

 

 

7.2.1 Two-line Mode 1

- 81 -

 

 

 

 

 

 

 

 

7.2.2 Two-line Mode 2

- 81 -

 

 

 

 

 

 

7.2.3 Three-line Mode 1

- 82 -

 

 

 

 

 

 

7.2.4 Three-line Mode 2

- 82 -

 

 

 

 

7.3

Multi-speed

- 83 -

 

 

 

 

7.4

Analog Input as the Frequency Source

- 83 -

 

 

 

 

7.5

Speed up/down

- 84 -

 

 

 

 

7.6

Parameter Initialization

- 84 -

Chapter 8 Faults and Solutions

- 85 -

 

8.1

Fault List

- 85 -

Chapter 9 Maintenance

- 88 -

 

 

 

 

9.1

Note

- 88 -

 

 

 

 

9.2

Storage and Transport

- 88 -

Appendix A Modbus Communication Specification

- 89 -

Appendix B Copy Card Specification

- 101 -

HLP-C100 Series Operating Manual

HLP-C100 Series

Chapter 1 Safety Precautions

Caution Indicates misuse may damage the inverter or mechanical system .

Danger Indicates misuse may result in casualty.

1.1 Before Power-up

Caution

Check to be sure that the voltage of the main circuit AC power supply matches the input voltage of the drive.

Install the drive in a safe location, avoiding high temperature, direct sunlight, humid air or water.

The drive can only be used at the places accredited by our company. Any unauthorized working environment may have the risks of fire, gas explosion, electric shock and other incidents.

If more than one drive installed on the same control cabinet, make additional cooling fan, so that the inside temperature is lower than 40, in order to prevent overheating or fire occurs.

It will affect the service life of the drive if a contactor is installed on the input side to control the start and stop. Generally it is required to control it through terminal commands. Special attention should be paid to its use in the case of the start and stop more frequently places.

Do not install any switch component like circuit breaker or contactor at the output of the drive. If any of such components must be installed due process and other needs, it must be ensured that the drive has no output when the switch acts. In addition, it is forbidden to install any capacitor for improvement of power factor or any varistor against thunder at the output. Otherwise it will cause malfunctions, tripping protection and damages of components of the drive.

Please use an independent power supply for the drive. Do avoid using the common power supply with an electrical welder and other equipment with strong disturbance. Otherwise it will cause the drive to protect or even damage the drive.

Do not make any high voltage test with any component inside the drive. These semi-conductor parts are subject to the damage of

HLP-C100 Series Operating Manual

- 1 -

HLP-C100 Series

high voltage.

The IC board of the drive are susceptible to the effect and damage of static electricity. Don’t touch the main circuit board.

Installation, commissioning and maintenance must be performed by qualified professional personnel.

Don’t carry the front cover of the drive directly when handling.

It should be handled with the base to prevent the front cover off and avoid the dropping of the drive, which may possibly cause the injuries to people and the damages to the drive.

Danger

Be sure to turn off the power supply before wiring.

Mount the drive in the metal and other non-combustible materials to avoid the risk of fire.

Don’t install the drive in a space with explosive gas, otherwise, they lead to explosion.

R, S, T terminals are power input terminals, never mixed with U.V.W terminals. Be sure that the wiring of the main circuit is correct. Otherwise it will cause damages of the drive when the power is applied to it.

The terminal of must be grounded separately and never connected toN-line. Otherwise it will easily cause the protection or errors of thedrive.

Do not dissemble or modify any internal connecting cord, wiring or component of the drive by yourself.

Never remodel it or exchange control boards and components by yourself. It may expose you to an electrical shock or explosion, etc.

Keep the drivefrom the reach of children or persons not concerned.

1.2 During the Power-up

Danger

●  Do not plug the connectors of the drive duringthe power upto avoid any surge into the main control board due to plugging, which might cause the damage of thedrive.

- 2 -

HLP-C100 Series Operating Manual

HLP-C100 Series

1.3 During the Operation

Caution

Do not measure the signals on circuit boards while the drive is running to avoid danger.

The drive has been optimized before sold. Please make proper adjustments according to the desired functions.

Do consider the vibration, noise and the speed limit of the motor bearings and the mechanical devices.

Danger

Never connect or disconnect the motor set while thedrive is in running. Otherwise it will cause over-current trip and even burn up the main circuit of the drive.

Do not come close to the machine when the ResetFunction is used to avoid anything unexpected. The motor may automatically recover from fault.

1.4 After the Power-off

Caution

Even in the case of the main power, the other voltage inputs and the share load (linkage of DC intermediate circuit) all have been disconnected from the mains; the internal of the drive may still have residual energy. Before touching any potentially live parts of the drive, please wait at least 4 minutes. Otherwise, it may expose you to a risk of electrical shock.

HLP-C100 Series Operating Manual

- 3 -

HLP-C100 Series

Chapter 2 Standards and Specifications

2.1 Label Description

Significance of the product type code:

1-8

HLP-C100

Indicate Product Series

9-12

0D37

Indicate0.37KW

 

13-14

21

Indicate1-Phase

AC 220V

 

23

Indicate 3-Phase

AC 220V

 

43

Indicate 3-Phase

AC 380V

15-17

P20

IP rating is 20

 

18

X

Without AC choke

 

A

With AC choke

 

19

X

Without Brake unit

 

B

With Brake unit

 

20

X

Without DC choke

 

B

With DC choke

 

21

1

Control panel with LED display and potentiometer

22

C

With coating on PCB

23

X

Reserved

 

24

0

Domestic sale

 

 

1

Overseas sale

 

25

A

Without RS485

 

 

B

With RS485

 

26-27

XX

Reserved

 

28-31

VXXX

Indicate software version number, such as

 

 

V235means the version number is 2.35.

Note: Without RS485 is standard configuration, With RS485 is optional, please specif y when ordering.

- 4 -

HLP-C100 Series Operating Manual

HLP-C100 Series

2.2 Particular Specifications

Model

 

Input voltage

 

Input

Output

Rated

Suitable

Net

 

 

current/

current/

power/

motor/

weight/

 

 

 

 

A

A

KW

KW

KG

HLP-C1000D3721

1×200-240V50/60Hz

6.1

2.2

0.37

0.37

0.84

HLP-C1000D7521

1×200-240V50/60Hz

11.6

4.2

0.75

0.75

0.84

HLP-C10001D521

1×200-240V50/60Hz

18.7

6.8

1.5

1.5

0.84

HLP-C1000D3723

3×200-240V50/60Hz

3.5

2.2

0.37

0.37

0.84

HLP-C1000D7523

3×200-240V50/60Hz

6.7

4.2

0.75

0.75

0.84

HLP-C10001D523

3×200-240V50/60Hz

10.9

6.8

1.5

1.5

0.84

HLP-C1000D7543

3×380-440V50/60Hz

3.5

2.2

0.75

0.75

0.84

 

 

3×440-480V50/60Hz

3.0

2.1

 

 

 

HLP-C10001D543

3×380-440V50/60Hz

5.9

3.7

1.5

1.5

0.84

3×440-480V50/60Hz

5.1

3.4

HLP-C10002D243

3×380-440V50/60Hz

8.5

5.3

2.2

2.2

0.84

 

 

3×440-480V50/60Hz

7.3

4.8

 

 

 

2.3 Technical Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

Specification

 

 

Supply voltage

 

Single/Three phase200~240V-20%~+10%;

 

 

Three phase 380~480V -20%~+10%;

Power supply

 

 

 

Frequency

 

48~62Hz;

 

 

 

 

Max. imbalance

 

3%;

 

 

 

 

Motor output

Output voltage

 

Three phase 0-100%of supply voltage;

Output frequency

 

0-400Hz;

 

 

 

 

 

 

 

 

 

Control mode

 

V/F, VVC+;

 

 

 

 

Start torque

 

0.5Hz

150%;

 

 

 

 

Overload capacity

 

150% 60s;

 

 

 

 

PWM switch frequency

2~16kHz;

 

 

 

 

Speed setting resolution

 

Digital: 0.001Hz; Analogy: 0.5‰ of the

Main control

 

max. operating frequency ;

 

Speedopen-loop control

 

30~4000 rpm:tolerance±8 rpm;

 

functions

accuracy

 

 

 

 

 

 

 

Cont rol com ma nd

 

LCP, digital terminal, local bus;

 

 

source

 

 

 

 

 

 

 

Freq uency set t i ng

 

LCP, analog, pulse, local bus;

 

 

source

 

 

 

 

 

 

 

Ramp control

 

Selectable 8-speed steps ramp up and

 

 

down times0.05-300.00s;

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLP-C100 Series Operating Manual

 

- 5 -

HLP-C100 Series

 

Item

Specification

 

Basic

Speed Open-loop Control; Process Closed-loop Control; Slip

 

Compensation;Torquecompensation;Automatic Voltage Regulation;

 

Functions

V/F Control, DC Brake; Speed Limit; Current Limit; FlyingStart;

 

 

Reset Function;

 

 

Application

Jogging; Multi-speed

Control via Digital input; Mechanical

 

Functions

Braking; UP/DOWN; Catch up/Slow down; Counter.

 

 

Missing Motor Phase Protection; Low-voltage Protection; Over-

 

Protection

voltage Protection; Over-current Protection; Output Phase Loss

 

Protection; Output Short Circuit Protection; Output Grounding

 

Functions

Fault Protection;Live Zero Timeout Function;ButtonFreeze;

 

 

Duplicate Fails; LCP Invalid; LCP Incompatible; Parameter Read-

 

 

only; Reference Out of Range; Invalid While Running etc.

 

 

 

5 digital inputs;

 

 

Input

1analog input, both can receive voltage

 

Control

 

or current signals.

 

terminals

Output

1 relay output;

 

 

Power supply

1+10V,max current output10mA;

 

 

Communication*

RS+, RS-, max baud rate 38400bit/s;

 

 

8 segments, 5 numeric

Display f requency, warnings, status

 

 

displays

and so on;

 

 

Indicator

Light FWD, REV, HZ, A, RPM display

 

 

various status of the drive;

 

 

 

 

Display

 

Frequency setting, output f requency,

 

 

feedback value, output current, DC

 

 

Data read-outs

link voltage, output voltage, output

 

 

power, input terminals state, output

 

 

 

terminals state, analogue input ,

 

 

 

analogue output, 1-10 fault records and

 

 

 

accumulated working time etc.;

 

 

Enclosure

IP20;

 

 

Ambient temperature

-10 ~50 , derating use when over 40 ;

 

 

Humidity

5%-85% (95% without condensation);

 

Environment

Vibration test

1.14g;

 

Max. altitude above sea

1000m, derating use when more than

 

 

 

 

level

1000 meters;

 

 

Motor cable length

Shield cable: 5 meters, unshield cable: 50

 

 

meters;

 

 

 

 

others

DC choke

None;

 

Braking unit

≥220/380V1.5kWBuilt-in

 

 

 

 

 

 

 

- 6 -

HLP-C100 Series Operating Manual

HLP-C100 Series

2.4 Derating Specifications

Derating for ambient temperature: If the drive is operated over 40 ambient temperature, the continuous output current should be decreased.The drive has been designed for operation at max 50 ambient temperationwith one motor size smaller than normal.Continuous operation at full load at 50 ambient temperation will reduce the lifetime of the drive.

Derating for low air pressure: The cooling capability of air is decreased at low air pressure. Below 1000m altitude no de-rating is necessary but above 1000m the ambient temperature or the maximum output current should be decreased. Dcrease the output by 1% per 100m altitude above 1000m or reduce the max. ambient temperature by 1degree per 200m.

2.5 Accessories

Cradle-01 LCP-02

Network Cable

CopyCard-01 LCP-03

Model

Specification

Remark

 

 

T h e s t a n d a r d le n g t h of

 

 

LCP-02

extension cable is 15 meters

Optional, please specif y

 

when mounting LCP on control

when ordering

 

 

cabinet.

 

 

 

LCP-03 has the same installation

Optional, please specif y

LCP-03

dimensions with HLP-A control

 

panel (OP-AB01).

when ordering

 

 

 

 

Cradle-01

For LCP-02 installation.

Optional, please specif y

when ordering

 

 

 

 

CopyCard-01

Copy Card can copy parameters

Optional, please specif y

f rom one drive to another.

when ordering

 

Network

Connect LCP to the drive when

Do not offer, self

 

mou nting LCP on cont rol

 

Cable

cabinet.

procurement

 

 

 

 

 

 

 

 

 

HLP-C100 Series Operating Manual

- 7 -

HLP-C100 Series

Chapter 3 Mechanical and Electrical Installation

3.1Mechanical Installation

3.1.1Installation Environment Requirements

1  Ambient temperature in the range of -10 ~ 50 ;

2  Drive should be installed on surface of flame retardant object, with adequate surroundingspace for heat dissipation;

3  Installation should be performed where vibration is less than 1.14g; 4  Avoid from moisture and direct sunlight;

5  Do not expose to an atmosphere with flammable gases, corrosive gases, explosive gasesor other harmful gases;

6  Protect the cooling fan by avoiding oil, dust and metal particles;

7  Prevent drilling residues, wire ends and screws falling into drive;

3.1.2 External and Installation Dimensions

B

A

C D

F

E

D

Single/three phase 220V 0.37~1.5kW and three phase 380V 0.75~2.2kW

- 8 -

HLP-C100 Series Operating Manual

HLP-C100 Series

External and installation dimensions(unit:mm)

Model

A

B

C

D

E

F

HLP-C1000D3721

 

 

 

 

 

 

HLP-C1000D7521

 

 

 

 

 

 

HLP-C10001D521

 

 

 

 

 

 

HLP-C1000D3723

 

 

 

 

 

 

HLP-C1000D7523

74

85

130

140

127

5

 

 

 

 

 

 

 

HLP-C10001D523

 

 

 

 

 

 

 

 

 

 

 

 

 

HLP-C1000D7543

 

 

 

 

 

 

 

 

 

 

 

 

 

HLP-C10001D543

 

 

 

 

 

 

HLP-C10002D243

 

 

 

 

 

 

3.1.3 Installation and Direction

1. Single Installation

The drive must be installed vertically with smooth ventilation. Enough space must be left around the drive to ensure good cooling, as shown below (unit: mm):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLP-C100 Series Operating Manual

- 9 -

HLP-C100 Series

2. Side by Side Installation

The drive can be mounted side by side, a minimum space must be reserved above and below the enclosure, as shown below:

3.Upper and Lower Installation

If several drives need to be installed together in one cabinet, upper and lower installation can be adopted. Enough space must be reserved to ensure effective cooling, as shown below:

- 10 -

HLP-C100 Series Operating Manual

HLP-C100 Series

3.1.4 Accessories Installation

1. LCP-02 Installation

The external dimensions of LCP-02 are shown below (unit: mm):

 

21.7

57.1

59.5

12.8

<![if ! IE]>

<![endif]>92.6

 

<![if ! IE]>

<![endif]>89.2

 

13.3

 

When installing LCP-02 outside, a cradle is needed. The external dimensions of the cradle are shown below (unit: mm):

HLP-C100 Series Operating Manual

- 11 -

HLP-C100 Series

The installation steps of LCP-02 are shown below:

 

This cradle is suitable for 1.0-2.0mm

 

t hick ness sheet

 

metal parts

 

Press and hold

 

the snap roots when

 

installation, using

 

buckle deformation

Step1: Open a hole in line with the size of

install sheet metal.

the control panel in the position need to

Step2:Install the LCP according to

install the LCP, holesize,asshown:

the direction of the arrow.

Recommended

 

to install vertical

 

mounting position

 

arrow, press with

 

uniform force.

 

Step 3:The LCP is installed in the cradle,

Step4:Install theexternal LCPcommunication

cable,insertintoRJ45terminalfrom thebottom

according to the direction of the arrow.

of hole.

2. LCP-03 Installation

The external dimensions of LCP-03 are shown below (unit: mm):

- 12 -

HLP-C100 Series Operating Manual

HLP-C100 Series

The installation steps of LCP-03 are shown below:

Step 1:   Open a hole in the control panel where it is needed to install LCP-01 or LCP-02, the hole size is as shown.

Step 3:   Install the LCP commun-ication cable, insert into RJ45 terminal from the bottom hole.

HLP-C100 Series Operating Manual

- 13 -

HLP-C100 Series

3.2 Peripheral Electrical Devices

The peripheral electrical devices of the drive are shown below:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part

 

Mounting

 

Function Description

 

 

 

Location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCCB

Power

Interrupt the power supply when

 

 

receiving side

overcurrent occurs ondownstream devices.

 

 

 

 

 

 

Between

Do not start and stop the drive frequently

 

 

Contactor

MCCB and

by switchingthe contactor on and off (less

 

 

 

drive input

than twice per minute) noruse it to directly

 

 

 

side

start the drive.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- 14 -

 

HLP-C100 Series Operating Manual

 

 

 

 

 

 

HLP-C100 Series

 

 

 

 

 

 

 

 

Part

 

Mounting

Function Description

 

Location

 

 

 

 

 

 

 

Improve the power factor of the input side;

 

 

 

 

Eliminate the input current unbalance due

AC input

Drive input

to unbalancebetween the power phases;

Eliminate the higher harmonics of the input

reactor

side

sideeffectively;

 

 

 

 

 

 

 

 

prevent other devices from beingdamaged

 

 

 

 

due to distortion of the voltage waveform;

 

 

 

 

Decrease the conduction interference

 

 

 

 

flowing from the power end to the drive and

EMC input

Drive input

improve the antiinterference capacity of the

drive;

filter

side

Reduce the external conduction and

 

 

 

 

 

 

 

 

radiation

 

 

 

 

interference of the drive;

Braking

≥1.5kW

 

unit

Braking unit

Consume the motor feedback energy to

Braking

is standard

achieve rapid braking.

resistor

configuration

 

EMC

Drive output

Reduce the external conduction and

output

radiation

side

filter

interference of the drive.

 

 

 

 

Between the

Degrade the motor insulation performance

 

drive

and damage the motor in the long run;

AC output

output side and

Generate large leakage current and cause

reactor

the

frequent ACdrive protection trips;

motor, close to

If the distance between the drive and the

 

 

the

motor isgreater than 100 m, install an AC

 

drive

output reactor;

3.2.1 Selection of MCCB/Fuse/Contactor

Model

MCCB (A)

Fuse (A)

Contactor (A)

 

 

 

 

HLP-C1000D3721

10

10

10

 

 

 

 

HLP-C1000D7521

25

25

16

HLP-C10001D521

32

32

25

HLP-C1000D3723

10

10

10

 

 

 

 

HLP-C100 Series Operating Manual

- 15 -

HLP-C100 Series

HLP-C1000D7523

16

16

10

 

 

 

 

HLP-C10001D523

25

25

16

HLP-C1000D7543

10

10

10

HLP-C10001D543

10

10

10

HLP-C10002D243

16

16

10

3.2.2 Selection of Braking Unit and Braking Resistor

Users can select different braking resistor for different application, it is calculated as follows. But the resistance should not be less than the minimum recommended in the table, otherwise there is a risk of damage caused by the drive, the power of braking resistor can be greater.the greater system inertia, the short deceleration time, the more frequent braking, the greater the power of the braking resistor, the smaller the braking resistor value.

1.Selection of the Braking resistor value

The braking resistor value R = UDH×UDH ÷(KB×PMN)

UDH is the limit of the DC bus, generally it is 700V for 400V model , 400V for 200V model.

PMN is rated motor power

KB is braking torque coefficient, it is between 0.8 to 2.0. For general machine, it is 1.0, for greaterinertia machine, it is 1.5 to 2.

2.Selection of the Braking resistor power

Braking power: Pb = UDH×UDH÷ R

Theoretically braking resistor power and braking power can be the same, But in actual choice, it will be multiplied by a correction factor, braking resistor power

Pr = a Pb

correction factor: a = 0.12~ 0.9

For not frequent acceleration and deceleration application, a can be set as 0.12, for

frequent acceleration and deceleration application, it should be increased.

3.Recommended selection

 

Model

Braking resistor

Braking resistor

 

Recommended Power

Recommended value

 

 

HLP-C10001D521

300W

50Ω

HLP-C10001D523

300W

50Ω

HLP-C10001D543

250W

200Ω

HLP-C10002D243

500W

100Ω

 

 

 

 

- 16 -

HLP-C100 Series Operating Manual

HLP-C100 Series

For the power less than 0.75kW (including) models, the selection of braking resistor depends on the selection of braking unit.

3.2.3Selection of AC Input and Output Reactor

1.The guide of AC input reactor selection

 

 

Ratedcurrent

Maximum

 

Inductance (mH)

Model

 

continuous

 

 

(A)

 

& 3% Impedance

 

 

 

current(A)

 

 

HLP-C1000D3721

6

9

 

11.64

HLP-C1000D7521

12

18

 

5.74

 

 

 

 

 

 

HLP-C10001D521

19

28.5

 

2.87

 

 

 

 

 

 

HLP-C1000D3723

3.5

5.2

 

11.64

 

 

 

 

 

 

HLP-C1000D7523

7

10.5

 

5.74

HLP-C10001D523

11

16.5

 

2.87

HLP-C1000D7543

3.5

5.2

 

16

HLP-C10001D543

6

9

 

8

HLP-C10002D243

8.5

13

 

5.5

2. the guide of AC output reactor selection

 

 

 

 

 

 

 

Model

 

Rated current

Saturation

Inductance (mH)

 

(A)

current (A)

& 3% Impedance

 

 

 

 

 

 

 

HLP-C1000D3721

 

2.5

5.3

9.78

HLP-C1000D7521

 

5

10.6

4.82

HLP-C10001D521

 

7.5

15.9

2.41

HLP-C1000D3723

 

2.5

5.3

9.78

 

 

 

 

 

HLP-C1000D7523

 

5

10.6

4.82

 

 

 

 

 

HLP-C10001D523

 

7.5

15.9

2.41

 

 

 

 

 

HLP-C1000D7543

 

2.3

4.8

14.39

HLP-C10001D543

 

4

8.5

7.19

HLP-C10002D243

 

5.6

11.9

4.9

HLP-C100 Series Operating Manual

- 17 -

HLP-C100 Series

3.2.4 Selection of EMC Filter

 

EMC Input Filter

EMC Output Filter

Model

Rated

Recommended

Rated

Recommended

 

Current

Current

 

(A)

Model*

(A)

Model*

 

 

 

HLP-C1000D3721

10

NFI-010

5

NFO-005

HLP-C1000D7521

20

NFI-020

5

NFO-005

HLP-C10001D521

20

NFI-020

10

NFO-010

HLP-C1000D3723

5

NFI-005

5

NFO-005

HLP-C1000D7523

10

NFI-010

5

NFO-005

HLP-C10001D523

10

NFI-010

10

NFO-010

HLP-C1000D7543

5

NFI-005

5

NFO-005

HLP-C10001D543

5

NFI-005

5

NFO-005

HLP-C10002D243

10

NFI-010

10

NFO-010

* Recommended models is the Shanghai Eagtop Electronic Technology Co.,   Ltd. products, websitehttp://www.eagtop.com/

3.3Description of Main Circuit

3.3.1Schematic of Main Circuit Terminals

R S T PE

+BR-BR

u v w

Description of main circuit terminals:

PE

 

Symbol

Function

 

R, S, T

Power input, Single phase connected to R, T

U, V, W

Power output, connect to the motor

 

+BR, -BR

Connect the brake resistor, make sure to set C02.10, C02.11

etc.

 

PE

Ground terminal

 

- 18 -

HLP-C100 Series Operating Manual

HLP-C100 Series

3.3.2 Main Circuit Terminal Screws and Wiring Recommended

    Specifications

 

Input

Output

Input and

Input and

Ground

Ground

Model

Output

Output

Cable

Cable

Terminals’

Terminals’

Terminal

Terminal

 

(mm2)

(mm2)

Screw

Torque

 

 

 

Screws

Torque

 

 

HLP-C1000D3721

1

1

M3.5

0.8-1.0

M4

1.0-1.2

HLP-C1000D7521

1.5

1

M3.5

0.8-1.0

M4

1.0-1.2

HLP-C10001D521

1.5

1

M3.5

0.8-1.0

M4

1.0-1.2

HLP-C1000D3723

1

1

M3.5

0.8-1.0

M4

1.0-1.2

HLP-C1000D7523

1

1

M3.5

0.8-1.0

M4

1.0-1.2

HLP-C10001D523

1.5

1

M3.5

0.8-1.0

M4

1.0-1.2

 

 

 

 

 

 

 

HLP-C1000D7543

1

1

M3.5

0.8-1.0

M4

1.0-1.2

 

 

 

 

 

 

 

HLP-C10001D543

1

1

M3.5

0.8-1.0

M4

1.0-1.2

HLP-C10002D243

1

1

M3.5

0.8-1.0

M4

1.0-1.2

Note: This specification is under using single-core line VV and 25 , if use other cables or under higher temperature environment, please refer to electrical manual.

3.4 Description of Control Circuit

3.4.1 Schematic of ControlCircuit Terminals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FA

FB

FC

 

 

FOR

FEV

D11

D12

D13

GND

+10V

VI

 

RS+

RS-

COM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminals’ specification:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

 

Description

 

 

 

 

 

Specification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Resistive Load: 250VAC 3A/30VDC

FA-FB-FC

 

Relay output

3A;

 

 

 

 

 

 

 

 

 

2.

 

Inductive

Load: 250VAC

 

 

 

 

 

 

 

 

 

 

0.2A/24VDC 0.1A (cosφ=0.4);

 

 

 

 

 

 

 

 

 

 

FA-FB: NC, FB-FC: NO

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Logic:

 

 

 

 

 

FOR, REV,

 

 

 

 

 

>DC19V

Logic:0;

 

Digital input

<DC14V

Logic:1;

DI1, DI2, DI3

 

 

 

 

 

2. Voltage: DC0~24v;

 

 

 

 

 

 

 

 

 

 

 

 

 

3.Input resistance:5kΩ;

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Input voltage Rang:Max ±30v;

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HLP-C100 Series Operating Manual

- 19 -

HLP-C100 Series

GND

Digital/Analog

Isolated f rom internal COM.

+10V

10Vpower supply

Maxload 10mA, with over load and

short circuit protection f unctions.

 

 

VI can be configurated to 0-20mA or

VI

Analog input

0-10Vby paramters:

1.Input Impedance:about10kΩ;

 

 

 

 

2.Input Impedence:≤500Ω;

RS+, RS-

RS485

Max baud rate:38400bit/s;

communication

COM

Digital ground

Isolated from internal GND;

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

 

RS485

 

 

ON

 

 

OFF

 

J1

t e r m i n a t i o n

 

 

 

 

 

 

 

 

 

 

resistor

jumper Jumper switch 1-2 connected: ON,

 

 

switch

 

termination resistor connected;

 

 

 

 

 

 

 

 

Jumper switch 2-3 connected: OFF,

 

 

 

 

termination resistor not connected,

 

 

 

 

default state;

 

 

 

 

 

 

 

 

 

 

 

3.4.2 ControlTerminals’Screws and Wiring Recommended

      Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cable types

 

Cable specifications

 

Torque (n∙m)

 

(mm2)

 

Shielded cables

 

 

0.4

 

 

0.4

 

 

 

 

 

 

 

 

 

 

 

 

- 20 -

HLP-C100 Series Operating Manual

HOLIP HLP-C100 Operating Manual

 

 

 

 

 

 

 

HLP-C100 Series

3.4.3 ControlCurcuit Wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

Power

R

 

 

 

 

 

U

 

S

RFI

 

 

 

 

V

 

Supply

T

 

 

 

 

W

 

 

 

 

 

 

 

 

RFI

 

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

Switch Mode

 

 

 

 

 

 

 

Power Supply

 

 

 

+BR

 

 

 

10VDC

24VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

10mA

200mA

 

 

 

 

Braking

 

 

 

 

 

 

 

 

 

+10V

 

 

 

 

 

-BR

Resistor

 

 

 

 

 

 

 

 

0-10V

VI

 

 

 

 

 

FA

 

/4-20mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FB

Relay

 

 

 

 

 

 

 

FC

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FOR

24V (NPN)

 

 

 

RS+

 

 

 

 

 

 

 

 

REV

24V (NPN)

RS485

 

Terminal

 

RS485

Digital

2

Resistor

 

 

 

 

Interface

1

RS-

Communication

Input

DI1

 

 

 

3

 

24V (NPN)

 

 

 

 

 

 

 

Jumper

 

 

 

DI2

24V (NPN)

 

Switch J1

COM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI3

24V (NPN)

 

 

 

 

 

 

 

 

 

 

 

 

3.4.4

Digital Input Terminals UsageSpecification

 

 

Open collector NPN mode wiring

 

 

 

 

External

 

 

+24V

 

Drive

 

Controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+3.3V

 

 

 

 

 

 

 

 

Opto-

 

Y1

 

DI1

 

 

 

 

isolator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

+3.3V

 

 

 

 

 

 

 

 

Opto-

 

Yn

 

DIn

 

 

 

 

isolator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

GND

 

 

 

 

 

HLP-C100 only supports this mode.

HLP-C100 Series Operating Manual

- 21 -

HLP-C100 Series

3.5EMC instructions

3.5.1Introduction to EMC Standard

The HLP-C100 series satisfies the requirements of standardIEC/EN61800-3: 2004 (Adjustable speed electricalpower drive systems part 3:EMC requirements and specific test methods).

3.5.2 Noise Abatement

1.When peripheral equipment and the drive share the power supply of one system, noise from the drive may be transmitted to other equipment in this system via power lines and result in misoperation and/or faults. In such a case, the following measures could be taken: a.  Mount input noise filter at input terminalof thedrive;

b.Mount power supply filter at power input terminal of affected equipment;

c.Use isolation transformer to isolate the noise transmission path between other equipment and the drive.

2.As the wiring of peripheral equipment and the drive constitutes a circuit, the unavoidable earthing leakage current of drive will cause equipment misoperation and/or faults. Disconnect the grounding connection of equipment may avoid this misoperation and/or faults.

3.Sensitive equipment and signal lines shall be mounted as far away from drive as possible.

4.Signal lines should be provided with shielded layer and reliably grounded. Alternatively, signal cable could be put into metallic conduits between which the distance shall be no less than 20cm, and shall be kept as far away from drive and its peripheral devices, cables as possible. Never make signal lines in parallel with power lines or bundle them up.

5.Signal lines must orthogonally cross power lines if this cross inevitable.

6.Motor cables shall be placed in thick protective screen like more than 2mm-thick pipelines or buried cement groove, also, power lines can be put into metallic conduit and grounded well with shielded cables.

7.Use 4-core motor cables of which one is grounded at close side of the drive and the other side is connected to motor enclosure.

8.Input and output terminals of drive are respectively equipped with radio noise filter and linear noise filter. For example, ferrite common mode choke can restrain radiation noise of power lines.

- 22 -

HLP-C100 Series Operating Manual

HLP-C100 Series

3.5.3 Grounding

Recommended ground electrode isshown in the figure below:

Drive

 

Other

 

Devices

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PE

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Use to the fullest extent the maximum standard size of grounding cables to reduce the impedance of grounding system;

2.Grounding wires should be as short as possible;

3.Grounding point shall be as close to the drive as possible;

4.One wire of 4-core motor cables shall be grounded at the drive side and connected to grounding terminal of motor at the other side. Better effect will be achieved if motor and drive are provided with dedicated ground electrodes;

5.When grounding terminals of various parts of system are linked together, leakage current turns into a noise source that may influence other equipment in the system, thus, grounding terminals of the drive and other vulnerable equipment should be separated;

6.Grounding cable shall be kept away from input& output of noisesensitive equipment.

3.5.4 Leakage Current Suppression

Leakage current passes through the line-to-line and ground distributed capacitors at input & output sides of drive, and its size is associated with the capacitance of distributed capacitor and the carrier f requency. Leakage current is classified into ground leakage current and line-to-line leakage current.

1.Ground leakage current not only circulates inside drive system, but may also influence other equipment via ground loop. Such a leakage current may result in malfunction of RCD and other equipment. The higher the carrier frequency of drive is, the bigger the ground leakage current would be. The longer the motor cables and the bigger the parasitic capacitance are, the bigger the ground leakage current would be. Therefore, the most immediate and effective method for suppression of ground leakage current is to reduce carrier frequency

HLP-C100 Series Operating Manual

- 23 -

HLP-C100 Series

and minimize the length of motor cables.

2.The higher harmonics of line-to-line leakage current that passes through between cables at output side of drive will accel the aging of cables and may bring about malfunction of other equipment. The higher the carrier frequency of drive is, the bigger the line-to-line leakage current would be. The longer the motor cables and the bigger the parasitic capacitance are, the bigger the line-to-line leakage current would be. Therefore, the most immediate and effective method for suppression of ground leakage current is to reduce carrier requency and minimize the length of motor cable. Line-to- line leakage current can also be effectively suppressed by mounting additional output reactors.

3.For the HLP-C100 serials, it can remove RFI screw to cut RFI filter to reduce the leakage current;

3.5.5 Induction VoltageSuppression

The drive outputs pulse voltage which will form induction voltage in the surface of the motor when the drive is not grounded. The induction voltage can be reduced by connecting the drive's PE terminal to the motor and closing RFI screws .

- 24 -

HLP-C100 Series Operating Manual

HLP-C100 Series

Chapter 4 Operation and Display Interface

4.1 Local Control Panel

Local Control Panel (LCP)can do the operation of parameters modifications, status monitoring and drive control (start,stop), its appearance isshown blow:

Screen

Functio LED

Menu key

HAND key

HAND LED

Incremental potentiometer

Shift key

AUTO key

AUTO LED

OFF key

OFF LED

1. StateLED

The drive has three operating states: HAND control state, AUTO control state and OFF state. The operating states are indicated by HAND, AUTO and

OFF Led.

HAND LED:The drive is in the HAND control state when it is on. The f requency can be changed by turning the incremental potentiometer. Push

“HAND” key toset the drive in the HANDstate.

OFF Led:The drive is in the OFF state when it is on. Push “OFF” key to set the drive in the HANDstate.

AUTOLED:The drive is in the AUTO state when it is on. In the AUTO state, the drive is controlled by control terminals or communication. Push “AUTO” key to set the drive in the AUTO state.

2. FunctionLed

FWD, REVLed:Indicates that the drive runs forwards or reverse.

Hz, A, RPM Led:Indicates the meaning of data displayed on the screen.

Local remote running lights running lights, OFF LEDs, three LED lights indicate.

HLP-C100 Series Operating Manual

- 25 -

HLP-C100 Series

3. Screen

There are 5 LED which can display reference, output frequency, monitoring data and warning/alarm code.

4. Keys

Symbol

Name

Function

MENU

Programming

Enter or exit menu.

 

 

Select the displayed parameters in

 

Shift

turn in the stop or running state;

 

Select the digit to be modified when

 

 

 

 

modifying parameters.

HAND

Hand

Push it to set the drive in the HAND

control state.

 

 

 

 

Stop the drive when it is in the

OFF

Off/Reset

running state and perform thereset

operation when it is in the fault

 

 

 

 

state.

AUTO

Auto

Push it to set the drive in the AUTO

control state.

 

 

 

 

Push the incremental potentiometer.

 

Confirm

Enter the menu or confirm the

 

 

parameter setting.

5. Incremental Potentiometer

Increase/decrease data or parameter, clockwise to increase, counterclockwise to decrease.

4.2 ParameterSetting

Example:Set C03.10[0]to 20.5:

Key-press

LCP Display

Action Description

 

C00.03

Presskey

to display the first

 

basic C00.03

 

 

 

C03.00

Turn

clockwise to select

 

parameter groupC03

 

 

- 26 -

HLP-C100 Series Operating Manual

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