HOLIP HLP-C100 Operating Manual

HLP-C100 Series Operating

Manual

Introduction

Thank you for purchasing and using the minidrive of HLP-C100 series.

Please read caref ully the operation manual before putt ing the drive
to use so as to correctly install and operate the d rive, give f ull play to its
f unctions and ensu re the saf ety. Please keep the operation manual handy for
f utu re reference, maintenance, inspection and repair.

Due to the driveof a kind of powerelectronics product it must be
installed, tested a nd adjusted wit h specialized electr ical engineering workers.

Th e mar ks of
remind you of t he safety and prevention cautions dur ing the handling,
installation, running and inspection. Please follow these instr uctions to make
sure the safe use of t he drive. In case of a ny doubt please contact our local
agent f or consultation. Our professional persons are willing and ready to
ser ve you.

The ma nual is subject to change without notice.

(D ange r), (Caution)and other symbols in the manual

HL P-C10 0 Ser ies

Index

Introduction I
Chapter 1 Sa fety Precautions - 1 -

1.1 Before Power-up -1 -

1.2 During the Power-up - 2 -

1.3 Duri ng the Operation - 3 -

1.4 After t he Power-off - 3 -

Chapter 2 Standards and Specicat ions - 4 -

2.1 Label Description - 4 -

2.2 Particular Specications - 5 -

2.3 Technical Specications - 5 -

2.4 Derat ing Specications - 7 -

2.5 Accessories - 7 -

Chapter 3 Mechanical and Electrical Installation - 8 -

3.1 Mechanical Installation - 8 -

3.1.1 Installat ion Environment Requirements - 8 -

3.1.2 External and Installation Dimensions - 8 -

3.1.3 Installation and Di rection - 9 -

3.1.4 Accessories I nstal lation - 11 -

3.2 Periphe ral Elect rical Devices - 14 -

3.2.1 Selection of MCCB/ Fuse/Contactor - 15 -

3.2.2 Selection of Braking Unit and Braking Resistor - 16 -

3.2.3 Selection of AC Input and Output Reactor - 17 -

3.2.4 Select ion of EMC Filter - 18 -

3.3 Descr iption of Mai n Circuit - 18 -

3.3.1 Schematic of Main Circuit Ter minals - 18 -

3.3.2 Main Circuit Terminal Screws and Wiri ng Recommended

Specications - 19 -

3.4 Description of Cont rol Circuit - 19 -

3.4.1 Schematic of Control Circuit Terminals - 19 -

3.4.2 Control Ter minals’ Screws and Wi ring Recommended

Specications - 20 -

3.4.3 Control Curcuit Wiring - 21 -

3.4.4 Digital Input Terminals Usage Specication - 21 -

3.5 EMC instructions - 22 -

3.5.1 Introduct ion to EMC Standard - 22 -

3.5.2 Noise Abatement - 23 -

3.5.3 Ground ing - 23 -

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3.5.4 Leakage Current Suppression - 23 -

3.5.5 Induction Voltage Suppression - 24 -

Chapter 4 Operation and Display Interface - 25 -

4.1 Local Control Panel - 25 -

4.2 Parameter Set ting - 26 -

4.3 FWD/REV Stat us - 28 -

4.4 Data Rea d-outs - 29 -

4.5 View Alar m Record - 30 -

4.6 View State Par ameter - 31 -

4.7 LED Display - 32 -

Chapter 5 Parameter Over view - 33 ­Chapter 6 Parameter Description - 43 -

6.1 Group 00: Ope ration /Display - 43 -

6.2 Group 01: Load and Motor - 45 -

6.3 Group 02: Brakes - 51 -

6.4 Group 03: Reference/Ramps - 53 -

6.5 Group 04: Limits/Warnings - 58 -

6.6 Group 05: Digital In/Out - 61 -

6.7 Group 06: Analog In/Out - 64 -

6.8 Group 07: Controllers - 67 -

6.9 Group 08: Communicat ion - 69 -

6.10 Group 14: Special Functions - 72 -

6.11 Group 15: Drive Inform ation - 76 -

6.12 Group 16: Data Readouts - 78 -

Chapter 7 Quick Application Guide - 81 -

7.1 Using LCP to Start/Stop the Drive - 81 -

7.2 Using Digital Input Terminals to Star t/Stop the Drive - 81 -

7.2.1 Two-line Mode 1 - 81 -

7.2.2 Two-line Mode 2 - 81 -

7.2.3 Th ree-line Mode 1 - 82 -

7.2.4 Th ree-li ne Mode 2 - 82 -

7.3 Multi-spee d - 83 -

7.4 Analog Input as the Frequency Source - 83 -

7.5 Speed up/down - 84 -

7.6 Parameter I nitialization - 84 -

Chapter 8 Faults and Solut ions - 85 -

8.1 Fault List - 85 -

Chapter 9 Maintenanc e - 88 -

9.1 Note - 88 -

9.2 Storage and Transpor t - 88 -

Appendix A Modbus Commun ication Specication - 89 -
Appendix B Copy Card Speci cation - 101 -

HLP-C100 Ser ies Operating Manual

Chapter 1 Safety Precautions

HL P-C10 0 Ser ies

Caution

Danger

Indicates misu se may damage the inver ter or
mechanical system .

Indicates misuse may result in casualty.

1.1 Before Power-up

Caution

● Check to be sure that t he voltage of t he main circu it AC power

supply matches the input voltage of the d rive.

● Install the drive in a safe location, avoiding high temperat ure,

direct sunlight, humid air or wate r.

● The drive can only be used at the places accredited by our

company. Any u nauthor ized work ing envi ronment may have the

risks of re, gas explosion, electric shock and other incidents.

● If more tha n one d rive installed on the same control cabinet, make

additional cooli ng fan, so t hat the in side tempe rature is lower than
40

in order to prevent overheati ng or re occurs.

℃，　

● It will affect the service life of the drive if a contactor is installed
on the input side to control the start a nd stop. Generally it is

requi red to cont rol it through terminal commands. Special
attention should be paid to its use in the case of the star t and stop
more frequently places.

● Do not install any switch component like circuit breaker or

contactor at the out put of the dr ive. If any of such components
must be installe d due process and other needs, it mu st be ensu red
that the drive has no output when the switch acts. In addition , it
is forbidden to install any capacitor for improvement of power
factor or any varistor against thunder at the out put. Otherwise
it will cause malf unctions, tripping protection and damage s of
compone nts of the dr ive.

● Please use an independent power supply for the d rive. Do avoid

using the common power supply with an electr ical welder and
other equipment with strong d isturbance. Ot herwise it will cause
the dr ive to protect or even dam age the dr ive.

● Do not make any high voltage test with any component inside the

drive. T hese semi-conductor parts are subject to the damage of

HLP-C100 Ser ies Operating Manual

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high volt age.

● The IC board of the drive are suscept ible to the effect and damage

of static electricity. Don’t touch the mai n circuit board.

● Instal lation, commission ing and maintenance must be performed
by qualied professional per sonnel.

● Don’t carry the front cover of the d rive directly when handli ng.

It should be handled with the base t o prevent the front cover off
and avoid the d ropping of t he drive, which may possibly cause the
injur ies to people and the damages to the drive.

Danger

● Be su re to tu rn off t he power supply before wi ring.

● Mount the drive in the metal and other non-combu stible materials
to avoid the risk of re.

● Don’t install the drive in a space with explosive gas, otherwise,

they lead to explosion.

● R, S, T terminals are power input terminals, never mixed with
U.V.W term inals. Be su re that the wi ring of the main circuit is

correct. Othe rwise it will cause damages of the drive when the
power is appl ied to it.

● T he terminal of
connected toN-line. Otherw ise it will easily cause the protection

or errors of thedrive.

● Do not d issemble or modify any internal conne cting cord, wiring

or component of the dr ive by yourself.

● Never remodel it or exchange control board s a nd components by

yourself. It may expose you to an electrical shock or explosion,
etc.

● Keep the drivefrom the reach of children or pe rsons not concerned.

must be grounded separat ely and never

1.2 Duri ng the Power-up

Danger

● Do not plug the connectors of the drive during the power upto

avoid any surge into the main control board due to plugging,
which mig ht cause the damage of thedrive.

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1. 3 Dur in g t he Op era t ion

Caution

● Do not measu re the signals on circuit boards while the d rive is

run ning to avoid danger.

● The drive has been optimized before sold. Please make proper

adjust ments according to the desired functions.

● Do consider the vibration, noise and the speed limit of the motor

bearings and the mechan ical devices.

Danger

● Never connect or discon nect the motor set while thedrive is in

run ning. Otherw ise it will cause over-cu rrent t rip and even burn
up the main circuit of the drive.

● Do not come close to the machine when the ResetFunction is

used to avoid a nything unexpected. T he motor may automatically
recover f rom fault.

1.4 Af ter the Power-of f

Caution

● Even in the case of the main power, the other voltage inputs and

the share load (li nkage of DC i ntermediate ci rcuit) all have been
disconnected from the mains; the i nternal of the drive may still
have residu al energ y. Before touching any potentially live parts of
the dr ive, please wait at least 4 mi nutes. Ot herwise, it may expose
you to a risk of electrical shock.

HLP-C100 Ser ies Operating Manual

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Chapter 2 Standards and Specications

2.1 La be l Des cr iption

Signicance of the product type code:

1-8 H LP-C100 Indicate Produ ct Series

9-12 0D 37 I ndic ate 0.37KW
13-14 21 Indicate 1-Phase AC 220V
23 Indicate 3-Phase AC 220V
43 Indicate 3-Phase AC 380V
15-17 P20 IP rating is 20

18 X Without AC choke
A With AC choke
19 X Without Brake u nit
B Wit h Brake u nit
20 X Wit hout DC choke
B With DC choke
21 1 Control panel with LED display and potentiometer
22 C With coati ng on PCB
23 X R ese rved
24 0 Domestic sale
1 Overseas sale

25 A Without RS485
B Wi th RS 485
26-27 XX Re ser ved
28-31 VXX X Ind icate sof twa re version nu mber, such as
V235 means the version number is 2.35.

Note: Wit hout RS485 is sta ndard congu ration, Wit h RS485 is optional, please

specif y when ordering.

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2.2 Particular Specications

Input

Output

Rated

Model

HLP-C1000D3721 1×200-240V50/60Hz 6.1 2.2 0.37 0.37 0.84

HLP-C1000D7521 1×200-240V50/60Hz 11. 6 4.2 0.75 0.75 0.8 4

HLP-C10001D521 1×200-240V50/60Hz 18.7 6.8 1. 5 1. 5 0.8 4

HLP-C1000D3723 3×200-240V50/60Hz 3. 5 2.2 0.37 0.37 0.84

HLP-C1000D7523 3×200-240V50/60Hz 6.7 4.2 0.75 0.75 0.84

HLP-C10001D523 3×200-240V50/60Hz 10. 9 6.8 1. 5 1. 5 0.84

HLP-C1000D7543

HLP-C10001D543

HLP-C10002D243

Input voltage

3×380-440V50/60Hz 3. 5 2.2

3×440-480V50/60Hz 3.0 2.1

3×380-440V50/60Hz 5.9 3.7

3×440-480V50/60Hz 5.1 3. 4

3×380-440V50/60Hz 8.5 5.3

3×440-480V50/60Hz 7.3 4.8

current/

A

current/

A

Suitable

power/

motor/

KW

KW

0.75 0.75 0.8 4

1. 5 1. 5 0.84

2.2 2.2 0.8 4

weight/

2.3 Technical Specications

Item Specication

Single/Three phase 200~240V -20%~+10%;
Th ree ph ase 380~480V -20%~ +10%;

Digi tal: 0.001Hz; A na logy: 0.5‰ of the

max. operating f requency ;

30~4000 rpm: tolerance±8 rpm;

LCP, digital ter minal, local bus;

LCP, analog, pu lse, local bus;

Selecta ble 8-speed steps ram p u p a nd

down times 0.05-300.00s;

Powe r su ppl y

Motor output

Mai n con trol

f unctions

Supply voltage

Freq uency 48~ 62Hz;

Ma x. imba lance 3%;

Output voltage Three phase 0-100% of supply voltage;

Output f requency 0- 400Hz;

Contr ol mod e V/ F, V VC+;

Sta rt torque 0.5H z 150%;

Overload ca pacity 150% 60s;

PWM switch fr equency 2 ~16 k H z;

Speed setting resolution

Speedope n-loop cont rol
accuracy

Con t r o l com m a n d
source

Frequency setting
source

Ra mp co ntr ol

Net

KG

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Speed O pen-loop Contr ol; Process Closed-loop Contr ol; Slip

Basic

Functions

Application

Functions

Protection
Functions

Contr ol

ter minals

Display

Environment

Compensation;Torq ue compensation;Automatic Voltage Regulation;
V/F Control, DC Bra ke; Speed Li mit; Cu rren t Limi t; Flyin gSta rt;

Reset Function;

Jogging; Mu lti-speed Control via Digital inp ut; Mecha nical

Br ak ing; UP/ DOW N; Cat ch u p/Slow dow n; Cou nte r.

Missi ng Motor Phase Protect ion; Low-volta ge Protectio n; Over­voltage Protection; Over-current Protection; Output Phase Loss

Protection; Out put Short Circuit Protection; Out put G rounding

Fault Protection;Live Zero Timeout Function;ButtonFreeze;
Du plicate Fails; LCP In valid; LCP Incompa tible; Par ameter Read­onl y; Reference Out of Range; Inva lid While R un ning etc.

Input

Output 1 relay output;

Powe r su pply 1 +10V, max current output 10mA;

Comm un ication* RS+, RS-, max ba ud rate 38400bit/s;

8 segments, 5 numeric

displays

Indicator

Data read-outs

Enclosure IP 20;

Ambient temperature -10℃~50℃, derating use when over 40℃;

Humidit y 5%-85% (95% wi t ho ut con de nsa tio n);

Vibr at ion test 1.14g;

Max. altitude above sea
level

Motor cable length

DC choke N on e;

others

Braking unit ≥220/380V 1.5kWBuilt-in

Item Specication

5 digi tal i n pu ts;

1an alog in put, both can receive volt age
or cu rr ent si gna ls.

Display f req uenc y, war nings, status
and so on;

Light FWD, R EV, HZ, A, RPM display

various stat us of t he drive;

Frequency setti ng, output f requency,
feedback value, output cur rent, DC
link voltage, output voltage, output
power, input terminals state, output
terminals state, analogue input ,
analogue out put, 1-10 f ault records and
accumulated working time etc.;

1000m, derating use when more t han
1000 meters;

Shield cable: 5 meter s, unshield cable: 50

me te rs;

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HLP-C100 Ser ies Operating Manual

HL P-C10 0 Ser ies

2.4 Derating Specications

Derating f or ambient temperature: If the drive is operated over 40℃

ambient temperature, the continuous output current should be decreased.The

drive has been designed for operation at max 50℃ ambient temperationwith
one motor size smaller than nor mal.Continuous operation at f ull load at 50

ambient temperat ion will reduce t he lifeti me of the d rive.

Derating f or low air pressure: The cooling capability of air is decreased

at low air pressure. Below 1000m altitude no de-rating is necessar y but above
1000m the ambient temperature or the maximum output current should be

decreased. Dcrease the output by 1% per 100m altitude above 1000m or red uce

the max. a mbient t emperat ure by 1 degree per 200m.

℃

2.5 Accessories

C r ad l e - 01

Network Cable

CopyCard-01 LCP-03

Model Specication Remark

LCP-02

LCP-03

C r ad l e - 01 For LCP-02 installation.

CopyCard-01

Network

Cable

The standard length of

extension cable is 15 meters

when mounting LCP on control
cabi net.

LCP-03 has t he same installat ion
dimensions wit h HLP-A control
panel (OP-AB01).

Copy Card can copy parameters
f rom one drive to another.

Connect LCP to t he drive when
mounti ng LCP on control
cabi net.

HLP-C100 Ser ies Operating Manual

Op t iona l, ple ase s pecif y
when ordering

Op t iona l, ple ase s pecif y
when ordering

Op t iona l, ple ase s pecif y
when ordering

Op t iona l, ple ase s pecif y
when ordering

Do not of fer, self
procu reme nt

LCP-02

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HL P-C10 0 Ser ies

Chapter 3 Mechanical and Electrical Installation

3.1 Mechanical Installation

3.1.1 Installat ion Environment Requirements

1 Ambient temperature in the range of -10℃~ 50℃;
2 Drive should be in stalled on surfa ce of fla me retardant object, with

adequate sur roundi ngspace for heat dissipation;

3 Installation should be per formed where vibration is less t han 1.14g;
4 Avoid from moisture and direct su nlight;

5 Do not expose to a n atmosphere w ith fla mmable gases, corrosive

gases, explosive gasesor other harmf ul gases;

6 Protect the cooli ng fan by avoiding oil, dust a nd metal particles;

7 Prevent d rilling residues, wire ends and screws falli ng into drive;

3.1.2 External and Instal lation Dimensions

B
A

CFD D

Single/t hree phase 220V 0.37~1.5kW and thre e phase 380V 0.75~2.2kW

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HLP-C100 Ser ies Operating Manual

E

HL P-C10 0 Ser ies

Exter nal and installation dimensions(unit: mm)

Model A B C D E F

HLP-C1000D3721

HLP-C1000D7521

HL P-C10 001D521

HLP-C1000D3723

HLP-C1000D7523

HL P-C10 001D523

HLP-C1000D7543

HL P-C10 001D543

HLP-C10002D243

74 85 130 140 127 5

3.1.3 Installation and Direction

1. Single Installation

The dr ive must be in stalled vertically with smooth ventilation. Enough
space must be left around the drive to ensure good cooling, as show n

below (unit: m m):

HLP-C100 Ser ies Operating Manual

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HL P-C10 0 Ser ies

2. Side by Side Installation

The dr ive can be mou nted side by side, a minimum space must be

reser ved above and below the enclosu re, as show n below:

3.Upper and Lower Installation

If several drives need to be in stalled together i n one cabinet, upper a nd
lower installation can be adopted. Enough space mu st be reserved to

ensure effective cooling, as shown below:

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HLP-C100 Ser ies Operating Manual

HL P-C10 0 Ser ies

59.5

21.7

57.1

12.8

13.3

92.6

89.2

3.1.4 Accessories Installation

1. LCP-02 Installation

The external dimension s of LCP-02 are shown below (unit: mm):

When i nstalling LCP-02 outside, a cr adle is needed. The external

dimensions of the cr adle are shown below (unit: mm):

HLP-C100 Ser ies Operating Manual

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HL P-C10 0 Ser ies

The installat ion steps of LCP-02 are shown below:

Th is cra dle is sui ta ble f or 1.0 -2.0m m
th ickness s heet

meta l par ts

Press and hold
the snap roots whe n
installation, using

buckle deformation

Step1: Open a hole i n line with the size of

the con trol pa nel in t he position need to

install t he LCP, hole size, as shown:

Recommen ded
to install ver tical
mounti ng position
arrow, press with
unif orm for ce.

Step 3: The LCP is installed in the cr adle,

according to the dir ection of the arrow.

install sheet metal.

Step2: Install the LCP according to

the di rection of t he arrow.

Step 4: Install the external LCP communication
cable, insert into RJ45 ter minal from thebottom

of hole.

2. LCP-03 Installation

The external dimension s of LCP-03 are shown below (unit: mm):

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HLP-C100 Ser ies Operating Manual

The installat ion steps of LCP-03 are show n below:

Ste p 1: Open a h ole i n th e co ntrol pane l

where it is needed to ins tall LCP-01 or
LCP-02, the hole size is as shown.

Step 3: Inst all the LCP com mun-ication
cable, insert into RJ45 terminal f rom the

bot tom hole.

HL P-C10 0 Ser ies

HLP-C100 Ser ies Operating Manual

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HL P-C10 0 Ser ies

3.2 Peripheral Electrical Devices

The per ipheral electrical devices of the drive a re shown below:

Part

MCCB

Contactor

- 14 -

Mounting

Location

Power
receiving side

Between
MCCB and
drive i nput
side

HLP-C100 Ser ies Operating Manual

Inter rupt t he power supply when
overcurrent occurs ondownstream devices.

Do not sta rt and st op the dr ive frequently
by switch ingthe contactor on and off (less
than t wice per m inute) noruse it to directly
star t the dr ive.

Function Description

HL P-C10 0 Ser ies

Part

AC input
reactor

EMC input

lter

Braking
unit
Braking
resistor

EMC
output

lter

AC output
reactor

Mounting

Location

Drive input
side

Drive input
side

≥1.5kW

Braking unit
is standard

conguration

Drive out put
side

Betwee n the
drive
output side and
the
motor, close to
the
drive

Function Description

Improve the power factor of the input side;
Elimi nate the i nput cur rent unbalance due
to unbalancebet ween the power phases;
Elimi nate the h igher harmonics of the input
sideeffectively;
prevent ot her device s from bei ngdamaged
due to distortion of the voltage wavefor m;

Decrease the conduction interference

owing f rom the power e nd to the drive and

improve the antiinterference capacity of the
drive;
Reduce the exter nal conduction and
radiation
inter ference of the drive;

Consu me the motor feedback energy to
achieve rapid braking.

Reduce the exter nal conduction and
radiation
inter ference of the drive.

Degra de the motor insulation performance
and damage the motor in the long r un;

Generate large leakage current and cause

frequent ACdrive protection trips;
If the distance between the drive and the
motor isg reater than 100 m, install an AC
output reactor;

3.2.1 Selection of MCCB/Fuse/Contactor

Model MCCB (A) F use (A) Cont actor (A)

HLP-C1000D3721 10 10 10

HLP-C1000D7521 25 25 16

HL P-C10 001D521 32 32 25

HLP-C1000D3723 10 10 10

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HL P-C10 0 Ser ies

HLP-C1000D7523 16 16 10

HL P-C10 001D523 25 25 16

HLP-C1000D7543 10 10 10

HL P-C10 001D543 10 10 10

HLP-C10002D243 16 16 10

3.2.2 Selection of Braking Unit and Braking Resistor

Users can select different braking resistor for different applicat ion,
it is calculated as follows. But the resistance should not be less than the
minimum recommended in the table, otherwise there is a risk of da mage
cau sed by the d rive, the p ower of brakin g resistor can b e greate r.the
gre ater system ine rtia, the shor t deceleration t ime , the more freque nt
bra king, the greater the power of the brak ing resistor, the sm alle r the
braking resistor value.

1. Selection of the Braki ng resistor value
The bra king resistor value：R = U

is the limit of the DC bus, generally it is 700V for 400V model ,

U

DH

400V for 200V model.

is rated motor power

P

MN

is br aking torqu e coefficient, it i s bet ween 0.8 to 2 .0. For

K

B

general machine, it is 1.0, for greateriner tia mach ine, it is 1.5 to 2.

；

DH×UDH

÷(KB×PMN)

2. Selection of the Braki ng resistor power

Braking power: Pb = U

Th eor et ica lly b ra ki ng resi sto r pow er and br ak ing powe r ca n

DH×UDH

÷ R

be t he same, Bu t in a ct ua l cho ice, it w il l be mult iplie d by a
correction factor, braking resistor power
Pr = a Pb

correction factor: a = 0.12~ 0.9

For not frequent accele ration and deceleration application, a can
be set as 0.12, for
frequent ac celeration and deceleration a pplication, it should be
increased.

3. Recommended selection

Model

Braking resistor

Recom mended Power

Braking resistor

Recommended value

HL P-C10 001D521 300W

HL P-C10 001D523 300W

HL P-C10 001D543 250W

HLP-C10002D243 500W

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HLP-C100 Ser ies Operating Manual

≧
≧

≧
≧

50Ω

50Ω

200Ω

100 Ω

HL P-C10 0 Ser ies

For the power less t han 0.75kW (including) models, the selection of

braking resistor depends on the selection of braking un it.

3.2.3 Selection of AC Input and Output Reactor

1. The guide of AC input reactor selection

Model

HLP-C1000D3721 6 9 11.6 4

HLP-C1000D7521 12 18 5.74

HL P-C10 001D521 19 28.5 2.87

HLP-C1000D3723 3.5 5.2 11.6 4

HLP-C1000D7523 7 10. 5 5.74

HL P-C10 001D523 11 16 .5 2.87

HLP-C1000D7543 3.5 5.2 16

HL P-C10 001D543 6 9 8

HLP-C10002D243 8.5 13 5.5

2. the guide of AC output reactor selection

Model

HLP-C1000D3721 2.5 5.3 9.78

HLP-C1000D7521 5 10.6 4.82

HL P-C10 001D521 7. 5 15.9 2. 41

HLP-C1000D3723 2.5 5.3 9.78

HLP-C1000D7523 5 10.6 4.82

HL P-C10 001D523 7. 5 15.9 2. 41

HLP-C1000D7543 2.3 4.8 14.39

HL P-C10 001D543 4 8.5 7.19

HLP-C10002D243 5.6 11 .9 4.9

Ratedcurrent

(A)

Rated current

(A)

Maximum

continuous

current(A)

Saturation

current (A)

Inductance (mH)

& 3% Impedance

Inductance (mH)

& 3% Impedance

HLP-C100 Ser ies Operating Manual

- 17 -

HL P-C10 0 Ser ies

3.2.4 Selection of EMC Fi lter

EMC Input Filter EMC Output Filter

Model

HLP-C1000D3721 10 NFI- 010 5 NFO-005

HLP-C1000D7521 20 NFI-020 5 NFO-0 05

HL P-C10 001D521 20 NFI-020 10 NFO- 010

HLP-C1000D3723 5 NFI-005 5 NFO-005

HLP-C1000D7523 10 NF I- 010 5 NFO-005

HL P-C10 001D523 10 NF I- 010 10 N FO- 010

HLP-C1000D7543 5 NFI-005 5 NFO-005

HL P-C10 001D543 5 NFI-005 5 NFO-005

HLP-C10002D243 10 NFI- 010 10 N FO-010

* Recommended models is the Shanghai Eagtop Electronic Technology Co.,
Ltd. products, website：http://www.eagtop.com/

Rated

Current

(A)

Recommended

Model*

Rated

Current

(A)

Recommended

Model*

3.3 Description of Main Circuit

3.3.1 Schematic of Main Circuit Terminals

R S T PE

+BR-BR

Descr iption of mai n circuit terminals:

Symbol Function

R, S, T Power input, Single phase con nected to R, T

U, V, W Power output, connect t o the motor

+BR, -BR

PE Ground ter minal

- 18 -

Connect the brake resistor, make sure to set C02.10, C02.11
etc.

HLP-C100 Ser ies Operating Manual

PE

u v w

HL P-C10 0 Ser ies

3.3.2 Main Circuit Terminal Screws and Wiring Recommended

Specications

Input and

Model

Input
Cable

(mm

Output

2

)

Cable

(mm

Te r mi na ls’

2

)

Output

Screws

Input and

Output

Te r mi na ls’

Torq ue

Ground

Te r m i nal

Screw

Ground

Te r m i nal

Torq ue

HLP-C1000D3721 1 1 M3.5 0.8 -1.0 M4 1.0-1. 2

HLP-C1000D7521 1.5 1 M3.5 0.8-1.0 M4 1.0-1. 2

HL P-C10 001D521 1. 5 1 M3.5 0 .8-1. 0 M4 1.0 -1.2

HLP-C1000D3723 1 1 M3.5 0.8-1.0 M4 1.0 -1.2

HLP-C1000D7523 1 1 M3.5 0.8-1.0 M4 1.0 -1.2

HL P-C10 001D523 1. 5 1 M3.5 0.8 -1.0 M4 1.0-1. 2

HLP-C1000D7543 1 1 M3.5 0.8-1.0 M4 1.0 -1.2

HL P-C10 001D543 1 1 M3.5 0.8-1.0 M4 1.0 -1.2

HLP-C10002D243 1 1 M3.5 0.8-1.0 M4 1.0 -1.2

Note: This specif ication is under using single-core line VV and 25℃, if use

other cables or under higher temperat ure environment, please refer to
electr ical manual.

3.4 Description of Control Circuit

3.4.1 Schematic of ControlCircuit Terminals

FA FB FC FOR FE V D11 D12 D13 GND +10V VI RS+ RS- COM

Terminals’ specication:

Symbol Descr ipt ion Specication

1. Resistive L oad: 250VAC 3A/30VDC

FA-FB-FC Relay output

FOR, REV,

DI1, DI2, DI3

Digital in put

3A;

2 . I n d u c t i v e L oa d : 2 50 VA C

0.2A/2 4V DC 0.1A (co sφ =0.4);
FA-FB: NC, F B-FC: NO

1. L og i c:
>DC 19V Logic:0;
<DC 14V Logic: 1;

2. Voltage: DC0~24v;

3. Input resistance: 5kΩ;

4. Inp ut volta ge Rang:Max ±30v;

J1

HLP-C100 Ser ies Operating Manual

- 19 -

HL P-C10 0 Ser ies

ON

OFF

1 2 3

GND Digital/Analog Isolated f rom i nter nal COM.

+10 V 10Vpower supply

VI An alog i nput

J1

RS 485

communication

RS 485

termination
resisto r ju m per
switch

RS+, RS-

COM Digita l ground Isolated f rom internal GN D;

Maxload 10m A, wit h over load and
short circuit protection functions.

VI can be configurated to 0-20mA or

0-10Vby paramters:

1. Input Impedance: about 10kΩ;

2. Inpu t Impedence: ≤500Ω;

Max baud rate: 38400bit/s;

Jum per switch 1-2 connected: ON,

ter mination resistor con nected;

Ju mpe r sw it ch 2-3 connec ted: OFF,

termination resistor not connected,
default state;

3.4.2 ControlTerminals’Screws and Wiring Recommended

Specications

Cable ty pes

Shielded cables 0.4 0.4

Cable specications

(mm

2

)

Tor que (n∙m)

- 20 -

HLP-C100 Ser ies Operating Manual

3.4.3 ControlCurcuit Wiring

Switch Mode

Power Supply

10VDC

10mA

24VDC
200mA

RS485

Interface

PE

R

T

S

Power
Supply

U
V
W

PE

+10V

VI

GND

FOR

REV

DI1

DI3

DI2

+BR

-BR

FA

FB

FC

RS+

RS-

COM

0-10V

/4-20mA

Braking
Resistor

RS485

Communication

Relay

Motor

RFI

RFI

Switch

Digital

Input

Terminal
Resistor

Jumper

Switch J1

24V (NPN)

24V (NPN)

24V (NPN)

24V (NPN)

24V (NPN)

2
3

1

Opto-

isolator

+24V

+3.3V

GND

Opto-

isolator

+3.3V

GND

DI1

DIn

GND

Drive

Y1

Yn

External

Controller

3.4.4 Digital Input Terminals UsageSpecication

Open collector NPN mode wiring

HL P-C10 0 Ser ies

HLP-C100 only supports this mode.

HLP-C100 Ser ies Operating Manual

- 21 -

HL P-C10 0 Ser ies

3.5 EMC instructions

3.5.1 Introduction to EMC Standard

The HLP-C100 series satises t he requirements of stand ard IEC/E N61800-3:
2004 (Ad justable speed elect ricalpower drive systems part 3:EMC requirements
and specic test methods).

3.5.2 Noise Abatement

1. When peripheral equipment and the drive share the power supply

of one system, noise from the drive may be tra nsmitted to other
equipment in this system via power lines a nd result i n misoperation

and/or faults. In such a case, the following mea sures could be take n:

Mount input noise lter at input terminal of the drive;

a.

b. Mount power supply lter at power input terminal of af fected

equipment;

c. Use isolation t ra nsform er t o isolate the n oise tr ansmission path

2. As the wiring of peripheral equipment and the drive constitutes a

3. Sensitive equ ipment and sig nal lines shall be mounted as far away

4. Sig nal lines should be provided with shielded layer and reliably

5. Signal lines must orthogonally cross power lines if this cross

6. Motor cables shall be placed in thick protective screen like more than

7. Use 4 -core motor cables of which one is grou nded at close side of t he

8. I nput and out put ter minals of drive are respectively equippe d with

between other equipment and the drive.

circuit, the unavoidable ear thing leakage current of drive will cause
equipment misoperation and/or faults. Disconnect the grounding
connection of equipment may avoid th is misoperation a nd/or faults.

from drive as possible.

grounded. Alternatively, signal cable could be put into metallic
conduit s between which the distance shall be no less than 20c m, and
shall be kept as far away f rom drive and its per ipheral devices, cables

as possible. Never make signal lines in parallel with power li nes or

bundle t hem up.

inevitable.

2mm-t hick pipeli nes or bur ied cement groove, also, power lines can
be put into metallic conduit and grounded well with sh ielded cables.

drive and the other side is connected to motor enclosu re.

radio noise lter and linear noise lter. For example, ferrite common

mode choke ca n restr ain rad iation noise of power lines.

- 22 -

HLP-C100 Ser ies Operating Manual

3.5.3 Grounding

Drive

Other

Devices

PE PE

Recommended ground electrode is shown in the gure below:

1. Use to the fullest extent the maxi mum standard size of grounding

cables to reduce the impedance of grounding system;

2. Grounding w ires should be as shor t as possible;

3. Grounding p oint shall be as close to the drive as possible;

4. One wire of 4 -core motor cables shall be grounded at the d rive side

and con nected to ground ing ter minal of motor at the other side.
Bette r effect will be achieved if motor and drive are provided with
dedicated ground electrodes;

5. When groundi ng termi nals of various parts of system are linked

togethe r, leakage current tu rns i nto a noise source that may inuence

other equipment in the system, thus, g roundi ng terminals of the drive
and othe r vulnerable equipment should be separated;

6. Grounding cable shall be kept away from input& output of noise-

sensitive equipment.

3.5.4 Leakage Current Suppression

Leakage current passes th rough the line-to-line and ground distributed
capacitors at input & output sides of drive, and its size is associated with the
capacitance of distributed capacitor and the carrier f requency. Leakage cur rent

is classied into grou nd leakage cu rrent and line-to-line leakage curr ent.

1. Ground leakage current not only circulates inside drive syst em, but

may also inuence other equipment via ground loop. Such a leakage

current may result in malf unction of RCD and other equipment.
The higher the car rier f requency of drive is, the bigger the g round
leakage current would be. The longer the motor cables and t he bigger
the par asitic capacitance are, the bigger the ground leakage current
would be. Therefore, the most immediate and effective method for
suppre ssion of grou nd leakage curre nt is to reduce carr ier frequency

HLP-C100 Ser ies Operating Manual

HL P-C10 0 Ser ies

- 23 -

HL P-C10 0 Ser ies

and minimize the length of motor cables.

2. The h igher harmonics of line-to-line leakage cu rrent t hat passes

through between cables at out put side of dr ive will accel the aging
of cables and m ay bring about malf unction of other equipment. The
higher the carrier frequency of drive is, the bigger the line-to-line
leakage current would be. The longer the motor cables and t he bigger
the par asitic capacitance are, the big ger the line-to-line leakage
current would be. T herefore, the most immediate and effective
method for suppression of ground le akage cu rrent is to reduce
carrier requency and mi nimize the length of motor cable. Line-to­line lea kage current can also be effectively suppressed by mou nting
additional output reactors.

3. For the HLP-C100 serials, it can remove RFI screw t o cut RFI lter

to reduce the leakage current;

3.5.5 Induction VoltageSuppression

The dr ive outpu ts pulse voltage which w ill for m induction voltage in t he
surface of the motor when the dr ive is not grounded. The induction voltage
can be reduced by connecting the drive's PE terminal to the motor and closing
RF I screws .

- 24 -

HLP-C100 Ser ies Operating Manual

HL P-C10 0 Ser ies

Chapter 4 Operation and Display Interface

4.1 Local Control Panel

Local Control Panel (LCP)can do the operat ion of paramet ers mod icat ions,
stat us monitori ng and dr ive control (sta rt, stop), its appearance is shown blow:

Screen

Functio LED

Menu key

Shift key

HAND key

HAND LE D

Incremental

potentiometer

AUTO key

AUTO LED

OFF key

OFF LED

1. StateLED

The drive has th ree operating states: HAND control state, AUTO cont rol
state and OFF sta te. The operating states are indicated by HA ND, AUTO and

OFF Led.

H A ND LE D: The drive is in the HA ND cont rol st ate w hen it is on. The

f requency can be changed by turning the incremental potentiometer. Push

“HA ND” key to set the drive in the HA ND state.
OF F Led: The drive is in the OFF state when it is on. Push “OFF” key to set
the dr ive in the HA ND state.

AU TO LE D: The d rive is in t he AUTO state when it is on. In the AUTO state,

the d rive is controlled by control termi nals or communication. Push “AUTO”

key to set the d rive in the AUTO state.

2. FunctionLed

FWD, REVLed: Indicates that the dr ive runs forwa rds or reverse.

Hz, A, RPM Led: Indicates the meaning of data displayed on the screen.

Local remote r un ni ng lig hts ru nning ligh ts, OFF LEDs, t hree LED lights
in dica te.

HLP-C100 Ser ies Operating Manual

- 25 -

HL P-C10 0 Ser ies

3. Screen

There are 5 LED which can display reference, out put f requency,

monitoring data and warning/alarm code.

4. Keys

Symbol Name Function

MENU Programming Enter or exit menu.

Select the displayed pa ramete rs in

Shift

HAND Hand

OFF Off/Reset

AUTO Auto

Conrm

5. Incremental Potentiometer

Inc rease/decrease dat a or pa ra meter, clockwise to inc rease, cou nte r­clockwise to decr ease.

tur n in the stop or running state;

Select the digit to be modied when

modifying parameters.

Push it to set the dr ive in the HAND

control state.

Stop the d rive when it is in the
run ning st ate and pe rform thereset
operation when it is in the fault
state.

Push it to set the dr ive in the AUTO
control state.

Push the incremental potentiometer.

Enter the menu or conrm the

parameter setting.

4.2 ParameterSetting

Example:Set C03.10 [0] to 20.5:

Key-press LCP Display Action Descr iption

- 26 -

C00.03

C03.00

HLP-C100 Ser ies Operating Manual

Presskey

basic C0 0.03

Turn

parameter groupC03

to display the rst

clockwise to select