HOLEMAKER SM4X4 Operator's Manual

HOLEMAKER SM4X4
Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
EYE PROTECTION
REQUIRED
HEARING PROTECTION
REQUIRED
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
LINE VOLTAGE
PRESENT
BEWARE OF
MACHINE PARTS
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Holemaker SM4X4 Portable Magnetic Drilling Machine
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
T: 07 3287 1114 E: sales@industrialtool.com.au
Congratulations on the purchase of your Holemaker SM4X4 portable magnetic drilling machine.
Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications.
TABLE OF CONTENTS
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Power Supply Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Special Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Contents of Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Basic Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Machine Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 17
LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12)
months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE
IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207
F: 07 3287 1115 W: www.industrialtool.com.au
2
IMPORTANT SAFETY INSTRUCTIONS
WARNING!
WHEN USING ELECTRICAL TOOLS,BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED
,
TO REDUCE RISK OF FIRE
ELECTRIC SHOCK AND PERSONAL INJURY
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.
1. Keep Work Area Clean
• Cluttered areas and benches increase risk of injuries.
2. Consider Work Area Environment
• Do not expose power tools to rain.
• Do not use power tools in damp or wet locations.
• Keep work area well lit.
• Do not use tool in presence of flammable liquids or gases.
3. Guard Against Electric Shock
•Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges and refrigerator enclosures.
.
4. Keep Children Away
• Do not let visitors contact tool or extension cord.
• All visitors should be kept away from work area.
5. Store Idle Tools
•When not in use, tools should be stored in a dry, high and locked-up place, out of reach of children.
6. Do Not Force Tool
• It will do the job better and safer at the rate for which it was intended.
7. Use Right Tool
• Do not force a small tool or attachment to do the job of a heavy-duty tool.
• Do not use tool for unintended purpose. For example: Do not
use a circular saw for cutting tree limbs or logs.
8. Dress Properly
• Do not wear loose clothing or jewellery. They can be caught in moving parts.
• Rubber gloves and non-skid footwear are recommended when working outdoors.
• Wear protective hair covering to contain long hair.
• Always wear safety glasses
• Use face or dust mask if necessary
• Use hearing protection
9. Do Not Abuse Electrical Cord
• Never carry tool by cord or yank it to disconnect from receptacle.
• Keep cord away from heat, oil and sharp edges.
10. Secure Work
• Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool.
11. Do Not Overreach
• Keep proper footing and balance at all times.
3
IMPORTANT SAFETY INSTRUCTIONS
®
HMP45 OPERATOR’S MANUAL
12. Maintain Tools With Care
• Keep tools sharp and clean for better and safer performance.
• Follow instructions for lubricating and changing accessories.
• Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
• Inspect extension cords periodically and replace if damaged.
• Keep handles dry, clean, and free from oil and grease.
13. Disconnect Tools
• Unplug when not in use, before servicing, and when changing accessories, such as cutters.
14. Remove Adjusting Keys And Wrenches
• Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
15. Avoid Unintentional Starting
• Do not carry a plugged-in tool. Always disconnect from power source before moving.
• Be sure switches are off before connecting to a power source.
16. Outdoor Use Of Extension Cords
•When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
17. Stay Alert
•Watch
• Do not use when taking medications that may cause drowsiness.
what you are doing. Use common sense. Do not operate tool when you are tired.
18. Check Damaged Parts
• Before further use of the tool, any damaged parts should be repaired and performance verified prior to operation.
• Check alignment of moving parts, binding of parts, breakage of parts, mounting, and any other conditions that may affect its operation. Any part that is damaged should be properly repaired or replaced by an authorized service center.
• Do not use this tool if switches do not turn it on and off. Have defective switches replaced by authorized service center.
19. Use Cutter Guard Always use cutter guard supplied with machine to reduce the risk of injury. (refer fig. 1)
Fig. 1
4
POWER SUPPLY REQUIREMENTS
Prior to use check condition of the power c ord, which has to be free of any cuts, or similar damages. Attention!: This unit has a class one of insulation and
absolutely requires the power source to be equipped with a protection circuit.
Power source should be protected with t he difference-current circuit cut-out and protected with a 10A fuse - for 230V. At building sites, power should be supplied from a separation t ransformer s uch as Type AVM, with minimum power of 2000 VA and with second c lass protection.
GROUNDING INSTRUCTIONS
WARNING!
Improperly connecting the grounding wire can result in the risk of electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove the grounding prong from the plug repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The Holemaker must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look similar to those in Figure A. If in doubt of proper grounding, call a qualified electrician.
. If the cord or plug is damaged, have it
WARNING!
DO NOT USE HOLEMAKER DRILLING MACHINES ON SURFACES OR MATERIALS BEING WELDED
. DOING SO CAN RESULT IN DAMAGE TO THE DRILLING MACHINE.
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool’s plug. Replace or repair damaged cords. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. See table for the correct size to use depending on cord gauge number, the heavier the cord.
VOLTS
240V
AMPERAGE
0-6 6-10 10-12 12-16
MINIMUM GAUGE FOR EXTENSION CORDS
TOTAL LENGTH OF CORD IN METRES
0 - 15 15 - 30 30 - 60 60 - 90
18 16 16 14 18 16 14 12 16 16 14 12 14
12
RECOMMENDED WIRE GAUGE
and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the
length
DRIP LOOP: To help prevent cutting fluids from traveling along power cord and contacting power source, tie a drip loop in power cord as shown in Figure C.
NOT RECOMMENDED
5
TECHNICAL DATA
Supply voltage: ………………………………… 220-240V/ 50-60 Hz. Motor power ……………………………………………………. 1800 W Total power …………………………………………………….. 1990 W
Machine speeds (under load): ………………............ Gear 1: 100rpm
Insulation class ………………………………………………….. First Arbor bore ………………………………………………………. MT 3 Tool holder …………………………………. (
Capacities: max. Holemaker cutter diameter …………......... 110 mm
Magnet Dead Lift (on 25 mm plate) ………....................... 22000 N
Dimensions:
electromagnetic base ….............................................. 120x240 mm
Length of the
Total weight ………………………………...…..................... 33.0 kg
Noise level ……………………………………………...…...…….. 85 dB
Gear 2: 150rpm Gear 3: 200rpm Gear 4: 310rpm
3
/4" Weldon) 19.05 mm
max. drilling depth with standard arbor ……....... 100mm
power cord ……………………............................... 3 m
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