HOLEMAKER HM40AD Operator's Manual

Holemaker Portable Magnetic Drilling Machine

OPERATOR’S MANUAL

WARNING!

BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS

ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .

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HOLEMAKER HM40AD

BEWARE OF

ROTATING

MACHINE PARTS

LINE VOLTAGE

PRESENT

NEVER PLACE

FINGERS NEAR

CUTTING AREA OR

MACHINE ARBOR

HEARING PROTECTION

REQUIRED

EYE PROTECTION

REQUIRED

VER: 1.10 14/08/15

OPERATOR’S MANUAL

Holemaker Portable Magnetic Drilling Machine

Congratulations on your purchase of a Holemaker portable magnetic drilling machine. Holemaker drilling machines

are designed to deliver fast, efficient hole drilling performance in portable applications.

TABLE OF CONTENTS

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Grounding Instructions and Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . .5

Special Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Contents of Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Basic Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Machine Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-19

LIMITED WARRANTY

Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12) months from the original
date of purchase, repair or replace any goods found to be defective in materials or workmanship.
This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not
arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components
which have been altered, changed, or modified in any way, or subjected to use beyond recommended capacities and
specifications. Electrical components are subject to respective manufacturers’ warranties. All goods returned defective
shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive
remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling
or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included
in this warranty.

Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled
to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.

THE MANUFACTURER RESERVES THE RIGHT TO MAKE

IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.

2

Height 181mm
Width 189mm
Length (inc. Handle) 327mm
Weight 11.1kg
Power 1080W

240V / 5.1A
400RPM

Arbor Bore 19mm

DIMENSIONS & SPECIFICATIONS

Magnetic Base Dimensions 80mm x 160mm
Magnetic Dead Lift 9500nm on 25mm Plate
Cutter Diameter (Maximum)

40mm (1¾")

Depth Of Cut (Maximum) 25mm (1")

IMPORTANT SAFETY INSTRUCTIONS

WARNING!

WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED

TO REDUCE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY.

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.

1. Keep Work Area Clean

• Cluttered areas and benches invite injuries.

2. Consider Work Area Environment

• Do not expose power tools to rain.

• Do not use power tools in damp or wet locations.

• Keep work area well lit.

• Do not use tool in presence of flammable liquids or gases.

3. Guard Against Electric Shock

• Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges and refrigerator enclosures.

4. Keep Children Away

• Do not let visitors contact tool or extension cord.

• All visitors should be kept away from work area.

5. Store Idle Tools

• When not in use, tools should be stored in a dry, high and locked-up place, out of reach of children.

6. Do Not Force Tool

• It will do the job better and safer at the rate for which it was intended.

7. Use Right Tool

• Do not force a small tool or attachment to do the job of a heavy-duty tool.

• Do not use tool for unintended purpose. For example: Do not use a circular saw for cutting tree limbs or logs.

8. Dress Properly

• Do not wear loose clothing or jewelry. They can be caught in moving parts.

• Rubber gloves and non-skid footwear are recommended when working outdoors.

• Wear protective hair covering to contain long hair.

9. Use Safety Glasses

• Also use face or dust mask if cutting operation is dusty.

10. Do Not Abuse Electrical Cord

• Never carry tool by cord or yank it to disconnect from receptacle.

• Keep cord from heat, oil and sharp edges.

11. Secure Work

• Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tool.

12. Do Not Overreach

• Keep proper footing and balance at all times.

3

IMPORTANT SAFETY INSTRUCTIONS

13. Maintain Tools With Care

• Keep tools sharp and clean for better and safer performance.

• Follow instructions for lubricating and changing accessories.

• Inspect tool cords periodically and if damaged, have repaired by authorized service facility.

• Inspect extension cords periodically and replace if damaged.

• Keep handles dry, clean, and free from oil and grease.

14. Disconnect Tools

• Unplug when not in use, before servicing, and when changing accessories, such as blades, bits and cutters.

15. Remove Adjusting Keys And Wrenches

• Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

16. Avoid Unintentional Starting

• Do not carry a plugged-in tool. Always disconnect from power source before moving.

• Be sure switches are off before connecting to a power source.

17. Outdoor Use Extension Cords

• When tool is used outdoors, use only extension cords intended for use outdoors and so marked.

18. Stay Alert

• Watch what you are doing. Use common sense. Do not operate tool when you are tired.

• Do not use when taking medications that may cause drowsiness.

19. Check Damaged Parts

• Before further use of the tool, a guard or other part that is damaged should be repaired and performance
verified prior to operation.

• Check alignment of moving parts, binding of parts, breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced
by an authorized service center.

• Do not use this tool if switches do not turn it on and off. Have defective switches replaced by authorized
service center.

4

GROUNDING INSTRUCTIONS

WARNING!

Improperly connecting the grounding wire can result in the risk of electrical shock.
Check with a qualified electrician if you are in doubt as to whether the outlet
is properly grounded. Do not modify the plug provided with tool. Never remove
the grounding prong from the plug. If the cord or plug is damaged, have it
repaired before using. If the plug will not fit the outlet, have a proper outlet
installed by a qualified electrician. The Holemaker must be plugged into an
appropriate outlet, properly installed and grounded in accordance with all codes
and ordinances. The plug and outlet should look like those in Figure A. If in
doubt of proper grounding, call a qualified electrician.

WARNING!

DO NOT USE HOLEMAKER DRILLING MACHINES ON SURFACES OR MATERIALS BEING
WELDED. DOING SO CAN RESULT IN PERSONAL INJURY AND /OR DAMAGE TO THE
SLUGGER DRILLING MACHINE.

EXTENSION CORDS

Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the
tool’s plug. Replace or repair damaged cords. Make sure your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power and overheating. See table for the correct size to use
depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge. The smaller the
gauge number, the heavier the cord.

12-16

VOLTS

120V
240V

AMPERAGE

0-6
6-10
10-12

14

RECOMMENDED WIRE GAUGE

12

MINIMUM GAUGE FOR EXTENSION CORDS

TOTAL LENGTH OF CORD IN FEET

0-25 26-50 51-100 101-150
0-50 51-100 101-200 201-300

18 16 16 14
18 16 14 12
16 16 14 12

NOT RECOMMENDED

DRIP LOOP: To help prevent cutting fluids from traveling
along power cord and contacting power source, tie a drip
loop in power cord as shown in Figure C.

Fig. C

5

SPECIAL INSTRUCTIONS

1. Read and follow operator’s manual thoroughly. If you cannot locate your operator’s manual, contact ITMS
for an additional FREE copy.

2. DO NOT touch rotating cutter or parts.

3. Always stop machine completely and unplug from power source before changing cutters, cleaning clips,

refilling lubrication or performing adjustments.

4. Never wear loose clothing or gloves when working near cutting area or machine arbor.

5. Always wear eye protection. Any tool can shatter.

6. Always use safety chain or strap provided with machine.

7. Always use proper tooling. Keep cutters securely fastened.

8. DO NOT use dull or broken cutters.

9. Beware of ejected slugs at end of cut. They become HOT during the cut.

10. Keep all safety features functioning and working properly.

11. Keep bottom of magnet burr free and clear of chips and debris.

12. To reduce the risk of electrical shock, DO NOT remove or alter electrical panels or use machine in damp

areas.

13. Use only authorized service centers for repairs.

OPERATING INSTRUCTIONS

(

BEFORE YOU BEGIN

)

Remove all contents from packaging and inspect to ensure no damage was incurred during shipping.
Your Holemaker package should include the following:

6

Description QTY

SPOKE HANDLE

HM40AD DRILL

1

METAL BOX

1

HEX. WRENCH 4mm

1

HEX. WRENCH 5mm

1

COOLANT BOTTLE

1
1

WHAT YOU SHOULD KNOW BEFORE YOU DRILL

1. Type of material to be drilled, Brinnell or Rockwell hardness, material thickness and position should all be
determined to ensure proper selection of cutting tools.

2. Remove any excessive mill scale or rust from surface to be drilled.

3. When drilling thin materials, it is recommended that you place a steel plate under the work piece and Holemaker

magnet area to increase magnetic holding force.

4. Material that has been flame cut may become heat treated and therefore difficult to drill. Avoid drilling near such
areas whenever possible.

5. Special cutter lubricant are available for using the Holemaker and annular cutters in the horizontal
position. Consult you distributor for more information.

Caution: Do not drill on material where welding is also simultaneously being performed. Drilling machine will
be damaged.

Caution: Powering drilling machine from generator without proper surge protection device between
generator and drilling machine may cause damage to Printed Circuit Board in machine.