Hobbywing XTREME STOCK ESC User Manual

USER MANUAL OF XTREME STOCK ESC HW-SM502ENG-20120817 Page 1 of 4
Model
XTREME STOCK ESC
Cont./ Burst Current
60A/380A
Suitable Motor
Sensored & Sensorless Brushless Motors
Suitable Car
1/10, 1/12 on-road & off-road cars for all STOCK racings
Suitable Motor
4-6 cells NiMH or 2S Lipo
≥8.5T(1/10 on-road), ≥11.5T(1/10 off-road)
8-9 cells NiMH or 3S Lipo
≥13.5T(1/10 on-road), ≥17.5T(1/10 off-road)
NOTE: The pre-installed firmware has Boost Timing and Turbo Timing function, which makes the motor run at an extreme high speed. You should NEVER speed up the throttle while the motor is empty loaded. Please disable the Boost Timing and Turbo Timing when the ESC is used in an off-road car to avoid the damage to the chassis or the gearing system.
Resistance
0.0006 ohm
Battery
4-9 cells NiMH or 2-3S Lipo
BEC Output
6V@2A Built-in BEC (Linear mode DC-DC regulator)
Dimension
33mm*28mm* 31.5mm (Cooling fan included)
Weight
46g (Neither cooling fan nor wires included)
Fan Working Voltage
5V@0.16A (The fan gets the power supply from the built-in BEC)
A) Switch off the ESC, turn on the
transmitter, set the direction of throttle channel to ”REV, set the throttle trim to 0, set the EPA/ATV value of throttle channel to 100%, and disable the ABS function of your transmitter.
B) Use a pen or screw driver to hold the
SET key and then switch on the ESC, and release the SET key as soon as possible when the red LED begins to flash.
(Refer to the picture on the right side)
C) Set the 3 points
according to the pictures on the right side.
The neutral point The end point of
forward direction The end point of backward direction
D) When the process of
calibration is finished, the motor can be started after 3 seconds.
DECLARATION Thanks for purchasing our Electronic Speed Controller (ESC). High power system for RC model can be very dangerous, so please read this manual carefully. In that we have no control over the correct use, installation, application, or maintenance of our products, no liability shall be assumed nor accepted for any damages, losses or costs resulting from the use of the product. Any claims arising from the operating, failure of malfunctioning etc. will be denied. We assume no liability for personal injury, consequential damages resulting from our product or our workmanship. As far as is legally permitted, the obligation to compensation is limited to the invoice amount of the affected product.
FEATURES
Smart and small with metal shell. Drives sensored and sensorless brushless motors. Factory pre-installed supercharged STOCK competition firmware with Boost Timing and Turbo Timing function. Firmware updatable. Zero timing firmware is optional to be compliant with ROAR SPORTMAN rules. Compatible with all firmwares of XERUN-120A-SD and XERUN-60A-SD ESC.
User programmable. Plenty of programmable items make the ESC be suitable for each racing. Easily programmed with the SET button on the ESC, and also compatible with the advanced professional LCD
Program Box.
Multiple protection features: Low voltage cut-off protection / Over-heat protection / Throttle signal loss protection /
Motor blocked protection.
Splash proof and dust proof.
SPECIFICATIONS】
any order). If the motor runs in the opposite direction, please swap any two wire connections.
Note: For SENSORLESS motor, you can also set the throttle channel of your transmitter to the Reverse direction, and then the motor will run oppositely. And please calibrate the throttle range again after changing the direction of throttle channel. Please keep in mind that this method is ONLY available for SENSORLESS motor.
2. Throttle Range Setting (Throttle Range Calibration )
In order to make the ESC fit the throttle range, you must calibrate it when you begin to use a new ESC, or a new transmitter, or change the settings such as the neutral position of the throttle stick, ATV or EPA parameters, etc. Otherwise the ESC cannot work properly. There are 3 points need to be set, they are the Top point of forward”, the Top point of backward and the Neutral point. The following pictures show how to set the throttle range with a FutabaTM transmitter.
BEGIN TO USE THE NEW ESC
1. Connect the ESC, motor, receiver, battery and servo correctly. a) Sensored brushless motor wiring
When using brushless motor with Hall Sensorit is necessary to connect the sensor cable to the “SENSOR” port on the ESC, and ESC can automatically identify the
motor type (sensored or sensorless) by detecting the signal coming from the SENSOR port.
WARNING! For sensored brushless motor, the #A, #B, #C wires of the ESC MUST be connected with the motor wire #A, #B, #C respectively. Do not change the wires sequence optionally!
b) Sensorless brushless motor wiring
When using brushless motor without Hall Sensor, the #A, #B, #C wires of the ESC can be connected with the motor wires freely (without
3. The LED Status In Normal Running
Normally, if the throttle stick locates in the neutral range, neither the red LED nor the green LED lights. The red LED lights when the car is running forward or backward and it will flash quickly when the car is braking. The green LED lights when the throttle stick is moved to the top point of the forward zone.
ALERT TONES
1. Input voltage abnormal alert tone: The ESC begins to check the input voltage when power on, if the voltage is out of the normal range, such an alert tone will be heard: beep-beep-, beep-beep-, beep-beep- (There is 1 second interval between every beep-beep- tone).
2. Throttle signal abnormal alert tone: When the ESC cant detect the normal throttle signal, such an alert tone will be heard: beep-, beep-, beep- (There is 2 seconds interval between every beep- tone).
USER MANUAL OF XTREME STOCK ESC HW-SM502ENG-20120817 Page 2 of 4
Version Programmable Items Amount V2.0_100528_MOD 15 V2.0_100518STOCK 15 V2.0_100422STOCK 15 V1.10_090205_MOD 10 V1.10_090323a_m 10 V1_508_NO timing 10
Trouble Possible Reason Solution
The connections of battery pack are not correct
Check the power connections, replace the connectors or switch
The switch is damaged
After power on, the red LED lights, but motor cannot run
Throttle signal is abnormal
Check the transmitter and the receiver, and check the signal wire connection of your ESC
1) The wire connections between the ESC and the motor need to be changed
2) The chassis is not suitable for this ESC
1) The battery has a bad discharge performance
1) Use a better battery
2) The gear rate is too aggresive so the motor load is too heavy
2) Use lower KV motor or change the gear rate or set the "Start Mode" more softly
1) Check the connection of Hall sensor cable to make it firmly connecting the motor with the ESC
2) The Hall sensors in the motor are damaged, please change the motor
The motor trembles but cannot start smoothly
1) The connctions are not A-A, B-B and C-C
2) The ESC is damaged
1) Check the connections
2)Contact the dealer for after-sales service
Check the voltage of the battery pack
The motor runs in the opposite direction
1) Swap any two wire connections between the ESC and the motor. (Note: This method is ONLY available for SENSORLESS motor )
2) Please don't use the ESC for this special chassis
When accelerating quickly, the motor stops or trembles
The motor stops running while in working state
The ESC has entered the Low voltage protection mode or the
Over-heat protection mode”
The red LED flashes means Low voltage protection, please replace the battery pack The green LED flashes means Over-heat protection, please wait for some minutes to cool the ESC
After power on, motor doesnt work, no sound is emitted
After power on, motor can't work, but emits beep-beep-, beep-beep-alert tone. (Every
beep-beep-” has a time interval of 1 second )
Input voltage is abnormal, too high or too low
When the throttle stick is in the neutral range, the red LED and the green LED flashes synchronously
The motor is a sensored motor, but the ESC detects abnormal signal from the sensor, so it changes to sensorless mode automatically
1 2 3 4 5 6 7 8 9
1. Running Mode
Forward
with Brake
Forward/Reverse
with Brake
Foward/Reverse
(For Rock Crawler)
2.Drag Brake Force 0% 5%
10%
20% 40% 60% 80% 100%
3.Low Voltage Cut-Off Threshold
Non-
Protection
2.6V/Cell 2.8V/Cell
3.0V /Cell
3.2V /Cell
3.4V /Cell
4.Start Mode(Punch) Level1 Level2 Level3 Level4 Level5 Level6
Level7
Level8 Level9
5.Max Brake Force 25% 50%
75%
100%
6.Max Reverse Force
25%
50% 75% 100%
7.Initial Brake Force
= Drag Brake
Force
0%
20% 40%
8.Neutral Range
6% (Narrow)
9% (Normal) 12% (Wide)
12° 15°
18°
21°
0.00 ° 3.75 ° 7.50 ° 11.25 °
15.00 °
18.75 ° 22.50° 26.25°
10.Over-heat Protection
Enable
Disable
11.Reserved item note2
12.Turbo Timing OFF
13.Boost Start RPM 3000 4500 6000 7500
9000
10500 12000 13500 15000
14.Turbo Delay 0s 0.1s 0.2s 0.3s
0.4s
0.5s 0.6s 0.7s 0.8s
15.Timing Punch (RPM/Degree)
200 300
400
550 700 850 1000
9.Boost Timing note1 Timing
Programmable
Items
Programmable Value
Basic Items
Advanced Items
TROUBLE SHOOTING
The optional firmware versions are as follows:
The ESC firmware with 15 programmable items uses Boost Timing and Turbo technology, which is a great innovation for STOCK racing. For a
standard 11.5T STOCK motor, powered by 2S Lipo battery, when the ESC applies the maximum timing to the motor, it runs at an incredible speed more than 110000 RPM, which is much close to the speed of a MODIFIED motor (While using traditional technology, such a 11.5T STOCK motor only runs at about 26000RPM).
But the new technology also has some negative impacts; it brings more power loss and lower efficiency of the whole system. So it is very important to set the programmable items of your ESC correctly.
Note2The 11th item is reserved item, with no function. Note3Please check the manufacturer’s website to get information about the latest software for XERUN-XTREME STOCK ESC.
2. Explanation For Each Programmable Item
2.1. Running Mode: With Forward with Brake mode, the car can go forward and brake, but cannot go backward, this mode is suitable for competition; Forward/Reverse with Brake mode provides backward function, which is suitable for daily training. Note: Forward/Reverse with Brake mode uses Double-click method to make the car go backward. When you move the throttle stick from forward zone to backward zone for the first time (The 1st click), the ESC begins to brake the motor, the motor speeds down but it is still running, not completely stopped, so the backward action is NOT happened immediately. When the throttle stick is moved to the backward zone again (The 2nd click), if the motor speed is slowed down to zero (i.e. stopped), the backward action will happen. The Double-Click method can prevent mistakenly reversing action when the brake function is frequently used in steering. By the way, in the process of braking or reversing, if the throttle stick is moved to forward zone, the motor will run forward at once. Forward/Reverse mode uses Single-click method to make the car go backward. When you move the throttle stick from forward zone to backward zone, the car will go backward immediately. This mode is usually used for the Rock Crawler.
PROGRAM THE ESC
1. Programmable Items List (The italics texts in the form are the default settings)
2.2. Drag Brake Force: Set the amount of drag brake applied at neutral throttle to simulate the slight braking effect of a neutral brushed motor while coasting.
2.3. Low Voltage Cut-Off: The function mainly prevents the lithium battery pack from over discharging. The ESC detects the battery’s voltage at any time, if the voltage is lower than the threshold for 2 seconds, the output power will be reduced 70%, after 10 seconds the output power will be completely shut off and the red LED flashes in such a way: ☆--, --, --. Please stop your car at the track side as soon as possible to avoid obstructing other racing cars. Please note that the cutoff threshold is basically calculated for each LITHIUM (Lipo) battery cell, so for NiMH battery packs, if the voltage of the whole NiMH battery pack is higher than 9.0V, it will be considered as a 3 cells lithium battery pack; If it is lower than 9.0V, it will be considered as a 2 cells lithium battery pack. For example, a NiMH battery pack is
8.0V, and the threshold is set to 2.6V/Cell, so it will be considered as a 2 cells lithium battery pack, and the low-voltage cut-off threshold for this NiMH battery pack is 2.6*2=5.2V. There are 6 preset options for this programmable item. You can customize the cutoff threshold by using an advanced LCD Program Box (Optional equipment) to trim it with a step of 0.1V, so it will be more suitable for all kinds of batteries (NiMH, NiCd, Li-ion, Lipo, LFP, etc).
2.4. Start Mode (Also called Punch): Select from Level1 to Level9 as your like, Level1 has a very soft start effect, while level9 has a very aggressive start effect. From Level1 to Level9, the start force is increasing. Please note that if you choose Level7 to Level9 mode, you must use good quality battery pack with powerful discharge ability, otherwise these modes cannot get the burst start effect as you want. If the motor cannot run smoothly (the motor is trembling), it may caused by the weak discharge ability of the battery pack, please choose a better battery or increase the gear rate.
2.5. Maximum Brake Force: The ESC provides proportional brake function. The brake force is related to the position of the throttle stick. Maximum brake force refers to the force when the throttle stick is located at the top point of the backward zone. A very large brake force can shorten the brake time, but it may damage the gears.
Note1When using the firmware with 15 programmable items, the 9th item will be Boost Timing. Otherwise the 9th items will be
Timing, and 11th to 15th items will be canceled. The factory default firmware is V2.0_100518STOCK (with 15 programmable items).
2.6. Maximum Reverse Force: Sets how much power will be applied in the reverse direction. Different value makes different reverse speed.
2.7. Initial Brake Force: It is also called “minimum brake force”, and it refers to the force when the throttle stick is located at the initial position of the backward zone. The default value is equal to the drag brake force, so the brake effect can be very smoothly.
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