Hobbywing JUSTOCK SPEC Race ESC User Manual

USER MANUAL OF JUSTOCK CLUB SPEC ESC HW-SM501ENG-20120702 Page 1 of 3
Model
JUSTOCK CLUB SPEC
Cont./ Burst Current
45A/260A
Suitable Car
1/10, 1/12 on-road & off-road
CLUB competition and normal training
Suitable Motor
Sensored and sensorless brushless motors
Motor Turns
4-6cells NiMH or 2S Lipo
≥8.5T (1/10 on-road), ≥11.5T (1/10 off-road)
8-9cells NiMH or 3S Lipo
≥13.5T (1/10 on-road), ≥17.5T (1/10 off-road)
Resistance
0.0006 ohm
Battery
4-9 cells NiMH or 2-3 cells Lipo
BEC Output
6V@2A, Built-in BEC (Switching mode DC-DC regulator)
Dimension
33mm(L) * 28mm(W) * 31.5mm(H) (Cooling fan included)
Weight
59g (Cooling fan NOT included)
Cooling Fan Working Voltage
5V@0.16A (The fan gets its power supply from the built-in BEC)
A) Switch off the ESC, turn on the
transmitter, set the direction of throttle channel to REV, set the throttle trim to 0, set the EPA/ATV value of throttle channel to 100%, and disable the ABS function of your transmitter.
B) Use a pen or screw driver to hold the
SET key and then switch on the ESC, and release the SET key as soon as possible when the red LED begins to flash.
(Refer to the picture on the right side)
C) Set the 3 points
according to the pictures on the right side.
The neutral point The end point of
forward direction The end point of backward direction
D) When the process of
calibration is finished, the motor can be started after 3 seconds.
DECLARATION Thanks for purchasing our Electronic Speed Controller (ESC). High power system for RC model can be very dangerous, so please read this manual carefully. In that we have no control over the correct use, installation, application, or maintenance of our products, no liability shall be assumed nor accepted for any damages, losses or costs resulting from the use of the product. Any claims arising from the operating, failure of malfunctioning etc. will be denied. We assume no liability for personal injury, consequential damages resulting from our product or our workmanship. As far as is legally permitted, the obligation to compensation is limited to the invoice amount of the affected product.
wires freely (without any order). If the motor runs in the opposite direction, please swap any two wire connections.
Note: For SENSORLESS motor, you can also set the throttle channel of your transmitter to the Reverse direction, and then the motor will run oppositely. And please calibrate the throttle range again after changing the direction of throttle channel. Please keep in mind that this method is ONLY available for SENSORLESS motor.
2. Throttle Range Setting (Throttle Range Calibration )
In order to make the ESC fit the throttle range, you must calibrate it when you begin to use a new ESC, or a new transmitter, or change the settings such as the neutral position of the throttle stick, ATV or EPA parameters, etc.
FEATURES】
Smart and small. Drivers sensored and sensorless motors. The most advanced competition firmware with perfect control feeling. Timing is permanently set to zero degree (unchangeable). With the identical racing motor, each driver has the same
power system to have a real just stock racing.
User programmable.
3 running modes (Forward mode, Forward/Reverse mode, Rock Crawler mode) 4 steps of maximum reverse force adjustment. Proportional ABS brake function with 4 steps of maximum brake force adjustment, 8 steps of drag-brake force
adjustment and 4 steps of initial brake force adjustment.
9 start modes (Also called “Punch”) from “very soft (Level 1)” to “very aggressive (Level 9)”. Multiple protection features: Low voltage cut-off protection / Over-heat protection / Throttle signal loss protection /
Otherwise the ESC cannot work properly. There are 3 points need to be set, they are the Top point of forward”, the “Top point of backward and the Neutral point”. The following pictures show how to set the throttle range with a FutabaTM transmitter.
Motor blocked protection.
Firmware updatable, but always with zero timing. Budget friendly. The cheap price makes a CLUB racing more popular and easier.
SPECIFICATIONS】
BEGIN TO USE THE NEW ESC】
1. Connect the ESC, motor, receiver, battery and servo correctly.
a) Sensored brushless motor wiring
When using brushless motor with Hall Sensorit is necessary to connect the sensor cable to the “SENSOR” socket on the ESC, and ESC can automatically identify the motor type (sensored or sensorless) by detecting the signal coming from the SENSOR socket.
WARNING! For sensored brushless motor, the #A, #B, #C wires of the ESC MUST be connected with the motor wire #A, #B, #C respectively. Do not change the wires sequence optionally!
b) Sensorless brushless motor wiring
When using brushless motor without Hall Sensor, the #A, #B, #C wires of the ESC can be connected with the motor
3. The LED Status In Normal Running
Normally, if the throttle stick is in the neutral range, neither the red LED nor the green LED lights. The red LED lights when the car is running forward or backward and it will flash quickly when the car is braking. The green LED lights when the throttle stick is moved to the top point of the forward zone.
ALERT TONES
1. Input voltage abnormal alert tone: The ESC begins to check the input voltage when power on, if the voltage is out of the normal range, such an alert tone will be heard: beep-beep-, beep-beep-, beep-beep- (There is 1 second interval between every beep-beep- tone).
2. Throttle signal abnormal alert tone: When the ESC cant detect the normal throttle signal, such an alert tone will be heard: beep-, beep-, beep- (There is 2 seconds interval between every beep- tone).
USER MANUAL OF JUSTOCK CLUB SPEC ESC HW-SM501ENG-20120702 Page 2 of 3
Trouble Possible Reason Solution
The connections of battery pack are not correct
Check the power connections, replace the connectors or switch
The switch is damaged
After power on, the red LED lights, but motor cannot run
Throttle signal is abnormal
Check the transmitter and the receiver, and check the signal wire connection of your ESC
1) The wire connections between the ESC and the motor need to be changed
2) The chassis is not suitable for this ESC
The red LED flashes means Low voltage protection, please replace the battery pack
The green LED flashes means Over-heat protection, please wait for some minutes to cool the ESC
1) The battery has a bad discharge performance
1) Use a better battery
2) The gear rate is too aggressive so the motor load is too heavy
2) Use lower KV motor or change the gear rate or set the "Start Mode" more softly
1) Check the connection of Hall sensor cable to make it firmly connecting the motor with the ESC
2) The Hall sensors in the motor are damaged, please change the motor
The motor trembles but cannot start smoothly
1) The connctions are not A-A, B-B and C-C
2) The ESC is damaged
1) Check the connections
2)Contact the dealer for after-sales service
After power on, motor doesnt work, no sound is emitted
After power on, motor cant work, but emits beep-beep-, beep-beep-alert tone. (Every beep-beep-has a time interval of 1 second )
Input voltage is abnormal, too high or too low
When the throttle stick locates in the neutral range, the red LED and the green LED flashes synchronously
The motor is a sensored motor, but the ESC detects abnormal signal from the sensor, so it changes to sensorless mode automatically
Check the voltage of the battery pack
The motor runs in the opposite direction
1) Swap any two wire connections between the ESC and the motor. (Note: This method is ONLY available for SENSORLESS motor )
2) Please don't use the ESC for this special chassis
When accelerating quickly, the motor stops or trembles
The motor stops running while in working state
The ESC has entered the Low voltage protection mode or the
Over-heat protection mode”
1 2 3 4 5 6 7 8 9
1. Running Mode
Forward
with Brake
Forward/Reverse
with Brake
Foward/Reverse
(For Rock Crawler)
2.Drag Brake Force 0% 5% 10% 20% 40% 60% 80% 100%
3.Low Voltage Cut-Off Threshold
Non-Protection 2.6V/Cell 2.8V/Cell
3.0V /Cell
3.2V
/Cell
3.4V /Cell
4.Start Mode(Punch) Level1 Level2 Level3 Level4 Level5 Level6 Level7 Level8 Level9
5.Max Brake Force 25% 50% 75% 100%
6.Max Reverse Force 25% 50% 75% 100%
7.Initial Brake Force
= Drag Brake
Force
0% 20% 40%
8.Neutral Range 6% (Narrow) 9% (Normal) 12% (Wide)
9.Timing
10.Over-heat Protection Enable Disable
Permanently set to 0 degree, unchangeable
Programmable
Items
Programmable Value
Basic Items
Advanced Items
TROUBLE SHOOTING
mode is suitable for competition; Forward/Reverse with Brake mode provides backward function, which is suitable for daily training. Note: Forward/Reverse with Brake mode uses Double-click method to make the car go backward. When you move the throttle stick from forward zone to backward zone for the first time (The 1st click), the ESC begins to brake the motor, the motor speeds down but it is still running, not completely stopped, so the backward action is NOT happened immediately. When the throttle stick is moved to the backward zone again (The 2nd click), if the motor speed is slowed down to zero (i.e. stopped), the backward action will happen. The Double-Click method can prevent mistakenly reversing action when the brake function is frequently used in steering. By the way, in the process of braking or reversing, if the throttle stick is moved to forward zone, the motor will run forward at once. Forward/Reverse mode uses Single-click method to make the car go backward. When you move the throttle stick from forward zone to backward zone, the car will go backward immediately. This mode is usually used for the Rock Crawler.
2.2. Drag Brake Force: Set the amount of drag brake applied at neutral throttle to simulate the slight braking effect of a neutral brushed motor while coasting.
2.3. Low Voltage Cut-Off: The function mainly prevents the lithium battery pack from over discharging. The ESC detects the batterys voltage at any time, if the voltage is lower than the threshold for 2 seconds, the output power will be reduced 70%, after 10 seconds the output power will be completely shut off and the red LED flashes in such a way: --, ☆-☆-, ☆-☆-. Please stop your car at the track side as soon as possible to avoid obstructing other racing cars. For STOCK motors, the 3.4V/Cell cut-off threshold is suggested. Please note that the cutoff threshold is basically calculated for each LITHIUM (Lipo) battery cell, so for NiMH battery packs, if the voltage of the whole NiMH battery pack is higher than 9.0V, it will be considered as a 3 cells lithium battery pack; If it is lower than 9.0V, it will be considered as a 2 cells lithium battery pack. For example, a NiMH battery pack is 8.0V, and the threshold is set to 2.6V/Cell, so it will be considered as a 2 cells lithium battery pack, and the low-voltage cut-off threshold for this NiMH battery pack is 2.6*2=5.2V. There are 6 preset options for this programmable item. You can customize the cutoff threshold by using an advanced LCD Program Box (Optional equipment) to trim it with a step of 0.1V, so it will be suitable for all kinds of batteries (NiMH, NiCd, Li-ion, Lipo, LFP, etc).
PROGRAM THE ESC
1. Programmable Items List (The italics texts in the form are the default settings)
2.4. Start Mode (Also called Punch): Select from Level1 to Level9 as your like, Level1 has a very soft start effect, while level9 has a very aggressive start effect. From Level1 to Level9, the start force is increasing. If you choose Level7 to Level9, you must use good quality battery with powerful discharge ability, otherwise you cannot get the burst start effect as you want. If the motor cannot run smoothly (the motor is trembling), it may caused by the weak discharge ability of the battery pack, please choose a better battery or increase the gear rate.
2.5. Maximum Brake Force: The ESC provides proportional brake function. The brake force is related to the position of the throttle stick. Maximum brake force refers to the force when the throttle stick is located at the top point of the backward zone. A very large brake force can shorten the brake time, but it may damage the gears.
2.6. Maximum Reverse Force: Sets how much power will be applied in the reverse direction. Different value makes different reverse speed.
2.7. Initial Brake Force: It is also called “minimum brake force”, and it refers to the force when the throttle stick is located at the initial position of the backward zone. The default value is equal to the drag brake force, so the brake effect can be very smoothly.
2.8. Throttle Neutral Range: Please refer to the following picture to adjust the neutral range as your like.
2.9. Timing: The timing item is disabled for JUSTOCK CLUB SPEC ESC. It is permanently set to 0 degree.
2. Explanation For Each Programmable Item
2.1. Running Mode: With Forward with Brake mode, the car can go forward and brake, but cannot go backward, this
2.10. Over-Heat Protection: If the function is activated, the output power will be cut-off when the temperature of the ESC or the internal temperature of the sensored brushless motor is up to a factory-preset value for 5 seconds. When the protection happens, the Green LED will flash.
When the ESC is over-heat: The Green LED flashes as -, -, -” (Single flash). When the motor is over-heat: The Green LED flashes as “--, -☆-, ☆-☆- (Double flash).
Note: The motor over-heat protection function is only available for the sensored brushless motor made by the same manufacturer of the ESC. For motors made by other manufacturers, this function maybe not available or the
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