Hobbywing FlyFun-6A User Manual

Manual of Sensorless Brushless Speed Controller HW-SM001DUL-201 30610

Possible Reason

The connection between battery pack and ESC is not correct

Input voltage is abnormal, too high or too low.

Throttle signal is irregular

5S Lipo

Thanks for purchasing our Electronic Speed Controller (ESC). High power system for RC model can be very dangerous, so we strongly suggest you read this manual carefully. In that we have no control over the correct use, installation, application, or maintenance of our products, no liability shall be assumed nor accepted for any damages, losses or costs resulting from the use of the product. Any claims arising from the operating, failure or malfunctioning etc. will be denied. We assume no liability for personal injury, property damage or consequential damages resulting from our product or our workmanship. As far as is legally permitted, the obligation to compensation is limited to the invoice amount of the affected product.

Features

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Extreme low output resistance, super current endurance.

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Multiple protection features: Low voltage cut-off protection / over-heat protection / throttle signal loss protection.

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3 start modes: Normal / Soft / Super-Soft, compatible with fixed-wing aircraft and helicopter.

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Throttle range can be configured to be compatible with all transmitters.

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Smooth, linear and precise throttle response.

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Separate

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Maximum speed: 210000 RPM (2 poles motor), 70000 RPM (6 poles motor), 35000 RPM (12 poles motor).

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The pocket-sized

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With a program card, user can activate the music playing function of the ESC, and totally there are 15 rhythms can be selected.

Specifications

Class Model

10A

12A

18A

25A

30A

40A

60A

80A

100A

BEC Output Capability

Standard micro servos(Max.) 5 4

Note1: BEC means the ³Battery Elimination Circuit´. It is a DC-DC voltage regulator to supply the receiver and other equipments

from the main battery pack. With the build-in BEC, the receiver needn¶t to be supplied with an additional battery pack.

,03257$17  7KH(6&QDPHG³[[[-xxx-2372´KDVQ¶WDEXLOW-in BEC, an UBEC (Ultimate-BEC) or an individual battery pack should be used to supply the receiver. And an individual battery pack is needed to power the program card when programming such ESCs, please read the user manual of the Program Card for detail information.

Wiring Diagram

voltage regulator IC for microprocessor (except FLYFUN-6A and FLYFUN-10A) with good anti-jamming capability.

Program Card

can be purchased separately for easily programming the ESC at flying field.

Fentium Series

Cont.

Current

(>10s)

FLYFUN-6A 6A 8A Linear

FLYFUN-10A 10A 12A Linear

FLYFUN-12A 12A 15A Linear

FLYFUN-18A 18A 22A Linear

FLYFUN-25A 25A 35A Linear

FLYFUN-30A 30A 40A Linear

FLYFUN-40A 40A 55A Switch

FLYFUN-40A-OPTO 40A 55A N/A N/A 2-6 5-18

FLYFUN-60A 60A 80A Switch

FLYFUN-60A-OPTO 60A 80A N/A N/A 2-6 5-18

FLYFUN-80A 80A 100A Switch

FLYFUN-80A-OPTO 80A 100A N/A N/A 2-6 5-18

FLYFUN-100A 100A 120A Switch

FLYFUN-100A-OPTO 100A 120A N/A N/A 2-6 5-18 73g 83*31*14

Burst

BEC

Mode

(Note1 )

BEC

Output

5V/0.8A

5V/1A

5V/2A

5V/3A

Lipo NiMH

NiCd

25-6

2-4 5-12

2-6 5-18

Programm-able

Available

Linear Mode BEC(5V/2A)

2S Lipo 3S Lipo 2S - 4S Lipo

4S Lipo

WeightBattery Cell User

Size

L*W*H

5.5g 32*12*4.5

9.5g 38*18*6

10g 38*18*7

21g 55*25*6

24g 55*25*9

26g 55*25*9

39g 60*24*15

35g 60*28*12

63g 83*31*16

60g 83*31*14

72g 83*31*16

69g 83*31*14

76g 83*31*16

Switch Mode BEC(5V/3A)

5S-6S Lipo

Programmable Items

1. Brake Setting

2. Battery Type

3. Low Voltage Protection Mode(Cut-Off Mode)

output power). Default is Soft Cut-Off.

4. Low Voltage Protection Threshold(Cut-Off Threshold)

1) For lithium batteries, the cells quantity of a battery pack is calculated automatically. Low / medium / high cutoff voltage for each

2) For nickel batteries, low / medium / high cutoff voltages are 0%/50%/65% of the startup voltage (it means the initial voltage of a

Enabled / Disabled, default is Disabled

Li-xx(Li-ion or Lipo) / Ni-xx(NiMH or NiCd)ˈdefault is Li-xx.

cell is: 2.85V / 3.15V / 3.3V. For example: For a 3 cells lithium pack, when ³MHGLXP´FXWRIIthreshold is set, the cut-off voltage of this battery pack will be: 3.15*3=9.45V.

charged battery pack), and 0% means the low voltage cut-off function is disabled. For example: For a 10 cells NiMH battery, fully charged voltage is 1.44*10=14.4VZKHQ³Medium´FXW-off threshold is chosen, the cut-off voltage will be: 14.4*50%=7.2V.

Soft Cut-Off (Gradually reduce the output power) or Cut-Off (Immediately stop the

Low / Medium / High, default is Medium.

page 1

5. Startup Mode

Normal is preferred for fixed-wing aircraft. Soft or Super-soft are preferred for helicopters. The acceleration of the Soft and Super-Soft modes are slower in comparison, usually taking 6 seconds for Soft startup or 12 seconds for Super-Soft startup from zero throttle advance to full throttle. If the throttle is closed (throttle stick moved to the bottom position, zero throttle) and opened again (throttle stick moved upward) within 3 seconds after the initial startup, the restart-up will be temporarily changed to normal mode to get rid of the chances of a crash caused by slow throttle response. This special design is suitable for aerobatic flight when quick throttle response is needed.

6. Timing

Usually, low timing or medium timing is suitable for most motors. In order to get higher speed and bigger output power, please choose High timing.

Note2: After changing the timing setting, please test your RC model on ground before taking off!

Begin To Use Your New ESC

Note3: ,QWKHIROORZLQJLQVWUXFWLRQVZHXVHWKHZRUGVRI³7RSSRVLWLRQ´DQG³%RWWRPSRVLWLRQ´WRindicate the location of the throttle

stick. Top Position: The throttle value is 100% at this position. Bottom Position: The throttle value is 0% at this position.

Please start the ESC in the following sequences:

1. Move throttle stick to the bottom position (zero throttle) and then switch on the transmitter.

2. Connect battery pack to the ESC, the ESC begins the self-test process, a special tone ³ 123´ emits, means the voltage of the battery pack is in normal range, and then N ³beep´ tones emits, means the cells quantity of a lithium battery pack. Finally a long ³beep------´ tone emits, means the self-test is OK, and the aircraft/helicopter is ready to take off.

 If nothing is happened, please check the battery pack and all the connections;  If a special tone ³

throttle channel of your transmitter is reversed, please set it correctly;

 If the very rapid ³beep-beep-, beep-beep-´ tones emits, means the input voltage is too low or too high, please check your battery¶s

voltage.

3. ³VERY IMPORTANT!´ Because different transmitter has different throttle range, please calibrate throttle range before flying. Please read the instruction on page 2------³Throttle Range Setting´.

Alert Tone

1. Input voltage is abnormal: The ESC begins to check the voltage when the battery pack is connected, if the voltage is not in the acceptable range, such an alert WRQHZLOO EH HPLWWHG ³beep-beep-, beep-beep-,beep-beep-´ (Every ³beep-beep-´ has a time interval of about 1 second. )

2. Throttle signal is abnormal: When the ESC can¶t detect the normal throttle signal, such an alert WRQHZLOOEHHPLWWHG³beep-, beep-, beep-´. (Every ³beep-´ has a time interval of about 2 seconds)

3. Throttle stick is not in the bottom position: When the throttle stick is not in bottom (lowest) position, a very rapid alert tone will be emitted: ³beep-, beep-, beep-´. (Every ³beep-´ has a time interval of about 0.25 second.)

Protection Function

1. Start up failure protection: If the motor fails to start within 2 seconds, then the ESC will cut-off the output power. In this case, the throttle stick MUST be moved to the bottom position (zero throttle) again to restart the motor. (Such a situation happens in the following cases: The connection between ESC and motor is not reliable, the propeller or the motor is blocked, etc.)

2. Over-heat protection: When the temperature of the ESC is over 110 Celsius degrees, the ESC will reduce the output power.

3. Throttle signal loss protection: The ESC will reduce the output power if throttle signal is lost for 1 second, further loss for 2 seconds will cause the output to be cut-off completely.

Program Example

6HWWLQJ³Start MRGH´WR³Super-SRIW´LHRSWLRQ #3 of the programmable item #5

1. Enter Program Mode

Switch on transmitter, move throttle stick to top position, connect battery pack to ESC, wait for 2 seconds, ³beep-beep´ tone should be emitted. Then wait for another 5 seconds, special tone ³

2. Select Programmable Items

Now you¶ll hear 8 tones in a loop. When a long ³beep------´ tone emits, move throttle stick to bottom to enter the ³Start Mode´

3. Set Item Value (Programmable Options)

³Beep-´, wait for 3 seconds; ³Beep-beep-´, wait for another 3 seconds; then you¶ll hear ³beep-beep-beep´, move throttle stick to the top position, then a special tone ³

4. Exit Program Mode

After the VSHFLDOWRQH³

Trouble Shooting

After power on, motor does not work, no sound is emitted After power on, motor does not work, such an alert tone emits: ³beep-beep-, beep-beep-,beep-beep-´ (Every ³beep-beep-´ has a time interval of about 1 second) After power on, motor does not work, such an alert tone is emits: ³beep-, beep-, beep- ´(Every ³beep-´ has a time interval of about 2 seconds)

Normal /Soft /Super-Soft ,(300ms / 6s /12s),default is Normal.

Low / Medium / High,( 3.75e/15e/26.25e),default is Low. Note2

´ emits after 2 beep tones (³beep-beep-´), means the ESC has entered the program mode, it is because the

´ emits, which means program mode is entered.

´ emits, that means you have set the ³Start Mode´ item to the value of ³Super-Soft´

´, move throttle stick to bottom within 2 seconds.

Trouble

Check the power connection.

Solution

Replace the connectors. Check the voltage of battery pack

Check the receiver and transmitter Check the cable of throttle channel

Manual of Sensorless Brushless Speed Controller HW-SM001DUL-20130610

After power on, motor does not work, such an alert tone emits: ³beep-, beep-, beep-´ (Every ³beep-´ has a time interval of about 0.25 second) After power on, motor does not work, a special tone ³ tone (beep-beep-) The motor runs in the opposite direction The connection between ESC and

The motor stop running while in working state

Normal startup procedure

Move throttle stick to bottom and then switch on transmitter.

Throttle range setting (Throttle range should be reset whenever a new transmitter is being used)

Switch on transmitter, move throttle

´ emits after 2 beep

Connect battery pack to ESC, special tone

123´ means

like ³

ower supply is OK

Connect battery pack to ESC, and wait for

Program the ESC with your transmitter (4 Steps)

1. Enter program mode

2. Select programmable item

3. Set item¶s value (Programmable option)

4. Exit program mode

1. Enter program mode

1) Switch on transmitter, move throttle stick to top , connect the battery pack to ESC

2) Wait for 2 seconds, the motor should emit special WRQHOLNH³EHHp-beep-´

3) Wait for another 5 seconds, special tone like

´emits, which means program mode is

entered

The throttle stick is not in the bottom (lowest) position

Direction of the throttle channel is reversed, so the ESC has entered the program mode

the motor need to be changed.

Throttle signal is lost Check the receiver and transmitter

ESC has entered Low Voltage Cut-off Protection mode

Several ³beep-´ tones emits, which means the quantity of the lithium batter

³Beep-Beep-´ tone emits, means the throttle range highest point has been

cells

2. Select programmable item

After entering program mode, you will hear 8 tones in a loop with the following sequence. If you move the throttle stick to bottom within 3 seconds after one kind of tones, this item will be selected.

1. ³EHHp´ brake (1 short beep)

2. ³EHHp-beep-´ battery type (2 short beeps)

3. ³EHHp-beep-beep-´ cutoff mode (3 short beeps)

4. ³EHHp-beep-beep-beep-´ cutoff threshold (4 short beeps)

5. ³EHHp-----´ startup mode (1 long beep)

6. ³EHHp-----beep-´ timing (1 long 1 short)

7. ³EHHp-----beep-beep-´ set all to default (1 long 2 short)

8. ³EHHp-----beep-----´ exit (2 long beeps)

NoteORQJ³EHHp-----´ VKRUW³EHHp-´

Move the throttle stick to bottom position, and make sure it is Zero throttle at this position.

Set the direction of throttle channel correctly

Swap any two wire connections between ESC and motor

Check the cable of throttle channel Land RC model as soon as possible, and then replace the battery pack

When the self-test is finished, a long ³ beep--- ´ tone emits

Move throttle stick to the bottom, several ³beep-´ tones presents the quantity

Move throttle stick upwards to go flying

A long ³Beep-´ tone emits, means throttle range lowest point has been correctly

3. Set item value (Programmable option)

You will hear several tones in loop. Set the value matching to a tone by moving throttle stick

to the top position when you hear the tone, then a VSHFLDOWRQH³ value is set and saved. (Keeping the throttle stick at the top position, you will go back to step 2 and you can select other items; Moving the stick to the bottom position within 2 seconds will exit the program mode directly)

Items

Brake Off On

Battery type Li-ion / Lipo NiMH / NiCd

Cutoff mode Soft-Cut Cut-Off

Cutoff threshold Low Medium High

Start mode Normal Soft Super soft

Timing Low Medium High

Ton es

³EHHp-´

1 short tone

³beep-beep-´

2 short tones

´ emits, means the

³beep-beep-beep´ 

3 short tones

page 2

4. Exit program mode

There are 2 ways to exit program mode:

1. In step 3, after special

WRQH ³ move the throttle stick to the bottom position within 2 seconds.

2. In step 2, after hearing

³EHHp-----beep-----´ tone (that means the item #8), move the throttle stick to the bottom within 3 seconds.

´ please