Hobart Welding DP-3035 User Manual

DP-3035 Direct Plug-in Spool Guns

For use with the Handler®210

G

reat for Aluminum MIG Welding to eliminate
feeding problems associated with soft aluminum

wire. Quick and easy to install on the Handler 210.

MIG weld 16 ga. (1.6 mm)–1/4 in. (6.3 mm)
aluminum with the Handler 210. Also for use with
mild and stainless steel wires. Rated 150 amps at
60% duty cycle.

Applications

Aluminum Fabrication/Repair
Trailer Fabrication/Repair
Auto and Marine Repair
Sign Manufacturing

Economical DP-3035-10
Comes Complete With:

10 ft. (3 m) cable lead
Rugged plastic
carrying case
Extra contact tips
Extra nozzle

DP-3035-20 Comes Complete With:

20 ft. (6 m) cable lead for those applications
requiring extended reach
Extra contact tips
Extra nozzle

PROCESSES

MIG (GMAW) Welding with
aluminum and other wires

232222

August 2008

Hobart Welders An Illinois Tool Works Company

U.S. Distributor Sales Phone [phone] FAX [phone]
Hobart Retail Sales Phone [phone] FAX [phone]
Canadian Sales Phone [phone] FAX [phone]
International Sales Phone [phone] FAX [phone]

Web Site HobartWelders.com

Hobart DP-3035 Spool Gun is warranted for
1 year (90 days for industrial use).

Welding
Output Rating

150 A at
60% Duty Cycle

Electrode Wire
Diameter Capacity

.023 – .035 in. (0.6 –0.9 mm)
aluminum, steel and stainless steel

Wire Speed

115–715 IPM

4.1 to 20.4 mpm

Spool Size
Capacity

4 in. (102 mm)

Dimensions

H: 11-1/2 in. (291 mm)
W: 2-1/4 in. (57 mm)
L: 8 in. (203 mm)

Net Weight with Cable Assembly

DP-3035-10: 5 lb. (2.3 kg)
DP-3035-20: 7.5 lb. (3.4 kg)

SPOOL GUN SPECIFICATIONS

(SUBJECT TO CHANGE WITHOUT NOTICE.) USE WITH THE HANDLER 210.

Available with 10 ft.
or 20 ft. Cable Length.

Easily accessible drive rolls.

Internal adjustment for spool hub
tension.

Spring strain relief protects
power cable from wear.

Threaded nozzle and contact tips.

Spring-loaded tension-release arm
for easy wire loading.

Trigger Lead

Feedhead Lead

Enclosed compartment keeps
4 inch (102 mm) rolls of wire clean.
Clear cover allows easy visibility of
wire supply.

Screw-style drive roll
tension adjustment.

ORDERING INFORMATION AND SYSTEM CHECKLIST

Litho in USA

DISTRIBUTED BY:

CONSUMABLES

Equipment Stock No. Description Qty. Price

Spool Gun DP-3035-10 #300199 Includes 10 ft. (3 m) cable, plastic carrying case

UPC: #715959364560; Shipping Weight: 9.5 lb. (4.3 kg); Carton Dimensions: 16 x 13-1/2 x 4-3/4 in. (406 x 343 x 121 mm)

Spool Gun DP-3035-20 #300173 Includes 20 ft. (6 m) cable, cardboard storage carton

UPC: #715959361378; Shipping Weight: 10 lb. (4.5 kg); Carton Dimensions: 15-1/2 x 15-5/8 x 3-1/4 in. (394 x 397 x 82 mm)

Power Source

Handler 210 #500526 115 VAC flux cored wire welding package

Accessories

Tips See chart above

Nozzles See chart above

Drive Rolls See chart above

Push Rolls See chart above

Shielding Gas

Cable Extensions

Other

Date: Total Quoted Price:

Note: DP-3035 is shipped with (3) .030 in. and
(3) .035 in. contact tips.

Contact Tips (5 per package)
#199730 For .023/.025 in. (0.6 mm) wire.
#186419 For .030 in. (0.8 mm) wire.
#186406 For .035 in. (0.9 mm) wire.

Nozzle #186405

Drive Roll (1)
#199731 For .023/.025 in.

(0.6 mm) wire.
#186413 For .030/.035 in.
(0.8/0.9 mm) wire.

Push Roll (1)
#199732 For .023/.025 in.

(0.6 mm) wire.
#186414 For .030/.035 in.
(0.8/0.9 mm) wire.

TYPICAL INSTALLATION FOR SPOOL GUN TO HANDLER 210

Quick and easy to install on the Handler®210. Just plug the lead into the feedhead, attach the
trigger lead and flip the switch on the inside panel for spool gun operation. Install the correct wire
and gas for the job and its ready to go.

Gas Hose to Gas Regulator

230 VAC Power Cord

Handler 210

Spool Gun

Trigger Lead

Spool Gun Weld Cable

Work Cable

Workpiece