Hobart Welding 210 User Manual

IronMan™210
Complete Single-Phase MIG Welding Package
211806
May 2008
PROCESSES
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
T
he IronMan™210 is a powerful welding package that is versatile and easy to use. It is equipped
with many outstanding features.
Welds 22 gauge up to 3/8 in. thick steel. Excellent aluminum welding with optional Hobart Spool Gun 3035-20. Six-tap voltage control allows for a smooth, easy-to-control arc. Infinite wire feed speed control for precise adjustment of penetration and weld bead shape. Comes complete with gun and built-in running gear/cylinder rack. Handles wire spools up to 12 in. (30.5 cm) diameter. Built-in thermal overload protects the unit. Reversible drive rolls: two grooves for three wire sizes on one drive roll. Decreases spare parts and changeover time. Hinged door for easy access to wire drive system for spool and drive roll changes.
FEATURES BENEFITS
Makes controls easy to see and access.
Excellent short arc performance with easy to control weld puddle.
Simplified and accurate adjustments. Maximizes amount of control. Allows for smooth arc with high operator appeal.
50% less stocking of drive rolls. Standard, one-piece drive roll decreases spare parts and changeover time, reducing overall costs.
For greater accessibility to wire feeder panel for spool and feed roll changes, increasing productivity and operator appeal.
Allows for precise adjustment of penetration and weld bead shape.
Amperage draw of 25 amps at rated load of 230 V input saves energy.
Ready to set up and weld: comes complete with wire feeder, running gear, cylinder rack, regulator/flow gauge, MIG gun, cable and clamp, extra tips.
Five-year warranty on transformers, stabilizers and generators; three years on electronics (drive motors, rectifiers); and one year on guns (MIG and plasma torches).
Sloped front panel
Arc performance
6-position voltage control
Reversible drive rolls: two grooves for three wire sizes on one drive roll
Hinged feeder panel
Infinite wire feed control
Low amperage draw
Comes complete with factory installed features
Hobart’s 5/3/1 Industrial Warranty
Rated Output
150 A, 23 V DC at 40% duty cycle
Open Circuit Voltage
33 V
Current Range
30 – 210 amps
Dimensions
H: 31-1/4 in. (794 mm) W: 18-7/8 in. (479 mm) D: 36-1/2 in. (927 mm)
Amperes Input at Rated Load 200 V 230 V KVA KW
29 25 5.8 4.9
Wire Feed Speed Range
90 – 750 IPM
Net Weight
146 lb. (66 kg)
SPECIFICATIONS
(SUBJECT TO CHANGE WITHOUT NOTICE.)
INDUSTRIAL
Hobart Welders An Illinois Tool Works Company
U.S. Distributor Sales Phone 920-735-4576 FAX 800-637-2315 Hobart Retail Sales Phone 800-332-3281 FAX 937-332-4161 Canadian Sales Phone 888-489-9353 FAX 519-421-0480 International Sales Phone 920-735-4509 FAX 920-735-4125
Web Site HobartWelders.com
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
2
CONTROL PANEL
PERFORMANCE DATA
% DUTY CYCLE
WELD AMPERES
10 15
20 30 40 50 60 70 80
90 100
500 450 400
350 300
250
200
150
100
50
DUTY CYCLE CHART
DC AMPERES
0 100 150 200 250
35
30
25
20
15
10
5
VOLT/AMP CURVES
50
0
DC VOLTS
1
2
3
1. Wire Speed Control
2. Voltage Control
3. Power Switch
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