Hobart XFS, XVS, XFS 10, XVS 13, XVS 9 Owner's Manual
OM-221 534E
2011−11
Auto-Darkening Welding Helmets
HOBART XFS Series
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HOBART XVS Series
TABLE OF CONTENTS
SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS − READ BEFORE USING 1
1-1. Symbol Usage 1.............................................................
1-2. Arc Welding Hazards 1.......................................................
1-3. Proposition 65 Warnings 2....................................................
SECTION 2 − SPECIFICATIONS 3.....................................................
SECTION 3 − OPERATING INSTRUCTIONS 4..........................................
3-1. Helmet Controls − XFS Model 4................................................
3-2. Helmet Controls − XVS Model 4................................................
3-3. On Button And Low Battery Indicator − XVS Model 5..............................
3-4. Lens Delay Control − XVS Model 5.............................................
3-5. Variable Shade Control − XVS Model 6..........................................
3-6. Sensitivity Control − XVS Model 7..............................................
SECTION 4 − ADJUSTING HEADGEAR 8..............................................
SECTION 5 − REPLACING THE LENS COVERS 9......................................
5-1. Replacing Outside Lens Cover 9...............................................
5-2. Replacing Inside Lens Cover 9.................................................
SECTION 6 − REPLACING THE BATTERY 10..........................................
SECTION 7 − MAINTENANCE 10.....................................................
SECTION 8 − TROUBLESHOOTING 11................................................
SECTION 9 − LIMITED WARRANTY 12................................................
SECTION 10 − PARTS LIST 13.......................................................
SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS −
READ BEFORE USING
helmet 2011−10
Protect yourself and others from injury — read, follow, and save these important safety
precautions and operating instructions.
1-1. Symbol Usage
DANGER! − Indicates a hazardous
situation which, if not avoided, will
result in death or serious injury. The
possible hazards are shown in the
adjoining symbols or explained in
the text.
Indicates a hazardous situation
which, if not avoided, could result in
death or serious injury. The possible
hazards are shown in the adjoining
symbols or explained in the text.
NOTICE − Indicates statements not related to
personal injury.
Indicates special instructions.
This group of symbols means Warning! Watch
Out! ELECTRIC SHOCK, MOVING PARTS,
and HOT PARTS hazards. Consult symbols
and related instructions below for necessary
actions to avoid the hazards.
1-2. Arc Welding Hazards
Only qualified persons should install, operate, maintain, and repair this unit.
ARC RAYS can burn eyes and skin.
Arc rays from the welding process produce intense visible and invisible (ultraviolet
and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when
welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards). Refer to Shade
and Sensitivity charts.
Wear approved safety glasses with side shields under your helmet.
Use protective screens or barriers to protect others from flash, glare, and sparks; warn
others not to watch the arc.
Wear protective clothing made from durable, flame-resistant material (leather, heavy cotton,
and wool) and foot protection.
• Before welding, adjust the auto-darkening lens sensitivity setting to meet the application.
• Stop welding immediately if the auto-darkening lens does not darken when the arc is struck.
See the Owner’s Manual for more information.
WELDING HELMETS do not provide unlimited eye, ear and
face protection.
Arc rays from the welding process produce intense visible and invisible (ultraviolet
and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
Use impact resistant safety spectacles or goggles and ear protection at all times when using
this welding helmet.
Do not use this helmet while working with or around explosives or corrosive liquids.
Do not weld in the overhead position while using this helmet.
Inspect the auto-lens frequently. Immediately replace any scratched, cracked, or pitted cover
lenses or auto-lenses.
OM-221 534 Page 1
NOISE can damage hearing.
Noise from some processes or equipment can damage hearing.
Wear approved ear protection if noise level is high.
READ INSTRUCTIONS.
Read and follow all labels and the Owner’s Manual carefully before installing,
operating, or servicing unit. Read the safety information at the beginning of
the manual and in each section.
Use only genuine replacement parts from the manufacturer.
Perform maintenance and service according to the Owner’s Manuals, industry standards,
and national, state, and local codes.
FUMES AND GASES can be hazardous.
Welding produces fumes and gases. Breathing these fumes and gases can be
hazardous to your health.
Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding
fumes and gases.
If ventilation is poor, wear an approved air-supplied respirator.
Read and understand the Material Safety Data Sheets (MSDSs) and the manufacturer’s
instructions for metals, consumables, coatings, cleaners, and degreasers.
Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator.
Always have a trained watchperson nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breathing air is safe.
Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays
of the arc can react with vapors to form highly toxic and irritating gases.
Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the
coating is removed from the weld area, the area is well ventilated, and while wearing an airsupplied respirator. The coatings and any metals containing these elements can give off toxic
fumes if welded.
1-3. Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases which contain chemicals known
to the State of California to cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause
cancer, birth defects, or other reproductive harm. Wash hands after use.
1-4. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, is available as a free download from the American Welding Society at http://www.aws.org or purchased from Global Engineering
Documents (phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1,
from American National Standards Institute, 25 West 43rd Street, New York, NY 10036 (phone:
212-642-4900, website: www.ansi.org).
OM-221 534 Page 2
SECTION 2 − SPECIFICATIONS
XFS Technical Specifications (Fixed Shade No.10)
Cartridge Dimensions 4.33 x 3.54 x 0.39 in. (110 x 90 x 10 mm)
Viewing Field 3.75 x 1.37 in. (95 x 35 mm)
Reaction Time Light To Dark: 0.00028 second (1/3,600)
Available Shades Darkened State: No. 10 / Light State: No. 3
Sensors Independent (2)
Operating Temperature 23F to 131F (−5C to +55C)
Storage Temperature −4F to 176F (−20C to +80C)
Power Supply Battery-Powered, Solar Rechargeable
Total Weight 0.9 lb (410g)
Standards ANSI Z87.1-2003/CSA
Warranty 2 Years From Date Of Purchase (See Section 9)
XVS Technical Specifications (No. 9 − No. 13 Variable Shade)
Dark To Light: 0.12 Second
(Internal, Non-Replaceable Lithium Battery)
Cartridge Dimensions 4.33 x 3.54 x 0.39 in. (110 x 90 x 10 mm)
Viewing Field 3.75 x 1.57 in. (95 x 40 mm)
Reaction Time 0.000083 Second (1/12,000)
Available Shades ANSI: Darkened State: No. 9 − 12 / Light State: No. 4
CE/CSA: Darkened State: No. 9 − 13 / Light State: No. 4
Sensors Independent/Redundant (2)
Operating Temperature 23F to 131F (−5C to +55C)
Storage Temperature 14F to 158F (−10C to +70C)
Power Supply Two AAA Alkaline Batteries (Included)
Total Weight 1.01 lb (460g)
Standards ANSI Z87.1-2003 CE/CSA
Warranty 2 Years From Date Of Purchase (See Section 9)
Sensitivity Control light levels Adjusts For Varying Ambient Light And Welding Arc
Delay Control Slows Lens Dark-To-Light State Between 0.1 And
Automatic Power Off Shuts Lens Off 15−20 Minutes After Last Arc Is Struck
Low Battery Indicator Red LED Light Illuminates To Indicate Low Battery
0.5 Second (Fast/Slow Switch)
OM−221 534 Page 3
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