Hobart ML-134311 User Manual

0 (0)

HL200

ML-134311

Page 1 - English Page 33 - French Page 67 - German

INSTALLATION AND OPERATION MANUAL

MANUEL D’INSTALLATION ET D’UTILISATION

INSTALLATIONS UND BEDIENUNGSANLEITUNG

F-34941 (Oct 2005)

English / Contents

Section Page Safety Information 1.0 4 Safety Guidelines 1.1 4 Warning Symbols 1.2 4 Liability 1.3 5 Foreword 2.0 5 General Information 3.0 5 Caring for our Environment 4.0 5 Packing Material 4.1 5 Disposal of your old appliance 4.2 5 Safety Instructions 5.0 5 Dust Hazard 5.1 6 Never 5.2 6 Always 5.3 6 Attachment Safety Instructions 5.4 7 Using the Mixer 6.0 7 Operating for the First Time 6.1 7 Mixer Component Identification Fig. 1 8 Standard Timer Controls 6.2 9 Recipe Timer Controls 6.2 10 Bowl Placement 6.3 11 Agitator 6.4 11 Prepare for Mixing 6.5 12 Operating Notes 6.6 12 Standard Timer Operation 6.7 12 Recipe Timer Operation 6.7 14 View Recipe 6.7 15 Programming Recipe Timer 6.7 15 Unloading 6.8 17 Guard Wire Cage 6.9 17 Remove and Cleaning the Guard Wire Cage 6.10 18 Re-Fitting the Guard Wire Cage 6.11 18 Mixing Capacity Chart 6.12 19 Agitators and Attachments 6.13 21

Using the Attachment Facility 6.13.1 22

Splash Cover 6.13.2 22 Bowl Scraper Attachment 6.13.3 22 Cleaning 6.14 22 Cleaning after Use 6.14.1 22 Installation and commissioning 6.15 23 Overall Dimensions Fig. 15 23 Technical Information Table 1 24 Unpacking and Handling 6.16 24 Location 6.17 25 Electrical Installation 6.18 25 Operator Training 6.19 26 Mixer Maintenance 7.0 26 Lubrication 7.1 26 Slideways 7.1.1 26 Planetary Seal 7.1.2 27 Bowl Locking Mechanism 7.1.3 27 Adjustments 7.2 27 Agitator Clearance 7.2.1 27 To Measure the Agitator Clearance 7.2.2 27 Interlock Safety System 7.3 28 Fault Finding 8.0 28 Recommended Spares 9.0 29 Notes 10.0 31 Service Contact Numbers 11.0 32

1.0 SAFETY INFORMATION.

The procedures and precautions contained in this manual are understood to apply to the machinery only when it is used in the prescribed manner. If the machinery is used other than in the recommended manner, the operator will be responsible for his/her own safety and for the safety of the other persons who may be involved.

The information in this manual has been prepared to assist the operator to understand, maintain, and operate the mixer. In order to prevent accidents, read, understand and follow all the precautions and warnings contained in this manual before installation or operating for the first time. This manual must be studied to obtain a clear understanding of the mixer and its capabilities.

1.1 SAFETY GUIDELINES.

Ensure sufficient precautions are observed during manual handling of the mixer particularly when moving into position on installation. Reference must be made to manual handling regulations. The mixer weights are given in Table 1.

• Do not hose or pressure clean this appliance. It is vital to adhere to the cleaning instructions

detailed in section 6 of this manual.

• Do not remove any covers or loosen any fittings whilst the machine is operating.

• Ensure this manual is kept in an easily accessible place for future reference near the mixer.

• All operators must be trained in the safe operation of the mixer and attachments.

• Ensure that the power supply cord has been unplugged before attempting to service or move the

mixer.

• Rotating machinery and electricity are potentially hazardous and may cause injury if sufficient

precautions are not taken prior to operating or servicing the machine.

• Always have your mixer and attachments regularly serviced; at least twice a year, depending on

frequency of use.

• When mixing products that develop dust care must be taken. Mix the ingredients using the STIR

facility until the dust is eliminated.

• Exposure to dust (including flour) may be harmful to health causing rhinitis (running noses),

watering eyes and possibly occupational asthma.

1.2

To identify the safety messages in this manual, the following symbols have been used

WARNING SYMBOLS.

The "Warning" symbol is found primarily where the corresponding information is important for the safe use of the machinery.

The electrical hazard symbol is used when there are risks of an electrical nature. Prior to servicing the machinery, always disconnect the power cable from the mains supply.

1.3 LIABILITY.

Installations and repairs which are not carried out by Authorised technicians or the use of other than original spare parts, and any technical alterations to the machine, may affect the warranty set out in the standard conditions of sale.

2.0 FOREWORD.

Hobart reserves the right to alter the design of their products without prior notice. Whilst every effort is made to ensure this publication reflects the latest design, the Company cannot guarantee full compliance. Take pride in your HL200 Mixer - keep it clean and in good mechanical and electrical condition.

3.0 GENERAL INFORMATION.

The information and instructions contained in this manual may not cover all details or variations in the equipment, nor provide for every eventuality to arise with installation, operation, or maintenance. If additional information is required, please contact your local Hobart office.

The HL200 Mixer is designed to mix food products as detailed on the specification chart (Section

6.12, page 19). The Legacy 20-litre mixer is a bench-type mixer which features a SmartTimer™, a manual bowl lift

and a #12 attachment hub as standard equipment. With the use of special agitators, a 12 litre bowl may be used on the HL200 mixer.

The machine is rated to operate on the electrical supplies shown in Table 1, page 24. The Mixer is fitted with a "no volt release" safety feature to prevent automatic restarting after a

supply failure or disconnection from the mains. The bowl and the guard are interlocked so that when either is not in their correct operating positions, the mixer will not work. The standard mixer is delivered with guard, bowl and agitators.

4.0 CARING FOR OUR ENVIRONMENT.

4.1 PACKAGING MATERIAL.

The pallet and protective packing material have been selected from materials that are environmentally friendly for disposal or can normally be recycled. Instead of throwing them away, please ensure they are recycled.

4.2 DISPOSAL OF YOUR OLD APPLIANCE.

Old appliances contain materials that can be recycled. Please contact your local waste collection centre; scrap merchant or local Hobart office about potential recycling schemes.

5.0 SAFETY INSTRUCTIONS.

A FULLY TRAINED AND COMPETENT PERSON MUST ONLY USE THE ATTACHMENT AND/OR MIXER.

The following instructions must be observed when using the mixer.

Note: The mixer must only be used for the purpose it was designed and inline with the supplied operating instructions.

Only use attachments that comply with CE regulations (CE marked).

5.1 DUST HAZARD.

In order to minimise any dust hazard follow the instructions detailed below. When mixing ingredients care must be taken to avoid the inhalation of dust particles e.g. flour. Reference should be made to product supplier's data sheets to ensure adequate precautions/protections are taken.

Items such as flour must be added in such a manner to avoid dust particles being dispersed into the local atmosphere.

Carefully slit the bag whilst holding in the lower part of the bowl. When mixing dry ingredient use the lowest speed to minimise dust emission. Use a splash cover to reduce dust emissions (refer to the recommended spare parts Section 9, page 30 for the cover part number). Mix the ingredients in the bowl using the lowest speed until the risk of producing any dust is eliminated.

Fit suitable dust extraction equipment.

5.2 NEVER.

• Operate the mixer or attachments if a fault develops or the mixer is unsafe.

• Wear loose clothing.

• Attempt to reach into the bowl when mixing.

• Access rotating parts.

• Fit the agitator to the mixer without a bowl in place.

• Leave the agitator on machine without the bowl being fitted.

• Operate the mixer with attachments and agitator fitted.

• Use excessive force when operating which could affect the stability of the mixer.

• Operate the mixer if parts are disassembled.

• Over ride the safety switches fitted to the mixer.

• Open the guard to stop machine.

• Use the bowl lift to stop machine.

• Use the mixer in an unsafe condition.

• Clean the mixer with scouring powder or a scouring pad.

• Clean aluminium agitators in dishwashers.

• Inhale mixing ingredient dust particles.

5.3 ALWAYS.

• Use the mixer in a well-lit area.

• Ensure the bowl, agitator, attachment and guard are correctly fitted to the mixer.

• Disconnect the mains electricity supply before cleaning the mixer.

• Clean the mixer daily.

• Remove agitator before using any attachments.

• Stop mixer before adding more ingredients.

• Use the stop button to stop machine.

• Clean the bowl, agitators and attachments after use.

• Clean the mixer using mild soap and water.

• Service the mixer and attachments at least twice a year depending on the frequency of use.

• Use the mixer as intended and inline with the operating instructions.

• Use the correct reduced size equipment (bowl and agitators).

• Use attachments that are CE approved and CE marked.

5.4 ATTACHMENT SAFETY INSTRUCTIONS.

The following instructions must be observed when using the mixer with attachments. Please also refer to the safety instructions in Section 5.0, page 5 and the instructions provided with the attachment. Only CE marked and approved attachments must be used.

ONLY A FULLY TRAINED AND COMPETENT PERSON SHOULD USE THE ATTACHMENT AND/OR MIXER.

• Do not fit an attachment while the mixer is operating.

• Do not wear loose clothing.

• Do not use the mixer or attachment if a fault develops or the machine is unsafe.

• Do not access rotating parts.

• Do not use excessive force when operating the attachment, which could affect the stability of

the mixer.

• Do not operate the mixer if parts are disassembled.

• Always use the attachment and/or mixer in a well-lit area.

• Always ensure the attachment is operating at the correct speed.

• Always clean the attachments after use and refer to the attachment manufacture's cleaning

instructions.

• Always service your mixer and attachments regularly; at least twice a year depending on the

frequency of use.

6.0 USING THE MIXER.

6.1 OPERATING FOR THE FIRST TIME.

Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine data plate.

Place the mixer on a suitable sturdy level surface. There should be adequate space around the mixer for the user to operate the controls and to install and remove bowls.

Holes are located in the base to permanently secure the mixer, although this is not necessary in normal installations.

This food mixer is only for professional use by suitably trained persons. Ensure operators have read and understood this manual and have received adequate training. MOVING AGITATOR IN BOWL, KEEP HANDS, CLOTHING AND UTENSILS OUT WHILE IN

OPERATION. DO NOT USE WITHOUT INTERLOCKED GUARD.

The Legacy mixer is equipped with SmartTimer™ controls and a manual bowl lift. Other operating parts (Fig.1) and their functions are described through out the Operation section.

The Guard Wire Cage must be in position or the mixer will not operate.

The bowl must stay in locked position on the Bowl Support or the mixer will not operate.

If the bowl support is not all the way up (mix position), the mixer will not operate.

SLOT

CONTROLS

ATTACHMENT HUB

DRIP CUP

BOWL GUARD WIRE CAGE

AGITATOR

SPLASH GUARD

APRON

BOWL SUPPORT

Fig. 1.

MIXER COMPONENT IDENTIFICATION

6.2 CONTROLS.

HL200 (With Three Mix Speeds Plus Stir Speed)

DISPLAY MIXING TIME

STOPS MIXER

STARTS MIXER

TIME SELECTOR

SPEED SELECTOR

Fig. 2.

HL200 Mixer Speeds

STIR (Slow) The lowest speed is for incorporating ingredients.

SPEED 1 (Low) This speed is for heavy mixtures such as pizza dough, heavy

batters and potatoes.

SPEED 2 (Medium) This speed is for mixing cake batters, mashing potatoes and developing

bread dough.

SPEED 3 (High) This speed is for incorporating air into light batches, as well as finishing

whipped items.

Recipe Timer (Optional) Model HL200 (With Three Mix Speeds Plus Stir Speed)

DISPLAYS MIXING TIME OR RECIPE #

RECIPE/SPEED SELECTOR

STEPS IN RECIPE

OPERATING MODE BUTTONS

Fig. 3

PROGRAM

SELECT/SAVE

SPEED

TIME

DOWN

The SmartPlus2™ recipe timer has two operating modes, Standard (STD) and RECIPE.

Standard Mode

Operates exactly as the standard controls utilizing continuous and timed mixing.

Recipe Mode

• Use mode buttons to switch mixer operation between recipe and standard timed operation.

• Up to 4 recipes can be stored in memory.

• Each recipe can contain 5 steps.

• Each step can be programmed to operate with the following speeds and time.

SPEED SETTINGS TIME SETTINGS SPd 1 (DEFAULT)

SPd 2 End (default) SPd 3 Stir PAUS (pause – no mixing)

00:00 – 15:00 minutes (10 second increments)

6.3 BOWL PLACEMENT.

The bowl must be installed before the agitator is installed. To install the bowl, lower the bowl support and position bowl so the alignment pins on the left side of the bowl support fit in the holes in the bowl tab. (Fig. 4) Place the slotted tab on bowl into the lower part of the pin. Swing the bowl into the mix position on bowl support. (Fig. 5)

Fig. 4

Fig. 5

6.4 AGITATOR.

To install an agitator, the bowl must be on the bowl support.

To Install

1. Lower the bowl.

2. Open the bowl guard wire cage.

3. Place the agitator inside the bowl and align the horizontal slot on the agitator with the agitator shaft pin.

4. Slide the agitator up the agitator shaft until it stops and latches. An audible click should be heard when the agitator locks in position.

To Remove

1. Open the bowl guard wire cage.

2. Lower the bowl.

3. Hold the agitator and pull the plunger of the agitator out (Fig. 6). Slide agitator down off the agitator shaft.

Fig. 6

6.5 PREPARE FOR MIXING.

1. Place the mixing bowl on the bowl support.

2. Pour ingredients into the bowl.

3. Swing the bowl back to the mix position.

4. Place the agitator inside the bowl, and then attach it to

the agitator shaft (Fig. 7).

5. Lift bowl support.

6. Correctly close the bowl guard wire cage.

7. The mixer is now ready for mixing. (See TIMER OPERATION.)

Fig. 7

6.6 OPERATING NOTES.

• STIR is to be used for incorporating ingredients. Do not use it to develop dough

products.

• If the mixer is stopped during a mixing operation, the timer also stops. The timer

starts again (with the time remaining) when the START button is pressed.

• Turn the TIME selector clockwise to take the mixer out of the hold mode.

6.7 TIMER OPERATION.

Fig. 8

Using the Count-Up Mode (Continuous Mixing)

1. Turn the SPEED dial to select a mix speed (the SPEED setting can be changed at any

time during the mixing operation). NOTE: STIR is to be used for incorporating ingredients. Do not use to develop dough products.

2. Set the timer on hold by turning the TIME selector counterclockwise until HoLd appears in the TIME window.

3. Press the START button to begin mixing. The timer starts counting forward from 00:00.

NOTE: If the wire cage is opened at any time, the mixing operation will stop. To resume the mixing operation, close the wire cage and press the START button.

4. Use the STOP button to stop the mixer; the mixing time is displayed in the TIME window.

5. Press the START button to resume mixing if needed. NOTE: When the timer reaches 15:00 minutes, the beeper will sound momentarily and timer will rollover to 00:01 and continue counting until the STOP button is pressed.

Fig. 9

Using the Count-Down Mode (Timed Mixing)

1. Turn the SPEED dial to select a mix speed. a. If the count-up mode was used for the previous batch, the desired time needs to be

entered.

b. If the count-down mode was used for the previous batch, the previous time will be

displayed. If a different time is needed, turn the TIME selector to the desired time in 10 second increments.

2. Press the START button to begin mixing; the timer starts counting down from the set

time.

a. To stop the mixer at any time, press the STOP button. To resume mixing, press the

START button. For example: The mixer is started at SPEED 1 for 30 seconds and is stopped after 10 seconds. Pressing the START button will resume the mixing operation.

b. If the mixer is stopped and a new time setting is entered, pressing the START

button saves the new time setting on the current speed selection.

For example: The mixer is started at SPEED 1 for 30 seconds and is stopped after 10

seconds. A new time is entered by turning the TIME selector. The new time will replace the initial 30 seconds for SPEED 1 after the START button is pressed.

c. If the time is changed while mixing, the mixer will operate until the new time

expires. The adjustment to the time will not be stored.

d. If speed is changed while mixing, the time will change to the previous time for the

selected speed and count down.

NOTE: If the wire cage is opened at any time, the mixing operation will stop. To

resume the mixing operation, close the wire cage and press the START button.

3. When the timer reaches 00:00, the mixer stops; a beeper sounds for 1 second. The countdown timer then displays the last-stored time.

RECIPE TIMER OPERATION

Recipe Timer Notes

• If pause is selected as a mix speed, the mixer START button must be pressed to

advance to the next recipe step after the pause time has expired.

• If pause has been selected, the bowl guard can be opened and the time will

continue to count down.

• The recipe step can be interrupted and then resumed by pressing the STOP button

and then the START button.

NOTE: If PAUSE has been selected, the STOP button is disabled.

• The recipe can be terminated by stopping the mixer and pressing the STD button.

Using The Recipe Timer

1. Press Recipe mode button.

2. Turn the RECIPE selector to select a recipe.

3. Press START; mixer will operate at the programmed speed for the programmed time.

a. Speed is displayed momentarily.

Fig. 10

b. Remaining time for the operating step will be displayed and the step light is

flashing.

NOTE: Recipe and Time selectors are disabled.

4. Mixer will continue to perform the programmed speeds and times until the recipe steps are completed.

NOTE: If pause has been programmed for a step speed, the mixer START button must be pressed to advance to the next recipe step after the pause time has expired.

5. When the timer reaches the end of the last programmed recipe step, the mixer stops; the beeper sounds; the selected recipe is displayed.

View Recipe

When the mixer is in RECIPE mode, you can view the step settings of any recipe.

1. Press the SELECT/SAVE button. A. Display will alternate between speed and time. B. The LED of the step being displayed will flash.

2. Use the arrow buttons to view the next step.

3. Use the Recipe selector to view other recipes.

4. Press PGM button to return to the RECIPE mode.

NOTE: If the mixer is performing a recipe, the recipe will continue to operate in normal recipe mode sequence.

PROGRAMMING RECIPE TIMER

Fig. 11

HL200 is powered with display showing a mix time (Standard Mode) or recipe number (Recipe Mode).

1. If a mix time is displayed, Press RECIPE mode button. Display corresponds with position of

recipe (speed) selector.

2. Press and hold TIME. Continue holding TIME, then press PGM and hold until rP1 is displayed

(with step 1 blinking), buzzer sounds and programmed step LEDs are lit.

3. Use arrows to select recipe number (1-4) for programming.

4. Press SELECT/SAVE to enter program mode for the recipe number selected.

Buzzer sounds and display alternates between speed and time to indicate programming mode.

NOTES:

• If a value has been assigned for a step number, that LED will be lit.

• The LED for the selected step will blink.

• If the default value is still assigned to a step, the LED will not be lit.

• When programming, the Recipe and Time Selectors are disabled.

SPEED SETTINGS TIME SETTINGS SPd 1 (DEFAULT) 00:00 – 15:00 minutes (10 second increments) SPd 2 End (default) SPd 3 Stir PAUS (pause – no mixing)

5. Use arrows to select step number (1 – 5).

6. Press SPEED. All characters will blink and buzzer will sound. A. Use arrows to select the mixing speed for selected step. B. Press SELECT/SAVE to set the speed. SAVE displayed momentarily and buzzer sounds.

7. Display alternates between speed and time to indicate programming mode.

8. Press TIME. Third digit will blink and buzzer will sound. A. Use arrows to select the mixing time (increments of 10 seconds) for selected step.

NOTE: If all 5 steps are programmed, the recipe will terminate at the end of step 5. If fewer than 5 steps are used, the default time setting of END will terminate the recipe.

B. Press SELECT/SAVE to set the time for the step. SAVE momentarily displayed and buzzer

sounds.

9. Display alternates between speed and time to indicate programming mode.

NOTE: LED of step programmed will be flashing.

10. Use arrows to select next step.

11. Repeat setting speed and time for additional steps and use SELECT/SAVE to save settings.

12. After all steps for recipe are programmed, press PGM to exit programming mode.

Buzzer sounds and display will show recipe number that was programmed with the number blinking.

13. Press PGM to enter run mode. (Buzzer sounds)

14. Press STD to return to standard mode or set recipe selector to the desired recipe.

15. Select the recipe that you programmed and verify proper operation.

6.8 UNLOADING.

1. Open the bowl guard wire cage assembly.

2. Lower bowl support.

3. Remove the agitator from the agitator shaft.

4. Slightly lift the bowl off the pin (right side), pull bowl to the front and remove from the bowl support (left side).

6.9 GUARD WIRE CAGE.

The bowl guard wire cage can be rotated out of the way to add ingredients or to access the bowl and agitator. Note how the plastic carriers allow the wire cage to ride around the circumference of the planetary drip cup.

• Open the bowl guard wire cage: rotate it to your left (Fig. 12).

• Close the bowl guard wire cage: rotate it to your right until it stops, closed position

(Fig. 13).

NOTE: The bowl guard wire cage must be returned to the closed position for the mixer

to operate.

Fig.12 Fig. 13

6.10 REMOVE AND CLEANING THE GUARD WIRE CAGE.

1. Rotate wire cage to your left until the three carriers align with the carrier escape slots in the circular ridge of the planetary drip cup.

2. Lift the wire cage straight up so the carriers escape from the slots on the drip cup. The bowl guard wire cage can now be removed by pulling toward you.

Fig. 14

3. Wash the bowl guard wire cage in a sink, rinse with clear water, and dry with a clean cloth.

4. The splash guard can be wiped off and/or washed with a cloth or sponge using warm, soapy water. Rinse with clear water and dry with a clean cloth.

6.11 RE-FITTING THE GUARD WIRE CAGE.

1. Position the ring of the bowl guard wire cage so the carriers are positioned above the slots in the planetary drip cup.

2. Lower the bowl guard wire cage so the carriers pass through the slots.

3. Rotate the bowl guard wire cage to your right until it contacts the stop, closed position.

6.12 MIXER CAPACITY CHART – HL200

Recommended Maximum Capacities—dough capacities based on 21°C water and 12% flour moisture.

PRODUCT

CAPACITY OF BOWL (LITRE LIQUID)

Egg Whites D 1 litre (1 qt.) .6 litre (1¼ pt.) Mashed Potatoes B & C 6.8 kg (15 lbs.) 4.5 kg (10 lbs.) Mayonnaise (Qts. of Oil) B or C or D 9.5 litre (10 qts.) 4.3 litre (4½ qts.) Merinque (Qty. of Water) D

Waffle or Hot Cake Batter B 7.6 litre (8 qts.) 4.7 litre (5 qts.) Whipped Cream D or C 3.8 litre (4 qts.) 2.4 litre (2 ½

Cake, Angel Food (8-10 oz. cake) Cake, Box or Slab B or C 9.1 kg (20 lbs.) 5.4 kg (12 lbs.) Cake, Cup B or C 9.1 kg (20 lbs.) 5.4 kg (12 lbs.) Cake, Layer B or C 9.1 kg (20 lbs.) 5.4 kg (12 lbs.) Cake, Pound B 9.5 kg (21 lbs.) 5.4 kg (12 lbs.) Cake, Short (Sponge) C or I 6.8 kg (15 lbs.) 3.6 kg (8 lbs.) Cake, Sponge C or I 5.4 kg (12 lbs.) 2.9 kg (6 ½ lbs.) Cookies, Sugar B 6.8 kg (15 lbs.) 4.5 kg (10 lbs.) Dough, Bread or Roll § (Lt.-Med.) 60% AR Dough, Heavy Bread § 55% AR Dough, Pie B & P 8.2 kg (18 lbs.) 5 kg (11 lbs.) Dough, Thin Pizza 40% AR § (max. mix time 5 min.) Dough, Med. Pizza 50% AR § ED 4.5 kg (10 lbs.)□ 2.7 kg (6 lbs.)□ Dough, Thick Pizza 60% AR § ED 9.1 kg (20 lbs.)□ 5 kg (11 lbs.)□ Dough, Raised Donut 65% AR Dough, Whole Wheat 70% AR Eggs & Sugar for Sponge Cake B & C or I 3.6 kg (8 lbs.) 2.3 kg (5 lbs.) Icing, Fondant B 5.4 kg (12 lbs.) 3.2 kg (7 lbs.) Icing, Marshmallow C or I .9 kg (2 lbs.) .6 kg (1 ¼ lbs.) Shortening & Sugar, Creamed Pasta, Basic Egg Noodle (max. mix time 5 min.)

AGITATORS SUITABLE FOR OPERATION

C or I 6.8 kg (15 lbs) 3.2 kg (7 lbs)

ED 11.3 kg (25 lbs.)□ 5.9 kg (13 lbs.)□

ED 6.8 kg (15 lbs.)□ 3.6 kg (8 lbs.)□

ED 4.1 kg (9 lbs.)□ 2.3 kg (5 lbs.)□

ED 4.1 kg (9 lbs.)* 1.8 kg (4 lbs.)*

ED 9.1 kg (20 lbs.)□ 5 kg (11 lbs.)□

B 7.3 kg (16 lbs.) 4.3 kg (9 ½ lbs.)

ED 2.3 kg (5 lbs.) ---

20 12

.7 litre (1

HL200

1/2

pts.) .4 litre (¾ pt.)

qts.)

ABBREVIATIONS - AGITATORS SUITABLE FOR OPERATION B - Flat Beater C - Wing Whip D - Wire Whip ED - Dough Hook I - Wire Whip P - Pastry Knife □1st Speed * 2nd Speed

NOTE: %AR (% Absorption Ratio) = Water weight divided by flour weight. Capacity depends on moisture content of dough. Above capacities based on 12% flour moisture at 21°C water temperature.

§ If high gluten flour is used, reduce above dough batch size by 10%.

2nd speed should never be used on 50% AR or lower Products.

Use of ice requires a 10% reduction in batch size.

NOTE: Attachment hub should not be used while mixing.

6.13 AGITATORS AND ATTACHMENTS.

Hobart Quick Release ™ agitators are available for the Legacy mixers and for the type of product that is being mixed.

The B Flat Beater is a multi-purpose agitator used for mashing potatoes or other vegetables, and mixing cakes, batters or icings. It is also used in industrial applications for any product requiring a creaming or rubbing action and uniform dispersion of ingredients. Use first speed for starting most operations; medium speed for finishing.

The D Wire Whip is designed for maximum blending of air into light products. Uses include: whipping cream, beating egg whites, mixing very light icings, meringues and all similar applications. The D Wire Whip is most commonly used in third and fourth speed.

The ED Dough Hook is used for mixing most bread, roll and pizza dough, which require folding, and stretching action for best development. These agitators are suitable for use on all yeast raised doughs and should be operated in first, second or third speed.

The C Wing Whip is used for whipping material that is too heavy for the D Wire Whip. The heavy frame permits its use for light creaming and beating. It is often used for whipping or blending potatoes, butter, and mayonnaise or light icings. It is generally used in first and second speed for whipping heavy products like potatoes or in third or fourth speed for light products such as mayonnaise or icings.

The P Pastry Knife combines shortening with flour, and is ideal for light pastry shells (patty shells), flaky pie dough and similar mixes. The cutting action of the knife practically eliminates rubbing and allows delicate ingredients to be combined without over development. The P Pastry Knife is suitable for stirring operations in low speeds and for fast cutting operations in medium speeds. You should not use the P Pastry Knife at high speed if you want the pastry to have a flaky texture.

6.13.1 USING THE ATTACHMENT FACILITY.

MEAT CHOPPER ATTACHMENT

The Meat Chopper Attachment allows you to prepare many additional foods with your Hobart mixer. A plate having 4-mm holes comes with the Meat Chopper Attachment when shipped from the factory. The maximum allowable hole diameter in the mincing plate is 8 mm and the plate thickness must be greater than 5 mm. If the plate hole diameter is greater than 8 mm an interlocked protective hood is required. The results are the same as produced by Hobart commercial meat choppers. Operate Meat Chopper Attachments in third speed on the HL200 mixer. The feed pan should be kept in place in the cylinder for ease of feeding. Cut meat into strips and feed it into the chopper using the feed stomper only as needed. Substances that could become packed tight in the chopper like breadcrumbs are not recommended. If material in the cylinder stalls the mixer, push the STOP button at once. DO NOT attempt to restart at a slower speed. Remove the adjusting ring, knife, plate and worm and clear the obstruction. Always keep the drain hole on both the Attachment Hub and Meat Chopper clean, clear and free of obstruction.

6.13.2 SPLASH COVER

The splash cover provides a means for minimising dust emissions and reducing splashing for certain mixes at higher speeds. Splash covers fit under the Bowl Guard. Splash Covers, while convenient accessories, should not be used to increase the mixing capacity beyond the recommended maximum. The best functioning of Hobart mixers requires room at the top of the bowl for aeration and manipulation. Follow the Hobart Mixer Capacity Chart of the best quality of mix. Splash Covers on larger mixers have a smaller diameter opening at the top due to their inverted cone shape. Overloading the mixer while a splash cover is in use reduces aeration because of restriction in the area where air enters the batch.

6.13.3 BOWL SCRAPER ATTACHMENT.

The mixer Bowl Scraper Attachment is available for the HL200 Mixer full and half size bowls. This attachment scrapes the sides of the bowl as the agitator rotates to re-introduce material into the mixture. The scraper must only be used with the whip or flat beater agitators.

6.14 CLEANING.

CLEANING NEW MIXER BOWLS AND ACCESSORIES

Before using the first time, thoroughly wash new mixer bowls and agitators (beaters, whips, dough hooks and pastry knives). Wash in hot water and a mild detergent solution,

rinsing with either a mild soda or vinegar solution, and thoroughly rinse with clear water. Also follow this cleaning procedure for bowls and agitators before whipping egg whites or whole eggs.

6.14.1 CLEANING AFTER USE.

After use, clean the mixing bowl, agitators and attachment with hot water, using a suitable non-abrasive detergent and soft bristle brush. (Flushing the bowl with hot water immediately after use will ease the cleaning).

Note: Do not clean the aluminium agitators in a dishwasher.

6.15 INSTALLATION AND COMMISSIONING.

TOP VIEW BOTTOM VIEW

Fig. 15

Overall Dimensions.

A 12-litre bowl and agitators are also available.

A variety of attachments, agitator and accessories are available. These are described in Section 6.13 (page 21) of this manual.

Table 1. Technical Information.

Description Units HL200

Mixer power kW (hp) 0.37 (1/2) Maximum speed of rotating part (50Hz) rpm 2775 Nominal electrical supply 1 ph Volts 230 Full load current at above voltage 1 ph Amps 5.0 Locked rotor current at above voltage 1 ph Amps 10 Recommended fuse size 230v/1 ph/50Hz Amps 10 Minimum ambient temperature Maximum ambient temperature Transmission case lubricating grease capacity Litres 0.8 Attachment hub drive size -- # 12 Mixer weight (Bowl Included) Kg (lbs) 85.7 (189) Bowl weight (12 litre) Kg (lbs) 3.4 (7.5) Bowl weight (20 litre) Kg (lbs) 4.2 (9.3) Agitator weight (20 litre beater) Kg (lbs) 0.95 (2.1) Noise level dB (A) less than70## Shipping weight (Bowl included) kg (Lbs) 92.5 (204) Shipping dimensions (carton) LxWxH cm 62.8 x 57.8 x 87.3 Storage conditions. Temperature and humidity.oC, % RH +5 to +38, 85 Class of appliance Class 1# Enclosure IP rating IP45

Refer to Section 6.18

In accordance with EN-ISO 12001:1996.

C 0

C 40

6.16 UNPACKING AND HANDLING.

Wherever possible the food mixer should be transported to the installation position in the packaging provided to avoid damage. Do not use a sharp knife to cut into the box as damage to the machine may occur. Check for possible shipping damage. If the unit is found to be damaged, save the packaging material and contact your nearest Hobart sales office.

Caution: The HL200 mixer is a heavy object and must be correctly handled and lifted to avoid personal injury. Refer to Table 1, page 24 for weights and dimensions. For UK installations refer to the ‘Manual Handling Operations Regulations 1992 and HSE guidance notes for manual handling.

With the machine in the vicinity of its final position, remove from outer carton. Remove mounting bolts under skid attached to mixer base. Remove mixer from skid forking from the side of unit. When moving unit, always fork from side of unit.

Care must be taken during this operation to ensure:

a) All required safety measures are taken to ensure correct lifting and handling to avoid risk of

injury through dropping, falling and tilting.

b) No damage occurs to the machine, which could impair the normal operation.

6.17 LOCATION.

The mixer is not suitable for outdoor installation and must not be installed where a water jet could be used for cleaning. The mixer must only be operated by trained staff and must be installed in an area where the use and maintenance is restricted to trained personnel.

The mixer must be installed on a horizontal flat surface level to a minimum of 1mm in 1 metre side to side and front to back. Select a suitable flat level surface that can support the weight of the mixer and bowl contents when full (refer to Table 1 for weights and dimensions). In areas where stability may be an issue, the machine should be secured in position.

Ensure there is sufficient space around the mixer for the user to operate the controls and to install and remove bowls. The area above and to the rear side of the mixer should allow the top and rear covers to be removed for routine maintenance and servicing. Servicing may be more difficult because of reduced clearances and you should always check that equipment specifications permit the close proximity of other equipment. Refer to Fig. 15, page 23 for the overall dimensions of the mixer and the clearance required to accommodate the hinged bowl.

6.18 ELECTRICAL INSTALLATION.

The electrical installation of the mixer must conform to the local electricity board regulations. When installed in the United Kingdom the installation must be in accordance with the current edition of the IEE Regulations for electrical equipment in buildings and must conform to the requirements of the Electricity at work act.

A competent person must carry out the electrical installation.

The technical data shown in Table 1, page 24 details the electrical requirements for the mixer. Ensure that the electrical power supply agrees with the machine specification prior to connection.

The mixer is equipped with a three-wire power supply cord ready for installation of an appropriate grounding-type attachment plug. The plug and its mating receptacle must be properly grounded. Contact an electrician. Provide proper fuse or circuit breaker protection.

6.19 OPERATOR TRAINING.

Take time to explain the correct operation and cleaning of the Legacy mixer to the users referring to this manual. Leave this manual with the operator and explain that it is important to use it for further reference.

7.0 MIXER MAINTENANCE.

WARNING: UNPLUG MACHINE POWER CORD BEFORE BEGINNING ANY MAINTENANCE

PROCEDURES. WARNING! THE ELECTRONIC DRIVE CONTROL IS FITTED WITH HIGH VOLTAGE

CAPACITORS. ISOLATE THE MIXER FROM THE MAINS AND ALLOW THE CAPACITORS TO DISCHARGE FOR 5 MINUTES BEFORE REMOVING ANY COVERS.

A HOBART TRAINED AND COMPETENT PERSON SHOULD CARRY OUT SERVICING.

Do not remove any covers or loosen any fittings while the mixer is operating. Ensure the electrical supply has been isolated before attempting to service or move the mixer.

7.1 LUBRICATION.

7.1.1 SLIDEWAYS.

The slideways (Fig. 16) should be lubricated approximately twice a year. To reach these areas, fully lower the bowl support and remove the apron, which is secured by slotted screws. Wipe a thin coat of Lubriplate 630AA on the bowl pad area of the bowl supports and on each slideway. Replace the apron and secure with screws. Refer to the recommended spare parts section for Lubriplate oil part number.

Slideway

Sensor Holde

Screws

Apron

Fig. 16

NOTE: Do not remove sensor holder screws to remove apron.

Fig. 17

7.1.2 PLANETARY SEAL.

Occasionally, the planetary seal (Fig. 18) may become dry and begin to squeak. To correct this, work a little lubrication (mineral oil) under the lip of the seal.

Planetary Seal

Fig. 18

7.1.3 BOWL LOCKING MECHANISM.

Bowl Locking Mechanism should be lubricated after cleaning. Clean only if sticking or hanging up.

7.2 ADJUSTMENTS.

7.2.1 AGITATOR CLEARANCE.

The agitator clearance should be checked periodically. The agitator must not touch the bowl and the maximum clearance between the bottom of the bowl and the B flat beater is (1/8") 3 mm; the maximum clearance between the bottom of the bowl and the ED dough arm is (5/16”) 8 mm.

Install a bowl and agitator (e.g., beater). If the bowl and beater come into contact before the bowl support reaches its stop, adjust the stop screws. Refer to Adjust the Bowl/Agitator clearance.

7.2.2 TO MEASURE THE AGITATOR CLEARANCE.

Pour enough flour in the bowl to cover the bottom of the bowl where the beater travels. With the bowl fully raised (beater should not touch the bottom of the bowl), briefly run the mixer at the lowest speed.

Turn off the mixer, disconnect the electrical power supply, and measure the depth of flour where the beater has traced a path. This measurement should be taken at several points around the bowl to assure accuracy.

Adjust the Bowl/Agitator Clearance

• Remove the apron (which is secured by screws).

• Adjust the clearance by loosening the stop screws

counterclockwise to increase the clearance or clockwise to decrease the clearance.

• After the adjustments are made, replace the

apron and secure it with the screws.

• Carefully operate the bowl lift several times to

check the adjustment.

Stop Screws

Fig. 19

7.3 INTERLOCK SAFETY SYSTEM.

Regular inspection of the mixer safety system is necessary to check the operation of the bowl, guard and bowl support interlock switches. This must be performed no less than once a year.

A spare parts manual is available on request from Hobart Spare Parts Distribution Centre. For continued safe and reliable operation of this mixer, it is recommended that servicing is only carried out by Hobart trained service personnel.

8.0 FAULT FINDING.

Symptoms Possible Causes

Mixer will not start. Flashing Time Display – See Below

Agitator touches bowl. Bowl is not in closed (mix) position.

Planetary seal squeaks. Seal requires occasional lubrication - see Maintenance. Timer displays flashing alarm

code (Ex. “OL1” – Motor overload)

Branch circuit protector is in open position - check fuse or disconnect switch. Mixer is overloaded. Wire cage is not in the closed position. Bowl is not in closed (mix) position or if Bowl in not in up position.

Improper agitator clearance - see Maintenance for adjustment procedure. Agitator is not installed properly.

If the error code is flashing – unplug machine until display is blank then plug back in. If symptoms still exist, contact your local Hobart Service office.

9.0 RECOMMENDED SPARES.

Part Number Description

00-874831 Switch – Speed Selector Assy

00-874809 Knob

00-087714-067-1 Relay (2 Pole, 30 Amp)

00-108197-00001 Screw – Thumb 1.125

00-291221 Worm – Gear 60 Cycle

00-874816 Carrier – Wire Cage

00-874816-00002 Carrier – Wire Cage (Slotted)

00-874816 Carrier – Wire Cage

00-874875 Magnet – Disc

00-874822 Wire Cage Assy

00-874815 Guard – Splash

00-874832 Cup – Drip & Flange

00-874864 Bowl Assy (12 Litre SST Packaged)

00-874834 Bowl Assy (20 Litre SST Packaged)

00-118801 Scraper – Bowl (Handheld)

00-874828 “B” Beater (12 Litre Packaged)

00-873360 “D” Wire Whip (12 Litre Packaged)

00-873343 “ED” Dough Arm (12 Litre Packaged)

00-875893 “C” Whip (12 Litre Packaged)

00-873370 Pasty Knife (12 Litre Packaged)

00-873313 “EDA” Dough Arm (20 Litre Packaged)

00-873331 “C” Whip (20 Litre Packaged)

00-873335 “E” Dough Arm (20 Litre Packaged)

00-874792 “D” Wire Whip (20 Litre Packaged)

00-874791 “ED” Dough Arm (20 Litre Packaged)

00-874790 “B” Beater (20 Litre Packaged)

00-873294 Pasty Knife (20 Litre Packaged)

00-873373 Scraper (12 Litre Packaged)

00-874836 Scraper (20 Litre Packaged)

00-438078 Splash Cover (12 Litre Packaged)

00-438079 Splash Cover (20 Litre Packaged)

00-874885 Ingredient Chute (Packaged)

ML-134299 Mixer Table with Casters

00-874929 Reed Switch w/Fuse

00-916194 Filter and Bracket Assy

00-874761-00005 Motor Drive Assy

00-916197 Motor and Worm Assy

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