Hobart G404, G504, F504 Operation Manual

WAREWASHING

Glass and dishwashers

ECOMAX

G404

G504

F504

DSN: FG-16-01
From SN: 86 71 50001

Installation and
Operation Manual

(Translation of the original operating
instructions)

13. Apr. 2017

EN

EN

ECOMAX Installation and Operation Manual

Publisher

HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Tel. [phone]
Fax [phone]
E-mail: [e-mail]
Internet: www.hobart.de

Product disclaimer

Installations and repairs carried out by non-authorized technicians or using non-genuine spare parts, and any tech­nical alterations to the machine not approved by the manufacturer will invalidate the manufacturer’s warranty and
product liability.

HOBART reserves the right to make changes or improvements to its products without prior notice.

© HOBART GmbH, Offenburg 2017

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Table of Contents

Table of Contents

1 Notes on the documentation .............................................................. 5

1.1 Application ..................................................................................... 5

1.2 Layout of the documentation ..................................................................... 5

1.3 Representation convention ....................................................................... 5

2 Safety instructions and regulations ...................................................... 7

2.1 Safety instructions and warning notices ........................................................... 7

2.2 Basic safety instructions ......................................................................... 7

2.3 Property damage ................................................................................ 9

3 Product description ....................................................................... 10

3.1 Intended purpose .............................................................................. 10

3.2 Designation .................................................................................... 10

3.3 Technicalspecications ......................................................................... 10

3.4 Conformity..................................................................................... 11

EN

4 Controls .................................................................................... 12

5 Installation ................................................................................. 13

5.1 Personnelqualication .......................................................................... 13

5.2 Special safety instructions ...................................................................... 13

5.3 Transporting to the installation location ........................................................... 14

5.4 Removing the packaging ........................................................................ 14

5.5 Installing the machine .......................................................................... 14

5.6 Connecting to the power supply ................................................................. 14

5.7 Connecting the water ........................................................................... 15

5.8 Connecting the drain ........................................................................... 16

6 Commissioning ............................................................................ 17

6.1 Personnelqualication .......................................................................... 17

6.2 Setting the water hardness (optional) ............................................................ 17

6.3 Filling the salt reservoir (optional) ................................................................ 17

6.4 Filling chemical hoses .......................................................................... 18

6.5 Tank .......................................................................................... 19

7 Operation ................................................................................... 20

7.1 Personnelqualication .......................................................................... 20

7.2 Special safety instructions ...................................................................... 20

7.3 Notes for optimum washing result ................................................................ 20

7.4 Preparations for washing ....................................................................... 21

7.5 Washing ....................................................................................... 22

7.6 Switch off machine ............................................................................. 23

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ECOMAX Installation and Operation Manual

Table of Contents

7.7 Executing daily cleaning ........................................................................ 23

7.8 Executing weekly cleaning ...................................................................... 24

8 Settings ..................................................................................... 25

8.1 Overview of operator menu ..................................................................... 25

8.2 Opening the operator menu ..................................................................... 25

8.3 Detergent/dosage amount ...................................................................... 26

8.4 Rinse aid/dosage amount ....................................................................... 26

8.5 Setting the water hardness (optional) ............................................................ 26

8.6 Wash cycles ................................................................................... 27

8.7 Hosellingdetergent ........................................................................... 28

8.8 Hosellingrinseaid ............................................................................ 28

8.9 External water treatment ........................................................................ 29

9 Display of faults and information ........................................................ 33

9.1 Error .......................................................................................... 33

9.2 Information .................................................................................... 34

10 Troubleshooting guide .................................................................... 35

10.1 Poor wash result ............................................................................... 35

10.2 Other faults .................................................................................... 36

10.3 Malfunctions ................................................................................... 36

11 Maintenance ............................................................................... 37

12 Disposal .................................................................................... 38

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Notes on the documentation

1 Notes on the documentation

1.1 Application

This document contains the most important information for the
installationandcommissioningofthemachinebyqualiedperson­nel, as well as the information required for day-to-day operation by
the operator.

► Keep the operating instructions and all referenced documents in

a safe and accessible place.

► If you sell the machine, pass on the installation and operating

instructions.

1.2 Layout of the documentation

EN

Referenced documents are all instructions that describe the instal­lation, operation, maintenance and repair of the device, as well as
additional instructions for all accessories used.

For the operator:

– Operating instructions

For the specialised tradesman:

– Installation instructions

– Circuit diagram

– Spare Parts Catalogue

1.3 Representation convention

1.3.1 Symbols used

Symbol Meaning

Warning of hazardous electrical voltage

Beware of explosion

Warning of risk of crushing

Beware of hazardous substances

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ECOMAX Installation and Operation Manual

Notes on the documentation

Symbol Meaning

Beware of hand injuries

Beware of slipping

Beware of hazard area

Useful additional information and tips

1.3.2 Representation in the text

Representa­tion

NOTE Important information on machine operation, not

► Step

‒ Listing 1st level

• Listing 2nd level

Meaning

a warning notice

Outcome/result

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DANGER

!

Safety instructions and regulations

2 Safety instructions and regulations

2.1 Safety instructions and warning notices

► During machine operation, observe the general safety instruc-

tions and warning notices that precede each action.

2.1.1 Hazard levels

The hazard level is part of the safety instructions and is denoted by
the signal word. Potential consequences are differentiated by the
choice of signal word.

imminent danger:

results in serious physical injury or death

EN

WARNING

CAUTION

NOTICE

potentially hazardous situation:
can cause serious physical injury or death

potentially hazardous situation:
can cause minor physical injury

potentially harmful situation:

can cause damage to the product or other objects

2.1.2 Layout of warning notices

Warning notices are depicted with warning symbols and signal
word in the corresponding safety colours.

CAUTION

Nature and source of the hazard

Explanation on the nature and source of the hazard

► Measures for averting the hazard

► additional measures for averting the hazard, where applicable

2.2 Basic safety instructions

2.2.1 Product safety

The machine conforms to state-of-the-art technology and the rec­ognised safety regulations. Nonetheless, hazards may occur.

Operate the machine only if it is in perfect working order, and in
compliance with the operating instructions.

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ECOMAX Installation and Operation Manual

Safety instructions and regulations

Allmodicationsandalterationstotheproductarereservedfor
personsauthorisedbyHOBART.Congurationispassword-pro-

tected.

2.2.2 Personnel qualication

► Observe the regulations on occupational health and safety.

► Carefully read through the operation manual before use.

Activity User group Qualication/training

Installation/Commis-

sioning

Work on the electrical
system

Operation Laymen/disabled per-

Maintenance, repair Qualiedpersonnel Hobart Service, or by Hobart-trained service technicians

Qualiedpersonnel Authorisedelectrician(qualiedelectricianorpersonswho

have undergone equivalent training)

Trainees Only under appropriate supervision and inspection

Qualiedpersonnel Qualiedelectrician

Training by the operator using the operation manual, hazard

sons

Children from 14 years
old

Children from 13 years
old

Trainees Only under appropriate supervision and inspection

brieng

Training by the operator using the operation manual, hazard

brieng,onlyundersupervision

not permitted

2.2.3 Product-specic hazards

Avoid body parts being crushed or knocked:

► Observe the instructions on the packaging for storage, lifting or

transporting.

Avoid risk of explosion:

► Do not install machine in a potentially-explosive location.

Avoid electric shock, re risk:

► Donotallowwatertoowunderlivecomponents.

– Make sure the machine is correctly stored (see frost damage

section 2.3).

– Makesurethatthemachinedoesnotoverowwhenbeing

lled.

► Do not damage the connection cable while unpacking.

► Havethemachineconnectedtothepowersupplybyqualied

personnel.

► Haveallmodicationstothemachinecarriedoutbyqualied

personnel.

► Haveadditionalfeedtanksmountedbyqualiedpersonnel.

► Do not operate the machine unsupervised.

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Safety instructions and regulations

Avoid chemical burns, sensitisation of the skin, poisoning:

► Wear protective equipment (gloves, safety goggles, protective

clothing) when handling chemicals.

► Use only suitable chemicals. Observe the manufacturer`s data.

► Have chemical sensor system set by authorised trained service

technicians.

► Do not open the machine during operation, wait for the program

tonish.

► Disconnect the machine from the mains prior to cleaning.

► For cleaning, wear protective equipment (gloves, safety gog-

gles, protective clothing) when touching parts contaminated by
detergent.

Avoid burns, scalds (to the hands):

► Do not open the machine during operation or the evaporation

phase,waitfortheprogrammetonish.

Otherwise, hot water could spray out.

EN

► Disconnect the machine from the mains prior to cleaning.

Avoid slipping:

9 Moisturecanbuilduponthemachineoor.

► Provideaoorcoveringthatisguaranteedtobenon-slipin

case of moisture.

Residues on the washware, hygiene regulations not main­tained.

► Hygiene regulations must be maintained and/or demonstrated

in accordance with the national provisions.

2.2.4 Additional hazards

Potential hazards caused by operating resources to be used can
be found in the enclosed safety datasheets. Workplaces must be
signed accordingly.

2.3 Property damage

Avoid frost damage:

9 Temperatures below 0°C lead to functional damage.

► Before storing below 0°C, empty residual water in hoses, tank

and boiler.

► Prior to restart, store the machine at room temperature (min.

15°C) for 24h.

Avoid water damage:

► Do not operate the machine without supervision.

► Close on-site shut-off valves at the end of operation.

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ECOMAX Installation and Operation Manual

Product description

3 Product description

3.1 Intended purpose

The machine is an item of technical equipment intended solely for
commercial dishwashing.

The machine is designed solely for cleaning crockery (porcelain,
glass, ceramic, temperature-resistant plastics or stainless steel or
similar) from the food industry.

Not for washing:

– Containers that do not come into contact with foodstuffs, such

as ashtrays, candlesticks, electric appliances etc.

– Animals or textiles

– Foodstuffs intended for further consumption

3.2 Designation

The rating plate is located on the front of the machine. If you have
any questions regarding service and parts, quote the serial and
DSN No.

3.3 Technical specications

Dimensions (H x W x D) 820 x 576 x 607 mm (G404: 700 x 436 x 539)

Water consumption per rinse cycle 2.3 l (G404: 2 l)

Cold or hot water connection max. 60°C

Voltage see rating plate

Total connected load

Fuse protection

Tank capacity 25 l (G404: 10 l)

Loading height 360 mm (G404: 308 mm)

Emission sound pressure level L

(Measurement uncertainty kpA= 2.5 dB)

Weight 46 kg (G404: 30 kg)

pA

56 dB (A) for undercounter machine (G404: 60 dB (A))

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Installation and Operation Manual ECOMAX

g

g

y

D

L

Z

ɉ

y

g

g

g

g

g

Product description

3.4 Conformity

Original

EN

Declaration of Conformity / Déclaration de Conformité / Declaración de Conformidad / Dichiarazione di conformitá / Conformiteitsverklaring / Deklaracja zgodnoĞci / Ⱦɟɤɥɚɪɚɰɢɹ ɫɨɨɬɜɟɬɫɬɜɢɹ /

Hersteller / Dokumentationsbevollmächtigter: HOBART GMBH / Ruediger Nueblin

Manufacturer / authorized to compile the technical file: Robert-Bosch-St raße 17
Fabricant / autorisée à constituer le dossier technique: 77656 Offenbur
Fabricante / autorizado para unificar la información técnica:
Fabbricante / Responsabile della documentazione:
Fabrikant / Geautoriseerd om de technische documentatie samen te stellen:
Producent/ autoryzowany przedstawiciel:
ɂɡɝɨɬɨɜɢɬɟɥɶ / ɨɬɜɟɬɫɬɜɟɧɧɵɣ ɡɚ ɫɨɫɬɚɜɥɟ ɧɢɟɞ ɨɤɭɦɟɧɬɚɰɢɢ:
Üretici / Dokümantasyon yetkilisi:
Proizvoÿaþ /ovlašten za sastavljanje tehniþkog spisa:
Proizvajalec / pooblašþeni za dokumentacijo:
Fabricante / Responsável pela documentação:
Výrobce / osoba zplnomocnČná sestavením dokumentace:

Maschine: Geschirrspülmaschine (F504) Gläserspülmaschine (G404/G504)

Machine:
Machine: Machine à laver la vaisselle Lave verres
Máquina: Lavavajillas
Macchina:
Machine: Vaatwasmachine Glazenwasmachine
Urządzenie:
Ɇɚɲɢɧɚ:
Makine: Tezgahaltı bulaúık makineleri Bardak ykama
Stroj: Perilica posuÿa Perilica þ aša
Stroj: Stroj za pomivanje posode Stroj za pomivanje kozarcev
Máquina: Máquina lava-loiça Máquina lava-copos
Stroj: Myþka na nádobí Myþka na sklenice

Marke: HOBART

Trade mark/ Marque/
Marca comercial/ Marchio/ Merk/
Marka/ Ɇɚɪɤɚ/ Marka/ Zaštitni
znak/ Znamka / Marca/ Znaþka

T

pe: Ecomax F504 - Serie Cookmax F504 - Serie Design State: FG-16-01 Serial No.: 86 71 XXXXX

Hiermit bestäti

Herewith our confirmation that the named machine has been manufactured and tested in accordance with the following standards.
Par la présente, nous déclarons que la machine citée ci-dessus a été fabriquée et testée en conformité aux normes.
Por la siguiente confirmamos que la máquina mencionada ha sido fabricada conforme a las siguientes normas.
Con la presente confermiamo che la macchina indicata è stata costruita in conformità alle norme di seguito riportate.
Hierbij bevestigen wij dat de genoemde machine is gefabriceerd en getest volgens de hiervolgende voorwaarden.
Niniejszym deklarujemy, Īe wymieniony produkt spełnia wymogi nastĊpujących norm.

ɇɚɫɬɨɹɳɢɦ ɦɵ ɩɨɞɬɜɟɪɠɞɚɟɦ, ɱɬɨ ɭɤɚɡɚɧɧɚɹ ɦɚɲɢɧɚ ɢɡɝɨɬɨɜɥɟɧɚ ɜ ɫɨɨɬɜɟɬɫɬɜɢɢ ɫ ɩɪɢɜɟɞɟɧɧɵɦɢ ɧɢɠɟ ɧɨɪɦɚɦɢ.
øúbu belge ile belirtilen makine nin aúa÷da listelenen normlar do÷rultusunda hazrland÷n beyan ederiz.

Ovime potvrÿujemo da je gore navedeni stroj proizveden i testiran sukladno sljedeüim standardima.
S tem izjavljamo, da je naveden stroj izdelan in preizkušen v skladu s spodaj navedenimi standardi.
Com a presente declaramos que a máquina supracitada foi construída e inspecionada segundo as normas referidas a seguir.

Tímto potvrzujeme, že uvedený stroj byl vyroben a zkontrolován podle následujících norem.

EN 60335-2-58:2005 + Corr. 2007 + A1:2008 + A11:2010 + A2:2015 + A12:2016
EN ISO 12100:2010
EN 55014-2:2015
EN 61000-6-2:2005
EN 55014-1:2006 + A1:2009 + A2:2011
EN 61000-6-3:2007 + A1:2011
DIN SPEC 10534:2012-08

Die Maschine stimmt mit den fol

The product complies with the following directives:
La machine est conforme aux directives fixées:
La máquina armoniza con las siguientes Directivas:
La macchina è conforme alle direttive seguenti:
Het product voldoet aan de volgende richtlijnen:
Urządzenie spełnia wymogi nastĊpujących dyrektyw:
Ɇɚɲɢɧɚ ɫɨɨɬɜɟɬɫɬɜɭɟɬ ɬɪɟɛɨɜɚɧɢɹɦ ɫɥɟɞɭɸɳɢɯ ɞɢɪɟɤɬɢɜ:
Makine, aúa÷daki yönetmelikler ile uyumludur:
Ovaj stroj je u skladu sa sljedeüim direktivama:
Stroj ustreza zahtevam sledeþih direktiv:
A máquina está em conformidade com as seguintes diretivas:
Stroj je v souladu s ustanoveními následujících smČrnic:

2006/42/EC (Maschinenrichtlinie, Machinery-Directive)
2014/30/EU (EMV-Richtlinie, EMC-Directive)

Die Schutzziele der Niederspa nnun

Protective Goals of the Low Voltage Directive 2014/35/EU are in compliance with Appendix I No 1.5.1 of the Machinery Directive 2006/42/EC.
Les objectifs de protection de la directive sur les basses tensions 2014/35/EU ont été respectés conforme à l’annexe I Nr. 1.5.1 der de la directive relative aux machines 2006/42/EC.
Directiva de protecciones de baja tension 2014/35/EU estan en acuerdo con el apendice I No 1.5.1. de la directiva de maquinaria 2006/42/EC.
Gli obiettivi di protezione d ella direttiva per basse tensioni 2014/35/EU è stata rispettata secondo allegato I n. 1.5.1 della Direttiva per macchine 2006/42/EC.
De veiligheidsdoelstellingen van d e laagspanningsrichtlijn 2014/35/EU zijn nageleefd in overeenstemming met nr. 1.5.1 van bijlage I van de machine richtlijn 2006/42/EC.
Produkt spełnia wymogi bezpieczeĔstwa dyrektywy niskonapiĊciowej 2014/35/EU, zgodnie z załącznikiem I nr. 1.5.1 dyrektywy maszynowej 2006/42/EC.

ɐɟɥɢ, ɨɯɪɚɧɹɟɦɵɟ Ⱦɢɪɟɤɬɢɜɨ ɣ ɩɨ ɜɵɫɨɤ ɨɜɨɥɶɬɧɨɦɭ ɨɛ ɨɪɭɞɨɜɚɧɢɸ 2014/35/EU, ɫɨɛɥɸɞɟɧɵ ɜ ɫ ɨɨɬɜɟɬɫɬɜɢɢ ɫ ɩɪɢɥɨɠɟɧɢɟɦ ʋ 1.5.1 Ⱦɢɪɟɤ ɬɢɜɵ ɩɨ ɦɚɲɢɧɧɨɦɭ
ɨɛɨɪɭɞɨɜɚɧɢɸ 2006/42/ȿɋ.

Alçak Gerilim Yönetmeli÷i 2014/35/EU'nin koruyucu hedeflerine, Makine Yönetmeli÷i 2006/42/EC, ek I no. 1.5.1'e göre uyulmuútur.
Sigurnosni ciljevi direktive o niskom naponu 2014/35/EU udovoljavaju dodatku i br. 1.5.1. Direktive o strojevima 2006/42/EC
Upoštevani so zašþitni cilji Direktive o nizki napetosti 2014/35/EU v skladu s prilogo I, št. 1.5.1 Direktive o strojih 2006/42/EC.
Os objetivos de proteção da Diretiva de Baixa Tensão 2014/35/EU foram cumpridos de acordo com o Apêndice I, n.º 1.5.1 da Diretiva de Máquinas 2006/42/EC.
Cíle ochrany dle nízkonapČĢové smČrnice 2014/95/ES byly splnČny dle pĜílohy I þ. 1.5.1 smČrnice o strojních zaĜízeních 2006/42/ES.

en wir, dass die genannte Maschine e ntsprechend den nachfolgend aufgeführten Normen gefertigt und geprüft worden ist.

Uygunluk beyan / Deklarcija o sukladnosti / Izjava o skladnosti / Declaração de Conformidade / Prohlášení o shodČ

ishwasher Glasswasher

avastoviglie Lavabicchieri

mywarka do naczyĔ Zmywarka do naczyĔ ze szkŁa

ɨɫɭɞɨɦɨɟɱɧɚɹ ɦɚɲɢɧɚ ɋɬɚɤɚɧɨɦɨɟɱɧɚɹ ɦɚɲɢɧɚ

Ecomax G504 - Serie FHE F504 - Serie
Ecomax G404 - Serie FHE G404 - Serie
Cookmax G404 - Serie

enden Richtlinien überein:

srichtlinie 2014/35/EU wurden gemäß Anhang I Nr. 1.5.1 der Maschinenrichtlinie 2006/42/EC eingehalten.

Konformitätserklärung

/ German

Lavavasos

t durch:

Bestäti

Confirmed by: Offenburg, 16.02.2017

ppa.

Direktor Produktentwicklun

Director Warewash Engineer ing Europe

Harald Disch

Europa

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ECOMAX Installation and Operation Manual

Controls

4 Controls

ON/Escape key Pressing this button switches the machine on.



In case of operating error or faults, the machine can be switched off immedi­ately without prior pump out by pressing this key.

After switch off, however, the machine is not voltage free.

Programme start keys Pressing these keys allows you to start the Short programme (1) or the



Standard programme (2).

OFF/Drain key Pressing and holding (3 seconds) this key activates the automatic self-



cleaning cycle and then switches off the machine automatically. On ma­chines with drain pump, the tank is emptied.

Temperature display, rinsing



Temperature display, washing



After switch off, however, the machine is not voltage free.

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!

!

!

EX

Installation

5 Installation

5.1 Personnel qualication

Installationmustonlybecarriedoutbyqualiedpersonnel(see

section 2.2.2).

5.2 Special safety instructions

WARNING

Risk of electric shock, re hazard

Water(frostdamage,machineoverow)owingoverlivecompo­nentscancauseinjuryfromelectricshockorre.

► Donotallowwatertoowunderlivecomponents.

► Make sure the machine is correctly stored (see frost damage

section 2.3).

► Makesurethatthemachinedoesnotoverowwhenbeing

lled.

EN

CAUTION

Risk of being crushed or knocked

When being lifted or transported, the machine can overturn or fall
and cause injury.

► Observe the instructions on the packaging for storage, lifting or

transporting.

WARNING

Risk of explosion

Installing the machine in a potentially explosive location can cause
explosion and serious injury from ejected parts.

► Do not install machine in a potentially-explosive location.

NOTICE

Frost damage

Temperatures below 0°C during transport/storage cause function
impairments.

► Prior to installation, store the machine at room temperature

(min. 15°C) for 24h.

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ECOMAX Installation and Operation Manual

Installation

5.3 Transporting to the installation location

► Where possible transport packed on the pallet.

► Use suitable transport means (elevating truck, crane etc.).

► If using a forklift, shim the machine with wooden trusses.

5.4 Removing the packaging

CAUTION

Risk of electric shock, re hazard

When the machine is unpacked, the connection cable can become

damagedandcauseinjuryfromelectricshockorre.

► Do not damage the connection cable while unpacking the ma-

chine.

► Take cable measurement BGV A3.

► Remove packaging materials and accessories from the ma-

chine.

► Inspect the machine for possible transport damage.

5.5 Installing the machine

Wall clearance is not required.

► Align machine by turning the adjusting feet according to the

spirit level.

► Distribute machine weight equally onto all feet.

NOTICE

Property damage

NOTE: Vapour may escape from the dishwasher door and damage
the furniture.

► Adjacent furniture has to be protected to prevent swelling.

5.6 Connecting to the power supply

WARNING

Risk of electric shock

Failure to connect properly to the power supply can cause mortal
danger from electric shock.

► Have the machine connected to the power supply only by quali-

edpersonnel.

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Installation and Operation Manual ECOMAX

Installation

NOTE: To guarantee the electrical safety of the machine, it
must be connected to a protective earthing equipment con-

ductor installed as specied. In addition, the machine must

be connected on site to the equipotential bonding connection.
The connecting screw ( ) provided for this purpose is locat-

ed next to the cable inlet.

These fundamental safety requirements and the professional

design of the on-site installation must be veried by a quali­ed electrician.

Hobart does not accept any liability for damage caused by
improper installation! Any applicable local installation instruc­tions must be observed!

The mains cable must be connected via a cut-out device (main
switch or accessible plug device).

Modicationtoanalternativepowersupplyispossibleasperthe

variants on the circuit diagram. Connection diagrams are located
adjacent to the connection terminals.

EN

5.7 Connecting the water

NOTE: The machine must be operated with potable water.
For water with an extremely high mineral content, an external
demineralisation unit is recommended.

► If possible, connect to hot water (max. 60°C).

Water hardness:

– Machines without softener: max. 3 °d = 0.5 mmol/l.

– Machines with softener: max. 30 °d = 5.3 mmol/l.

Flow pressure:

– withintegratedboosterpump:owpressure0.8–6bar.

– withoutintegratedboosterpump:owpressure2-6bar.

– > 6 bar: provide pressure reducing valve.

► Connect the union nut “A” (3/4” thread) of the water supply hose

to the site shut off valve.

A

► Do not kink or cut the water supply hose.

► Any required extension must be executed using a suitable pres-

sure hose.

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max. 60 mm

max. 0.65 m

ECOMAX Installation and Operation Manual

Installation

5.8 Connecting the drain

Machine without drain pump:

► Ensure gravity drain.

► Forthesemachinetypes,aoordrainismandatoryasthedrain

hoseexitsthemachineatapprox.60mmaboveoorlevel.Oth­erwise, residual water may remain in the tank and hose.

► Do not kink drain hose.

Machine with drain pump:

► The connection between machine and site drain must not ex-

ceed a max. height of 0.65 m.

► Do not lay the drain hose loose on the ground (the hose could

become frayed), but fasten it in-situ.

► Do not kink drain hose.

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Commissioning

6 Commissioning

6.1 Personnel qualication

Commissioningmustonlybecarriedoutbyqualiedpersonnel

(see section 2.2.2).

6.2 Setting the water hardness (optional)

Machines with integrated softener have a water hardness setting.

NOTE: The softener must be set to the existing water hard­ness (ask at the local water works).

► Set hardness range according to section 8.5.

EN

6.3 Filling the salt reservoir (optional)

NOTICE

Property damage

Accidentallyllingthesaltreservoirwithdetergentwilldamagethe

water softener.

► Donotllthesaltreservoirwithdetergent.

Unlike the regular salt ll, additional water has to be

added during the commissioning procedure.

► Open the door.

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ECOMAX Installation and Operation Manual

Commissioning

► Unscrew the salt reservoir lid and add ~1 kg of granular

(2-8 mm) regenerating salt (do not use salt tablets).

► Fill up the reservoir with potable water (only at commissioning).

► Make sure the lid seal is free of dirt and salt.

► Screw lid back on and tighten.

NOTICE

Property damage

Saltresiduesonthetankoorcausecorrosiondamage.

► Remove salt residues by hand.

► On completion of the commissioning procedure, start a wash

cycle to remove all traces of salt if necessary.

► Ifsaltdeciencyoccursduringoperation,thetopdisplayshows

“SA”, the bottom display shows “Lt”.

► To pump out water in the tank, see section 7.6.

► Top up salt (see above). It then takes a few minutes until the

display disappears.

6.4 Filling chemical hoses

We recommend the use of HOBART Hyline detergent
and rinse aid.

CAUTION

Chemical burns, sensitisation of the skin, poisoning

The use of unsuitable chemicals can cause injury.

► Use only commercial detergent and rinse aid.

► Observe the manufacturer’s application and safety instructions.

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Installation and Operation Manual ECOMAX

!

Commissioning

WARNING

Chemical burns, sensitisation of the skin, poisoning

Filling the chemical container or chemical hoses with detergent or

rinseaidforthersttimeincorrectlycancauseseriousinjury.

► Wear protective equipment (gloves, safety goggles, protective

clothing) when handling chemicals.

6.4.1 Provisioning external chemical canisters

Preparing the detergent:

9 Suction height of dosing pump: max. 1.5 m.

► Place suction hose without colour marking at the suction valve

at the bottom of the external reservoir.

Preparing the rinse aid:

EN

9 Suction height of dosing pump: max. 1.5 m.

► Place suction hose with blue marking at the suction valve at the

bottom of the external reservoir.

6.5 Tank

In the case of machines without booster pump that are connected

tocoldwater,werecommendllingandemptyingthewatertank

once according to the instructions (see section 7.4.1 and 7.6).

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ECOMAX Installation and Operation Manual

Operation

7 Operation

7.1 Personnel qualication

The machine must be operated by instructed personnel (see sec­tion 2.2.2).

7.2 Special safety instructions

CAUTION

Chemical burns, sensitisation of the skin, poisoning

If the Door is opened during operation, wash water can spurt out
and cause injury.

► Do not open the Door during operation, wait for the program to

nish.

WARNING

Slipping

Moisturecanbuilduponthemachineoorandcauseslipping.

► Provideaoorcoveringthatisguaranteedtobenon-slipin

case of moisture.

7.3 Notes for optimum washing result

Therinseresultissignicantlyaffectedbythewaterquality.Ifthe

mineral content is high, the minerals dissolved become visible
on the glasses in the form of spots and streaks during the drying
process.

A HOBART trained service technician can determine
the water’s mineral content by measuring the electri-

cal conductivity. Values of less than 80 µS/cm are

non-critical for rinsing glasses and cutlery. If the val­ues are higher, we recommend the use of a HOBART
HYDROLINE demineralization cartridge or a reverse
osmosis unit.

If you have any questions, please contact your authorised HO­BART service partner.

We recommend the use of special HOBART glass
racks. HOBART racks hold the glasses in slightly

inclined positions – this improves the rinse efciency.

To avoid unpleasant smelling glasses, only chlorine-free detergent
should be used for washing the glasses.

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Installation and Operation Manual ECOMAX

Operation

Beforewashingnewglassesthersttimewithacommercialglass

washer, intensive basic cleaning is mandatory to reduce the greasy

lmwhichisonmostglassesforprotectionduringproduction.We

recommend this basic clean is carried out by hand (wear gloves)
with a higher detergent concentration (minimum 10 g/l) in a sink
using a brush.

7.4 Preparations for washing

7.4.1 Preparing the machine

► Check correct position of wash/rinse arms, strainer, stand pipe

andtankcoveriftted.

EN

► Open site shut-off valve.

► Turn on main switch or insert the plug.

► Check level of detergent and rinse aid container.

► Close Door.

► Press the ON/Escape key .

 Duringthellingandheatingprocesses,thekeyLED

ashes.Thisprocesscantakeseveralminutes.

 As soon as the LED is permanently lit, the machine is ready

for operation.

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ECOMAX Installation and Operation Manual

Operation

7.4.2 Preparing the washware

► Remove large food scraps.

► Place washware face down in the rack.

► Rinse off washware.

7.5 Washing

► Machines without dosing unit: Add detergent to the tank.

► Slide rack into the machine and close the door.

► Start either the Short or Standard programme.

Short programme = for slight dirt deposits

Standard programme = for normal dirt deposits

 While the program is running, the LED of the corresponding

programmekeyashes.

 As soon as the LED lights up permanently, the rinsing pro-

cess is complete.

► Open the door and remove the rack.

► Allow the wash ware enough time to dry.

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Installation and Operation Manual ECOMAX

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Operation

7.6 Switch off machine

► Versions with stand pipe: Pull.

► Close Door.

► Press and hold the Drain key  (min. 3 seconds).

EN

 Duringpumpout,theDrainkeyLEDashes.

During pump out, the machine interior is cleaned
automatically. On machines with drain pump, the tank
is emptied. At the end of the program, the machine
switches off automatically. Then remove any coarse
food residues.

9 When the machine has switched off:

► Turn off main switch or remove the plug.

► Close on-site shut-off valve.

7.7 Executing daily cleaning

NOTICE

Property damage

The use of unsuitable agents can cause corrosion damage.

► Do not use any chloric, acidic or metal-containing additives to

clean the machine.

► Do not use metal brushes.

► Openthedoor,removestrainerandstandpipeiftted.Rinse

under running water. Make sure that food debris does not

enter pump intake!

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ECOMAX Installation and Operation Manual

Operation

► Clean machine interior.

► Replace strainer and stand pipe if necessary.

► Leave the door open for ventilation.

7.8 Executing weekly cleaning

► Loosen the fastening screws (A) counter-clockwise.

► Removing and cleaning wash and rinse arms:

► Replace all parts.

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Installation and Operation Manual ECOMAX

Settings

8 Settings

8.1 Overview of operator menu

Submenu Function

Detergent/dosage amount Setting

Rinse aid/dosage amount Setting

Water hardness Setting

Wash cycles Display

Hosellingdetergent For commissioning and replace-

ment of the canister.

Hosellingrinseaid For commissioning and replace-

ment of the canister.

External water treatment Total capacity display

Setting the total capacity

EN

Remaining capacity display

Resetting the counter

Activate/deactivate

8.2 Opening the operator menu

NOTE: Possible only when the machine is switched off.

► Open Door.

► Press the Short programme key (1) and the Standard pro-

gramme key (2) at the same time.

 The menu opens, key LEDs illuminate.

 Therstsubmenuitem“1”appearsassoonasthedooris

closed.

If the menu is opened again, the display switches off and the en­tered settings are saved.

So the setting sequence described below can be interrupted at any
time.

► Press the Short programme key (1) to scroll through the menus.

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ECOMAX Installation and Operation Manual

Settings

8.3 Detergent/dosage amount

Only relevant for integrated detergent/dosing units.

► Top display shows “01”

► The bottom display shows the current dosage value, default set-

ting: 2.5 g/l

► To adjust the detergent/dosing quantity, increase using the

Standard programme key (2) or reduce using the Drain key. The
selected value (0-9.5 g/l) will be saved automatically.

► Make settings according to the recommendations of the deter-

gent supplier.

► Open the door to escape and exit the menu.

8.4 Rinse aid/dosage amount

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“02”.

► The bottom display shows the current dosage value, default set-

ting: 0.3 g/l.

► To adjust the rinse aid/dosage quantity, increase using the

Standard programme key (2) or reduce using the Drain key. The
selected value (0-2 g/l) is automatically saved.

► Making settings according to the instructions of the rinse aid

supplier.

► Open the door to escape and exit the menu.

8.5 Setting the water hardness (optional)

Only relevant with integrated softener.

NOTE: The softener must be set to the existing water hard­ness (ask at the local water works).

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Installation and Operation Manual ECOMAX

Settings

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“03”.

► The bottom display indicates the set degree of hardness in °d.

► To adjust the degree of hardness, increase using the Standard

programme key (2) or reduce using the Drain key. The selected
value (1-30) is automatically saved.

► Open the door to escape and exit the menu.

EN

8.6 Wash cycles

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“04”.

► Due to the bottom display being limited to 2 places, the value

(max. 6 places) is shown as follows:

e.g. for wash programmes 003456.

► PressingtheStandardprogrammekey(2)displaysthersttwo

places.

► The next two places are shown when the Standard programme

key (2) is pressed.

► The last two places are shown when the PROGRAMME key is

pressed.

► Ifthekeyispressedonceagainthisthenshowstherstdis-

play, etc.

► Open the door to escape and exit the menu.

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ECOMAX Installation and Operation Manual

Settings

8.7 Hose lling detergent

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“05”.

 Bottom display shows “0”.

► Using the Standard programme key (2) to set the bottom dis-

play to “1”.

► Press the Drain key.

 Hosellingstartsforapprox.60seconds.

 Iteminbottomdisplayashes.

► Fillingiscompletedwhentheashingstops.

► Open the door to escape and exit the menu.

Thereisnoneedtowaituntiltheendoncethellingprocesshas
beenactivated.Thellingoftherinseaidhosecanalsostartin

parallel.

8.8 Hose lling rinse aid

► Open the Settings menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“06”.

 Bottom display shows “0”.

► Using the Standard programme key (2) to set the bottom dis-

play to “1”.

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Installation and Operation Manual ECOMAX

Settings

► Press the Drain key.

 Hosellingstartsforapprox.120seconds.

 Iteminbottomdisplayashes.

► Fillingiscompletedwhentheashingstops.

► Open the door to escape and exit the menu.

8.9 External water treatment

Relevant only when activated (see section 8.9.5)

When using external water treatment (e.g. demineralisation car­tridge or reverse osmosis), the capacity in litres (default setting

14000) can be monitored.

EN

8.9.1 Total capacity display

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“07”.

► Due to the bottom display being limited to 2 places, the value

(max. 6 places) is shown as follows:

► PressingtheStandardprogrammekey(2)displaysthersttwo

places.

► The next two places are shown when the Standard programme

key (2) is pressed.

► The last two places are shown by pressing the Standard pro-

gramme key (2).

► Ifthekeyispressedonceagainthisthenshowstherstdis-

play, etc.

► Open the door to escape and exit the menu.

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ECOMAX Installation and Operation Manual

Settings

8.9.2 Setting the total capacity

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“07”.

► Due to the bottom display being limited to 2 places, the value

(max. 6 places) is shown as follows:

► ThersttwoplacesareshownbypressingtheON/Escapekey.

► Toadjustthersttwoplaces,usetheStandardprogrammekey

(2) to increase or the Drain key to reduce.

 TheON/EscapekeyLEDashes

► The next two places are shown when the Short programme key

(1) is pressed.

► Setthersttwoplacesinthesameway.

► The last two places are shown by pressing the Short pro-

gramme key (1).

► Setthersttwoplacesinthesameway.

► When the ON/Escape key is pressed for 3 sec. the entire value

is saved.

 The ON/Escape key LED illuminates for 3 sec.

► TherstdisplayisshownagainwhentheShortprogrammekey

(1) is re-pressed.

► Open the door to escape and exit the menu.

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Installation and Operation Manual ECOMAX

Settings

8.9.3 Residual water capacity display

The residual water capacity counts backwards from the set capac­ity value and can be showed as follows:

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“08”.

► Display and Settings of the value as section 8.9.1 + 8.9.2.

8.9.4 Resetting the residual water capacity

EN

► Open menu (see section 8.2).

► Press the Short programme key (1) until the top display shows

“09”.

 Bottom display shows “0”.

► Set the bottom display to “1” by pressing the Standard pro-

gramme key (2).

 TheON/EscapekeyLEDashes.

► The total capacity is reset again by pressing the ON/Escape key

for 3 sec.

 The ON/Escape key LED illuminates for 3 sec.

► Open the door to escape and exit the menu.

8.9.5 Activate/deactivate

This must be deactivated to use the capacity monitoring for exter­nal water treatment.

► Open menu (see section 8.2).

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ECOMAX Installation and Operation Manual

Settings

► Press the Short programme key (1) until the top display shows

“10”.

 Bottom display shows the currently set water treatment:

 “00” = deactivated

 “01” = demineralisation cartridge

 “02” = reverse osmosis system

► Set using the Standard programme key (2) or Drain key.

 TheON/EscapekeyLEDashes.

► The value is saved by pressing the ON/Escape key for 3 sec.

 The ON/Escape key LED illuminates for 3 sec.

► Open the door to escape and exit the menu.

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Installation and Operation Manual ECOMAX

Display of faults and information

9 Display of faults and information

9.1 Error

► “Er” appears in the top display.

► The error code is shown in the bottom display (see table).

Error code Reason Remedy

01 Boiler sensor temperature exceeds setpoint. Contact your HOBART Service Partner.

02 Boiler sensor temperature below setpoint. Contact your HOBART Service Partner.

03 Hot water tank thermostop in wash programme. Contact your HOBART Service Partner.

05 Tank sensor temperature exceeds setpoint. Contact your HOBART Service Partner.

06 Tank sensor temperature below setpoint. Contact your HOBART Service Partner.

07 Total value of pressure sensor for boiler ex-

ceeded.

08 Total value of pressure sensor for boiler below

setpoint.

09 Total value of pressure sensor for tank exceed-

ed.

10 Total value of pressure sensor tank below

setpoint.

12 Water level regulation in wash tank failed. Contact your HOBART Service Partner.

13 Filling programme monitor pressure sensor

tank.

14 Wash tank draining in pump out programme for

pressure sensor tank.

17 Filling monitoring by impeller sensor. Check water supply.

18 Filling monitoring by measuring the water level

in the boiler.

21 Filling programme aborted. Close door.

28 Fill level of wash tank too low at programme

start.

29 Capacity of external water treatment unit ex-

hausted.

Contact your HOBART Service Partner.

Contact your HOBART Service Partner.

Contact your HOBART Service Partner.

Contact your HOBART Service Partner.

Pump out machine.

Clean the drain hose if necessary and pump­out the machine again.

Check water supply.

Top up water and then run the wash pro­gramme.

Replace part or full desalination cartridge.

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ECOMAX Installation and Operation Manual

Display of faults and information

9.2 Information

Error code Reason Remedy

SA Lt Regenerating salt depleted. Rellregeneratingsalt(seesection6.3).

► Ifsaltdeciencyoccursduringoperation,thetopdisplayshows

“SA”, the bottom display shows “Lt”.

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Troubleshooting guide

10 Troubleshooting guide

10.1 Poor wash result

Fault type Possible cause Remedy

Washware not clean. Wash arm stiff (must rotate easily by

hand).

Wash arm nozzles are clogged (visual
check).

Rinse nozzles clogged (usually by lime
deposit).

Remove wash arms and clean them thor­oughly.

Also check water outlet from machine to
wash arm is clear.

Remove wash arm, remove cleaning caps
and rinse wash arm thoroughly until all
soiling is removed.

Replace cleaning caps.

Remove rinse arms and descale them in
separate container.

EN

Washware or glasses
dry poorly.

Check site softening system for function.

Detergent concentration is too low or too
high.

Coarse strainer clogged. Remove, empty and clean strainer.

Fine strainer clogged or obstructed by lime
deposits.

Wrong programme selected for heavily
soiled washware.

Rinse aid dosing too low. Increase concentration (see operating

Washware still greasy. Detergent concentration too low: increase

Rack is not suitable for type of dishes
(sloping).

Washware remains in the machine too
long at the end of wash cycle.

Check detergent concentration setting.

Removenestrainer.Ifheavilysoiled,

soak in a vinegar solution. Then clean it
thoroughly with a brush until the pores are
free.

Thenestrainershouldgenerallybe

cleaned daily (see operating instructions).

Select programme with longer wash cycle.

instructions).

(see operation instructions).

Check if detergent is appropriate. If not,
choose a stronger one.

Draincontaminatedwaterandrellma­chine. Ensure better pre-scrapping of the
washware.

Use appropriate racks to create a sloping
position which allows water to drain away
from cavities.

Remove washware as soon as cycle is
completed to enable it to dry.

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EN

ECOMAX Installation and Operation Manual

Troubleshooting guide

Fault type Possible cause Remedy

Streaks and spots on
washware or glasses.

Rinse aid concentration too high (stripe or
bubble formation).

Hard water or high mineral content. Check water quality.

Rack is not suitable for type of dishes
(sloping).

Inadequate rinse aid dosing causes stains. Increase rinse aid concentration (see oper-

Machines with integrated softener: use of
wrong salt (e.g. tablets).

Reduce concentration (see operating
instructions).

Every local water works holds data on the
composition of the water they supply and
will provide these on request.

Reference values: Ideal calcium value: 0 –
3°d (total hardness). Ideal mineral content
value: for glasses, max. conductivity 100
µS/cm, for dishes, still viable to max. 400
µS/cm.

Use appropriate racks to create a sloping
position which allows water to drain away
from cavities.

ating instructions).

Do not use salt tablets.

10.2 Other faults

Fault type Potential causes Remedy

Glasses are totally or
partially cloudy.

Glass/dish breakage. Use of unsuitable dish or glass racks. Use suitable racks.

Surface of glasses is rough and porous,
this is called glass corrosion.

Use new glasses, this is not caused by a
malfunction on the machine.

10.3 Malfunctions

Fault type Potential causes Remedy

Machine switches off
suddenly during opera­tion.

Machine coupled to a maximum system or
locked against other current consumers.

A site fuse has tripped. Check site fuses.

Temperature sensor/pressure transmitter,
boiler or tank defective.

Have machine connected separately (elec­trician!).

Contact your Service Partner.

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Installation and Operation Manual ECOMAX

Maintenance

11 Maintenance

In order to maintain the warranty, as well as a permanently safe,

efcient,andtrouble-freeoperationofthemachine(s),therequired

maintenance must be carried out by authorized service techni­cians.

We therefore recommend the conclusion of an inspection and

maintenancecontract,whichguaranteesqualiedsupportby

specially trained service technicians according to a time schedule
based on the operating conditions.

Genuine spare parts must be used for repairs and wearing part
replacements. Wearing parts include dosing hoses, rinse arm bear­ings, etc.

In Germany, your HOBART machines are governed by the Ordi­nance on Industrial Health and Safety and must be inspected by

aqualiedelectricianinaccordancewiththeintervalsspeciedby

the Institute for Work and Health of the German Social Accident
Insurance [DGUV V3 (BGV A3)].

EN

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EN

ECOMAX Installation and Operation Manual

Disposal

12 Disposal

The machine operator is responsible for disposing of the machine
and its operating materials correctly and in accordance with envi­ronmental regulations. Observe the national and local legal provi­sions and regulations.

IO-0000000235-001-EN / 13. Apr. 201738 HOBART

Installation and Operation Manual ECOMAX

EN

IO-0000000235-001-EN / 13. Apr. 2017 39HOBART

Printed in Germany

HOBART GmbH
ecomax by HOBART
Robert-Bosch-Str. 17
77656 Offenburg
Deutschland
Tel.: [phone]
Fax: [phone]-23 19
E-Mail: [e-mail]
Internet: www.ecomaxbyhobart.de

HOBART Export
Robert-Bosch-Str. 17
77656 Offenburg
Germany
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet: www.hobart-export.com

Hobart UK.
Southgate Way,
Orton Southgate,
Peterborough
PE2 6GN
United Kingdom
Tel.: [phone]
Republic of Ireland: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.hobartuk.com

Compagnie HOBART SAS
Allée du 1er mai
77183 Croissy Beaubourg
FRANCE
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.hobart.fr

Hobart Nederland BV
Pompmolenlaan 12
3447 GK Woerden
Telefoon [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.hobartnederland.nl

Hobart Foster Belgium bvba/sprl
Industriestraat 6
1910 Kampenhout
Telefoon +32 (0) 16.60.60.40
Fax [phone]
E-mail: [e-mail]
Internet: www.hobart.be

Hobart Norge
Gamle Drammenvei 120
N-1363 Høvik
Tlf.: [phone]
Fax.: [phone]
E-post: [e-mail]
Hjemmeside: www.hobart.no

Hobart Scandinavia ApS
Håndværkerbyen 27
2670 Greve
Danmark
Tlf.: [phone]
Fax.: [phone]
E-mail: [e-mail]
Internet: www.hobart.dk

Hobart Sweden/Finland
Tel: [phone]
E-mail: [e-mail]
Internet: www.hobart.se

Australia
Hobart Food Equipment

Unit 1 / 2 Picken Street,
Silverwater NSW, 2128
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.hobartequipment.com.au

HOBART China
15th Floor, Building A
New Caohejing International Business
Center
391 Gui Ping Road
Shanghai, 200233
Telephone: [phone]
Fax: [phone]
Internet: www.hobartchina.com

HOBART Korea LLC
7th Floor, Woonsan Bldg, 108, Bangi-dong
Songpa-gu, Seoul 138-050
Korea
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.hobart.co.kr

HOBART (Japan) K.K.
6-16-16 Minami-Oi, Shinagawa-ku,
Tokyo 140-0013
Japan
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.hobart.co.jp

Hobart International (S) Pte Ltd
158, Kallang Way, #06-03/05
Singapore 349245
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: http://www.hobart.com.sg

Hobart Thailand
43 Thai CC Tower Building,
31st FL, Room No. 310-311,
South Sathorn Rd., Yannawa,
Sathorn, Bangkok, 10120
Thailand
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: http://www.hobartthailand.com

ITW India Pvt Ltd.
501-502 Vipul Trade Centre
Sector 48 Sohna Road
Gurgaon 122001”
Telephone: [phone]
Fax: [phone]

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