HMC Electronics HM531 User Manual

HydroMark 531
HydroMark 531
Water-Soluble Solder Paste
Water-Soluble Solder Paste
Product Description
Kester HydroMark 531 is an organic acid, water­soluble solder paste that provides users with the highest level of consistency and performance. Batch after batch, HM531 provides hours of stable stencil life, tack time and repeatable brick defini­tion. HM531’s robust printing characteristics result in consistent solder paste volume regardless of idle time, stencil life and print speed. The activator package in the HM531 is very aggressive and provides superior wetting to OSP-coated PCB’s and Ag/Pd components.
The outstanding batch consistency, anti-slump chemistry, consistent print volumes, solderability and cleanability make the HM531 an ideal water-soluble solder paste for any application.
• HM531 provides outstanding batch-to-batch consistency
• Excellent anti-slump characteristics minimizing bridging defects
• Capable of 60+ minute idle times in printing
• Capable of print speeds up to 150mm/sec
(6in/sec)
• Excellent solderability to a wide variety of
metallizations, including Palladium, leaving bright, shiny joints
• Residues easily removed with hot DI water,
even up to 48 hours after soldering
• Minimal foam in wash systems
• 8+ hour stencil life
• Classified as ORM0 per J-STD-004
• Produces minimal voiding underneath
BGA components
• Compatible with enclosed print head systems
Standard Applications
90% Metal – Stencil Printing 90% Metal – Enclosed Head Printing
Physical Properties
(Data given for Sn63Pb37, 90% metal, -325+500 mesh)
Viscosity (typical): 1800 poise
Malcom viscometer @ 10rpm and 25°C
Initial Tackiness (typical): 43 grams
Tested to J-STD-005, IPC-TM-650, Method 2.4.44
Slump Test: Pass
Tested to J-STD-005, IPC-TM-650, Method 2.4.35
Solder Ball Test: Preferred
Tested to J-STD-005, IPC-TM-650, Method 2.4.43
Wetting Test: Pass
Tested to J-STD-005, IPC-TM-650, Method 2.4.45
Reliability Properties
Copper Mirror Corrosion: Low
Tested to J-STD-004, IPC-TM-650, Method 2.3.32
Corrosion Test: Low
Tested to J-STD-004, IPC-TM-650, Method 2.6.15
Silver Chromate: Pass
Tested to J-STD-004, IPC-TM-650, Method 2.3.33
Chloride and Bromides: None Detected
Tested to J-STD-004, IPC-TM-650, Method 2.3.35
Fluorides by Spot Test: Pass
Tested to J-STD-004, IPC-TM-650, Method 2.3.35.1
SIR, IPC (typical): Pass
Tested to J-STD-004, IPC-TM-650, Method 2.6.3.3
Blank HM531
Day 1
1.9 ´1010W 1.4 ´ 108W
Day 4
1.1 ´1010W 2.0 ´ 108W
Day 7
8.3 ´109W 8.3 ´ 109W
Documentation Provided By HMC Electronics
33 Springdale Ave. Canton, MA 02021
http://www.hmcelectronics.com
(800) 482-4440
Application Notes
Availability:
HydroMark 531 is commonly available in the Sn63Pb37 and Sn62Pb36Ag02 alloys. Type 3 powder mesh is recommended, but different powder particle size distributions are available for standard and fine pitch applications. For specific packaging information see Kester’s Solder Paste Packaging Chart for available sizes. The appropriate combination depends on process variables and the specific application.
Printing Parameters:
Squeegee Blade 80 to 90 durometer polyurethane or stainless steel Squeegee Speed Capable to a maximum speed of 150 mm/sec (6 in/sec) Stencil Material Stainless Steel, Molybdenum, Nickel Plated, Brass Temperature/Humidity Optimal ranges are 21-25°C (70-77°F) and 30-70% RH
Recommended Reflow Profile:
The recommended reflow profile for HM531 made with either the Sn63Pb37 or Sn62Pb36Ag02 is shown here
.
This profile is simply a guideline. Since HM531 is a highly active, water-soluble solder paste, it can solder effectively over a wide range of profiles. Your optimal profile may be different from the one shown based on your oven, board and mix of defects. Please contact Kester if you need additional profiling advice.
Cleaning:
HM531 residues are best removed using automated cleaning equipment (in-line or batch) within 48 hours of soldering. De-ionized water is recommended for the final rinse. Water temperatures should be 49–60°C(120-140°F). Kester’s 5768 Bio-Kleen
®
saponifier can also be used in a 1-2% ratio for aqueous
cleaning systems.
Storage, Handling, and Shelf Life:
Refrigeration is the recommended optimum storage condition for solderpaste to maintain consistent viscosity, reflow characteristics and overall performance. HM531 should be stabilized at room temperature prior to printing. HM531 should be kept at standard refrigeration conditions, 0-10°C (32-50°F). Please contact Kester if you require additional advice with regard storage and handling of this material. Shelf life is 6 months from date of manufacture when handled properly and held at 0-10°C (32-50°F).
Health & Safety:
This product, during handling or use, may be hazardous to health or the environment. Read the Material Safety Data Sheet and warning label before using this product.
World Headquarters: 800 West Thorndale Avenue, Itasca, Illinois, 60143-1341 USA
Phone: (+1) 630-616-4000 • Email: customerservice@kester.com • Websi te: ww w.kester.c om
Kester Reflow Profile
Alloy: Sn63Pb37 or Sn62Pb36Ag02
0
2
0
4
0
6
0
8
0
1
00
1
20
140
160
180
2
00
220
2
40
0306090120150180210240270300330
Time (sec.)
Temperature (C)
Time to Peak Temperature
3.5-5.0 min. typical
5.5 min max
Soaking Zone
(120 sec. max.)
30-60 sec. typical
Reflow Zone
45-75 sec. typical
Peak Temp. 210 - 225 C
<1.8 C/Sec
Asia Pacific Headquarters
500 Chai Chee Lane
Singapore 469024
(+65) 6449-1133
customerservice@kester.com.sg
European Headquarters
Zum Plom 5
08541 Neuensalz
Germany
(+49) 3741 4233-0
customerservice@kester-eu.com
Japanese Headquarters
20-11 Yokokawa 2-Chome
Sumida-Ku
Tokyo 130-0003 Japan
(+81) 3-3624-5351
jpsales@kester.com.sg
The data recommendations presented are based on tests, which we consider reliable. Because Kester has no control over the conditions of use, we disclaim any responsibility connected with the use of any of our products or the information presented. We advise that all chemical products be used only by or under the direction of technically qualified personnel who are aware of the poten­tial hazards involved and the necessity for reasonable care in their handling. The technical information contained herein is consistent with the properties of this material but should not be used in the preparation of specifications as it is intended for reference only. For assistance in preparing specifications, please contact your local Kester office for details.
HM531
Rev: 21Jan10
Documentation Provided By HMC Electronics
33 Springdale Ave. Canton, MA 02021
http://www.hmcelectronics.com
(800) 482-4440
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