HMC Electronics EM907 User Manual

EnviroMark
EnviroMark
TM
TM
907
907
Lead-Free No-Clean Solder Paste
Lead-Free No-Clean Solder Paste
Product Description
EnviroMarkTM907 is a lead-free, air and nitrogen reflowable no-clean solder paste specifically designed for the thermal requirements of lead free alloys, including the Sn96.5Ag3.0Cu0.5 alloy. The paste flux system allows joint appearances that closely resemble that achieved with SnPb alloys. EM907 is capable of stencil printing downtimes up to 60 minutes with an effective first print down to 20 mils without any kneading. EM907 also exhibits excellent continual printability for fine pitch (0.4mm/16 mils) and is able to print at high speeds up to 6”/s (150 mm/s). This solder paste also exceeds the reliability standards required by J-STD-004.
• Lead free joints that closely resemble those achieved with SnPb solder paste
• Excellent solderability to a wide variety of surface metallizations, including Ni/Au, Im Sn and Im Ag
• High print speeds up to 150 mm/s
• Capable of 60 minute break times in printing
• Stencil life: 12+ hours (process dependent)
• Excellent printing characteristics to 16 and 20 mils pitch
• Excellent print and reflow characteristics for 0201 applications
• Stable tack life
• Classified as ROL0 per J-STD-004
Standard Applications
88.5% Metal – Stencil Printing
RoHS Compliance
This product meets the requirements of the RoHS (Restriction of Hazardous Substances) Directive, 2002/95/EC Article 4 for the stated banned substances.
Physical Properties
(Data given for Sn96.5 Ag3.0 Cu0.5, 88.5% metal, -325+500 mesh)
Viscosity (typical): 1800 poise
Malcom viscometer @ 10rpm and 25°C
Initial Tackiness (typical): 44 grams
Tested to J-STD-005, IPC-TM-650, Method 2.4.44
Slump Test: Pass
Tested to J-STD-005, IPC-TM-650, Method 2.4.35
Solder Ball Test: Pass
Tested to J-STD-005, IPC-TM-650, Method 2.4.43
Wetting Test: Pass
Tested to J-STD-005, IPC-TM-650, Method 2.4.45
Reliability Properties
Copper Mirror Corrosion: Low
Tested to J-STD-004, IPC-TM-650, Method 2.3.32
Corrosion Test: Low
Tested to J-STD-004, IPC-TM-650, Method 2.6.15
Silver Chromate: Pass
Tested to J-STD-004, IPC-TM-650, Method 2.3.33
Chloride and Bromides: None Detected
Tested to J-STD-004, IPC-TM-650, Method 2.3.35
Fluorides by Spot Test: Pass
Tested to J-STD-004, IPC-TM-650, Method 2.3.35.1
SIR, IPC (typical): Pass
Tested to J-STD-004, IPC-TM-650, Method 2.6.3.3
Blank EM907
Day 1
1.1 ×1010Ω 7.7 × 108Ω
Day 4
1.5 ×1010Ω 1.2 × 109Ω
Day 7
1.4 ×1010Ω 1.4 × 109Ω
Documentation Provided By HMC Electronics
33 Springdale Ave. Canton, MA 02021
http://www.hmcelectronics.com
(800) 482-4440
Application Notes
Availability:
Kester EM907 is available in the Sn96.5Ag3.0Cu0.5 and Sn96.5Ag3.5 alloys. Type 3 powder mesh is normally recommended, but type 4 is available for fine pitch applications. EM907 is also compatible with other SnAgCu alloys in a similar melting range to the listed alloys. For specific packaging information, see Kester's Paste Packaging Chart for available sizes. The appropriate combination depends on process variables and the specific application.
Printing Parameters:
Squeegee Blade 80 to 90 durometer polyurethane or stainless steel Squeegee Speed Capable to a maximum speed of 150 mm/sec (6 in/sec) Stencil Material Stainless Steel, Molybdenum, Nickel Plated, Brass Temperature/Humidity Optimal ranges are 21-25°C (70-77°F) and 35-65% RH
Recommended Reflow Profile:
Full convection reflow method is most com­monly used to reflow the EM907 formula. The recommended convection reflow profile for EM907 made with either the Sn96.5Ag3.5 or SnAgCu alloys is shown here.
Cleaning:
EM907 is a no-clean formula. The residues do not need to be removed for typical applications. Although EM907 is designed for no-clean applications, its residues can be easily removed using automated cleaning equipment (in-line or batch) with a variety of readily available cleaning agents. Call Kester technical support for details.
Storage, Handling, and Shelf Life:
Refrigeration is the recommended optimum storage condition for solder paste to maintain consistent viscosity, reflow characteristics, and overall performance. EM907 should be stabilized at room temperature prior to printing. EM907 should be kept at standard refrigeration temperatures, 0-10°C (32-50°F). Please contact Kester if you require additional advice with regard to storage and handling of this material. Shelf life is 4 months from date of manufacture and held at 0-10°C (32-50°F).
Health & Safety:
This product, during handling or use, may be hazardous to health or the environment. Read the Material Safety Data Sheet and warning label before using this product.
World Headquarters: 800 West Thorndale Avenue, Itasca, Illinois, 60143-1341 USA
Phone: (+1) 630-616-4000 • Email: customerservice@kester.com • Website: www.kester.com
Kester Reflow Profile
SnAgCu Alloys
0
50
100
150
200
250
300
0 30 60 90 120 150 180 210 240 270 300
Time (sec.)
Temperature (C)
Pre-heating Zone
(2.0-4.0 min. max.)
Soaking Zone
(2.0 min.max.)
60-90 sec. typical
Reflow Zone
time above 217 C
(90 sec max)
60-75 sec. typical
Peak Temp.
235 - 255 C
<2.5 C/Sec
Asia Pacific Headquarters
500 Chai Chee Lane
Singapore 469024
(+65) 6449-1133
customerservice@kester.com.sg
European Headquarters
Zum Plom 5
08541 Neuensalz
Germany
(+49) 3741 4233-0
customerservice@kester-eu.com
Japanese Headquarters
20-11 Yokokawa 2-Chome
Sumida-Ku
Tokyo 130-0003 Japan
(+81) 3-3624-5351
jpsales@kester.com.sg
The data recommendations presented are based on tests, which we consider reliable. Because Kester has no control over the conditions of use, we disclaim any responsibility connected with the use of any of our products or the information presented. We advise that all chemical products be used only by or under the direction of technically qualified personnel who are aware of the potential hazards involved and the necessity for reasonable care in their handling. The technical information contained herein is consistent with the properties of this material but should not be used in the preparation of specifications as it is intended for reference only. For assistance in preparing specifications, please contact your local Kester office for details.
EM907
Rev: 03Aug09
Documentation Provided By HMC Electronics
33 Springdale Ave. Canton, MA 02021
http://www.hmcelectronics.com
(800) 482-4440
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