Page 1
High Capacity Wall Freezer
(H&K Model Number HCWF
-1)
Equipment Manual
This manual is for the exclusive use
of licensees and employees of
McDonald’s Systems Inc.
Manufactured by:
H&K International
2200 Skyline Drive
Mesquite, TX 75149
U.S.A.
Telephone: (214) 818-3500
Fax: (214) 818-3596
Distributed by:
H&K International
2200 Skyline Drive
Mesquite, TX 75149
U.S.A.
Telephone: (214) 818-3500
Fax: (214) 818-3596
©McDonald’s Limited Revision 1 – May 2012
All Rights Reserved
Page 2
High Capacity Wall Freezer
Table of Contents
Table of Contents ............................................................................................................ 2
Introduction ..................................................................................................................... 3
Installation Instructions .................................................................................................... 4
Inspection .................................................................................................................... 4
Uncrate the Unit ........................................................................................................... 4
Remove Packing & Loose Components ...................................................................... 4
Wash and Sanitize Unit Interior & Shelving Components ............................................ 5
Operating Instructions ..................................................................................................... 5
Connect to Power Source ............................................................................................... 5
Start-up ........................................................................................................................... 5
Temperature Setting........................................................................................................ 5
Loading and Restocking .................................................................................................. 6
Store Closing Procedure ................................................................................................. 6
Exterior Cleaning ............................................................................................................. 7
Interior Cleaning .............................................................................................................. 7
Preventative Maintenance ............................................................................................... 7
Empty and Clean the HCWF (Weekly) ........................................................................ 7
Clean the Condenser Coils (Quarterly) ........................................................................ 8
Product Warranty ............................................................................................................ 9
Troubleshooting ............................................................................................................ 10
Parts List ....................................................................................................................... 11
Parts Ordering and Service ........................................................................................... 12
Wiring Diagram ............................................................................................................. 13
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 2 of 14
Revision 1
Page 3
High Capacity Wall Freezer
Note:
Introduction
This Installation & Operating Manual contains important instructions
and safety information on the High Capacity Wall Freezers (HCWF). Read
and understand the contents of this manual before attempting to install,
operate, or service the unit.
The HCWF is a wall mounted freezer design to hold all chicken and fish products at the
desired temperature during normal and peak sales periods. Access to the product and
replenishment is through the front mounted hinged-door. The door swing can be
reversed if desired. Suggest product loading is:
Note: Overloading the wall freezer with product could affect performance. Inside air
vents at top of cabinet must be clear of product to provide proper cooling. Failure to do
so could potentially void the warranty.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 3 of 14
Revision 1
Page 4
High Capacity Wall Freezer
Caution!
Caution!
Installation Instructions
Installation of this equipment must be completed by qualified personnel in compliance
with all manufacturer’s instructions and local building, food safety and electric codes.
Inspection
Upon receipt, examine the equipment carefully for any damage. If damage has
occurred, notify the freight carrier and H&K immediately
.
Uncrate the Unit
This unit will arrive crated in a skid-mounted carton
tension and possible wood splinters, which can cause injuries. Wear
gloves and eye protection to reduce the risk of injury when uncrating.
The shipping container may have staples, nails, banding under
Cut the banding holding the cardboard carton to the shipping pallet, using
.
heavy scissors or tin snips. Use caution to avoid contact with cut banding.
Lift the cardboard carton straight up and off the unit.
Cut the banding that holds the refrigerator to the shipping pallet or skid.
Use caution to avoid contact with the cut banding.
*Note: Leave unit on skid until ready to install
Peel the protective adhesive film from all exposed areas (front, sides, and
interior).
This unit is very heavy; do not attempt to remove this unit from
its packaging without assistance.
Remove Packing & Loose Components
Remove any tape and foam blocking used to secure the loose components.
Installation – Wall Mounted
Follow installation instructions on Installation Manual attached to the
top back of the unit. This unit is extremely heavy and failure to follow
instructions may result in injury and/or damage to the unit.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 4 of 14
Revision 1
Page 5
High Capacity Wall Freezer
Note!
off. Press to turn on.
Wash and Sanitize Unit Interior & Shelving Components
according to instructions.
Use only McDonald’s approved cleaning and sanitizing agents
Wipe down, sanitize and dry the freezer interior. Refer to the Planned
Maintenance cards on how to clean this unit.
Operating Instructions
Connect to Power Source
Insert the plug of the HCWF into a standard 120V AC 60 Hz. 15A outlet. The HCWF
contains a compressor and should not be used on the same circuit with other motors or
heavy demand appliances.
Start-up
The power switch is located on the front of the unit by the control display. Allow the
HCWF to run for one hour prior to loading with product to pull down to operating
temperature
Temperature Setting
The HCWF has been tested and preset at the factory to maintain a temperature
between -10ºF (-23°C) and 0ºF (-18°C). The temperature controller located on the front
panel displays the internal temperature of the refrigerator. (Figure 1.)
Red light indicates compressor is running
Red light indicates evaporator fans are running
Red light indicates unit is in defrost mode
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 5 of 14
Revision 1
Standby button turns off unit but power is still
supplied to controller. Press and hold to turn
Page 6
High Capacity Wall Freezer
Caution!
To view current set point or if the temperature is not reading within the range specified
above, the thermostat can be adjusted using the following procedure:
Figure 1
Press “ i " button on lower left corner of controller to view the setpoint. Press the up or
down arrow keys to the right to reach the desired setpoint. Factory limits are set to
prevent unit from being set too cold or too warm.
Do not adjust the set point below -13ºF or -25ºC. Doing so may
result in excessive ice buildup on the cooling coils, the unit not holding a
safe temperature, and potential damage to the compressor.
Loading and Restocking
DO NOT over-load the HCWF case. All refrigeration requires good air circulation
to maintain uniform temperatures.
DO NOT let plastic bags, packaging or containers block or obstruct the
Evaporator air intake openings at the top of the case.
DO NOT leave the door open, except to remove product or to restock.
Store Closing Procedure
The HCWF is designed for continuous operation and manual defrost is not required.
Consult your store manager or operations director for guidance on product storage.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 6 of 14
Revision 1
Page 7
High Capacity Wall Freezer
Caution!
the HCWF.
Warning!
WARNING!
CAUTION!
maintenance may void manufacturer’s warranty.
Cleaning
Caution! Do not use a pressurized spray to clean the HCWF.
Do not use abrasives or strong chemicals to clean any surfaces of
Do not spray liquids directly onto the power switch, into the
compressor compartment at the top of the cabinet, or into the evaporator.
Doing so will void the warranty and risk serious personal injury.
Exterior Cleaning
The exterior of the unit should be cleaned with a clean sanitized towel. Do not use
abrasive cleaners to clean the exterior of the cabinet as this might damage the stainless
steel finish. Do not use steel wool or any strong chemicals.
Interior Cleaning
The interior of the refrigerator can be cleaned using a clean sanitized towel. Do not
allow liquid to puddle in the unit. Wipe the inner liner dry after cleaning.
Preventative Maintenance
Warning! Failure to properly perform scheduled preventative
Verify freezer is disconnected from the power source before
attempting any preventative maintenance. Failure to disconnect the electric
power could result in electric shock, burns, injuries or death.
The fins on a condenser coil are very sharp, and some refrigeration
components can be very hot, resulting in possible cuts and/or burns. Avoid
physical contact with the fins on the condenser coil or any related refrigeration
lines. Gloves are recommended when accessing the internal components of
any refrigerated equipment.
Empty and Clean the HCWF (Weekly)
Once a week the unit should be shut down, emptied and given a thorough
cleaning, as follows:
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 7 of 14
Revision 1
Page 8
High Capacity Wall Freezer
Note!
and out.
1
2
Turn OFF power at switch.
Open doors, and remove all product and put into frozen storage
elsewhere.
Use a clean towel with sanitizer solution to clean the equipment inside
Clean, sanitize and dry the interior and exterior compartment, to include:
back, sides, top, and floor.
Turn ON power switch.
Allow case to run for at least one hour to return to target operating temperature of -10°F
(-23°C) to 0° F (-18°C ) before reloading or stocking product.
Clean the Condenser Coils (Quarterly)
Turn off the power switch. Lift panel up to clear
hooks on both sides. Once all hooks are clear,
remove grill as show in Figure 2.
Figure 2
Use a soft-bristled cleaning brush to remove
dust and debris in and around the coil face.
Make sure to brush only in the direction of the
coil fins as shown in Figure 3.
Install access panel in reverse order of removal. Turn power back on at power switch on front of
the unit.
Figure 3
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 8 of 14
Revision 1
Page 9
High Capacity Wall Freezer
Product Warranty
H&K Dallas, Inc. makes the following limited warranties to the original purchaser only for
this equipment and replacement parts:
H&K warrants all components to be free of defects in material and workmanship, if
properly installed, operated and maintained, for a period of (2) years from the date of
the delivery.
The company’s obligation under this warranty is limited to repairing or replacing any part
or parts of the refrigerator determined to be defective by an authorized representative of
H&K.
The company reserves the privilege of determining if such repairs are to be made in the
field or at the H&K factory.
The company assumes no liability for expenses or repairs made by other parties except
by written consent.
Corrections of such defects by repair or replacement shall constitute fulfillment of all
company obligations to the purchaser.
H&K shall not be liable for loss, damages or expenses arising from misuse, abuse,
alteration, accident or improper installation of the freezer such as:
Improper or unauthorized repair;
Failure to follow proper installation instruction;
Improper maintenance;
Damage in shipment;
Abnormal use;
Improper power supply;
Natural disaster;
Special Conditions
This warranty also does not cover:
Overtime or holiday charges;
Consequential damages (the cost of repairing or replacing other property which is
damaged), loss of time, profits, use of any other incidental damages of any kind.
Expected life of this equipment is 7 to 10 years provided that it is maintained properly
through H&K approved suppliers using only approved component parts and that the unit
is cleaned regularly and not abused.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 9 of 14
Revision 1
Page 10
High Capacity Wall Freezer
Troubleshooting
PROBLEM POSSIBLE CAUSE WHAT TO DO
Unit won’t run when unit is
plugged into a grounded
(120-volt) electric power
outlet.
Freezer is running but it
won’t reach target operating
temperature of -10°F (-23°C)
to 0° F (-18°C).
Unit is not “fully” plugged in.
Wall outlet isn’t working.
Circuit breaker has been
tripped.
Condenser Coil is dirty or
clogged with debris.
Door is left opened for extended
periods.
Room temperature and/or
humidity exceed recommended
maximums. 100ºF (38ºC) 50%
RH max
Verify unit is plugged into outlet.
Plug HCWF into another nearby
outlet. If individual outlet is not
working, use alternate and contact
licensed electrician to repair or
replace outlet.
Check circuit breaker to see if it has
tripped. Reset if necessary. If these
steps do not fix problem, call H&K at
800-788-2445.
Use a soft brush to clean coils, per
Preventative Maintenance
instructions. If these steps do not fix
problem, Call H&K at 800-788-2445
for service
Review product loading and general
use instructions with crew to ensure
door is open for restocking and order
filling only.
Adjust store air conditioning. If these
steps do not fix problem, Call H&K
at 800-788-2445.
Gasket is torn or worn allowing
cold air to escape.
Controller reads “E1” and is
beeping
Controller reads “E2” and is
beeping
Controller reads “rec” or
“def”
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 10 of 14
Revision 1
The sensor probe has failed
and must be replaced
The evaporator probe has failed
and must be replaced
Unit is currently in defrost mode
or is recovering from defrost
and is running normally.
Call H&K at 800-788-2445 to order
new gasket.
Call H&K at 800-788-2445 for
service
Call H&K at 800-788-2445 for
service
If unit does not go back to normal
operation after 1 hour, Call H&K at
800-788-2445 for service
Page 11
High Capacity Wall Freezer
H&K Part Numbers
Item
Description
HCWF1
Parts List
1 Door HCWF1.15A
2 Defrost heater-600W G-2-059
3 Temperature Probes E-4-3-157
4 Condensing Unit P-1-306
5 Cord with Plug E-10-12-8
6 Electronic Temperature Control E-4-3-162
7 Evaporator E-6-11-22
8 Evaporator Fan Motor Only E-6-003D
9 Evaporator Fan Blade Only E-6-015
10 Power Switch E-1-19-11
11 Defrost Terminator E-4-3-155
12 Drier P-1-23
13 Tray, Refrigeration System HCWF1-01.20A
14 Door Gasket H-4-39-182
8
1
11
10
6
9
7
2
5
12
4
13
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 11 of 14
Revision 1
14
Page 12
High Capacity Wall Freezer
Parts Ordering and Service
Returns
Contact: H&K Dallas, Inc.
2200 Skyline Drive
Mesquite, TX 75149
(214) 818-3500
Damages and Shortages
Upon receipt, examine the equipment carefully for any damage. If damage has
occurred, notify the carrier and H&K Dallas, Inc. immediately.
Service and Parts
Contact: H&K Dallas, Inc.
2200 Skyline Drive
Mesquite, TX 75149
(214) 818-3500
Disconnect all power sources before attempting any service or repair work.
Caution! A qualified licensed technician should perform all service and repair.
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 12 of 14
Revision 1
Page 13
High Capacity Wall Freezer
Wiring Diagram
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 13 of 14
Revision 1
Page 14
High Capacity Wall Freezer
Notes
This manual is for the exclusive use of licensees and employees of McDonald’s Systems Inc. Page 14 of 14
Revision 1
Loading...