HK hk1805 schematic

Service Documents

Confidential, for authorized service technicians only!

Do not disclose this information to or share these documents

with third parties.

Vertraulich! Nur für autorisierte Servicetechniker!

Nicht zur Weitergabe an Dritte freigegeben!

TECHNICAL SERVICE:

Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany

Note!

The components used in this product - particularly parts affecting
safety as well as speakers and transformers - were developed and
manufactured to certain specifications. Please use original spare
parts only to ensure the product remains fully functional and safe.

Achtung!

Die in diesem Produkt verwendeten Komponenten, insbesondere
sicherheitsrelevante Teile, Lautsprecher und Transformatoren
wurden nach spezifischen Vorgaben entwickelt und gefertigt.
Bitte benutzen Sie ausschließlich Original-Ersatzteile – nur so ist
die volle Funktionalität und Sicherheit gewährleistet.

HK1805

CTA

118 SUB

2006/10/25

Directory

features page: 3-13

drawing-numbers-example page: 14

standard for single wire confection page: 15

HK1805-CTA-Subwoofer page: 16

exploded drawings: complete Rev.: 1B page: 17-18

front grille Rev.: 1B page: 19
chassis/ cabling Rev.: 1D page: 20-23
display Rev.: 1A page: 24
mainboard Rev.: 1C page: 25
PWM-modul Rev.: page: 26
dolly Rev.: 1A page: 27
stacking plate Rev.: 1A page: 28-29

spare parts list Rev.: 1A page: 30-32

circuit diagrams preamp Rev.: 1C page: 33-35

inputboard Rev.: 1B page: 36
powerfilter 230V Rev.: 1A page: 37
powerfilter 100-120V Rev.: 1A page: 38

layout diagrams mainboard Rev.: 1C page: 39

ConTour Array™ 1.0

B. ConTour Array™ Speakers

1. The CTA 208 Mid/High Unit

Fig. 1: CTA 208

Design and Construction

The CTA 208 Mid/High unit‘s top and bottom
panels slope at an angle of 4.5°. Water-repellent,
black PU lacquer coats the enclosure made of 18­mm, 13-ply birch plywood. Your choices of array
curving angles (or splay) are 0° and 9°. The baffle
board cover consists of a metal grille; found behind
it are two CD horns equipped with acoustical lens
for the four 1" drivers.

The CTA 208 weighs 29 kg. It is 51 cm wide, 52.5
cm high and 34.6 cm deep (including rigging
attachments). Two grips on the side panels simplify
transport and set-up.

Fully integrated rigging attachments comprising
three quick-release pins and three rigging
connectors, two mounted on the sides and one in
the rear, serve to fly the mid/high units.

Electrical and Acoustical Data

The CTA 208 enclosure features two 8" cone chassis
speakers and four 1" B&C high frequency drivers
with a front-mounted acoustical lens in a CD horn
configuration. An internal passive crossover with a
crossover frequency of 2 kHz addresses the drivers
via a special acoustic lens. The CTA 208 enclosure‘s
nominal electrical power-handling is 500 watts
RMS at 8 ohms impedance. It produces 105 dB
(1W@1m) sound pressure, measured under half­space conditions. Maximum SPL measured under
the same conditions at one meter is 134 dB at 10%
THD. The CDR 108 radiates at a horizontal angle of
100°. Frequency response ranges from 95 Hz to 19
kHz (±3 dB).

1.1 Specifications, CTA 208

A professional two-way system featuring cylindrical
wave technology, this cabinet serves to set up
vertical line arrays and project a coherent wavefront
across the entire frequency range. The precision­tuned enclosure sports two 8" midrange speakers.
Four 1" high-frequency drivers address two constant
directivity horns with 100° horizontal directivity via
a special acoustic lens. Vertical directivity depends
on the number of CT A 208s in use.

The housing is made of 15/18-mm birch plywood
coated with black PU varnish. Its fully integrated
rigging hardware adjusts to two 0° and 9° angles
for setting up line arrays. An integrated pole mount
offers two tilt angles of 3° and 11°. An impact­resistant steel grille covers the front.

The active CTA 118 Sub system subwoofer with
an integrated DDO-Pro™ Controller drives the
enclosure. CTA 208‘s frequency response (+- 3dB)
ranges from 95 hertz to 19 kHz. Axial sensitivity is
105 dB, measured under half-space conditions at @
1W / 1m. Maximum SPL measured under the same
conditions with two CTA 208s is 134 dB at 10%
THD. Each unit‘s nominal power handling is 500
watts RMS at 8 ohms.

Connectors: 1 Neutrik NL 4 Speakon.
Dimensions (W x H x D): 51 x 52.5 x 34.6 cm
Weight: 29 kg
Model: HK Audio CTA 208

Connections

The ports are out of harm‘s way on a recessed
connector panel on the CTA 208‘s back. It offers
one Speakon NL 4 connector. Pin assignments are
pin 1+ = mid/high +, 1- = mid/high-.

1.2 The CTA 208 Enclosures‘ Technical Data

Nominal power handling/program/peak: .................. 500W RMS /1000W/ 1500W

Frequency response -10 dB 3): .................................... 80 Hz - 20 kHz

Frequency response+/-3 dB 3): ................................... 95 Hz - 19 kHz

Directivity: .................................................................. 100° horizontal

Sensitivity 1W@1m 1): ................................................ 105 dB

Max. SPL calculated 1): .............................................. 138 dB 2)

Max. SPL peak 1): ....................................................... 136 dB 3)

Max. SPL 1): ............................................................... 134 dB @ 10% THD (200 Hz- 5 kHz) 3)

Nominal impedance: .................................................. 8 ohms

Woofer/midrange speaker: ......................................... 2x 8"

High-frequency driver: ............................................... 4x 1", 2" voice coil

Crossover frequency: .................................................. 2 kHz, 12 dB/ octave

Connectors: ................................................................ 1 Speakon(r) NL 4

Housing (birch): ........................................................ 15/18 mm (1/2"), 9/13-ply

Angles up: .................................................................. 2x 4.5°

Finish: ........................................................................ Black 2-component PU lacquer

Grille: ......................................................................... Metal grille with black acoustic foam

Handles: .................................................................... Two slot grips routed into the side panels

Rigging hardware: ...................................................... DualCurve™, integrated with quick-release pins

Pole mount: ............................................................... HK Audio DuoTilt™

Weight: ....................................................................... 29 kg/ 63.8 lbs.

Dimensions (W x H x D): ........................................... 51 x 52.5 x 34.6 cm; 20" x 20 2/3" x 13 2/3"

Accessories: ............................................................... Touring flight case (2 CTA 208), rigging frame

25

English

1) Measured under half-space conditions2) Based on peak power handling 3) Measured with 2 CTA 208s

Fig. 2: CTA 208 housing dimensions in mm

English

ConTour Array™ 1.0

2. CTA 118 Sub

Fig. 3: CTA 118 Sub

Design and Construction

Made of 18-mm 13-ply birch plywood, water­repellent, black PU lacquer coats the CTA 118
Sub enclosure. A robust metal grille backed with
laminated acoustic foam rubber covers the baffle
board.

The CTA 118 Sub weighs 59 kg. It is 51 cm wide, 73
high and 71 cm deep. Three slot grips routed into
the side panels enable easy transport and set-up; a
recessed handle is on the lid. The active circuitry
resides in a separate chamber at the back of the
enclosure. A removable dolly protects the electronic
components and simplifies transport.

Electrical and Acoustical Data

The CTA 118 Sub enclosure features an 18" woofer.
The CTA 118 Sub enclosure‘s nominal electrical
power-handling is 700 watts RMS at 8 ohms
impedance. It produces 101 dB (1W@1m) sound
pressure, measured under half-space conditions.
Maximum SPL measured under the same conditions
at one meter is 130 dB at 10% THD. The CTA 118
Sub‘s frequency response ranges from 42 Hz to fx
(+/-3 dB). The two integrated PWM power amps
for the subwoofer and the mid/high output deliver
1000W RMS each.

2.1 Specifications, CTA 118 Sub

A professional active subwoofer equipped with a
DDO-Pro™ Controller and a 1000W RMS PWM
power amp, the CTA 118 Sub delivers excellent
impulse response and exceedingly dynamic low­frequency response. It features an 18" woofer
mounted in a precision-tuned bass reflex enclosure.
Another 1000W RMS PWM power amp drives
HK Audio CTA 208 or ConTour Series™ speakers.
The rectangular block housing is made of 18-mm
birch plywood coated with black PU lacquer. An
impact-resistant steel grille covers the front. A
removabledolly protects the electronic components
and simplifies transport

Its frequency response ranges from the crossover
frequency down to 42 Hz (-3 dB) and 36 Hz (-10 dB).
Maximum SPL under half-space conditions is 130 dB
at 10% THD.

Connectors: 1 Neutrik NL 4 Speakon output, 1 XLR
female, 1 XLR male, 2 Powercon, 2 RJ45 Ethercon

Dimensions (W x H x D): 51 x 73 x 71 cm
Weight: 59 kg
Model: HK Audio CTA 118 Sub

Connections

Ports are out of harm‘s way on a recessed connector
panel on the CTA 118 Sub‘s back. It offers one
Speakon NL 4 connector. Pin assignments are pin
1+ = mid/high +, 1- = mid/high- . A Powercon mains
socket with another Powercon output connects to
the power supply. A female XLR and a male XLR port
serve to route signals. Two Neutrik Ethercon ports
serve to network several CTA 118 Subs.

2.2 Technical Data, CTA 118 Sub

Integrated Power Amps:

Output power, Subwoofer: ...........................................1000 W RMS, Class D

Output power, Mid/High: ............................................1000 W RMS, Class D

Protection circuits: .......................................................DDO Pro™ Limiter, thermal protect, short-circuit

Line In/ Through: ........................................................ Female XLR, electronically balanced & floating

Mid/High Out: .............................................................1 Speakon(r) NL 4

Mains In/ Out: .............................................................2 Powercon

Networking/ Communication: .....................................DDO Pro™ Net/RS 485 Ethercon

Woofer: ........................................................................18"

Frequency response - 10 dB: ........................................36 Hz - fx

Frequency response+/- 3 dB: ........................................ 42 Hz - fx

Sensitivity 1W@1m 1): .................................................101 dB

Max. SPL calculated 1): ................................................134 dB 2)

Max. SPL peak 1): .........................................................133 dB

Max. SPL 1): .................................................................130 dB @ 10% THD (50 Hz- 200Hz)

Housing (birch): ..........................................................18 mm (3/4"), 13-ply

Surface coating: ...........................................................Black 2-component PU lacquer

Grille: ...........................................................................Metal grille with black acoustic foam

Handles: ......................................................................6 slot grips routed into the side panels, 1 on the lid

Pole mount: .................................................................M20

Weight: .........................................................................59 kg/ 129.8 lbs.

Dimensions (W x H x D): .............................................51 x 73 x 71 cm, 20" x 28 3/4" x 27 7/8"

Accessories: ................................................................. Protective cover, stack base plate

27

English

1) Measured under half-space conditions 2) Based on peak power handling

Fig. 4: CTA 118 Sub housing dimensions in mm

ConTour Array™ 1.0

C. Rigging ConTour Array™ Enclosures

1. Components and Applications of
ConTour Array™ Rigging Hardware

Please also read the Notes on Rigging Safety in Chapter A of this manual.

Fig. 5: Integrated rigging attachments

Fig. 6: ConTour Array™ rigging frame

Fig. 7: Shackles for attaching motors, chain hoists

ConTour Array™ rigging hardware consists of the
following parts:

• a rigging frame with two shackles for attaching
motors or chain hoists.

• integrated rigging points on the side and back for
flying ConTour Array™ CTA 208 Mid/High units.

• three quick-release pins per CTA 208 for
connecting the enclosure to the rigging frame.

Important note on pins: Quick-release pins connect
rigging hardware and speaker enclosures, and their
proper function must be tested and verified. Pins
must always engage fully in the (fitted) hole. Under
no circumstances may these pins release on their
own when subjected to tractional forces. The nib in
the center of the pinhead must always be depressed
to insert pins; it releases the ball detents in front.
Once the pin engages in the hole, the nib must ease
back to its initial position.

1.1 Mounting the Rigging Frame

It takes two people to perform these tasks. Remove
the quick-release pins from the enclosure. Set the
rigging frame on the enclosure. First attach the two
front connectors. Turn the rigging frame‘s connector
component down and slide it into the rear rigging
connector.

Insert the rear pin through the hole labeled 0°.
Attach to the rigging frame the shackle that accepts
the motor hook. Your choice of pick point depends
on how sharply you aim to curve the array later.

Tip: If you intend to rig additional enclosures, we
recommend that you attach all the required speaker
cords to the rigging frame now because this task
becomes more difficult as the array grows higher.
Be sure to use cords of sufficient length!

1.2 Setting the DualCurve™ Angle

Curve the two CTA 208 cabinets using the rear
connector component. You have two angles to
choose from, 0° and 9°. Remove the pin on the rear,
insert lead the connector into the rigging track and
secure the connector component with the pin as
pictured.

1.3 Rigging Additional
CTA 208 Mid/High Enclosures

Hoist the mounted CTA 208 Mid/High cabinets to a
height that allows you to roll a second case holding
two enclosures under the array. Remove the two
front pins from the enclosure you wish to mount.

Move the second case with two additional CTA 208s
into position. Slowly lower the top two cabinets
until the two front connectors engage. Insert the
two front pins first, ensuring they engage fully and
securely (see Figure 12 a). You may have to shift
the two enclosures slightly to ease the pins into
position. To attach the rear connector component,
you must swivel it out of the track and ensure it
faces down (see Figure 12 b). Insert the pin through
the hole labeled 0° or 9° as required.

Note: Depending on application, you may not be
able to select a pick point with a shackle. In this
case, use two shackles and a suitable O-ring as
shown in Figure 10.

Check all pins on the top rigging frame to ensure
they seat firmly. Attach the motor to the shackle.

Important: Ensure the motor‘s chain bag hangs
freely and does not rest on the rigging frame!

Engage the motor to lift the cabinet from the case.
Roll the case off to the side. Remove the two front
pins from the enclosure you wish to mount and fold
down its connector component. Now you can rig
further cabinets.

Hoist the array consisting of four CTA 208
enclosures high enough to remove it fully from the
case. Secure the hoisted array against blasts of wind
or unintentional twisting to prevent it from moving.

29

English

Fig. 8: Mounting the rigging frame

Fig. 9: Setting an intermediate angle

Fig. 10: Hoisting the mounted CTA 208 enclosure

Fig. 11 a, b, c, d, e: Rigging additional CTA 208 enclosures

ConTour Array™ 1.0

2. Groundstacking

3. Mains and Generator
Power Supply

Fig. 12 a, b: ConTour Array™ ground-stack connectors

Depending on application, use two or three
ConTour Array™ subwoofers as the stack‘s base. Set
the desired number of subwoofers on top of one
another.

Caution:
Secure the ground stack to prevent it from tipping!
Use the M10 bushings on the back of the CTA 118
subwoofer and the ground-stack connectors to do
this.

Mount mid/high units individually, one after
another, on the top CTA 118 Sub. Use the ConTour
Array™ stack plate as the base and connector to
the subwoofer. Attach it to the CTA 118 Sub’s pole
mount using the M20 thumb screw. The stack plate
lets you easily adjust mid/high units without having
to move the subwoofer. On this stack plate, you can
freely select the desired down-tilt between 0° and 9°
in 1.5° increments.

Connect no more than two CTA 118 Subs to one
mains phase (16 A). If you use the Powercon Link
port, connect no more than one further CTA 118
Sub. The 13-A limit on maximum input current (see
label) applies to Great Britain because UK power
cables are approved to 13 A only. 16-A current is
permissible in other countries using EU power
cables.

Caution: If you must power the CTA 118 Sub with a
generator, ensure the generator is running before
you switch the system on. Never switch systems
off and on with the help of the generator! This can
damage the PWM power amps’ switching power
supply!

Note: The Powercon Link is not available for 100­120-volt units.

Fig. 13: ConTour Array™ stack plate

Fig. 14 a, b: Attaching the stackplate to the CTA 118 Sub

Fig. 15 a,b,c: CTA 208 Mid/High stack

D. The ConTour Array™ DDO-Pro™ Controller

 

 

1. The DDO-Pro™ Net Port

31

Net Ports link several CTA 118 Subs in a
communication network. Use CAT 5 network cables
or professional Ethercon cables with a metal plug
to do this. Connect the first CTA 118 Sub’s output to
the next unit’s input, and so forth.

Note: This is purely a data interface. The DDO-Pro™
Net Port does not send audio signals.

If you wish to adjust controller settings (for example,
filter, gain or delay), you can do this on any CTA 118
Sub’s control panel. Automatically, the unit becomes
the master controller and sends parameter changes
to all networked CTA 118 Subs (up to 32 units).
Note: It does not send "Utilities" menu settings.

Caution: If you wish to use another CTA 118 Sub
and a ConTour Series™ cabinet (CT 108, CT 112, CT

115) for near-fill or in-fill applications alongside CTA
208 speakers in a larger rig, DO NOT network it!
Otherwise the connected CT 108, CT 112 or CT 115 will
adopt the settings entered for the mid/high array.

2. Audio Signal Routing

3.1 Level

You can adjust input levels from -96 dB to + 6dB in

0.5 dB steps. Use the Up or Down keys to select the
gain setting and confirm your selection with Enter.

Note: The Level parameter adjusts the level after the
analog-to-digital converter to balance out varying
(system) levels. Level does not influence the input
signal’s volume in front of the analog-to-digital
converter. If the display reads “Digital Clip ?! Check
Input !” be sure to reduce the level at the mixing
console. In this case, the signal is saturating the
analog-to-digital converter, distorting the signal’s
rectangular waveform to create square waves. This
sounds extremely annoying and will eventually
destroy the power amp and speakers.

Tip: If you wish to reduce the volume of the lower
mid/high unit in the array – say, because it hangs
low and listeners are close to this unit – you can
use Level to do this. However, Level also affects the
subwoofer’s volume. Increase Sub Level by the same
value to compensate for the difference.

3.2 Key Lock

English

Fig. 16: DDO-Pro™ network

Use an XLR cord to connect the signal source to
the first CTA 118 Sub’s signal input. If you wish to
connect further CTA 118 Subs to the source, do this
using the Signal Through ports. The XLR port’s pin
assignments are: pin 1 = ground, 2=+, 3=-.
Be sure to read section 3.1 covering maximum input
signal level and digital clip error and heed these
guidelines.

3. Handling the
DDO-Pro™ Controller

Four keys operate the device - Menu, Enter, Up and Down.
Menu/ Esc:
This key accesses the controller’s menu structure
and exits a menu level.
Enter:
This key confirm changes and access menu levels.
Up and Down:
These keys navigate within a menu level and
increase and decrease displayed values. Please refer
to the menu structure quick guide at the end of the
chapter to learn more.

3.3 Utilities

Sync Remote

When you confirm the Sync Remote command, the
unit sends the current settings to all networked
controllers. The control panel currently in use is the
master. This feature comes in handy if the network
connection fails.

Noise Reduction

You can activate Noise Reduction on demand. It
mutes signal paths when the rig is off-line. The unit
ships with this feature deactivated.

LCD Contrast

Adjust the display’s contrast to taste using the Up or
Down keys. Confirm your selection with Enter.

Factory Reset

When you confirm this function, ALL settings reset
to their factory defaults. For example, you could use
it to set all delays to 0 ms and levels to 0 dB.

Fig. 17: DDO-Pro™ Controller panel

The AD converter’s Digital Clip indicator

ConTour Array™ 1.0

2 x CT108 1 x CT112

Delay Base

Select the preferred delay display reading - meters
(m), feet (ft) or milliseconds (ms). Select the
option with the Up or Down keys and confirm your
selection with Enter.

3.4 Sub Delay

Sub Delay is a time alignment tool, that is, it
compensates differences in mid/high units’ and
subwoofers’ response times. Like Sub Level, Sub
Delay controls subwoofers’ and mid/high units’
relative delay.
For example, if you place subwoofers well in front
of mid/high units, you must delay the subwoofers
accordingly. Do this by adjusting a positive
delay value in the Sub Delay menu. If you place
subwoofers well behind mid/high units, you must
enter negative values to compensate.

Caution: Negative Sub Delay values delay the signal
path from the subwoofer to the mid/high unit,
causing overall system latency! Experience has
shown that this method compensates differences of
15 ms or 5 m without latency problems. The control
range sweeps from -30 ms to 29.6 ms.

3.6 Sub Level

You can adjust the balance of volumes between the
subwoofer and mid/high unit from -12 dB to + 6dB
in 0.5 dB steps. Use the Up or Down keys to select
the Sub Level and confirm your selection with Enter.

3.7 System Setup

A special filter preset is available for each
configuration (see fig. 19 a-f). Be sure to assign
the same preset to each DDO-PRO™ controller for
every configuration (1 to 4 CTA 208s). Use the Up
or Down keys to select the right preset and confirm
your selection with Enter.

1 x CT115 1 x CTA208

4 x CTA208

Fig. 18 a, b, c, d, e, f: System Setups

3.5 Delay

Delay controls the overall delay of a system
comprised of subwoofers and mid/high units. The
highest setting is 72.6 ms.

3.8 Quick Guide to the V1.01 Controller’s Menu Structure

33

English

Fig. 19: Menu structure of the DDO-PRO™ Controller

English

E. Service

1. Maintenance

35

Regularly check the vents to ensure air flows freely
in and out. Clean the foam rubber filters whenever
necessary. Remove the vent grille on the back to do
this.

2. ConTour Array™
Spare Parts

Note:

• If your equipment needs service, please turn to

your HK Audio dealer or the HK Audio distributor in
your country. They stock the required spare parts.

• In the event of a defect, always indicate the

defective device’s serial number. This way the HK
Audio service team can immediately find out if an
update is available for your product.

• Use only original HK Audio replacement speakers

and parts! Most were developed especially for HK
Audio products and are not available direct from
speaker manufacturers!

3. Replacing Loudspeakers
and Voice Coils

3.1 1", 8" and 18" Speakers

Proceed as follows to replace the given speaker:

• Unfasten and remove the Phillips screws holding

the grille in place. Remove the grille. These screws
are on the CT 118 Sub’s front panel and the CTA
208’s side and bottom panels.

• Unfasten and remove the hex head bolts holding

the speaker in place.

• The speaker is now detached. Disconnect the

speaker wires.

3.2 The Drivers’ Voice Coils

Proceed as follows to replace the drivers’ voice coils:

• Remove the front grille as described above.

• Unfasten the four screws holding the horn yoke
and remove the horn and driver from the baffle.
Disconnect the wires connecting the driver. Ensure
correct polarity when installing and connecting
a replacement speaker! Red= positive, black =
negative

• Unfasten the voice coil housing’s hex head bolts
using a 3-mm wrench.

• Take the lid off the voice coil housing.

• Replace the voice coil.

Important note: Replace the voice coil in a clean
working environment only. Be sure to keep dust
and dirt out of the open driver. If despite your
precautions particles manage to get in, use a strip
of adhesive tape to remove them or carefully blow
compressed air into the back of the driver to whisk
the particles out. When installing the new voice
coil, ensure it is centered properly. Proceed as
follows to check this:
Close the cover of the voice coil housing and
reconnect the cords (red = positive, black =
negative). Feed a sine wave signal with a frequency
between 1000 Hz and 1500 Hz into the mid/high
enclosure’s input. Sweep through the frequency.
If you hear abrasive noises like crackling or
scratching, the voice coil is not centered properly.
Reopen the voice coil chassis and turn the voice coil
a bit until it renders the signal cleanly!

4. Checking Speakers’ Phase

As a precaution, always check the components’
phase using a suitable phase-checker after replacing
speakers. To do this, connect the CTA 208 mid/high
unit to the CTA 118 Sub using a Speakon cord.

Note: If you are checking the CTA 208 mid/high
unit in passive mode with an external power amp,
you will get a different phase reading! Therefore
always use the CTA 118 Sub for phase checks.

Connect the phase-checker to the CTA 118’s signal
input. It may be advisable to lower the input level on
the DDO-Pro™ Controller!
The speakers’ phases should read as follows:

With CTA 118 Sub:
18" woofer: In phase (+)
8" speaker: Out of phase (-)
1" driver: In phase (+)

CTA 208 passive:
8" speaker: In phase (+)
1" driver: Out of phase (-)

English

Caution: When installing and connecting a
replacement speaker, ensure the polarity is correct!
Red= positive, black = negative

DRAWING-NUMBERS

EXAMPLE

HK0106-EX-R01-1A

VERSION

SERIAL NUMBER

DEPARTMENT:
R = R&D

REVISION

PROJECT-NR.:
HK = HK AUDIO
HU = HUGHES&KETTNER
MP = MINDPRINT

CHARACTER:
BL = SHEET METAL / BLECH
EX = EXPLODED DRAWING / EXPLOSIONSZEICHNUNG
HZ = CABINET / HOLZGEHÄUSE
KU = PLASTIC / KUNSTSTOFF
LP = PCB / LEITERPLATTEN
SO = MISCELLANEOUS / SONSTIGES
SP = SCHEMATIC / SCHALTPLÄNE
TR = TRANSFORMER / TRANSFORMATOR
GK = WIRING DIAGRAM / GERÄTEVERKABELUNG

Stand

W

Y

r

Standard for single wire confection.

16 B 150 638 I - 485 W Z I 1015

style 1015 according UL specifications

I = completely insulated with black shrinktube or appropriate sleeve
IT = partly insulated; only crimp connection insulated.

no marking = without insulation

Z = with additional junction
no marking = without additional junction

W = angled faston
no marking = straight faston

17. Jun 04

Faston connector brass tin-plated DIN 46245
638 = 6,3 * 0,8 [mm]
488 = 4,8 * 0,8 [mm]
485 = 4,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube

if partly insulated (IT) use IF 602 485 .
288 = 2,8 * 0,8 [mm]
285 = 2,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube

if partly insulated (IT) use IF 602 485

abiso = 5mm bared and tin-plated (teilabzug)
text for special constructions, (for example. 4mm ringshaped faston)

the larger faston connector always mentioned at first. (Nathan drawing number controlling)

lenght in mm within a 50 mm raster

colour
B = black (phase conductor)
R = red
BR = brown
BL = blue (neutral conductor)

= white

G = yellow-green (ground bonding/ earthing connection)

cross section
16 = AWG 16 (prefered usage)
Q1.5 = H07VK 1,5mm² (prefered usage)

wire designation:

P + lfd Nr. = AWG single wire black, red, blue, brown or white
E + lfd Nr. = AWG single wire green- yellow
L + lfd N
FQL + lfd Nr. = crossover wiring H07VK

Regarding special wirings like wiring harness or similar, drawings will be prepared and appropriate

. = twisted AWG double wire, lenght specification always in twisted condition

drawing numbers will be stored in the article archive.

Confidential, for authorized service technicians only! Do not disclose

this information to or share these documents with third parties.

TECHNICAL SERVICE:

Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany

Service Documents

HK1805

CTA

CTA 118 SUB

SUBWOOFER

2 E 400280

10E 974220

17E 976115

HK1805-HZ-R02-1D

13 E 974501

16E 976094

4 E 970760

18

8 E 974145

15 E 976010

7 E 974020

11

3 E 502198

HK1805-EX-R03-1D

19E 976162

1E 1134

HK1805-EX-R02-1B

11E 974232

18 E 976159

4

12E 974272

ÄNDERUNG

INDEX

drawing-nr. update C. Loris

1B-240506

ZEICHNER

13

5 E 972008

HK1805-SO-R04-1A

14 E 976009

9 E 974218

TITEL:

6E 974012

66606 St. Wendel / Germany

22 E 994199

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R04-1B
C. LORIS 1

HK1805-EX-R04-1B-Bass-gesamt

HK1805-SUB COMPLETE
EXPLODED DRAWING

OBERFLÄCHE:

VERSION:

AM:

24.05.2006

AM:

/

REVISION:

BLATT:

2

B1

BLÄTTER

Pos. part-no. 1 description Beschreibung quantity

1 1134 HK1805-bass front grill assembly HK1805-Frontgitterbaugruppe Bass 1

2 400280 HK1805-bass cabinet HK1805-Bass Holzgehäuse 1

3 502198 Electronic-Chassis HK1805-Elektronikchassis 1

4 970760 plate for butterfly lock CT 118 Blech Schliessplatte CT118 2

5 972008 damping wool Dämmwolle Hochbauschvlies 1

6 974012 hexagon socket head cap screw, M6x30, black Inbusschraube M6*30 sw 8

7 974020 hexagon socket head cap screw, M5x20, black Inbusschraube M5x20sw 17

8 974145 ABC-Spax-S chipboard screw, panhead Z, 5x25, black Pan Head-Z ABC-Spax sw 5*25 4

9 974218 ABC-Spax-S chipboard screw, panhead Z, 5x20, black Pan Head-Z ABC-Spax sw 5*20 4

10 974220 hexagon socket countersunk head screw, M6x40, black Inbussenkschraube M6x40 sw 4

11 974232 ABC-Spax-S chipboard screw, panhead Z, 3.5x12, zinc plated Pan Head-Z ABC-Spax vz 3,5*12 12

12 974272 cross recessed raised countersunk screw, M5x10, black Linsensenkschraube M5*10 sw 4

13 974501 hexagon socket countersunk head screw, M4x16, black Inbussenkschraube M4x16 sw 4

14 976009 rubber foot D38*H11 [mm] Gummifuss D38*H11 [mm] 4

15 976010 rubber foot D38*H20 [mm] Gummifuss D38*H20 [mm] 4

16 976094 plastic dish 3403 HKBS! DART ! Griffschale 3403 HKBS! DART ! 1

17 976115 connector plate Befestigungsplatte M20 1

18 976159 plastic dish Premium One Griffinnenschale Premium One 6

19 976162 rubberbuffer d=18 h=40mm Gummipuffer d=18 h=40 Typ B 4

20* 982037 sealing tape 2x6mm Iso-Zell-Band fadenvers. 2*6mm 0,54 lfdm

21* 982044 sealing tape 2x15mm Iso-Zell-Band fadenvers. 2*15mm 3,70 lfdm

22 994199 SICA LP 470.100_3300WT 8 Ohm SICA LP 470.100_3300WT 8 Ohm 1

ÄNDERUNG

INDEX

drawing-nr. update C. Loris

1B-240506

ZEICHNER

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R04-1B
C. LORIS 2

HK1805-EX-R04-1B-Bass-gesamt

TITEL:

HK1805-SUB COMPLETE
EXPLODED DRAWING

VERSION:

AM:

AM:

OBERFLÄCHE:

24.05.2006

/

REVISION:

BLATT:

2

B1

BLÄTTER

Pos. part-no. 1 description Beschreibung quantity

1 970815 HK1805-bass front grid HK1805-Frontgitter-Bass 1

2 972086 acoustics foam anthracite 5mm Akustikschaum Anthrazit 5mm 1

3 980251 logo 'hk'ConTourSer. 35x35x3mm Logo 'hk'ConTourSer. 35x35x3mm 1

ÄNDERUNG

INDEX

1B-240506 PPI 15, drawing-nr. update C. Loris

ZEICHNER

2 E 972086

HK1805-SO-R02-1B

TITEL:

3E 980251

1 E 970815

HK1805-BL-R24-1C

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R02-1B
C. Loris 1

HK1805-EX-R02-1B-FRONTGITTER-BASS

HK1805-BASS-FRONT GRILLE
EXPLODED DRAWING

OBERFLÄCHE:

VERSION:

AM:

24.05.2006

AM:

/

REVISION:

BLATT:

1

B1

BLÄTTER

17E 974102

27E 976135

19

13E 970814

HK1805-BL-R28-1A

1E 547058

5E 931304

5

10 E 970811

HK1805-BL-R26-1E

18 E 974103

3E 600090

HK1805-LP-R03-1A

19

27

21 E 974290

23E 974392

20E 974157

25E 974521

25

ÄNDERUNG

INDEX

1B-240506 drawing-nr. update C. Loris
1C-300506 replacement of cables

1D-120906 assembly revised

ZEICHNER

F. Sitter
F. Sitter

12E 970813

HK1805-BL-R13-1D

2E 600090

HK1805-LP-R04-1A

16E 974051

14E 972009

HK1805-SO-R01-1B

15 E 972041

9 E 959052

11E 970812

HK1805-BL-R27-1A

28 E 976141

19

4 E 600091

22 E 974362

19 E 974110

6E 952141

8E 952305

16

14

24E 974444

11

23

26 E 976007

7E 952153

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

TITEL:

HK1805-BASS-CHASSIS
EXPLODED DRAWING

HK1805-EX-R03-1D
C. LORIS 1

HK1805-EX-R03-1D-CHASSIS

OBERFLÄCHE:

VERSION:

AM:

12.09.2006

AM:

/

REVISION:

BLATT:

4

BLÄTTER

D1

Pos. part-Nor. 1 description Beschreibung quantity

1 547058 mainboard PCB complete Mainboardplatine fertigbestückt 1

2 600090 Networkinterfaceboard is part of Inputboard Interfaceplatine als Teil von Inputplatine 1

3 600090 Inputboard 54_Inputplatine fertigbestückt 1

4 600091 mains filter assembly 220-240V 60 Netzfilter CTA 118 220-240V 1

5 931304 ferrite teroid core, 25x15x12 Ferritring, geschlossen 25x15x12 3

6 952141 mains inlet PowerCon Netzbuchse Power Con Inlet 1

7 952153 mains outlet PowerCon Netzbuchse Power Con Outlet 1

8 952305 speakon chassis connector, NL4MP-3 Speakonbuchse 4pol eckig, NL4MP-3 1

9 959052 PWM amp module 100-240V PWM Endstufe 100-240Volt 2

10 970811 HK1805 air guide HK1805_Lüftungshaube_PWM 2

11 970812 HK1805 ventilation grill HK1805_Lüftungsgitter 2

12 970813 HK1805 sheet metal chassis HK1805_Blechchassis 1

13 970814 ribbon connector safety lock HK1805_Pfostensteckverbinder-Schutzblech 1

14 972009 acoustic foam anthracite 5mm, PPI20 Akustikschaum Anthrazit 5mm, PPI20 2

15 972041 rubber punching 25x25x15mm Zellkaut. -Stanzteil 25x25x15mm 1

16 974051 plastic PCB spacer, 4.2x8x5, Polyamid black Dist.Hülse PE 4,2*8*5 [mm] 12

17 974102 hexagon nut, class 8, M3, zinc plated Sechskantmutter M3 vz 2

18 974103 toothed lock washer, D=4.3, AZ, zinc plated Fächer-Scheibe az, 4,3 vz 2

19 974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 19

20 974157 cross recessed raised countersunk tapping screw, 2.9x9.5, black Blechschr. Senk-Li 2,9*9,5 sw 4

21 974290 self locking hexagon nut with plastic insert, M4, zinc plated Stopmutter M4 vz 8

22 974362 hexagon PCB spacer, type B, M3x12, zinc plated Dist. Bol Innen/Außengew. M3*12 vz 3

23 974392 hexagon socket oval head screw, M3x8, black Linsenschr.m.Innens. M3*8 sw 12

24 974444 cross recessed raised countersunk screw, M3x12, black Linsensenkschraube M3*12 sw 4

25 974521 cross rec. raised counters. tap. screw w. cutting slot, 2.9x9.5, black Senkschr. f. Kunststoff 2,9*9,5, sw 6

26 976007 cable tie 2,5x100 (mm) Kabelbinder natur 2,5x100 (mm) 14

27 976135 socket for cable tie Schraubsockel 5

28 976141 rubberbuffer 15x15 B Gummipuffer GM-Puffer 15x15 B 8

29* 982044 sealing tape 2x15mm Iso-Zell-Band fadenvers. 2*15mm 0,20 lfdm

30* 986019 adhesive tape, double-sided, clear Kleebeband, doppelseitig, klar 0,20 lfdm

ÄNDERUNG

INDEX

1B-240506 drawing-nr. update C. Loris
1C-300506 replacement of cables

1D-120906 assembly revised

ZEICHNER

F. Sitter
F. Sitter

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R03-1D
C. LORIS 2

HK1805-EX-R03-1D-CHASSIS

TITEL:

HK1805-BASS-CHASSIS
EXPLODED DRAWING

AM:

AM:

OBERFLÄCHE:

VERSION:

12.09.2006

/

REVISION:

BLATT:

4

D1

BLÄTTER

9

2

4

1

ÄNDERUNG

INDEX

1B-240506 drawing-nr. update C. Loris
1C-300506 replacement of cables

1D-120906 assembly revised

ZEICHNER

F. Sitter
F. Sitter

3

9

TITEL:

HK1805-BASS-CHASSIS

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R03-1D
C. LORIS 3

HK1805-EX-R03-1D-CHASSIS

EXPLODED DRAWING

OBERFLÄCHE:

VERSION:

AM:

12.09.2006

AM:

/

REVISION:

BLATT:

4

D1

BLÄTTER

E 962346, stranded wire P 42
AWG14/16 Style 1015
HK0502-KA-R04-XX

E 964052, powercable DIVA
Y-stranded wire
HK1805-KA-R01-XX

E 962288, stranded wire E3
16-YG-200-638-485 1015, AWG

962314 stranded wire E18
16-YG-200-638-eyelet, AWG

E 962038, stranded wire E4
16-YG-120-638-638 1015, AWG

E 962054, stranded wire 2*JST 3pol,
140mm AWG 26 Style 1007

E 965618, flat ribbon cable 20-2-360mm , Typ 6
AWG 28 flexible grey RM1,27

ÄNDERUNG

INDEX

1B-240506 drawing-nr. update C. Loris
1C-300506 replacement of cables

1D-120906 assembly revised

ZEICHNER

F. Sitter
F. Sitter

E 962262, stranded wire FQL17
Q1.5-R-1000-488I-bared

E 962263, stranded wire FQL17
Q1.5-B-1000-488I-bared

E 962337, stranded wire P39

CABLING 230V

Pos. part-no. 1 part-no. 2 part-no. 3 description Beschreibung quantity

1 962038 str anded wi re E4 16-YG-120-638-638 1015, A WG Litze E 4 16-YG-120-638- 638 1015, AWG 3
2 962054 s tranded w ire 2xJST 3pol, 140mm AW G26 Style 1007 Litze 2xJST 3pol, 140mm A WG26 Styl e 1007 2
3 962262 s tranded w ire FQL17 Q1.5- R-1000-488I- bared Litze FQL17 Q1.5-R- 1000-488I-bared 1
4 962263 s tranded w ire FQL17 Q1.5- B- 1000-488I-bar ed Litze FQL17 Q1.5-B-1000-488I-bared 1
5 962288 stranded wire E3 16-YG-200- 638-485 1015, A WG Litze E 3 16-YG-200-638-485 1015, A WG 2
6 962314 stra nded wir e E18 16-Y G-200-638- eyelet, AW G stranded wi re E18 16- YG-200- 638-eyelet, AW G 2
7 962337 strande d w ir e P39 16-R-600- 488I-485IT 1015, AW G Litze P39 16-R-600-488I-485IT 1 015, AW G 1
8 962338 stranded wir e P39 16-B-600-488I-485I 1015, AWG Litz e P39 16-B-600-488I-485I 1015, AW G 1
9 962346 (230V) stranded wir e P42 AWG14/16 Style 1015 HK0502-KA- R04-xx Litze P42 AW G14/16 Style 1015 HK0502-KA- R04-xx 2

10 964052 powerca ble DIVA, Y-s tranded w ire HK1805- KA-R01 -xx Powerkabe l DIVA, Y -Litze HK1805-KA- R01-xx 1

11 965618 f lat ri bbon cabl e 20-2-360, Typ 6, AWG 28 F lachbandkabel 20- 2-360, Typ 6, A WG 28 1

12 965626 fla t ribbon c able 20-2-200, Typ 5, AWG 28 Flac hbandka bel 20-2-200, Typ 5, AW G 28 1

16-R-600-488I-485IT 1015, AWG

E 962338, stranded wire P39
16-B-600-488I-485I 1015

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R03-1D
C. LORIS 4

HK1805-EX-R03-1D-CHASSIS

E 965626, flat ribbon cable 20-2-200mm Typ 5,
AWG 28 flexible grey RM1,27

E 962054, stranded wire 2*JST 3pol,
140mm AWG 26 Style 1007

E 962038, stranded wire E4
16-YG-120-638-638 1015, AWG

TITEL:

HK1805-BASS-CHASSIS
EXPLODED DRAWING

OBERFLÄCHE:

VERSION:

AM:

12.09.2006

AM:

/

REVISION:

BLATT:

4

D1

BLÄTTER

pos. part-no. 1 description Beschreibung quantity

1 547058 ConTour CTA 118 Mainboard ConTour CTA 118 Mainboard 1

2 966010 push-bottom cylindric, black Knopf-Taster rund/zyl. schwarz 1

3 966046 plunger type key top, 9*9, B32-1210 Knopf-Taster 9*9 B32-1210 4

4 970800 plexiglas CTA Operating panel Plexiglas CTA Operating panel 1

5 974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 4

6 974212 hexagon PCB spacer, type B, M3x15, zinc plated Dist. Bol Innen/Außengew. M3*15 vz 4

7E 974221

7 974221 hexagon socket countersunk head screw, M3x8, zinc plated Inbussenkschraube M3x8 vz 4

4E 970800

6E 974212

INDEX CHANGES

2E 966010

3 E 966046

1E 547058

TITLE:

HK1805-CTA DISPLAY

5E 974110

RESP.

66606 St. Wendel / Germany

DRAWING-NO.:

DRAWN BY:

CHECKED BY:

MATERIAL:

FILENAME:

HK1805-EX-R11-1A
C. LORIS 1

HK1805-EX-R11-1A-DISPLAY

EXPLODED DRAWING

VERSION:

DATE:

12.09.2006

DATE:

FINISH:

REVISION:

PAGE:

A1

PAGES

2

3

5

1

6

2

9

4

INDEX CHANGES

RESP.

9

7 9

Spa re Parts List for: HK1805-NZ-R01-1C

Project: CTA
Project Number: HK1805
As sembly: Mainboard

pos. part no. de scription Bezeichnung refe rence de signators quantity

1 936010 LED 5mm grün s tandard dif fused LED 5mm grün Standard dif fused LD3, LD2 2
2 936041 LED 5mm blau semi diff used LED 5mm blau semi diff used LD1, LD10-12, LD6-9, LD13-14 10
3 936046 LED 5mm orange, s tandard LED 5mm orange, Standar d LD5, LD4 2
4 946009 NAIS TQ2-12V DC print, miniature relais Relais NAIS TQ2-12V DC print REL1 1
5 950021 tac tile push button B3F-4055 Taster Tac-Sw itch B3F-4055 SW4, SW3, SW2, SW1 4
6 950083 pus h button sw itch, v ertical, 2x UM (2 Pols) Drucks chalter ohne LED 11,25mm SW5 1
7 952021 con nector SEK18 2*8pol Wannenstec ker 2*8pol Gprint JP13 1
8 952053 JST, 3-pol, vert ., print, B 3B-EH-A Stif tleiste JST 3pol Gprint JP3, JP1 2
9 952150 con nector SEK18 2*10pol. Wannenst ecker 2*10pol Gprint JP6, JP5 2

66606 St. Wendel / Germany

DRAWING-NO.:

DRAWN BY:

CHECKED BY:

MATERIAL:

FILENAME:

HK1805-LP-R01-1C
C. LORIS 1

HK1805-LP-R01-1C-MAINBOARD

TITLE:

HK1805-CTA
MAINBOARD

FINISH:

VERSION:

DATE:

DATE:

12.10.2006

REVISION:

PAGE:

A1

PAGES

E 959052
PWM Amp Module 100-240V

To ensure the procedure of our quality assurance
(burn-in-test, quality-test,...) please send the complete
module to our technical service for replacement.

For customer inquiry please contact our service-team.

Pos. part-no. 1 description Beschreibung quantity

1 400282 finished board fertiges Rollbrett aus Schreinerei 1

2 974099 Mechanical locking screw, TENSILOCK W151, M6x20 Sperrzahnschraube M 6*20 vz, Tensilock W151 16

3 974225 cross recessed panhead screw, M4x10, zinc plated Linsenschraube M4 x 10 vz 10

4 976143 Butterfly 170290 Butterfly 170290 2

5 976158 castor 100mm, blue Lenkrolle 100mm, blau 4

2 E 974099

5 E 976158

INDEX

ÄNDERUNG

ZEICHNER

3E 974225

4E 976143

1E 400282

HK1805-HZ-R04-1A

TITEL:

HK1805 CTA DOLLY

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R01-1A
C. LORIS 1

HK1805-EX-R01-1A-ROLLBRETT

EXPLODED DRAWING

OBERFLÄCHE:

VERSION:

AM:

15.03.2006

AM:

/

REVISION:

BLATT:

1

A1

BLÄTTER

8 E 974114

16 E 976010

15 E 976009

12 E 974524

7 E 974091

18E 976157

2E 970828

4E 970830

1E 598005

9

5 E 970831

INDEX

ÄNDERUNG

13

7

ZEICHNER

2

9

9

12

18

3 E 970829

11

12

9 E 974168

11E 974453

13 E 974525

7

11

14 E 974526

17 E 976106

TITEL:

HK1805-CTA-STACKING PLATE
EXPLODED DRAWING

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

10E 974320

6E 970842

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R10-1A
C. LORIS 1

HK1805-EX-R10-1A-Groundstack

OBERFLÄCHE:

VERSION:

AM:

15.05.2006

AM:

N/A

REVISION:

BLATT:

2

A1

BLÄTTER

Pos. part-no. 1 description Beschreibung quantity

1 598005 spare tightening knob M20 Gewinde mit Anschlag M20 1

2 970828 HK1805-groundstack front block HK1805-Groundstack Frontklotz 2

3 970829 HK1805-groundstack mounting plate HK1805-Groundstack Montageplatte 1

4 970830 HK1805-groundstack left mounting part HK1805-Groundstack Halterung links 1

5 970831 HK1805-groundstack right mounting part HK1805-Groundstack Halterung rechts 1

6 970842 sheet metal CTA subwoofer-connector Blech CTA Bass-Verbinder 2

7 974091 toothed lock washer, D=5.3, AZ, zinc plated Fächer-Scheibe az, 5,3 vz 6

8 974114 self locking hexagon nut with plastic insert, M5, zinc plated Stopmutter M5 vz 2

9 974168 washer, form A, 5.3*12, zinc plated Unterleg-Scheibe 5,3*12 vz 6

10 974320 cross recessed countersunk screw, M5x30, zinc plated Senkschrauben M5*30 vz 2

11 974453 hexagon socket countersunk head screw, M5x16, black Inbussenkschraube M5x16 sw 5

12 974524 hexagon domed cap nut, M5, zinc platec Hutmutter M5 vz 6

13 974525 hexagon socket head cap screw, M5x14, black Inbusschraube M 5x14 sw 2

14 974526 hexagon socket countersunk head screw, M5x12, black Inbussenkschraube M 5x12 sw 3

15 976009 rubber foot D38*H11 [mm] Gummifuss D38*H11 [mm] 2

16 976010 rubber foot D38*H20 [mm] Gummifuss D38*H20 [mm] 2

17 976106 spare tightening knob Molpen M10x27mm Knopfschraube Molpen M10x27mm 4

18 976157 self locking clamping pin KSB2234 8x17 Kugelsperrbolzen KSB2234 8x17 2

INDEX

ÄNDERUNG

ZEICHNER

66606 St. Wendel / Germany

ZEICHNUNGS-NR.:

ERSTELLT VON:

GEPRÜFT/
FREIGEGEBEN VON:

WERKSTOFF:

DATEINAME:

HK1805-EX-R10-1A
C. LORIS 2

HK1805-EX-R10-1A-Groundstack

TITEL:

HK1805-CTA-STACKING PLATE
EXPLODED DRAWING

VERSION:

AM:

15.05.2006

AM:

OBERFLÄCHE:

N/A

REVISION:

BLATT:

2

A1

BLÄTTER

HK1805-EX-R04-1B-SUB-COMPLETE

G

x

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
1134 HK1805-bass front grill assembly HK1805-Frontgitterbaugruppe Bass 1
400280 HK1805-bass cabinet HK1805-Bass Holzgehäuse 1
502198 Electronic-Chassis HK1805-Elektronikchassis 1
970760 plate for butterfly lock CT 118 Blech Schliessplatte CT118 2
972008 damping wool Dämmwolle Hochbauschvlies 1
974012 hexagon socket head cap screw, M6x30, black Inbusschraube M6*30 sw 8
974020 hexagon socket head cap screw, M5x20, black Inbusschraube M5x20sw 17
974145 ABC-Spax-S chipboard screw, panhead Z, 5x25, black Pan Head-Z ABC-Spax sw 5*25 4
974218 ABC-Spax-S chipboard screw, panhead Z, 5x20, black Pan Head-Z ABC-Spax sw 5*20 4
974220 hexagon socket countersunk head screw, M6x40, black Inbussenkschraube M6x40 sw 4
974232 ABC-Spax-S chipboard screw, panhead Z, 3.5x12, zinc plated Pan Head-Z ABC-Spax vz 3,5*12 12
974272 cross recessed raised countersunk screw, M5x10, black Linsensenkschraube M5*10 sw 4
974501 hexagon socket countersunk head screw, M4x16, black Inbussenkschraube M4x16 sw 4
976009 rubber foot D38*H11 [mm] Gummifuss D38*H11 [mm] 4
976010 rubber foot D38*H20 [mm] Gummifuss D38*H20 [mm] 4
976094 plastic dish 3403 HKBS! DART ! Griffschale 3403 HKBS! DART ! 1
976115 connector plate Befestigungsplatte M20 1
976159 plastic dish Premium One Griffinnenschale Premium One 6
976162 rubberbuffer d=18 h=40mm Gummipuffer d=18 h=40 Typ B 4
982037 sealing tape 2x6mm Iso-Zell-Band fadenvers. 2*6mm 0,54 lfdm
982044 sealing tape 2x15mm Iso-Zell-Band fadenvers. 2*15mm 3,70 lfdm
994199 SICA LP 470.100_3300WT 8 Ohm SICA LP 470.100_3300WT 8 Ohm 1

HK1805-EX-R02-1B-SUB-FRONTGRILLE-ASSEMBLY

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
970815 HK1805-bass front grid HK1805-Frontgitter-Bass 1
972086 acoustics foam anthracite 5mm Akustikschaum Anthrazit 5mm 1
980251 logo 'hk'ConTourSer. 35x35x3mm Logo 'hk'ConTourSer. 35x35x3mm 1

HK1805-EX-R03-1D-CHASSIS/CABLIN

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
547058 mainboard PCB complete Mainboardplatine fertigbestückt 1
600090 Networkinterfaceboard is part of Inputboard Interfaceplatine als Teil von Inputplatine 1
600090 Inputboard 54_Inputplatine fertigbestückt 1
600091 mains filter assembly 220-240V 60 Netzfilter CTA 118 220-240V 1
931304 ferrite teroid core, 25x15x12 Ferritring, geschlossen 25x15x12 3
952141 mains inlet PowerCon Netzbuchse Power Con Inlet 1
952153 mains outlet PowerCon Netzbuchse Power Con Outlet 1
952305 speakon chassis connector, NL4MP-3 Speakonbuchse 4pol eckig, NL4MP-3 1
959052 PWM amp module 100-240V PWM Endstufe 100-240Volt 2
962038 stranded wire E4 16-YG-120-638-638 1015, AWG Litze E4 16-YG-120-638-638 1015, AWG 3
962054 stranded wire 2xJST 3pol, 140mm AWG26 Style 1007 Litze 2xJST 3pol, 140mm AWG26 Style 1007 2
962262 stranded wire FQL17 Q1.5-R-1000-488I-bared Litze FQL17 Q1.5-R-1000-488I-bared 1
962263 stranded wire FQL17 Q1.5-B-1000-488I-bared Litze FQL17 Q1.5-B-1000-488I-bared 1
962288 stranded wire E3 16-YG-200-638-485 1015, AWG Litze E3 16-YG-200-638-485 1015, AWG 2
962314 stranded wire E18 16-YG-200-638-eyelet, AWG stranded wire E18 16-YG-200-638-eyelet, AWG 2
962337 stranded wire P39 16-R-600-488I-485IT 1015, AWG Litze P39 16-R-600-488I-485IT 1015, AWG 1
962338 stranded wire P39 16-B-600-488I-485I 1015, AWG Litze P39 16-B-600-488I-485I 1015, AWG 1
962346 stranded wire P42 AWG14/16 Style 1015 HK0502-KA-R04-xx Litze P42 AWG14/16 Style 1015 HK0502-KA-R04-x

2

964052 powercable DIVA, Y-stranded wire HK1805-KA-R01-xx Powerkabel DIVA, Y-Litze HK1805-KA-R01-xx 1

Y

965618 flat ribbon cable 20-2-360, Typ 6, AWG 28 Flachbandkabel 20-2-360, Typ 6, AWG 28 1
965626 flat ribbon cable 20-2-200, Typ 5, AWG 28 Flachbandkabel 20-2-200, Typ 5, AWG 28 1
970811 HK1805 air guide HK1805_Lüftungshaube_PWM 2
970812 HK1805 ventilation grill HK1805_Lüftungsgitter 2
970813 HK1805 sheet metal chassis HK1805_Blechchassis 1
970814 ribbon connector safety lock HK1805_Pfostensteckverbinder-Schutzblech 1
972009 acoustic foam anthracite 5mm, PPI20 Akustikschaum Anthrazit 5mm, PPI20 2
972041 rubber punching 25x25x15mm Zellkaut. -Stanzteil 25x25x15mm 1
974051 plastic PCB spacer, 4.2x8x5, Polyamid black Dist.Hülse PE 4,2*8*5 [mm] 12
974102 hexagon nut, class 8, M3, zinc plated Sechskantmutter M3 vz 2
974103 toothed lock washer, D=4.3, AZ, zinc plated Fächer-Scheibe az, 4,3 vz 2
974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 19
974157 cross recessed raised countersunk tapping screw, 2.9x9.5, black Blechschr. Senk-Li 2,9*9,5 sw 4
974290 self locking hexagon nut with plastic insert, M4, zinc plated Stopmutter M4 vz 8
974362 hexagon PCB spacer, type B, M3x12, zinc plated Dist. Bol Innen/Außengew. M3*12 vz 3
974392 hexagon socket oval head screw, M3x8, black Linsenschr.m.Innens. M3*8 sw 12
974444 cross recessed raised countersunk screw, M3x12, black Linsensenkschraube M3*12 sw 4
974521 cross rec. raised counters. tap. screw w. cutting slot, 2.9x9.5, black Senkschr. f. Kunststoff 2,9*9,5, sw 6
976007 cable tie 2,5x100 (mm) Kabelbinder natur 2,5x100 (mm) 14
976135 socket for cable tie Schraubsockel 5
976141 rubberbuffer 15x15 B Gummipuffer GM-Puffer 15x15 B 8
982044 sealing tape 2x15mm Iso-Zell-Band fadenvers. 2*15mm 0,20 lfdm
986019 adhesive tape, double-sided, clear Klebeband, doppelseitig, klar 0,20 lfdm

HK1805-EX-R11-1A-DISPLA

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
547058 ConTour CTA 118 Mainboard ConTour CTA 118 Mainboard 1
966010 push-bottom cylindric, black Knopf-Taster rund/zyl. schwarz 1
966046 plunger type key top, 9*9, B32-1210 Knopf-Taster 9*9 B32-1210 4
970800 Plexiglas CTA Operating panel Plexiglas CTA Operating panel 1
974110 self locking hexagon nut with plastic insert, M3, zinc plated Stopmutter M3 vz 4
974212 hexagon PCB spacer, type B, M3x15, zinc plated Dist. Bol Innen/Außengew. M3*15 vz 4
974221 hexagon socket countersunk head screw, M3x8, zinc plated Inbussenkschraube M3x8 vz 4

HK1805-LP-R01-1C-MAINBOARD

Article No. Ref.Destricption Description Bezeichnung Quantity

936010 LD3, LD2 LED 5mm grün standard diffused LED 5mm grün Standard diffused 2
936041 LD1, LD10-12, LD6-9,

LD13-14
936046 LD5, LD4 LED 5mm orange, standard LED 5mm orange, Standard 2
946009 REL1 NAIS TQ2-12V DC print, miniature relais Relais NAIS TQ2-12V DC print 1
950021 SW4, SW3, SW2, SW1 tactile push button B3F-4055 Taster Tac-Switch B3F-4055 4
950083 SW5 push button switch, vertical, 2xUM (2 Pols) Druckschalter ohne LED 11,25mm 1
952021 JP13 connector SEK18 2*8pol Wannenstecker 2*8pol Gprint 1
952053 JP3, JP1 JST, 3-pol, vert., print, B 3B-EH-A Stiftleiste JST 3pol Gprint 2
952150 JP6, JP5 connector SEK18 2*10pol. Wannenstecker 2*10pol Gprint 2

LED 5mm blau semi diffused LED 5mm blau semi diffused 10

HK1805-EX-R01-1A-DOLL

Y

E

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
400282 finished board fertiges Rollbrett aus Schreinerei 1
974099 Mechanical locking screw, TENSILOCK W151, M6x20 Sperrzahnschraube M 6*20 vz, Tensilock W151 16
974225 cross recessed panhead screw, M4x10, zinc plated Linsenschraube M4 x 10 vz 10
976143 Butterfly 170290 Butterfly 170290 2
976158 castor 100mm, blue Lenkrolle 100mm, blau 4

HK1805-EX-R10-1A-STACKING PLAT

Article No. 1 (230V) Article No. 2 (117V) Article No. 3 (100V) Description Bezeichnung Quantity
598005 spare tightening knob M20 Gewinde mit Anschlag M20 1
970828 HK1805-groundstack front block HK1805-Groundstack Frontklotz 2
970829 HK1805-groundstack mounting plate HK1805-Groundstack Montageplatte 1
970830 HK1805-groundstack left mounting part HK1805-Groundstack Halterung links 1
970831 HK1805-groundstack right mounting part HK1805-Groundstack Halterung rechts 1
970842 sheet metal CTA subwoofer-connector Blech CTA Bass-Verbinder 2
974091 toothed lock washer, D=5.3, AZ, zinc plated Fächer-Scheibe az, 5,3 vz 6
974114 self locking hexagon nut with plastic insert, M5, zinc plated Stopmutter M5 vz 2
974168 washer, form A, 5.3*12, zinc plated Unterleg-Scheibe 5,3*12 vz 6
974320 cross recessed countersunk screw, M5x30, zinc plated Senkschrauben M5*30 vz 2
974453 hexagon socket countersunk head screw, M5x16, black Inbussenkschraube M5x16 sw 5
974524 hexagon domed cap nut, M5, zinc platec Hutmutter M5 vz 6
974525 hexagon socket head cap screw, M5x14, black Inbusschraube M 5x14 sw 2
974526 hexagon socket countersunk head screw, M5x12, black Inbussenkschraube M 5x12 sw 3
976009 rubber foot D38*H11 [mm] Gummifuss D38*H11 [mm] 2
976010 rubber foot D38*H20 [mm] Gummifuss D38*H20 [mm] 2
976106 spare tightening knob Molpen M10x27mm Knopfschraube Molpen M10x27mm 4
976157 self locking clamping pin KSB2234 8x17 Kugelsperrbolzen KSB2234 8x17 2

4321

Date Modification Revision Name

13.12.05 1st draft 1A A. Peter

30.01.06 see logfile 1B F. Sitter

D

29.03.06 see logfile 1C F. Sitter

D

Analog_Interface
HK1805-SP-R01-1C-02AnalogIO.Sch

C

AGND

-15V

+15V

B

INPUT

TOP_OUTPUT
TOP_OUTPUT

SUB_OUTPUT
SUB_OUTPUT

PROTECT_T
PROTECT_S

LIMIT_T
LIMIT_S

MUTE

GND_LIFT

IN_SENS

DGND

+5V

CHASSIS

Digital_Interface
HK1805-SP-R01-1C-03DigitalIO.Sch

INPUT

TOP_OUTPUT
TOP_OUTPUT

SUB_OUTPUT
SUB_OUTPUT

PROTECT_T
PROTECT_S

LIMIT_T
LIMIT_S

MUTE
GND_LIFT
IN_SENS

CHASSIS

DGND

+5V

AGND

-15V

C

+15V

B

NA = not assembled part ----- EX = exclusive part, no alternative allowed
HT = high temperature part, assemble with distance from PCB

Title:

HK1805 Preamp

66606 St. Wendel / Germany

Number: Version: Revision:1HK1805-SP-R01-1C C

A

Drawn by: Date:

Alexander Peter
F. Sitter

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or
by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1805-SP-R01-1C-01Main.Sch

1 2 3 4

PCB No.:

HK1805-NZ-R01, always use latest revision

Date:

14.12.05

19.04.06

Page:

3Checked by:

1

Pages

A

+15V +15V

D1

C1

D6
1N4148
NA

B
G
R

47p/100V-K

47p/100V-K

REL2

+

1

10

-

TQ2-12V
NA

47p/100V-K

FB1

BL01RN1A1F1J

FB2

BL01RN1A1F1J

C2

C5

FB3

BL01RN1A1F1J

JP1

3

R

JST-B03B-EH-A

R8
240R

NA

2

G

1

B

JP7

1
2
3

JST-B03B-EH-A
NA

D

Analog In/Thru connector panel

+15V

Q2
BC546B

NA

R12

C

GND_LIFT

10K
NA

2

3

4

9

8

7

C3
47p/100V-K

C7

10u/63V

C8

10u/63V

C4
47p/100V-K

C6
47p/100V-K

C11

47n/250V

R22

47R/1W
SW5A

2 1

LTV75-SD11.25-CS
SW5B

5 6

LTV75-SD11.25-CS

3

4

C9

1N4148D31N4148

47p/100V-K

R1

12K

R2

12K

D2

1N4148D41N4148

-15V -15V

12

13

+15V

R10

10K

R11
10K

R14
10K

R13

10K

+15V

U3B
MC33079N(ST)

5

+

6

7

-

-15V

R20

8K2

C14
22p/100V-K

DDO Top Output

TOP_OUTPUT

TOP_OUTPUT

B

BR1

+15V

-15V

+5V

+15V

A

AGND

DGND

+15V

0R0
BR3

-15V

0R0
BR4

+5V+5V

0R0

+5V

DDO Sub Output

+15V

-15V

-15V

DGND

MUTE

SUB_OUTPUT

SUB_OUTPUT

R16

10K

R17

10K

CHASSIS

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1805-SP-R01-1C-02AnalogIO.Sch

R3
12K

R5
4K7

+15V

U1A

84

MC33078N(ST)

3

VCC

+

2

-

VEE

-15V

R6

4K7

C10

47pF/100V-K

U3D
MC33079N(ST)

+

-

R18

8K2

C12
22p/100V-K

5

+

6

-

U1B
MC33078N(ST)

R32

3K9

R25

47R

INPUT

1

R4
12K

INPUT

C42

47p/100V-K

FB6
BL01RN1-A62

C43

-15V+

R23

14

47R

R33

7

560R

R34

560R

+15V

411

MC33079N(ST)

3

VCC

+

2

-

VEE

-15V

R21
8K2

C15
22p/100V-K

U3C
MC33079N(ST)

10

+

9

D8

1N4148

D9

1N4148

U3A

1

8

-

R19
8K2

C13
22p/100V-K

U6
LTV817

U7
LTV817

R26

47R

47p/100V-K

REL1

2

3

+

4

9

8

-

7

TQ2-12V

+15V

C44

47p/100V-K

C45

+15V+

47p/100V-K

R24

47R

+15V

+15VSub

1

10

FB7
BL01RN1-A62

PROTECT_T

LIMIT_T

PROTECT_S

LIMIT_S

R7

240R

D5
1N4148

JP3

B
G
R

JST-B03B-EH-A

C16

47p/100V-K

C17

47p/100V-K

RESTART_TOP
Top_Output_neg
Top_Output_pos

RESTART_SUB
Sub_Output_neg
Sub_Output_pos

+15V

1
2
3

Q1

BC546B

R9
10K

IN_SENS

DGND+5V-15V

FB4
BL01RN1-A62

JP5

1 2

DGND+

3 4

+5V+

5 6

GNDT GNDT

7 8

-15V+ -15V+

9 10

+15V+ +15V+

11 12
13 14
15 16
17 18
19 20

SEK18-20P

DGND+
+5V+

TOP OUT

R28 1K0

+5V

R29 1K0

+5V

R30 1K0

+5V

R31 1K0

+5V

SUB OUT

JP6

1 2
3 4
5 6

GNDB GNDB

7 8
9 10

11 12
13 14
15 16
17 18
19 20

SEK18-20P

NA = not assembled part ----- EX = exclusive part, no alternative allowed
HT = high temperature part, assemble with distance from PCB

66606 St. Wendel / Germany

Number: Version: Revision:1HK1805-SP-R01-1C C

A. Peter

Drawn by: Date:

F. Sitter

Checked by:
PCB No.:

HK1104-NZ-R01, always use latest revision

1 2 3 4 5 6 7 8

C30

47p/100V-K

FB5
BL01RN1-A62

C31

47p/100V-K

47p/100V-K

FB8

BL01RN1-A62

47p/100V-K

FB9

BL01RN1-A62

47p/100V-K

47p/100V-K

FB10

BL01RN1-A62

47p/100V-K

DGND

Title:

C46

C48

C49

C51

C50

HK1805 Preamp

14.12.2005

19.04.06

Date:

87654321

D

C

B

A

2

Page:

3

Pages

HO16

21

21

21

21

U10

VCC
WP

VSS

M24256-B

NA

LD1

5MM-B/50X100°

5MM-B/50X100°

LD6

R59
680R

R54
10K

DGND +5V

R47
10K

1

2

3

4

HO28

DK-R70-B30

DK-R70-B30

HO8

DK-R17-B09

HO9

DK-R17-B09

HO22

DK-R17-B09

HO23

DK-R17-B09

HO24

DK-R17-B09

HO25

DK-R17-B09

HO14

DK-R17-B09

HO15

DK-R17-B09

HO29

DK-R70-B30

DK-R70-B30

A0
A1
A2

SDA

SCL

NA

JP2
JST-B03B-EH-A

B1G2R

3

R60
220R

NA

R46
10K

RXD

RX-EN

TX-EN

TXD

HO27

DGND

1
2
3

5
6

JP12
JST-B03B-EH-A

B1G2R

R61
330R

NA

NA

3

+15V

-15V

JP8

SL-08P08X1-SW97

R51

10K

NA

R52

10K

NA

R53

10K

NA

U5B

1C

7C
9C

3C

8

DGND

7
6
5
4
3
2
1

1D

DBG1 DBG2

3D

DBG3 DBG4
DBG5 DBG6

5D
7D

DBG7 DBG8
DBG9 DBG10

9D

11D

DBG11 DBG12
DBG13 DBG14

13D
15D

DBG15 DBG16

+15V

AGND
AGND

-15V

RIGHT_OUTPUT

RD0304-LP-R01-4

U5C

ISP_MISO
ISP_SCK
RESET
DSP_SS
PD1-TXD
PD7-SDA
PD6-SCL
RESET

RD0304-LP-R01-4

LEFT_INPUT

RIGHT_INPUT

SUB_OUTPUT

SUB_OUTPUT2

LEFT_OUTPUT

ISP_MOSI

DETECT

PD0-RXD

WP_EEP

C1

C2

+5V

DGND

DGND

SCL
SDA

K_UP
K_DOWN
K_ENTER
K_MENU
LED_LT
LED_ST
LED_SS
LED_LS

LCD_DB6
LCD_DB7
LCD_DB4
LCD_DB5
LCD_RS
LCD_EN
LIMIT_S
LIMIT_T

SCL
SDA
TX-EN
RX-EN

LED_ST

R41
330R

LD2
5MM-G

3A
4A
5A
6A
7A
8A
9A

10A

20A
19A
18A
17A
16A
15A
14A
13A

25A
26A
27A
28A

41A
42A
43A

50A
49A

LED_LT

R42
330R

LMO12D

DGND DGND DGND DGND

+5V

DGND

+5V

DGND

U5D

CHASSIS
CHASSIS

RD0304-LP-R01-4

U5A

GPIO0
GPIO1
GPIO2
GPIO3
GPIO4
GPIO5
GPIO6
GPIO7

XDATA0
XDATA1
XDATA2
XDATA3
XDATA4
XDATA5
XDATA6
XDATA7

CTRL_SCL
CTRL_SDA
PC2
PC3

XSPI_OUT
XSPI_IN
XSPI_CLK

CHASSIS
CHASSIS

RD0304-LP-R01-4

LD4

4C
2C

6C
5C

10C
8C

2D
4D
6D
8D
10D
12D
14D
16D

CHASSIS
CHASSIS

RESET

MUTE_OUT

AUX1
AUX2

WP_EEPROM

PD0-RXD

PD1-TXD
PD2-INT0
PD3-INT1

PD4-OC1B

PD5-OC1A

PD6-ICP

PD7-OC2

DGND
DGND
DGND
DGND
DGND
DGND

LED_SS

R43
330R

LD3
5MM-G

INPUT

SUB_OUTPUT

SUB_OUTPUT

TOP_OUTPUT
TOP_OUTPUT

1 2

DBG1 DBG2

3 4

DBG3 DBG4
DBG5 DBG6

5 6
7 8

DBG7 DBG8
DBG9 DBG10

9 10

11 12

DBG11 DBG12
DBG13 DBG14

13 14
15 16

DBG15 DBG16

C3

C4

11A

+5V

12A

+5V

29A

+5V

30A

+5V

31A

+5V

32A

+5V

23A

24A

GND_LIFT

45A

IN_SENS

47A
48A

RXD

33A

TXD

34A

MUTE

35A
36A

PROTECT_T

37A

PROTECT_S

38A

BL_DIM

39A

LCD_CONTR

40A

1A
2A
21A
22A
44A
46A

DGND

LED_LS

R44
330R

NA = not assembled part ----- EX = exclusive part, no alternative allowed

LD5

HT = high temperature part, assemble with distance from PCB

LMO12D

BR2

0R0

JP13

SEK18-16P

+5V

66606 St. Wendel / Germany

Number: Version: Revision:1HK1805-SP-R01-1B C

A. Peter

Drawn by: Date:

F. Sitter

Checked by:
PCB No.:

HK1104-NZ-R01, always use latest revision

R38
4606M-10K-B

PT1

C18

DGND

D

22u/16V-T

U8

GND

Vo

VCC

RS

R/W

E

DB0
DB1

LCD 16x2

DB2
DB3
DB4
DB5
DB6
DB7

LED-A
LED-K

SUNLIKE-162ABWT

C

PT10LH-10K NA

+5V

+

1

DGND

3

3

2

+5V

4
5

DGND

6

7

7

8

8

9

9

10

10
11
12
13
14

15

15

16

16

R49
68R

DGND

DGND

LR

C19

2u2/35V-T

R39

10R

Q3
BC546B

DGND

+

R48

LCD_CONTR

100R

LCD_RS

LCD_EN

LCD_DB4
LCD_DB5
LCD_DB6
LCD_DB7

+5V

R45

10K

BL_DIM

K_UP

K_DOWN

K_ENTER

K_MENU

12345

6

+5V

DGND

JP4

1
2
3
4
5
6
7
8

SL-08P08X1-SW97

DGND

+15V

LD12

LD13

+5V

+15V

-15V

DGND

IN_SENS

MUTE

GND_LIFT

PROTECT_T

PROTECT_S

LIMIT_T

LIMIT_S

JP11

R

G

B

JST-B03B-EH-A

5MM-B/50X100°

5MM-B/50X100°

5MM-B/50X100°

5MM-B/50X100°

BL_DIM

R55
10K

Q4

BC546B

DGND DGND

LD11

LD14

R35

R15

680R

680R

R56

10K
R36
10K

DGNDDGND

DGND

R50
100R

R40

100R

3
2
1

DGND

8

+5V

6

7

5

B

IN_SENS

MUTE

GND_LIFT

PROTECT_T

PROTECT_S

LIMIT_T
LIMIT_S

+5V

+15V

-15V

A

AGND

DGND

CHASSIS

HO7

DK-R17-B09

HO21

DK-R17-B09

HO17

DK-R17-B09

HO18

DK-R17-B09

HO19

DK-R17-B09

HO20

DK-R17-B09

HO26

DK-R17-B09

HO10

DK-R17-B09

+5V

DBG14

DGND

C24
47p/100V-K

FB12

BL01RN1-A62

LD10

5MM-B/50X100°

5MM-B/50X100°

5MM-B/50X100°

5MM-B/50X100°

LD9

R27
680R

R57
10K

R37

Q5

10K

BC546B

DGNDDGND

C25

+5V DGND

100n/63V-K

U9

VCC

A

B

GND

SN65176BP

LD7

LD8

R58
680R

RE

DE

SW1

B3F-4055

SW2

B3F-4055

SW3

B3F-4055

SW4

B3F-4055

R

D

8
7

4

C52
47p/100V-K

Q6

BC546B

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1805-SP-R01-1C-03DigitalIO.Sch

1 2 3 4 5 6 7 8

87654321

Mechanics / Ref-Points / Filtering

JP9

JP10

+5V

C39

100n/63V-K

DGND

+15V -15V

+

C27

2u2/35V-T

+15V -15V

C32

100n/63V-K

-15V

C36

100n/63V-K

HO2
DK-R70-B32

HO6

NDK-R0-B40

14.12.2005

19.04.06

JP14

FASTON-6.3-ST

+5V

100n/63V-K

DGND

+5V

100n/63V-K

DGND

+

C28

C33

100n/63V-K

C37

100n/63V-K

HO3
DK-R70-B32

HO11

NDK-R0-B40

FASTON-6.3-ST

C20

C40

2u2/35V-T

Page:

3

FASTON-6.3-ST

FASTON-6.3-ST

+5V

C38

100n/63V-K

DGND

+15V -15V

+

C26

2u2/35V-T

+15V

C23

100n/63V-K

+15V -15V

C35

100n/63V-K

HO1
DK-R70-B32

HO5

NDK-R0-B40

HO13

NDK-R0-B40

Title:

HK1805 - Preamp

Date:

JP15

+5V

100n/63V-K

+5V

100n/63V-K

DGND

+

C29

+15V

C34

100n/63V-K

HO4
DK-R70-B32

HO12

NDK-R0-B40

3

Pages

C21

C41

2u2/35V-T

D

C

B

A

4321

D

D

DDO Pro NET PORT ANALOG PORT

J2

C

NE8FAH

J3

B

NE8FAH

SHLD

SHLD

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

FB1
FB2
FB3

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

DIG_CHASSIS

C1

BL01RN1-A62

BL01RN1-A62

BL01RN1-A62

C2

C3

47p/100V-K

47p/100V-K

47p/100V-K

JP5

FASTON-6.3-ST

JP3

3

R

2

G

1

B

JST-B03B-EH-A

J1

XLR/F-NC3FBH2

JP1

XLR/M-NC3MBH

2
3
1
4

1
3
2
4

CHASSIS

HO1

HO2

HO3

JP2

3

R

2

G

1

B

JP4

FASTON-6.3-ST
NA

NDK-R18-B11

NDK-R18-B11

NDK-R18-B11

JST-B03B-EH-A

C

B

NA = not assembled part ----- EX = exclusive part, no alternative allowed
HT = high temperature part, assemble with distance from PCB

66606 St. Wendel / Germany

Number: Version: Revision:1HK1805-SP-R02-1B B

A

HO7

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or
by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1805-SP-R02-1B.Sch

1 2 3 4

NDK-R0-B40

HO8

NDK-R0-B40

Drawn by: Date:

F. Sitter
Name geprüft

PCB No.:

Title:

HK1805 Inputboards

Date:

08.05.2006

01.01.2001

Page:

1Checked by:

1

Pages

A

4321

D

JP1

2A

MAINS IN

1A

C

B

A

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or
by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1805-SP-R04-1A.Sch

FASTON-4.8-ST

JP3

FASTON-4.8-ST

JS1
SP1.5Q

JS5
SP1.5Q

C2
4n7/250V-Y2
NA

C1
4n7/250V-Y2
NA

R1

C3

1u/275V-X2

CHASSIS CONNECTORS

JP5

FASTON-6.3-ST
NA

JP6

FASTON-6.3-ST
NA

JS3
SP1.5Q

JS2
SP1.5Q

1M0/1W

L1
32V36-A600SV4
100V-120V Version

NA

L2
32V25-6000SV2
220 - 240V Version

Z1

HALTEBOLZEN-LG
NA

JP9A

AMP_0-641972-1

NA

JP8A

AMP_0-641970-1

JP7

AMP_0-641966-1
NA

Z3

HALTEBOLZEN-LG
NA
Z4

HALTEBOLZEN-LG
NA

HO1

NDK-R0-B18

JP9B

AMP_0-641972-1

NA

JP8B

AMP_0-641970-1

JP9C

FILTER OUT

AMP_0-641972-1

NA

NA = not assembled part ----- EX = exclusive part, no alternative allowed
HT = high temperature part, assemble with distance from PCB

66606 St. Wendel / Germany

Number: Version: Revision:1HK1805-SP-R04 A
Drawn by: Date:

PCB No.:

Frank Sitter 24.04.2006

HK0502-LP-R05-2A.PCB

1 2 3 4

2B

JP2

FASTON-6.3-ST
NA

JP4

FASTON-6.3-ST

JS4

NA

SP1.5Q

JS6
SP1.5Q

1B

Title:

HK1805 EMI Filter 230V

Date:

Page:

1Checked by:

1

Pages

D

C

B

A

4321

D

JP1

2A

MAINS IN

1A

C

B

A

All rights reserved. No part of this schematic may be reproduced, stored in a retrieval system, transmitted in any form or
by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the author. Filename: HK1805-SP-R05-1A.Sch

FASTON-4.8-ST

JP3

FASTON-4.8-ST

JS1
SP1.5Q

JS5
SP1.5Q

C2
4n7/250V-Y2
NA

C1
4n7/250V-Y2
NA

R1

C3

1u/275V-X2

CHASSIS CONNECTORS

JP5

FASTON-6.3-ST
NA

JP6

FASTON-6.3-ST
NA

JS3
SP1.5Q

JS2
SP1.5Q

1M0/1W

L1
32V36-A600SV4
100V-120V Version

L2
32V25-6000SV2
220 - 240V Version
NA

Z1

HALTEBOLZEN-LG
NA

JP9A

AMP_0-641972-1

NA

JP8A

AMP_0-641970-1

JP7

AMP_0-641966-1
NA

Z3

HALTEBOLZEN-LG
NA
Z4

HALTEBOLZEN-LG
NA

HO1

NDK-R0-B18

JP9B

AMP_0-641972-1

NA

JP8B

AMP_0-641970-1

JP9C

FILTER OUT

AMP_0-641972-1

NA

NA = not assembled part ----- EX = exclusive part, no alternative allowed
HT = high temperature part, assemble with distance from PCB

66606 St. Wendel / Germany

Number: Version: Revision:1HK1805-SP-R05 A
Drawn by: Date:

PCB No.:

Frank Sitter 24.04.2006

HK0502-LP-R05-2A.PCB

1 2 3 4

2B

JP2

FASTON-6.3-ST
NA

JP4

FASTON-6.3-ST

JS4

NA

SP1.5Q

JS6
SP1.5Q

1B

Title:

HK1805 EMI Filter 100V-120V

Date:

Page:

1Checked by:

1

Pages

D

C

B

A

INDEX CHANGES

RESP.

66606 St. Wendel / Germany

DRAWING-NO.:

DRAWN BY:

CHECKED BY:

MATERIAL:

FILENAME:

HK1805-LP-R01-1C
C. LORIS 1

HK1805-LP-R01-1C-MAINBOARD

TITLE:

HK1805-CTA
MAINBOARD

FINISH:

VERSION:

DATE:

12.10.2006

DATE:

REVISION:

PAGE:

A1

PAGES