Service Documents
Confidential, for authorized service technicians only!
Do not disclose this information to or share these documents
with third parties.
Vertraulich! Nur für autorisierte Servicetechniker!
Nicht zur Weitergabe an Dritte freigegeben!
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
Note!
The components used in this product - particularly parts affecting
safety as well as speakers and transformers - were developed and
manufactured to certain specifications. Please use original spare
parts only to ensure the product remains fully functional and safe.
Achtung!
Die in diesem Produkt verwendeten Komponenten, insbesondere
sicherheitsrelevante Teile, Lautsprecher und Transformatoren
wurden nach spezifischen Vorgaben entwickelt und gefertigt.
Bitte benutzen Sie ausschließlich Original-Ersatzteile – nur so ist
die volle Funktionalität und Sicherheit gewährleistet.
Directory
features page: 3-8
drawing-numbers-example page: 9
standard for single wire confection page: 10
HK1105-LUCAS MAX Subwoofer page: 11
exploded drawings: complete Rev.: A page: 12-13
front grille Rev.: A page: 14
chassis/ cabling Rev.: A page: 15-19
preamp assembly Rev.: A page: 20
preamp Rev.: A page: 21
amp module page: 22
PWM module page: 23
spare parts list Rev.: A page: 24-25
circuit diagrams preamp Rev.: D page: 26-30
LED-board Rev.: A page: 31
input-board Rev.: B page: 32
power filter 230V Rev.: A page: 33
power filter 100-120V Rev.: A page: 34
layout diagrams preamp Rev.: C page: 35
L.U.C.A.S MAX Manual 1.0
1 L.U.C.A.S MAX
®
System
Components
Subwoofer
The L.U.C.A.S MAX
®
subwoofer’s housing is split
into two chambers. The front chamber serves as the
speaker cabinet for the 15" direct-loaded loudspeaker, which has a power-handling capacity of
1,200 W RMS and a nominal impedance of 4 ohms.
The active electronic circuitry, the power unit,
DDO™ digital controllers and Class D power amps
are housed in a separate compartment at the rear of
the cabinet.
Satellites
Satellites are loaded with a 10" HK Audio Custom
speaker and a 1" compression driver with a 60° x 40°
CD horn. They are rated for 400 W RMS powerhandling capacity and a nominal impedance of
8 ohms.
The newly developed, integrated DuoTilt™ pole
mount allows sound energy to be utilized far more
efficiently. It minimizes annoying ceiling reflections,
thereby achieving a clearer, tighter, and more
focused sonic image. The cabinet is always
stabilized at its center of gravity - no wobbling,
tilting, or unintentional turning.
2 Transport
To transport the system, simply set the subwoofer
on its casters and place the satellites onto the
subwoofer with the foam-rubber grille side facing
down. Secure the satellites, for example, using a
locking strap. Use original HK AUDIO
L.U.C.A.S MAX
®
‚ protective covers to gear up your
personal system for the rigors of the road. Amply
padded and protected against moisture, your
L.U.C.A.S MAX®is sure to deliver satisfying
performance for a long time to come.
More about limiters
Limiters are designed to protect power amps and
the speakers connected to them from damage. The
functionality and response of a limiter is determined
by parameters called attack time, threshold and
release time. Adjusting these parameters incorrectly
can degrade the sound and bring about dynamic
distortion. At peak volume levels, for example,
vocals may fail to cut through the mix and
instruments that are played percussively may lose
their punch and dynamics.
HK AUDIO limiting technologies are more than
merely technical tools serving to protect components. We put a premium on authenticity, that is,
retaining an audio event’s true dynamics. This
explains why our limiters are first and foremost
designed to optimise the sound, though they of
course also protect the system.
Aligning the HK AUDIO DuoTilt™
7
English
3 Connections and Control
Features
L.U.C.A.S MAX Subwoofer
1 Limiter LEDs
Much like rev counters, these LEDs indicate the
active system’s operating status. For more info, read
the sidebar “More about Limiter LEDs.”
2 Gain
Operation: Turn the Gain knob all the way down
(counterclockwise) before switching the system on.
Ensure the system is connected to the satellites and
all other connected components are on before
powering it up. Be sure to switch on the connected
mixer as well as all signal sources connected to it,
for example, keyboards, amps, effects, and so forth.
After you power the system up, set the Gain knob to
the 0 dBV or 12 o’clock setting. This is the preferred
level if you have connected a mixer. (Note: If you
connect a CD player or a keyboard directly to the
system, you may not be able to achieve peak volume
at this setting. If this is the case, twist the Gain knob
to the far right.)
If you hear distortion or a saturated signal, first
check the signal sources and, if possible, reduce the
output signal level there. If you are unable to turn
down the level of the signal sent to L.U.C.A.S MAX
®
at the signal source, adjust the input sensitivity
using the Gain knobs. (see also Tips and Tricks—
section 4).
3 Balance
Operation: Twist the Balance knob to the left or right
to adjust the relative balance of levels between the
left and right channels.
4 Display
Display: The numeric display indicates the currently
selected system configuration (0 to 5).
0 Mute . . .System is muted
1 Speech . .Voice/speech setup (announcements)
2 Live 1 . . .Gig setup 1
3 Live 2 . . .Gig setup 2
4 DJ 1 . . . .CD playback setup 1
5 DJ 2 . . . .CD playback setup 2
Note: A flashing display indicates that the controller
has muted the input. This mute function is triggered
via the input signal level. The system is muted when
its level falls below the threshold value. The system
is enabled as soon as the input signal level rises
above the threshold value.
5 Up/Down Buttons
Press these buttons to change system configurations. Operation: Simultaneously press and hold the
Up and Down buttons for about 1-2 seconds. Once
the letter U (Unlock) appears briefly in the display
you can use the Up and Down buttons to select the
desired setup. The buttons lock again automatically
after a moment, at which time the letter L (Lock)
appears briefly in the display.
6 Subwoofer Level
Handling: When this knob is set to the 12 o’clock
position, the subwoofer’s and the satellite’s respective volumes are matched, ensuring the proper
balance between the subwoofer’s bass output and
the stallites’ mid/high-range output. If desired, you
can twist the Subwoofer Level knob to the left, i.e.
counterclockwise, to cut the subwoofer’s level by as
much as -12 dB and to the right to boost it by as
much as 6 dB.
7 Ground
Ground lift button for separating the signal and
chassis ground in the event of hum. To rid the
system of low-frequency hum, press the Ground
switch in. If this doesn’t solve the problem, check all
power and audio cables connected to L.U.C.A.S
MAX®for damage, as well as all cables routing
signals to the mixing console (see also Tips and
Tr icks in Section 4).
L.U.C.A.S MAX - user panel
2 3 6 7
1 4 5 1
L.U.C.A.S MAX Manual 1.0
8 Input Left and Input Right (Combination XLR/1/4"
jacks)
L.U.C.A.S MAX®is equipped with separate left and
right channel inputs for connecting to a mixer.
Connections: Connect the audio cables that route
the signal coming from your mixer (master
left/right, line out, or a similar circuit) to these
balanced inputs using microphone cables equipped
with XLR connectors. The XLR connectors’ pin
assignments must be as follows:
1= ground, 2= +, 3= -.
You can also use a 1/4" Tip-Ring-Sleeve plug to route
signals via balanced circuits. Unbalanced signals can
be patched in via a mono plug.
9 Through Left, Trough Right
Connections: Parallel outputs for routing the line
signal (left or right) to other systems, outboard components, monitor power amps, etc., via XLR cables.
10 To Satellite Left und Right
Connections: Connect these Speakon
®
outputs to
the left and right L.U.C.A.S MAX®satellites using
speaker cables equipped with Speakon
®
connectors.
Note: Be sure to rotate the Speakon®connectors
clockwise until they lock in place!
11 Power Switch
Operation: On/off switch for the active system. The
display on the system controller glows orange to
indicate that the system is on.
Note: Once you have engaged the Power switch, it
will take several seconds for the display to light up
and the system to be ready for operation. This is
standard procedure and does not indicate a
malfunction.
The active L.U.C.A.S MAX
®
system should always be
switched on last after you power up all equipment
connected to it, and should be switched off first
before you switch off all the other equipment
connected to it.
12 Mains Input
Connections: Use the factory-included Powercon
®
mains cable (power cord) to connect from this
socket to a wall receptacle. Caution! Make sure the
local mains voltage matches the voltage specified on
the device. Connecting the system to the wrong
mains voltage may destroy the L.U.C.A.S MAX
®
system’s electronic components.
13 Fans
These fans (on the side of the housing) keep the
power amp modules cool. Always keep the fan and
ventilation vents free of dirt and debris, and ensure
they remain unobstructed so air can circulate freely.
L.U.C.A.S MAX Satellite
Input
Connections: Connect the Speakon®inputs to the
left and right L.U.C.A.S MAX®satellite outputs using
speaker cables equipped with Speakon
®
connectors.
Note: Be sure to twist the Speakon®connectors
clockwise until they lock in place! You must first
disengage the safety catch before you can unplug
the connector. To do this, pull the bayonet catch
towards the cord.
13
8
10
11
12
10
9 8 9
L.U.C.A.S MAX - user panel rear
9
English
4 Tips and Tricks
• Do not expose electronic circuitry to moisture!
When you set the system up outdoors, be sure to
protect it against rain. Keep soft drinks, beer or any
other liquids well away from the cabinets to protect
their electronic components from short circuits.
• To ensure proper ventilation, make sure the subwoofer is placed a sufficient distance away from
walls and isn’t covered by curtains and the like.
This is vital to keep the power amps cool.
• Ensure that the vents on the subwoofer’s side
panels are free of dirt and that the fan blades can
rotate freely. Otherwise, electronic components
may overheat and suffer damage.
• L.U.C.A.S MAX
®
takes care of delivering optimum
sound—so provide it with optimum input signals!
Noise such as hum is generally caused by defective
cables, the wrong type of cables, or unbalanced
signals being fed to the mixing console. Check all
audio cables and mains cables.
• Avoid distortion! Not only is it unpleasant to your
audience’s ears, it also endangers your equipment.
Make sure all components that are connected
directly and indirectly to L.U.C.A.S MAX
®
have
sufficient power ratings, and that they are not
distorting from being driven at their respective
limits. Provide a clean, undistorted signal to the
system that won’t require backing off the Gain
knob to clean it up.
• Avoid ground loops! If, for example, you connect
the mixer to one mains circuit/wall outlet, and
L.U.C.A.S MAX®to another, you may encounter a
ground loop. To prevent this problem, always
connect the L.U.C.A.S MAX®system and the
mixing console to the same electrical circuit (same
phase!). If your equipment hums despite this
precaution, the Ground Lift switch can be a great
help.
CAUTION: Never tape over the plug’s ground
terminal–this endangers lives!
5 L.U.C.A.S MAX Accessories
HK AUDIO Speaker Add On Package
This is the complete L.U.C.A.S MAX
®
accessory kit
consisting of two aluminum cabinet tripods, one gig
bag, and two speaker cables.
HK AUDIO Protective Covers for L.U.C.A.S MAX
This set comprises one cover for the subwoofer and
two covers for the satellites. Tear-resistant and
water-repellant, these rugged covers are thickly
padded to afford lasting protection for the
L.U.C.A.S MAX
®
system during transport.
To learn more about Original HK AUDIO
Accessories, talk to your HK AUDIO dealer or visit
www.hkaudio.com.
L.U.C.A.S MAX Manual 1.0
6 Troubleshooting
The display does not light up when switched on.
1 Check if the power cable is plugged into the Mains
Input.
2 Check if the mains power supply is providing
current.
The display lights up, but there is no sound coming
from the cabinets.
1 Check the cables connected to the Left and Right
inputs.
2 Check if the signal sources (mixer, keyboard, CD
player) are on.
3 Is the Gain knob turned up?
4 Check the speaker cables for damage.
5 Check if the Speakon“ connectors are fully engaged
in their sockets (rotated to the right). They must be
locked in place to establish an electrical
connection.
The subwoofer’s low frequency output is too soft.
1 Check the setting of the Subwoofer Level knob.
Adjust this knob to set the volume of the
subwoofer to the desired level.
Sound seems distorted.
1 Check the LED displays on your mixer. They should
not be constantly in the red. If necessary, reduce
the volume at the mixer.
2 If the LED displays on your mixer are in the green,
turn back L.U.C.A.S MAX
®
’s Gain knob.
3 Watch the LEDs of the Limit Left, Limit Right and
Limit Subwoofer displays on L.U.C.A.S MAX
®
’s
control panel. These may light up yellow, but only
intermittently. Under no circumstances may they
continuously illuminate yellow. If this is the case,
turn the Gain down (knob counterclockwise).
Annoying hum
1 Check the cables connecting the source of the
audio signal to L.U.C.A.S MAX®. Replace any
damaged cords.
2 If you cannot pinpoint the cause of the humming,
press the Ground switch in. This should remedy
the problem in most cases.
This is to certify that
HK AUDIO®L.U.C.A.S MAX
complies with the provisions of the Directive of
the Council of the European Communities on the
approximation of the laws of the Member States
relating to electromagnetic compatibility (EMC
Directive 89/336/EEC) and the low voltage Directive
(73/23/EEC). This declaration of conformity of the
European Communities is the result of an examination
carried out by the Quality Assurance Department
of STAMER GmbH in accordance with European
Standards EN 50081-1, EN 50082-1and EN 60065
for low voltage, as laid down in Article 10 of the
EMC Directive.
Stamer Musikanlagen
GmbH*
Magdeburger Str. 8
66606 St.Wendel
Lothar Stamer Dipl.Ing.
Managing Director
St.Wendel, 08/25/05
* Stamer Musikanlagen manufactures exclusively
for HK AUDIO
®
.
Service Documents
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
L.U.C.A.S Max Subwoofer
Inputs/outputs:
Line In: XLR female (pin 1= ground; 2= +, 3= -)
Input: Electronically balanced & floating
Input impedance: 47 k ohms
Sensitivity: +4 dBu
Max. input level: + 19 dBu
Parallel out: XLR male (pin 1= ground; 2=+, 3= -)
Speaker outputs: Speakon
®
NL 4 (pin 1+= +, 1-= -)
Digital controller:
Sampling frequency: 24 bits/ 48 kHz
Internal signal processing: 56 bits
Amplifiers:
Subwoofer output: 1x 1000 W @ 4 ohms RMS /
Class D power amp
Satellites output: 2x 500 W RMS @ 8 ohms RMS /
Class D power amp
Protective circuits: DDO™ controlled multi-band limiter
Speakers:
Woofer: 1x 15" Neodymium
Subwoofer frequency response: 40 Hz -130 Hz, ± 3 dB
32 Hz -130 Hz, - 10 dB
SPL 1W / 1m: 101 dB (half space)
Max. SPL / 1m: 130 dB @ 10% THD (half space)
Weights and measures:
Weight: 39 kg / 86 lbs.
Dimensions without casters 48.5 cm x 49.5 cm x 58.5 cm
(WxHxD): 19 " x 19 1/2" x 23"
L.U.C.A.S Max Satellite
Inputs:
Speaker input: Speakon NL 4 (pin 1+= +, 1-= -)
Speakers:
Woofer: 1x 10" Neodymium
Driver: 1x 1"
Directivity: 60°x 40° CD horn
Nominal impedance: 8 ohms
Nominal power handling: 250 W RMS fullrange
400 W RMS (130 Hz Low Cut)
SPL 1W / 1m: 104 dB (half space)
Max. SPL / 1m: 126 dB @ 10% THD (half space)
Frequency response: 130 Hz - 19 kHz, +/- 3 dB
(via DDO™Controller)
Crossover frequency (passive): 2.2 kHz, 12 dB / octave
Driver protection: Dynamic protective circuit
Pole mount: HK Audio DuoTilt™ 36 mm, -7.5° und –15°
Weights and measures:
Weight: 11 kg / 24.3 lbs.
Dimensions (WxHxD): 31.5 cm x 49 cm x 32 cm
12 3/8" x 19 1/3" x 12 5/8"
General electrical data:
Protection class 1 (protectively earthed)
Max. current consumption: 8.6 A (220 - 240 V) • 15 A (100 - 120 V)
Max. power consumption: 2000 W
Mains voltage range +/- 10%
Ambient temperature range -10° C to +35° C
during operation:
Technical Specifications L.U.C.A.S MAX
DRAWING-NUMBERS
EXAMPLE
HK0106-EX-R01-1A
VERSION
SERIAL NUMBER
DEPARTMENT:
R = R&D
REVISION
PROJECT-NR.:
HK = HK AUDIO
HU = HUGHES&KETTNER
MP = MINDPRINT
CHARACTER:
BL = SHEET METAL / BLECH
EX = EXPLODED DRAWING / EXPLOSIONSZEICHNUNG
HZ = CABINET / HOLZGEHÄUSE
KU = PLASTIC / KUNSTSTOFF
LP = PCB / LEITERPLATTEN
SO = MISCELLANEOUS / SONSTIGES
SP = SCHEMATIC / SCHALTPLÄNE
TR = TRANSFORMER / TRANSFORMATOR
GK = WIRING DIAGRAM / GERÄTEVERKABELUNG
Standard for single wire confection.
16 B 150 638 I
Faston connector brass tin-plated DIN 46245
Regarding special wirings like wiring harness or similar, drawings will be prepared and appropriate
the larger faston connector always mentioned at first. (Nathan drawing number controlling)
485 W Z I 1015
style 1015 according UL specifications
= completely insulated with black shrinktube or appropriate sleeve
= partly insulated; only crimp connection insulated.
no marking = without insulation
= with additional junction
no marking = without additional junction
= angled faston
no marking = straight faston
= 6,3 * 0,8 [mm]
= 4,8 * 0,8 [mm]
= 4,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485 .
= 2,8 * 0,8 [mm]
= 2,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube
if partly insulated (IT) use IF 602 485
= 5mm bared and tin-plated (teilabzug)
for special constructions, (for example. 4mm ringshaped faston)
lenght in mm within a 50 mm raster
= black (phase conductor)
= red
= brown
= blue (neutral conductor)
= white
= yellow-green (ground bonding/ earthing connection)
= AWG 16 (prefered usage)
= H07VK 1,5mm² (prefered usage)
wire designation:
= AWG single wire black, red, blue, brown or white
= AWG single wire green- yellow
. = twisted AWG double wire, lenght specification always in twisted condition
= crossover wiring H07VK
drawing numbers will be stored in the article archive.
Confidential, for authorized service technicians only! Do not disclose
this information to or share these documents with third parties.
TECHNICAL SERVICE:
Stamer Musikanlagen GmbH • Magdeburger Str. 8 • 66606 St.Wendel • Germany
Music & Sales P.E. GmbH • Leipziger Str. 3 • 66606 St.Wendel • Germany
Service Documents
L.U.C.A.S.
MAX
SUBWOOFER