HITACHI WJ200 User Manual

WJ200

Series Inverter

Quick Reference Guide

• Single-phase Input 200V class

• Three-phase Input 200V class

• Three-phase Input 400V class

Manual Number: NT3251X

May 2010

Hitachi Industrial Equipment Systems Co., Ltd.

Refer to the user manual for detail

UL Cautions, Warnings and Instructions xii Warnings and Cautions for Troubleshooting and Maintenance

The warnings and instructions in this section summarizes the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories

WARNING: Use 60/75C Cu wire only. (for models: WJ200-001L, 002L, 004L, 007L, 015S, 022S,

004H, 007H, 015H, 022H, 030H)

WARNING: Use 75C Cu wire only. (for models: WJ200-001S, -002S, -004S, -007S, -015L, -022L,

-037L, -055L, -075L, -110L, -150L, -040H, -055H, -075H, -110H and -150H)

WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms

Symmetrical Amperes, 240 or 480V maximum.

WARNING: When protected by CC, G, J, or R class Fuses, or when Protected By A Circuit Breaker

Having An Interrupting Rating Not Less Than 100,000 rms Symmetrical Amperes, 240 or 480 Volts Maximum.

WARNING: Install device in pollution degree 2 environment.

WARNING: Maximum Surrounding Air Temperature 50C

WARNING: Solid state motor overload protection is provided in each model

WARNING: Integral solid state short circuit protection does not provide branch circuit protection.

Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes



guidelines.

Terminal symbols and Screw size

Inverter Model Screw Size

WJ200-001S WJ200-002S

M3.5 1.0 AWG16 (1.3mm

Required

Torque (N-m)

Wire range

) WJ200-004S WJ200-007S M4 1.4 AWG12 (3.3mm2) WJ200-015S WJ200-022S

M4 1.4 AWG10 (5.3mm

)

WJ200-001L WJ200-002L WJ200-004L

M3.5 1.0 AWG16 (1.3mm

)

WJ200-007L WJ200-015L M4 1.4 AWG14 (2.1mm2) WJ200-022L M4 1.4 AWG12 (3.3mm2) WJ200-037L M4 1.4 AWG10 (5.3mm2)

WJ200-055L

WJ200-075L

M5 3.0 AWG6 (13mm

)

WJ200-110L M6 3.9 to 5.1 AWG4 (21mm2)

WJ200-150L M8 5.9 to 8.8 AWG2 (34mm2) WJ200-004H

WJ200-007H

M4 1.4 AWG16 (1.3mm

) WJ200-015H WJ200-022H WJ200-030H

M4 1.4 AWG14 (2.1mm

)

WJ200-040H M4 1.4 AWG12 (3.3mm2) WJ200-055H WJ200-075H WJ200-110H WJ200-150H

M5 3.0 AWG10 (5.3mm

M6 3.9 to 5.1 AWG6 (13mm

)

Fuse Sizes

The inverter shall be connected with a UL Listed Cartridge Nonrenewable fuse, rated 600Vac with the current ratings as shown in the table below.

Inverter Model Type Rating

WJ200-001S WJ200-002S WJ200-004S WJ200-007S 15A, AIC 200kA

WJ200-015S WJ200-022S

WJ200-001L WJ200-002L WJ200-004L

WJ200-007L WJ200-015L WJ200-022L 20A, AIC 200kA

WJ200-037L 30A, AIC 200kA WJ200-055L WJ200-075L

WJ200-110L WJ200-150L

WJ200-004H WJ200-007H WJ200-015H WJ200-022H WJ200-030H WJ200-040H WJ200-055H WJ200-075H WJ200-110H WJ200-150H

Class J

10A, AIC 200kA

30A, AIC 200kA

10A, AIC 200kA

15A, AIC 200kA

40A, AIC 200kA

80A, AIC 200kA

10A, AIC 200kA

15A, AIC 200kA

20A, AIC 200kA

40A, AIC 200kA

Inverter Specification Label

The Hitachi WJ200 inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, and application safety requirements.

Model name

Input ratings

Output ratings

MFG number

Inverter Specification Label

05A

-001SF 200-240

200-240

T12345_A_-001

Ver:2.0

2.0/1.3

1.2 /1. 0 1005

The model number for a specific inverter contains useful information about its operating characteristics. Refer to the model number legend below:

WJ200

Series name

001 S F

Configuration type

F=with keypad

Input voltage:

S=Single-phase 200V class L=Three-phase 200V class H=Three-phase 400V class

pplicable motor capacity in kW

001=0.1kW 037=3.7kW 002=0.2kW 040=4.0kW 004=0.4kW 055=5.5kW 007=0.75kW 075=7.5kW 015=1.5kW 110=11kW 022=2.2kW 150=15kW 030=3.0kW



WJ200 Inverter Specifications

Model-specific tables for 200V and 400V class inverters

The following tables are specific to WJ200 inverters for the 200V and 400V class model groups. Note that “General Specifications” on page in this chapter class groups. Footnotes for all specification tables follow the table below.

Item Single-phase 200V class Specifications WJ200 inverters, 200V models 001SF 002SF 004SF 007SF 015SF 022SF Applicable motor size

Rated capacity (kVA)

240V

Rated input voltage Rated output voltage *3 3-phase: 200 to 240V (proportional to input voltage)

Starting torque *6 200% at 0.5Hz Braking

DC braking Variable operating frequency, time, and braking force

Without resistor

With resistor 150% 100%

VT 0.2 0.4 0.55 1.1 2.2 3.0 kW CT 0.1 0.2 0.4 0.75 1.5 2.2 VT CT VT 0.4 0.6 1.2 2.0 3.3 4.1 200V CT 0.2 0.5 1.0 1.7 2.7 3.8 VT 0.4 0.7 1.4 2.4 3.9 4.9 CT 0.3 0.6 1.2 2.0 3.3 4.5

VT 1.2 1.9 3.5 6.0 9.6 12.0 Rated output current (A) CT 1.0 1.6 3.0 5.0 8.0 11.0

kg 1.0 1.0 1.1 1.6 1.8 1.8 Weight lb 2.2 2.2 2.4 3.5 4.0 4.0

1/4 1/2 3/4 1.5 3 4 1/8 1/4 1/2 1 2 3

Single-phase: 200V-15% to 240V +10%, 50/60Hz 5%

100%:

50%:

50Hz

60Hz

apply to both voltage

70%:50Hz



50%:

60Hz

20%:50Hz

20%:



60Hz



WJ200 Inverter Specifications, continued…

Item Three-phase 200V class Specifications WJ200 inverters, 200V models Applicable motor size *2

Rated capacity (kVA)

240V

Rated input voltage Rated output voltage *3 Three-phase: 200 to 240V (proportional to input voltage)

Starting torque *6 200% at 0.5Hz Braking

DC braking Variable operating frequency, time, and braking force

Without resistor

With resistor 150% 100%

VT 0.2 0.4 0.75 1.1 2.2 3.0 kW CT 0.1 0.2 0.4 0.75 1.5 2.2 VT CT VT 0.4 0.6 1.2 2.0 3.3 4.1 200V CT 0.2 0.5 1.0 1.7 2.7 3.8 VT 0.4 0.7 1.4 2.4 3.9 4.9 CT 0.3 0.6 1.2 2.0 3.3 4.5

VT 1.2 1.9 3.5 6.0 9.6 12.0 Rated output current (A) CT 1.0 1.6 3.0 5.0 8.0 11.0

kg 1.0 1.0 1.1 1.2 1.6 1.8 Weight lb 2.2 2.2 2.4 2.6 3.5 4.0

Item Three-phase 200V class Specifications WJ200 inverters, 200V models Applicable motor size *2

Rated capacity (kVA)

240V

Rated input voltage Rated output voltage *3 3-phase: 200 to 240V (proportional to input voltage)

Starting torque *6 200% at 0.5Hz

Without resistor

With resistor 150%

DC braking Variable operating frequency, time, and braking force

VT 5.5 7.5 11 15 18.5 kW CT 3.7 5.5 7.5 11 15 VT CT VT 6.7 10.3 13.8 19.3 20.7 200V CT 6.0 8.6 11.4 16.2 20.7 VT 8.1 12.4 16.6 23.2 24.9 CT 7.2 10.3 13.7 19.5 24.9

VT 19.6 30.0 40.0 56.0 69.0 Rated output current (A) CT 17.5 25.0 33.0 47.0 60.0

Kg 2.0 3.3 3.4 5.1 7.4 Weight lb 4.4 7.3 7.5 11.2 16.3

001LF 002LF 004LF 007LF 015LF 022LF

1/4 1/2 1 1.5 3 4 1/8 1/4 1/2 1 2 3

Three-phase: 200V-15% to 240V +10%, 50/60Hz 5%



60Hz

20%: 20%:

100%:

50%:

037LF 055LF 075LF 110LF 150LF

7.5 10 15 20 25 5 7.5 10 15 20

Single-phase: 200V-15% to 240V +10%, 50/60Hz 5%

100%:

50%:

50Hz

60Hz

50Hz

60Hz

70%:50Hz 50%:

 

Braking

50Hz 60Hz



WJ200 Inverter Specifications, continued…

Item Three-phase 400V class Specifications WJ200 inverters, 400V models Applicable motor size *2

Rated capacity (kVA)

480V

Rated input voltage Rated output voltage *3 Three-phase: 200 to 240V (proportional to input voltage)

Starting torque *6 200% at 0.5Hz

Without resistor

With resistor 150%

DC braking Variable operating frequency, time, and braking force

VT 0.75 1.5 2.2 3.0 4.0 5.5 kW CT 0.4 0.75 1.5 2.2 3.0 4.0 VT 1 2 3 4 5 7.5 CT 1/2 1 2 3 4 5 VT 1.3 2.6 3.5 4.5 5.7 7.3 380V CT 1.1 2.2 3.1 3.6 4.7 6.0 VT 1.7 3.4 4.4 5.7 7.3 9.2 CT 1.4 2.8 3.9 4.5 5.9 7.6

VT 2.1 4.1 5.4 6.9 8.8 11.1 Rated output current (A) CT 1.8 3.4 4.8 5.5 7.2 9.2

kg 1.5 1.6 1.8 1.9 1.9 2.1 Weight lb 3.3 3.5 4.0 4.2 4.2 4.6

Item Three-phase 400V class Specifications WJ200 inverters, 400V models Applicable motor size *2

Rated capacity (kVA)

480V

Rated input voltage Rated output voltage *3 3-phase: 200 to 240V (proportional to input voltage)

Starting torque *6 200% at 0.5Hz

Without resistor

With resistor 150%

DC braking Variable operating frequency, time, and braking force

VT 7.5 11 15 18.5 kW CT 5.5 7.5 11 15 VT 10 15 20 25 CT 7.5 10 15 20 VT 11.5 15.1 20.4 25.0 380V CT 9.7 11.8 15.7 20.4 VT 14.5 19.1 25.7 31.5 CT 12.3 14.9 19.9 25.7

VT 17.5 23.0 31.0 38.0 Rated output current (A) CT 14.8 18.0 24.0 31.0

kg 3.5 3.5 4.7 5.2 Weight lb 7.7 7.7 10.4 11.5

004HF 007HF 015HF 022HF 030HF 040HF

Three-phase: 200V-15% to 240V +10%, 50/60Hz 5%

100%:

50%:

055HF 075HF 110HF 150HF

Single-phase: 200V-15% to 240V +10%, 50/60Hz 5%

100%:

50%:

50Hz

60Hz

50Hz

60Hz

70%:50Hz



60Hz

50%:

Braking

The following table shows which models need derating.

1-ph 200V class Need

derating

WJ200-001S WJ200-002S WJ200-004S WJ200-007S WJ200-015S WJ200-022S

− −

9：need derating

−：need no derating

−

9 9

−

Use the following derating curves to help determine the optimal carrier frequency setting for your inverter and find the output current derating. Be sure to use the proper curve for your particular WJ200 inverter model number.

3-ph 200V class Need

derating

WJ200-001L WJ200-002L WJ200-004L WJ200-007L WJ200-015L WJ200-022L WJ200-037L WJ200-055L WJ200-075L WJ200-110L WJ200-150L

−

9 9

−

9 9 9

3-ph 400V class Need

derating

WJ200-004H WJ200-007H WJ200-015H WJ200-022H WJ200-030H WJ200-040H WJ200-055H WJ200-075H WJ200-110H WJ200-150H

− −

9 9

−

9 9 9

Basic System Description

A motor control system will obviously include a motor and inverter, as well as a circuit breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter’s braking performance. The figure and table below show a system with all the

optional components you might need in your finished application.

L1 L2 L3

Inverter

GND

T1 T2 T3

Breaker, MCCB or GFI

From power supply

Name Function

Breaker / disconnect

Input-side AC Reactor

Radio noise filter

EMC filter (for CE applications, see Appendix D)

Radio noise filter (use in non-CE applications) DC link choke

Radio noise filter

Output-side AC Reactor

LCR filter

A molded-case circuit breaker (MCCB), ground fault interrupter (GFI), or a fused disconnect device. NOTE: The installer must refer to the NEC and local codes to ensure safety and compliance. This is useful in suppressing harmonics induced on the power supply lines and for improving the power factor.

WARNING: Some applications must use an input-side AC

Reactor to prevent inverter damage. See Warning on next page. Electrical noise interference may occur on nearby equipment such as a radio receiver. This magnetic choke filter helps reduce radiated noise (can also be used on output). Reduces the conducted noise on the power supply wiring between the inverter and the power distribution system. Connect to the inverter primary (input) side. This capacitive filter reduces radiated noise from the main power wires in the inverter input side.

Suppress harmonics generated by the inverter. However, it will not protect the input diode bridge rectifier. Electrical noise interference may occur on nearby equipment such as a radio receiver. This magnetic choke filter helps reduce radiated noise (can also be used on input). This reactor reduces the vibration in the motor caused by the inverter’s switching waveforms, by smoothing the waveform to approximate commercial power quality. It is also useful to reduce harmonics when wiring from the inverter to the motor is more than 10m in length. Sine wave shaping filter for output side.

Motor

Thermal switch

Determining Wire and Fuse Sizes

The maximum motor currents in your application determines the recommended wore size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any other components shown in the “Basic System Description” on page 2-7. The “Signal Lines” column applies to any wire connecting to the two green connectors just inside the front cover panel.

Motor Output Wiring

kW HP

VT CT VT CT

0.2 0.1 ¼ 1/8

0.4 0.2 ½ ¼

0.55

0.4 ¾ ½

1.1

0.75

1.5 1

2.2 1.5 3 2

3.0 2.2 4 3

0.2 0.1 ¼ 1/8

0.4 0.2 ½ ¼

0.75

0.4 1 ½

1.1

0.75

1.5 1

2.2 1.5 3 2

3.0 2.2 4 3

5.5 3.7 7.5 5

7.5 5.5 10 7.5 11 7.5 15 10

15 11 20 15

18.5

15 25 20

0.75

0.4 1 ½

1.5

0.75

2 1

2.2 1.5 3 2

3.0 2.2 4 3

4.0 3.0 5 4

5.5 4.0 7.5 5

7.5 5.5 10 7.5 11 7.5 15 10

15 11 20 15

18.5

15 25 20

Note 1: Field wiring must be made by a UL-Listed and CSA-certified closed-loop terminal

Note 2: Be sure to consider the capacity of the circuit breaker to be used. Note 3: Be sure to use a larger wire gauge if power line length exceeds 66ft. (20m). Note 4: Use 18 AWG / 0.75mm

Inverter Model

Power Lines Signal Lines

WJ200-001SF WJ200-002SF WJ200-004SF

WJ200-007SF

WJ200-015SF WJ200-022SF

AWG16 / 1.3mm

(75C only)

AWG12 / 3.3mm

(75C only)

AWG10 / 5.3mm

WJ200-001LF WJ200-002LF WJ200-004LF

AWG16 / 1.3mm

WJ200-007LF

WJ200-015LF

WJ200-022LF

WJ200-037LF

WJ200-055LF WJ200-075LF

WJ200-110LF

WJ200-150LF

AWG14 / 2.1mm

(75C only)

AWG12 / 3.3mm

(75C only)

AWG10 / 5.3mm

(75C only)

AWG6 / 13mm

(75C only)

AWG4 / 21mm

(75C only)

AWG2 / 34mm

(75C only)

WJ200-004HF WJ200-007HF

AWG16 / 1.3mm WJ200-015HF WJ200-022HF WJ200-030HF

WJ200-040HF

WJ200-055HF WJ200-075HF

WJ200-110HF

WJ200-150HF

AWG14 / 2.1mm

AWG12 / 3.3mm

(75C only)

AWG10/ 5.3mm

(75C only)

AWG6 / 13mm

(75C only)

AWG6 / 13mm

(75C only)

connector sized for the wire gauge involved. Connector must be fixed by using the crimping tool specified by the connector manufacturer.

wire for the alarm signal wire ([AL0], [AL1], [AL2]

terminals).

Applicable equipment

Fuse (UL-rated,

class J, 600V ,

Maximum

allowable current)

10A

20A

30A

10A

15A

20A

30A

60A

80A

18 to 28

AWG / 0.14

to 0.75 mm2

shielded wire

(see Note 4)

80A

10A

15A

30A

50A

Wire the Inverter Input to a Supply

Step 6: In this step, you will connect wiring to the input of the inverter. First, you must

determine whether the inverter model you have required three-phase power only, or

single-phase power only. All models have the same power connection terminals [R/L1],

[S/L2], and [T/L3]. So you must refer to the specifications label (on the side of the inverter) for the acceptable power source types! For inverters that can accept single-phase power and are connected that way, terminal [S/L2] will remain unconnected.

Note the use of ring lug connectors for a secure connection.

Single-phase 200V 0.1 to 0.4kW

Three-phase 200V 0.1 to 0.75kW

Single-phase 200V 0.75 to 2.2kW

Three-phase 200V 1.5, 2.2kW Three-phase 400V 0.4 to 3.0kW

Chassis Ground (M4)

N U/T1 V/T2 W/T3

Power input Output to Motor

Single-phase Three-phase

R/L1

S/L2 T/L3 U/T1 V/T2 W/T3

Power input Output to Motor

Single-phase Three-phase

N U/T1 V/T2 W/T3

R/L1

S/L2 T/L3 U/T1 V/T2 W/T3

Power input Output to Motor

PD/+1

P/+ N/

Three-phase 200V 3.7kW Three-phase 400V 4.0kW

PD/+1

P/+

N/-

W/T3 V/T2 U/T1

G G RB

S/L2

P/+

T/L3

Chassis Ground (M4)

Three-phase 200V 5.5, 7.5kW Three-phase 400V 5.5, 7.5kW

R/L1

Power input Output to Motor

R/L1

PD/+1

Power input Output to Motor

Three-phase 200V 11kW

Three-phase 400V 11, 15kW

Three-phase 200V 15kW

NOTE: An inverter powered by a portable power generator may receive a distorted power

waveform, overheating the generator. In general, the generator capacity should be five times that of the inverter (kVA).

R/L1

PD/+1

Power input Output to Motor

R/L1

PD/+1

Power input Output to Motor

S/L2

P/+

S/L2

P/+

T/L3

W/T3 V/T2 U/T1

G G RB

W/T3 V/T2 U/T1

G G RB

Hz A

Using the Front Panel Keypad

Please take a moment to familiarize yourself with the keypad layout shown in the figure below. The display is used in programming the inverter’s parameters, as well as monitoring specific parameter values during operation.

(5) Monitor LED [Hz]

(4) RUN LED

(8) 7-seg LED

(6) Monitor LED [A]

RUN

PWR

(7) Run command LED

(9) RUN key

(11) Escape key

8888

RUN

STOP/

RESET

ALM

PRG

ESC

SET

(13) Down key (12) Up key

(14) Set key

Key and Indicator Legend

Items Contents

(1) POWER LED Turns ON (Green) while the inverter is powered up. (2) ALARM LED Turns ON (Red) when the inverter trips.

(3) Program LED

(4) RUN LED Turns ON (Green) when the inverter is driving the motor. (5) Monitor LED [Hz] Turns ON (Green) when the displayed data is frequency related. (6) Monitor LED [A] Turns ON (Green) when the displayed data is current related. (7) Run command LED Turns ON (Green) when a Run command is set to the operator. (Run key is effective.) (8) 7-seg LED Shows each parameter, monitors etc.

(9) Run key Makes inverter run. (10) Stop/reset key

(11) ESC key

(12) Up key (13) Down key

(14) SET key

(15) USB connector Connect USB connector (mini-B) for using PC communication (16) RJ45 connector Connect RJ45 jack for remote operator

¾ Turns ON (Green) when the display shows changeable parameter. ¾ Blinks when there is a mismatch in setting.

¾ Makes inverter decelerates to a stop. ¾ Reset the inverter when it is in trip situation ¾ Go to the top of next function group, when a function mode is shown ¾ Cancel the setting and return to the function code, when a data is shown ¾ Moves the cursor to a digit left, when it is in digit-to-digit setting mode ¾ Pressing for 1 second leads to display data of d001, regardless of current display. ¾ Increase or decrease the data. ¾ Pressing the both keys at the same time gives you the digit-to-digit edit. ¾ Go to the data display mode when a function code is shown ¾ Stores the data and go back to show the function code, when data is shown. ¾ Moves the cursor to a digit right, when it is in digit-to-digit display mode

(1) POWER LED

(2) ALARM LED

(3) Program LED

(15) USB connector

(10) Stop/reset key

(16) RJ45 connector

Keys, Modes, and Parameters

The purpose of the keypad is to provide a way to

change modes and parameters. The term function

applies to both monitoring modes and parameters.

These are all accessible through function codes that are

primary 4-character codes. The various functions are separated into related groups identifiable by the left-most character, as the table shows.

Function

Group

“D” Monitoring functions Monitor “F” Main profile parameters “A” Standard functions “B” Fine tuning functions “C” Intelligent terminal functions “H” Motor constant related functions “P” Pulse train input, torque, EzSQ, and

“U” User selected parameters “E” Error codes

Type (Category) of Function Mode to Access

communication related functions

You can see from the following page how to monitor and/or program the parameters.

Keypad Navigation Map

8888

RUN

ESC

Program Program Program Program Program

Program

 

STOP/

RESET

SET

PRG LED

Indicator



z z z z z

RUN

Hz A

PWR

ALM

PRG

The WJ200 Series inverter drives have many programmable functions and parameters. Chapter 3 will cover these in detail, but you need to access just a few items to perform the powerup test. The menu structure makes use of function codes and parameter codes to allow programming and monitoring with only a 4-digit display and keys and LEDs. So, it is important to become familiar with the basic navigation map of parameters and functions in the diagram below. You may later use this map as a reference.

Group "d"

Func. code display

d001

V U

d002

d104

Group "F"

Func. code display

F001

V U

SET

Func. code display

SET

Func. code display

ESC

: Moves to data display

ESC

: Jumps to the next group

ESC

Save

SET ESC

0.00

50.00

Func. code display

F002

F004

Group "A"

A001

V U

A002

SET

ESC

SET ESC

Data display (F001 to F003) Data does not blink because of real time synchronizing

: Saves the data in EEPROM

SET

and returns to func. code display.

ESC

: Returns to func. code display without saving data.

SET ESC

Group "b"

A165

b001

ESC

Data display When data is changed, the display starts blinking, which means that new data has not been activated yet.

SET ESC

: Saves the data in EEPROM and

SET

returns to func. code display.

: Cancels the data change and

ESC

returns to func. code display.

50.01

U V

Press the both up and down key at the same

time in func. code or data display, then

single-digit edit mode will be enabled.

Refer to 2-34 for further information.

NOTE: Pressing the [ESC] key will make the display go to the top of next function group,

regardless the display contents. (e.g. A021 Æ [ESC] Æ b001)

[Setting example]

After power ON, changing from 0.00 display to change the b083 (carrier frequency) data.

d Press [ESC] key to show

the function code

d001

ESC

SET

c Data of d001 will be shown on the

display after the first power ON

0.00

e Press [ESC] key to move

F001

on to the function group F001

ESC

f Press [ESC] key twice to move

on to the function group b001.

b001

g Press Up key to change increase

function code (b001

h Press SET key to display the data of b083

SET

Æ b083)

b083

i Press up key to increase the

data (5.0 Æ 12.0)

Display is solid lighting.

5.0

ESC

i Press SET key to set

and save the data

When data is changed, the display starts blinking, which means that new data has not been activated yet.

SET

12.0

:Cancels the change and moves back to the function code

ESC

:Fix and stores the data and moves back to the function code

SET

Function code dxxx are for monitor and not possible to change.

Function codes Fxxx other than F004 are reflected on the performance just after changing the data (before pressing SET key), and there will be no blinking.

ESC key

SET key

U key

V key



 Note Keep pressing for more than 1 second leads to d001 display, regardless the display situation. But note that the display will circulates while keep pressing the [ESC] key because of the original function of the key. (e.g. F001 Æ A001 Æ b001 Æ C001 Æ …Æ displays 50.00 after 1 second)

When a function

code is shown…

Move on to the next function group

Move on to the data display

Increase function code Decrease function code

When a data is shown…

Cancels the change and moves back to the function code Fix and stores the data and moves back to the function code

Increase data value

Decrease data value

Connecting to PLCs and Other Devices

Hitachi inverters (drives) are useful in many types of applications. During installation, the inverter keypad (or other programming device) will facilitate the initial configuration. After installation, the inverter will generally receive its control commands through the control logic connector or serial interface from another controlling device. In a simple application such as single-conveyor speed control, a Run/Stop switch and potentiometer will give the operator all the required control. In a sophisticated application, you may have a

programmable logic controller (PLC) as the system controller, with several connections to

the inverter.

It is not possible to cover all the possible types of application in this manual. It will be necessary for you to know the electrical characteristics of the devices you want to connect to the inverter. Then, this section and the following sections on I/O terminal functions can help you quickly and safely connect those devices to the inverter.

CAUTION: It is possible to damage the inverter or other devices if your application

exceeds the maximum current or voltage characteristics of a connection point.

The connections between the inverter and other devices rely on the electrical input/output characteristics at both ends of each connection, shown in the diagram to the right. The inverter’s configurable inputs accept either a sourcing or sinking output from an external

Other device

Input

circuit

Output

circuit

signal return

WJ200 inverter

Output

circuit

Input

circuit

device (such as PLC). This chapter shows the inverter’s internal electrical component(s) at each I/O terminal. In some cases, you will need to insert a power source in the interface wiring.

Other device WJ200 inverter

24V

P24

+ -

In order to avoid equipment damage and get your application running smoothly, we recommend drawing a schematic of each connection between the inverter and the other device. Include the internal components of each device in the schematic, so that it makes a complete circuit loop.

…

Input

circuits

After making the schematic, then:

1. Verify that the current and voltage for each

connection is within the operating limits of

GND

each device.

2. Make sure that the logic sense (active high or active low) of any ON/OFF connection is correct.

3. Check the zero and span (curve end points) for analog connections, and be sure the scale factor from input to output is correct.

4. Understand what will happen at the system level if any particular device suddenly loses power, or powers up after other devices.

(L1)

(L2)



Example Wiring Diagram

The schematic diagram below provides a general example of logic connector wiring, in addition to basic power and motor wiring converted in Chapter 2. The goal of this chapter is to help you determine the proper connections for the various terminals shown below for your application needs.

Breaker, MCCB or GFI

Power source, 3-phase or 1-phase, per inverter model

Intelligent inputs,

NOTE: For the wiring of intelligent I/O and analog inputs, be sure to use twisted pair / shielded cable. Attach the shielded wire for each signal to its respective common terminal at the inverter end only. Input impedance of each intelligent input is

4.7k

7 terminals

Thermistor

Short bar (Source type)

GND for logic inputs

Forward

N(L3)

P24

3/GS1 4/GS2 5/PTC

7/EB

PLC

Input

circuits

[5] configurable as discrete input or thermistor input

24V

+ -

WJ200

Output circuit

U(T1)

V(T2)

W(T3)

PD/+1

P/+

N/-

AL1

AL0

AL2

11/EDM

Relay contacts, type 1 Form C

Open collector output

DC reactor (optional)

Brake resistor (optional)

Freq. arrival signal

Load

Braking

unit (optional)

Moto

Meter

nalog reference

0~10VDC

4~20mA

Pulse train input 24Vdc 32kHz max.

GND for analog signals

pprx.10k

pprx.100

Termination resistor (200) (Change by slide switch)

RS485

transceiver

10Vdc

RS485

transceiver

USB

transceiver

Option port

controller

CM2

GND for logic outputs

Serial communication port (RS485/ModBus)

NOTE: Common for

RJ45 port (Optional operator port)

USB (mini-B) port (PC communication port) USB power: Self power

Option port connector

RS485 is “L”.

put

5 4 6 SN 7

OI L H O EA SP EO

Control Logic Signal Specifications

The control logic connectors are located just behind the front housing cover. The relay contacts are just to the left of the logic connectors. Connector labeling is shown below.

Relay contacts

L2 AL1 AL0

RS485

comm.

Logic inputs

12 11 AM CM2

PLC

P24 1 L 3 2

Short bar

Logic

out

Pulse

RS485 comm.

Pulse

Train

out

Train

input

Analog

out

Terminal Name Description Ratings

P24 +24V for logic inputs 24VDC, 100mA. (do not short to terminal L) PLC Intelligent input common Factory set: Source type for –FE and –FU

models (connecting [P24] to [1]~[7] turns each input ON). To change to sink type, remove the short bar between [PLC] and [L], and connect it between [P24] and [L]. In this case, connecting [L] to [1]~[7] makes each

input ON. 1 2 3/GS1 4/GS2 5/PTC 6 7/EB GS1(3) Safe stop input GS1 GS2(4) Safe stop input GS2 PTC(5) Motor thermistor input Connect motor thermistor between PTC and

EB(7) Pulse train input B 2kHz max.

EA Pulse train input A 32kHz max.

L (in upper row) *1 GND for logic inputs Sum of input [1]~[7] currents (return) 11/EDM Discrete logic outputs [11]

12 Discrete logic outputs [12] 50mA max. ON state current,

CM2 GND for logic output 100 mA: [11], [12] current return AM Analog voltage output 0~10VDC 2mA maximum EO Pulse train output 10VDC 2mA maximum

L (in bottom row) *2 GND for analog signals Sum of [OI], [O], and [H] currents (return)

Discrete logic inputs

(Terminal [3],[4],[5] and [7] have dual function. See following description and related pages for the details.)

(Terminal [11] has dual function. See following description and related pages for the details.)

27VDC max. (use PLC or an external supply

referenced to terminal L)

Functionality is based on ISO13849-1

See appendix for the details.

L terminal to detect the motor temperature.

Set 19 in C005.

Common is [PLC]

Common is [L]

50mA max. ON state current,

27 VDC max. OFF state voltage

Common is CM2

In case the EDM is selected, the functionality

is based on ISO13849-1

4VDC max. ON state voltage depression

27 VDC max. OFF state voltage

Common is CM2

32kHz maximum

(

)

Terminal Name Description Ratings

OI Analog current input 4 to 19.6 mA range, 20 mA nominal,

input impedance 100  O Analog voltage input 0 to 9.8 VDC range, 10 VDC nominal,

input impedance 10 k H +10V analog reference 10VDC nominal, 10mA max. SP, SN Serial communication terminal For RS485 Modbus communication.

AL0, AL1, AL2 *3 Relay common contact 250VAC, 2.5A (R load) max.

250VAC, 0.2A (I load, P.F.=0.4) max.

100VAC, 10mA min.

30VDC, 3.0A (R load) max.

30VDC, 0.7A (I load, P.F.=0.4) max.

5VDC, 100mA min.

Note 1: The two terminals [L] are electrically connected together inside the inverter. Note 2: We recommend using [L] logic GND (to the right) for logic input circuits and [L]

analog GND (to the left) for analog I/O circuits.

Note 3: Refer to page 39 for details of trip signals.

Wiring sample of control logic terminal (source logic)

       

SN 7/EB 6 5/PTC 4/GS2 3/GS1

SP EO EA H O OI L AM CM2 12 11/EDM

      

Variable resistor for freq. setting

1k-2k)

Freq. meter



Note: If relay is connected to intelligent output, install a diode across the relay coil

(reverse-biased) in order to suppress the turn-off spike.

 

Short bar

source logic

1 L PLC P24

1 2

 

Sink/source logic of intelligent input terminals



Sink or source logic is switched by a short bar as below.

  

Sink logic

L 1 2

PLC P24

 

Short bar



Wire size for control and relay terminals

Use wires within the specifications listed below. For safe wiring and reliabi li ty, it is recommended to use ferrules, but if solid or stranded wire is used, stripping length should be 8mm.

Relay output terminal

Solid

Control logic terminal

Relay terminal

(AWG)

0.2 to 1.5

(AWG 24 to 16)

0.2 to 1.5

(AWG 24 to 16)

mm2 (AWG)

(AWG 24 to 17)

Source logic

Stranded

0.2 to 1.0

PLC P24 L

Short bar

Control logic terminal

8mm

Ferrule

mm2 (AWG)

0.25 to 0.75

(AWG 24 to 18)

0.25 to 0.75

(AWG 24 to 18)

Recommendedferrule

For safe wiring and reliability, it is recommended to use following ferrules.

Wire size

(AWG)

0.25 (24) AI 0.25-8YE 12.5 0.8 2.0

0.34 (22) AI 0.34-8TQ 12.5 0.8 2.0

0.5 (20) AI 0.5-8WH 14 1.1 2.5

0.75 (18) AI 0.75-8GY 14 1.3 2.8

* Supplier: Phoenix contact

Crimping pliers: CRIPMFOX UD 6-4 or CRIMPFOX ZA 3

Howtoconnect?

(1) Push down an orange actuating lever by a slotted screwdriver (width 2.5mm max.).

(2) Plug in the conductor. (3) Pull out the screwdriver then the conductor is fixed.

Model name of

ferrule *

L [mm] Φd [mm] ΦD [mm]

Push down an orange actuating lever.

Plug in the conductor.

Φd

ΦD

Pull out the screwdriver to fix the conductor.

Intelligent Terminal Listing

Intelligent Inputs

Use the following table to locate pages for intelligent input material in this chapter.

Input Function Summary Table

Symbol Code Function Name Page

FW 00 Forward Run/Stop

RV 01 Reverse Run/Stop CF1 02 Multi-speed Select, Bit 0 (LSB) CF2 03 Multi-speed Select, Bit 1 CF3 04 Multi-speed Select, Bit 2 CF4 05 Multi-speed Select, Bit 3 (MSB)

JG 06 Jogging

DB 07 External DC braking SET 08 Set (select) 2nd Motor Data 2CH 09 2-stage Acceleration and Deceleration FRS 11 Free-run Stop EXT 12 External Trip

USP 13 Unattended Start Protection

CS 14 Commercial power source switchover SFT 15 Software Lock

AT 16 Analog Input Voltage/Current Select

RS 18 Reset Inverter

PTC 19 PTC thermistor Thermal Protection

STA 20 Start (3-wire interface)

STP 21 Stop (3-wire interface)

F/R 22 FWD, REV (3-wire interface) PID 23 PID Disable

PIDC 24 PID Reset

UP 27 Remote Control UP Function

DWN 28 Remote Control Down Function UDC 29 Remote Control Data Clearing OPE 31 Operator Control

SF1~SF7 32~38 Multi-speed Select,Bit operation Bit 1~7

OLR 39 Overload Restriction Source Changeover

TL 40 Torque Limit Selection TRQ1 41 Torque limit switch 1 TRQ2 42 Torque limit switch 2

BOK 44 Brake confirmation

LAC 46 LAD cancellation

PCLR 47 Pulse counter clear

ADD 50 ADD frequency enable

F-TM 51 Force Terminal Mode

ATR 52 Permission for torque command input

KHC 53 Clear watt-hour data

MI1~MI7 56~62 General purpose input (1)~(7)

AHD 65 Analog command hold

CP1~CP3 66~68 Multistage-position switch (1)~(3)

ORL 69 Limit signal of zero-return

ORG 70 Trigger signal of zero-return

SPD 73 Speed/position changeover GS1 77 STO1 input (Safety related signal) GS2 78 STO2 input (Safety related signal)

485 81 Starting communication signal

PRG 82 Executing EzSQ program

HLD 83 Retain output frequency

ROK 84 Permission of Run command

EB 85 Rotation direction detection (phase B)

Use the following table to locate pages for intelligent input material in this chapter.

Symbol Code Function Name Page

DISP 86 Display limitation

NO 255 No assign

Intelligent Outputs

Use the following table to locate pages for intelligent output material in this chapter.

Symbol Code Function Name Page

RUN 00 Run Signal

FA1 01 Frequency Arrival Type 1–Constant Speed FA2 02 Frequency Arrival Type 2–Over frequency

OL 03 Overload Advance Notice Signal

OD 04 PID Deviation error signal

AL 05 Alarm Signal

FA3 06 Frequency Arrival Type 3–Set frequency

OTQ 07 Over/under Torque Threshold

UV 09 Undervoltage

TRQ 10 Torque Limited Signal

RNT 11 Run Time Expired ONT 12 Power ON time Expired THM 13 Thermal Warning

BRK 19 Brake Release Signal

BER 20 Brake Error Signal

ZS 21 Zero Hz Speed Detection Signal

DSE 22 Speed Deviation Excessive POK 23 Positioning Completion

FA4 24 Frequency Arrival Type 4–Over frequency FA5 25 Frequency Arrival Type 5–Set frequency OL2 26 Overload Advance Notice Signal 2

ODc 27 Analog Voltage Input Disconnect Detection OIDc 28 Analog Voltage Output Disconnect Detection

FBV 31 PID Second Stage Output NDc 32 Network Disconnect Detection

LOG1~3 33~35 Logic Output Function 1~3

WAC 39 Capacitor Life Warning Signal WAF 40 Cooling Fan Warning Signal

FR 41 Starting Contact Signal

OHF 42 Heat Sink Overheat Warning

LOC 43 Low load detection

MO1~3 44~46 General Output 1~3

IRDY 50 Inverter Ready Signal

FWR 51 Forward Operation

RVR 52 Reverse Operation

MJA 53 Major Failure Signal

WCO 54 Window Comparator for Analog Voltage Input WCOI 55 Window Comparator for Analog Current Input FREF 58 Frequency Command Source

REF 59 Run Command Source

SETM 60 2nd Motor in operation

EDM 62 STO (Safe Torque Off) Performance Monitor

OP 63 Option control signal

no 255 Not used

Input Function Summary Table

(Output terminal 11 only)

Using Intelligent Input Terminals

Terminals [1], [2], [3], [4], [5], [6] and [7] are identical, programmable inputs for general use.

The input circuits can use the inverter’s internal (isolated) +24V field supply or an external power supply. This section describes input circuits operation and how to connect them properly to switches or transistor outputs on field devices.

The WJ200 inverter features selectable sinking or sourcing inputs. These terms refer to the

connection to the external switching device–it either sinks current (from the input to GND) or sources current (from a power source) into the input. Note that the sink/source naming

convention may be different in your particular country or industry. In any case, just follow the wiring diagrams in this section for your application.

The inverter has a short bar (jumper) for

Logic inputs

configuring the choice of sinking or sourcing inputs. To access it, you must remove the

7 6

5 4 3 2 1 L

PLC P24

front cover of the inverter housing. In the figure to the top right, the short bar is shown as attached to the logic terminal block (connector). For EU and US version (suffix

Short bar

Sink logic connection

–xFE, and –xFU), it is originally located as source type logic. If you need to change to the sink type connection, remove the short bar and connect it as shown in the figure at the bottom right.

7 6

5 4 3 2 1 L

Short bar

Source logic connection

PLC P24

CAUTION: Be sure to turn OFF power to the inverter before changing the short circuit bar

position. Otherwise, damage to the inverter circuitry may occur.

[PLC] Terminal Wiring – The [PLC]

terminal (Programmable Logic Control terminal) is named to include various devices that can connect to the inverter’s logic inputs. In the figure to the right, note the [PLC] terminal and the short bar (jumper). Locating the short bar between [PLC] and [L] sets the input logic source type, which is the default setting for EU and US versions. In this case, you

Short bar for sink logic

P24

PLC

Input common

Input circuits

WJ200 inverter

24V

connect input terminal to [P24] to make it active. If instead you locate the short bar

between [PLC] and [P24], the input logic will be sink type. In this case, you connect the input terminal to [L] to make it active.

Short bar for source logic

Logic GND

The wiring diagram on the following pages show the four combinations of using sourcing or

sinking inputs, and using the internal or an external DC supply.

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