Hitachi SJ700 Series Instruction Manual

SJ7002Series Inverter

Instruction Manual

• Three-phase Input

200V Class

• Three-phase Input

400V Class

U.S. Version Models

European Version Models

Manual Number: NB206XA

After reading this manual,

October 2009

keep it handy for future reference.

 

 

Hitachi Industrial Equipment Systems Co., Ltd.

i

SJ7002 Inverter

Safety Messages

Definitions and

Symbols

For the best results with the SJ7002 Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference.

A safety instruction (message) includes a hazard alert symbol and a signal word, WARNING or CAUTION. Each signal word has the following meaning:

This symbol indicates HIGH VOLTAGE. It calls your attention to items or operations that could be dangerous to you and other persons operation this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

WARNING: Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING), so be sure to observe them.

STEP: A step is one of a series of action steps required to accomplish a goal. The number of the step will be contained in the step symbol.

NOTE: Notes indicate an area or subject of special merit, emphasizing either the product’s capabilities or common errors in operation or maintenance.

TIP: Tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time users of the product.

Hazardous High Voltage

HIGH VOLTAGE: Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.

ii

General Precautions - Read These First!

WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.

WARNING: The user is responsible for ensuring that all driven machinery, drive train mechanism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single-point failure occur.

WARNING: For equipment protection, install a ground leakage type breaker with a fast response circuit capable of handling large currents. The ground fault protection circuit is not designed to protect against personal injury.

HIGH VOLTAGE: HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING

POWER BEFORE WORKING ON THIS CONTROL.

WARNING: Wait at least ten (10) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock.

CAUTION: These instructions should be read and clearly understood before working on

SJ7002 series equipment.

CAUTION: Proper grounds, disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi Industrial Equipment Systems Co., Ltd.

CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to the SJ7002 series controller to assure that the inverter will shut down in the event of an overload or an overheated motor.

HIGH VOLTAGE: Dangerous voltage exists until power light is OFF. Wait at least 10 minutes after input power is disconnected before performing maintenance.

CAUTION: This equipment has high leakage current and must be permanently (fixed) hardwired to earth ground via two independent cables.

WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel.

Factory-recommended test procedures included in the instruction manual should be followed. Always disconnect electrical power before working on the unit.

iii

SJ7002 Inverter

CAUTION:

a)Motor must be connected to protective ground via low resistive path (< 0.1Ω)

b)Any motor used must be of a suitable rating.

c)Motors may have hazardous moving parts. In this event suitable protection must be provided.

CAUTION: Alarm connection may contain hazardous live voltage even when inverter is disconnected. When removing the front cover for maintenance or inspection, confirm that incoming power for alarm connection is completely disconnected.

CAUTION: Hazardous (main) terminals for any interconnection (motor, contact breaker, filter, etc.) must be inaccessible in the final installation.

CAUTION: The end application must be in accordance with BS EN60204-1. Refer to the section “Step-by-Step Basic Installation” on page 2–6. The diagram dimensions are to be suitably amended for your application.

CAUTION: Connection to field wiring terminals must be reliably fixed having two independent means of mechanical support. Using a termination with cable support (figure below), or strain relief, cable clamp, etc.

Terminal (ring lug)

Cable support

Cable

CAUTION: A three-pole disconnection device must be fitted to the incoming main power supply close to the inverter. Additionally, a protection device meeting IEC947-1/IEC947-3 must be fitted at this point (protection device data shown in “Determining Wire and Fuse Sizes” on page 2–18).

NOTE: The above instructions, together with any other requirements are highlighted in this manual, and must be followed for continued LVD (European Low Voltage Directive) compliance.

iv

Index to Warnings and Cautions in This Manual

Installation—Cautions for Mounting Procedures

CAUTION: Be sure to install the unit on flame-resistant material such as a

............... 2–6

steel plate. Otherwise, there is the danger of fire.

 

CAUTION: Be sure not to place any flammable materials near the inverter.

............... 2–6

Otherwise, there is the danger of fire.

 

CAUTION: Be sure not to let the foreign matter enter vent openings in the

............... 2–6

inverter housing, such as wire clippings, spatter from welding, metal

 

shavings, dust, etc. Otherwise, there is the danger of fire.

 

CAUTION: Be sure to install the inverter in a place that can bear the weight

............... 2–6

according to the specifications in the text (Chapter 1, Specifications Tables).

 

Otherwise, it may fall and cause injury to personnel.

 

CAUTION: Be sure to install the unit on a perpendicular wall that is not

............... 2–6

subject to vibration. Otherwise, it may fall and cause injury to personnel.

 

CAUTION: Be sure not to install or operate an inverter that is damaged or

............... 2–6

has missing parts. Otherwise, it may cause injury to personnel.

 

CAUTION: Be sure to install the inverter in a well-ventilated room that

............... 2–6

does not have direct exposure to sunlight, a tendency for high temperature,

 

high humidity or dew condensation, high levels of dust, corrosive gas,

 

explosive gas, inflammable gas, grinding-fluid mist, salt air, etc. Otherwise,

 

there is the danger of fire.

 

CAUTION: Be sure to maintain the specified clearance area around the

............... 2–8

inverter and to provide adequate ventilation. Otherwise, the inverter may

 

overheat and cause equipment damage or fire.

 

Wiring—Warnings for Electrical Practices and Wire Specifications

 

 

WARNING: Use 75°C Cu wire only or equivalent.

............. 2–17

 

 

WARNING: Open Type Equipment. For models SJ700–750H to SJ700–

2–17

 

 

 

 

4000H.

 

 

 

WARNING: A Class 2 circuit wired with Class 1 wire or equivalent.

............. 2–17

 

 

 

 

WARNING: Suitable for use on a circuit capable of delivering not more

2–17

 

 

 

 

than 100,000 rms symmetrical amperes, 240 V maximum. For models with

 

 

 

suffix L.

 

 

 

WARNING: Suitable for use on a circuit capable of delivering not more

............. 2–17

 

 

than 100,000 rms symmetrical amperes, 480 V maximum. For models with

 

 

 

suffix H.

 

 

 

 

 

v

SJ7002 Inverter

HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger .............

2–17

of electric shock and/or fire.

 

HIGH VOLTAGE: Wiring work shall be carried out only by qualified .............

2–17

personnel. Otherwise, there is a danger of electric shock and/or fire.

 

HIGH VOLTAGE: Implement wiring after checking that the power supply .............

2–17

is OFF. Otherwise, you may incur electric shock and/or fire.

 

HIGH VOLTAGE: Do not connect wiring to an inverter or operate an .............

2–17

inverter that is not mounted according the instructions given in this manual.

 

Otherwise, there is a danger of electric shock and/or injury to personnel.

 

Wiring—Cautions for Electrical Practices

CAUTION: Be sure that the input voltage matches the inverter specifica- .............

2–25

tions: • Three phase 200 to 240V 50/60Hz • Three phase 380 to 480V 50/

 

60Hz

 

CAUTION: Be sure not to power a three-phase-only inverter with single .............

2–25

phase power. Otherwise, there is the possibility of damage to the inverter

 

and the danger of fire.

 

CAUTION: Be sure not to connect an AC power supply to the output termi- .............

2–25

nals. Otherwise, there is the possibility of damage to the inverter and the

 

danger of injury and/or fire.

 

Power Input

Power Output

NOTE:

 

 

 

L1

L2

L3

T1

T2

T3

L1, L2, L3:

Three-phase 200 to 240V 50/60 Hz

 

Three-phase 380 to 480V 50/60 Hz

R

S

T

U

V

W

 

 

vi

CAUTION: Fasten the screws with the specified fastening torque in the

............. 2–20

table below. Check for any loosening of screws. Otherwise, there is the

 

danger of fire.

 

CAUTION: Remarks for using ground fault interrupter breakers in the main

............. 2–25

power supply: Adjustable frequency inverters with CE-filters (RFI-filter)

 

and shielded (screened) motor cables have a higher leakage current toward

 

Earth GND. Especially at the moment of switching ON this can cause an

 

inadvertent trip of ground fault interrupter breakers. Because of the rectifier

 

on the input side of the inverter there is the possibility to stall the switch-off

 

function through small amounts of DC current. Please observe the follow-

 

ing: • Use only short time-invariant and pulse current-sensitive ground fault

 

interrupter breakers with higher trigger current. • Other components should

 

be secured with separate ground fault interrupter breakers. • Ground fault

 

interrupter breakers in the power input wiring of an inverter are not an

 

absolute protection against electric shock.

 

CAUTION: Be sure to install a fuse in each phase of the main power supply

............. 2–25

to the inverter. Otherwise, there is the danger of fire.

 

CAUTION: For motor leads, ground fault interrupter breakers and electro-

............. 2–25

magnetic contactors, be sure to size these components properly (each must

 

have the capacity for rated current and voltage). Otherwise, there is the

 

danger of fire.

 

CAUTION: Failure to remove all vent opening covers before electrical

............. 2–26

operation may result in damage to the inverter.

 

Powerup Test Caution Messages

CAUTION: The heat sink fins will have a high temperature. Be careful not

............. 2–27

to touch them. Otherwise, there is the danger of getting burned.

 

CAUTION: The operation of the inverter can be easily changed from low

............. 2–27

speed to high speed. Be sure to check the capability and limitations of the

 

motor and machine before operating the inverter. Otherwise, there is the

 

danger of injury.

 

CAUTION: If you operate a motor at a frequency higher than the inverter

............. 2–28

standard default setting (50Hz/60Hz), be sure to check the motor and

 

machine specifications with the respective manufacturer. Only operate the

 

motor at elevated frequencies after getting their approval. Otherwise, there

 

is the danger of equipment damage and/or injury to personnel.

 

CAUTION: Check the following before and during the powerup test. Other-

............. 2–28

wise, there is the danger of equipment damage. • Is the shorting bar between

 

the [P] and [PD] terminals installed? DO NOT power or operate the inverter

 

if the jumper is removed. • Is the direction of the motor rotation correct? • Did the inverter trip during acceleration or deceleration? • Were the rpm and frequency meter readings as expected? • Were there any abnormal motor vibrations or noise?

vii

SJ7002 Inverter

Warnings for Operations and Monitoring

WARNING: Be sure to turn ON the input power supply only after closing

............... 4–3

the front case. While the inverter is energized, be sure not to open the front

 

case. Otherwise, there is the danger of electric shock.

 

WARNING: Be sure not to operate electrical equipment with wet hands.

............... 4–3

Otherwise, there is the danger of electric shock.

 

WARNING: While the inverter is energized, be sure not to touch the

............... 4–3

inverter terminals even when the motor is stopped. Otherwise, there is the

 

danger of electric shock.

 

WARNING: If the Retry Mode is selected, the motor may suddenly restart

............... 4–3

after a trip stop. Be sure to stop the inverter before approaching the machine

 

(be sure to design the machine so that safety for personnel is secure even if

 

it restarts.) Otherwise, it may cause injury to personnel.

 

WARNING: If the power supply is cut OFF for a short period of time, the

............... 4–3

inverter may restart operation after the power supply recovers if the Run

 

command is active. If a restart may pose danger to personnel, so be sure to

 

use a lock-out circuit so that it will not restart after power recovery. Other-

 

wise, it may cause injury to personnel.

 

WARNING: The Stop Key is effective only when the Stop function is

............... 4–3

enabled. Be sure to enable the Stop Key separately from the emergency

 

stop. Otherwise, it may cause injury to personnel.

 

WARNING: During a trip event, if the alarm reset is applied and the Run

............... 4–3

command is present, the inverter will automatically restart. Be sure to apply

 

the alarm reset only after verifying the Run command is OFF. Otherwise, it

 

may cause injury to personnel.

 

WARNING: Be sure not to touch the inside of the energized inverter or to

............... 4–3

put any conductive object into it. Otherwise, there is a danger of electric

 

shock and/or fire.

 

WARNING: If power is turned ON when the Run command is already

............... 4–3

active, the motor will automatically start and injury may result. Before

 

turning ON the power, confirm that the RUN command is not present.

 

WARNING: When the Stop key function is disabled, pressing the Stop key

............... 4–3

does not stop the inverter, nor will it reset a trip alarm.

 

WARNING: Be sure to provide a separate, hard-wired emergency stop

............... 4–3

switch when the application warrants it.

 

WARNING: If the power is turned ON and the Run command is already

............. 4–15

active, the motor starts rotation and is dangerous! Before turning power ON,

 

confirm that the external Run command is not active.

 

WARNING: After the Reset command is given and the alarm reset occurs,

............. 4–24

the motor will restart suddenly if the Run command is already active. Be

 

sure to set the alarm reset after verifying that the Run command is OFF to

 

prevent injury to personnel.

 

WARNING: You may need to disconnect the load from the motor before

............. 4–71

performing auto-tuning. The inverter runs the motor forward and backward

 

for several seconds without regard to load movement limits.

 

viii

Cautions for Operations and Monitoring

CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned.

CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure check the capability and limitations of the motor and machine before operating the inverter. Otherwise, it may cause injury to personnel.

CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage.

CAUTION: It is possible to damage the inverter or other devices if your application exceeds the maximum current or voltage characteristics of a connection point.

CAUTION: Be careful not to turn PID Clear ON and reset the integrator sum when the inverter is in Run Mode (output to motor is ON). Otherwise, this could cause the motor to decelerate rapidly, resulting in a trip.

CAUTION: When the motor runs at lower speeds, the cooling effect of the motor’s internal fan decreases.

CAUTION: If the inverter capacity is more than twice the capacity of the motor in use, the inverter may not achieve its full performance specifications.

Warnings and Cautions for Troubleshooting and Maintenance

WARNING: Wait at least ten (10) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock.

WARNING: Make sure that only qualified personnel will perform maintenance, inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with insulated handles. Otherwise, there is a danger of electric shock and/or injury to personnel.

WARNING: Never remove connectors by pulling on its wire leads (wires for cooling fan and logic P.C. board). Otherwise, there is danger of fire due to wire breakage and/or injury to personnel.

CAUTION: Do not connect the megger to any control circuit terminals such as intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter.

CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The inverter has a surge protector between the main circuit terminals above and the chassis ground.

............... 4–2

............... 4–2

............... 4–2

............... 4–7

............. 4–26

............. 4–52

............. 4–74

............... 6–2

............... 6–2

............... 6–2

............. 6–19

............. 6–19

ix

SJ7002 Inverter

WARNING: The screws that retain the capacitor bank assembly are part of .............

6–21

the electrical circuit of the high-voltage internal DC bus. Be sure that all

 

power has been disconnected from the inverter, and that you have waited at

 

least 10 minutes before accessing the terminals or screws. Be sure the

 

charge lamp is extinguished. Otherwise, there is the danger of electrocution

 

to personnel.

 

CAUTION: Do not operate the inverter unless you have replaced the two .............

6–21

screws that connect the capacitor bank assembly to the internal DC bus.

 

Otherwise, damage to the inverter may occur.

 

HIGH VOLTAGE: Be careful not to touch wiring or connector terminals .............

6–26

when working with the inverters and taking measurements. Be sure to place

 

the measurement circuitry above in an insulated housing before using them.

 

General Warnings and Cautions

WARNING: Never modify the unit. Otherwise, there is a danger of electric shock and/or injury.

CAUTION: Withstand voltage tests and insulation resistance tests (HIPOT) are executed before the units are shipped, so there is no need to conduct these tests before operation.

CAUTION: Do not attach or remove wiring or connectors when power is applied. Also, do not check signals during operation.

CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the inverter.

Power

Ground fault

 

 

 

 

 

 

Input

interrupter

 

 

 

 

 

 

 

 

 

Inverter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MCCB

GFI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R, S, T

U, V, W

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1, L2, L3

FW

When there has been a sudden power failure while a Run command is active, then the unit may restart operation automatically after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor on the power supply side, so that the circuit does not allow automatic restarting after the power supply recovers. If an optional remote operator is used and the retry function has been selected, this will also allow automatic restarting when a Run command is active. So, please be careful.

x

CAUTION: Do not insert leading power factor capacitors or surge absorbers between the output terminals of the inverter and motor.

 

 

Ground fault

 

 

 

 

 

 

 

 

 

 

 

 

Surge absorber

 

 

 

interrupter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

GFI

 

Inverter

 

 

 

 

 

 

 

 

 

 

Input

 

 

 

 

 

 

R, S, T

 

 

 

 

 

 

 

 

 

U, V, W

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1, L2, L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND lug

 

 

 

 

 

 

Leading power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

factor capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Be sure to connect the grounding terminal to earth ground.

CAUTION: When inspecting the unit, be sure to wait 10 minutes after tuning OFF the power supply before opening the cover.

CAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER

The inverter uses many semiconductor switching elements such as transistors and IGBTs. Thus, a radio receiver or measuring instrument located near the inverter is susceptible to noise interference.

To protect the instruments from erroneous operation due to noise interference, they should be used well away from the inverter. It is also effective to shield the whole inverter structure. The addition of an EMI filter on the input side of the inverter also reduces the effect of noise from the commercial power line on external devices.

Note that the external dispersion of noise from the power line can be minimized by connecting an EMI filter on the primary side of inverter.

 

 

 

 

 

EMI filter

 

 

Inverter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

R1

 

 

R2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

U

 

 

 

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L3

 

T1

 

 

T2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

noise

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EMI filter

 

 

 

 

 

 

 

Inverter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Completely ground the enclosed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remote

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounded frame

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conduit or shielded cable—

 

 

 

 

 

 

 

operator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

panel, metal screen, etc. with as

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to be grounded

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

short a wire as possible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

xi

SJ7002 Inverter

CAUTION: MOTOR TERMINAL VOLTAGE SURGE SUPPRESSION FILTER (For 400 V CLASS Inverters)

In a system using an inverter with the voltage control PWM system, a voltage surge caused by the cable constants such as the cable length (especially when the distance between the motor and inverter is 10 m or more) and cabling method may occur at the motor terminals. A dedicated filter of the 400 V class for suppressing this voltage surge is available. Be sure to install a filter in this situation. (See “LCR filter” on page 5–2, part type HRL–xxxC.)

CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEMS ON INVERTERS

In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module:

1.The unbalance factor of the power supply is 3% or higher.

2.The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500 kVA or more).

3.Abrupt power supply changes are expected, due to conditions such as:

a.Several inverters are interconnected with a short bus.

b.A thyristor converter and an inverter are interconnected with a short bus.

c.An installed phase advance capacitor opens and closes.

Where these conditions exist or when the connected equipment must be highly reliable, you MUST install an input-side AC reactor of 3% (at a voltage drop at rated current) with respect to the supply voltage on the power supply side. Also, where the effects of an indirect lightning strike are possible, install a lightning conductor.

CAUTION: EFFECTS OF SHARING POWER SOURCE BETWEEN INVERTER AND OTHER MOTORS

An electric cooling fan for the motor shall be powered from another system. A motor directly connected to the power source shall also be power from another system. If they are powered from the same system as the inverter, an insufficient voltage protection error (E09)or an instantaneous power failure protection error (E16) may occur when the inverter is turned OFF.

CAUTION: Do not install inverters in a corner-grounded Delta distribution system. The resulting line imbalance will cause premature line fuse failure and failure of the inverter input bridge rectifier. Install in a balanced Delta or Wye distribution system only.

CAUTION: When the EEPROM error E8 occurs, be sure to confirm the setting values again.

CAUTION: When using normally closed active state settings (C011 to C019) for externally commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically when the external system is powered OFF or disconnected from the inverter! So, do not use normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless your system design protects against unintended motor operation.

CAUTION: Do not discard the inverter with household waste. Contact an industrial waste management company in your area who can treat industrial waste without polluting the environment.

General Caution

CAUTION: In all the illustrations in this manual, covers and safety devices are occasionally removed to describe the details. While operating the product, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual.

xii

UL® Cautions, Warnings, and Instructions

Wiring Warnings for Electrical Practices and Wire Sizes

The Cautions, Warnings, and instructions in this section summarize the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories® guidelines.

The SJ7002 series inverter family is an open-type and/or Enclosed Type 1 (when employing accessory Type 1 Chassis Kit) AC inverter with 3-phase input and 3-phase output. The inverter are intended for use in an enclosure. The inverter supplies adjustable voltage and adjustable frequency to an AC motor. The inverter can automatically maintain a constant volts/Hz ratio to enhance the motor capability throughout its entire speed range.

WARNING: Use 65/75°C Cu wire only or equivalent. For SJ700 series except SJ700-300Lxx and SJ700-370Lxx.

WARNING: Use 75°C Cu wire only or equivalent. For SJ700-300Lxx and SJ700-370Lxx.

WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes with 240 V maximum. For models with suffix L (200V class).

WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes with 480 V maximum. For models with suffix H (400V class).

WARNING: The inverter must be installed in an environment that is rated for at least Pollution Degree 2 or equivalent.

WARNING: The ambient temperature must not exceed 50°C.

WARNING: The capacitor discharge time is 10 minutes or more. (Caution: Care must be taken to avoid the risk of electric shock.)

WARNING: Each model of the inverter has a solid-state overload protection circuit or an equivalent feature for the motor.

xiii

SJ7002 Inverter

Terminal Tighten- The wire size range and tightening torque for field wiring terminals are presented in the table

ing Torque and

 

below.

 

 

 

 

 

 

 

 

 

 

 

Wire Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

 

Motor

200V

 

Torque

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

Wire Size Range (AWG)

 

 

 

 

 

 

 

 

 

Voltage

 

 

 

 

 

Inverter Model

 

 

 

 

 

 

 

 

 

 

HP

 

kW

 

ft-lbs

(N-m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5

 

0.4

 

SJ700–004LFU2

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

0.75

 

SJ700–007LFU2

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

1.5

 

SJ700–015LFU2

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

2.2

 

SJ700–022LFU2

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

3.7

 

SJ700–037LFU2

10 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

 

5.5

 

SJ700-055LFU2

8

3.0

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

7.5

 

SJ700-075LFU2

6

3.0

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

11

 

SJ700-110LFU2

6–4

3.0

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200V

 

20

 

15

 

SJ700-150LFU2

2

3.6

4.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

18.5

 

SJ700-185LFU2

1

3.6

4.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

22

 

SJ700-220LFU2

1 or 1/0

6.5

8.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

30

 

SJ700-300LFU2

2/0 or 1/0 || 1/0

6.5

8.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

37

 

SJ700-370LFU2

4/0 (prepared wire only) or

14.8

20.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/0 || 1/0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

45

 

SJ700-450LFU2

4/0 (prepared wire only) or

14.8

20.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/0 || 1/0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75

 

55

 

SJ700-550LFU2

350 kcmil (prepared wire

14.5

19.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

only) or 2/0 || 2/0 (prepared

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wire only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

Torque

 

 

Input

Output

 

 

400V

 

 

 

 

 

 

 

 

 

 

 

Power Terminals

 

Wire Size Range (AWG)

 

 

 

 

Voltage

 

 

 

 

Inverter Model

 

 

 

 

 

 

 

HP

 

kW

 

 

 

 

 

 

ft-lbs

(N-m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5

 

0.75

 

SJ700–007HFU2/E

 

 

(All)

 

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

1.5

 

SJ700–015HFU2/E

 

 

(All)

 

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

2.2

 

SJ700–022HFU2/E

 

 

(All)

 

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

4.0

 

SJ700–040HFU2/E

 

 

(All)

 

14 (stranded only)

1.3

1.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

 

5.5

 

SJ700-055HFU2/E

 

 

(All)

 

12

3.0

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

7.5

 

SJ700-075HFU2/E

 

 

(All)

 

10

3.0

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400V

15

 

11

 

SJ700-110HFU2/E

 

 

(All)

 

8

3.0

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

15

 

SJ700-150HFU2/E

 

 

(All)

 

6

3.6

4.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

18.5

 

SJ700-185HFU2/E

 

 

(All)

 

6

3.6

4.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

22

 

SJ700-220HFU2/E

 

 

(All)

 

6 or 4

6.5

8.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

30

 

SJ700-300HFU2/E

 

 

(All)

 

3

6.5

8.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

37

 

SJ700-370HFU2/E

 

 

(All)

 

1

14.8

20.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

45

 

SJ700-450HFU2/E

 

 

(All)

 

1

14.8

20.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75

 

55

 

SJ700-550HFU2/E

 

 

(All)

 

2/0

14.5

19.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

xiv

 

Motor

 

 

 

Torque

Input

Output

400V

 

 

Power Terminals

Wire Size Range (AWG)

 

 

Voltage

 

 

Inverter Model

 

 

HP

kW

 

 

ft-lbs

(N-m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

75

SJ700–750HFU2/E

(All)

1/0 || 1/0

14.8

20.0

 

 

 

 

 

 

 

 

 

125

90

SJ700–900HFU2/E

(All)

1/0 || 1/0

14.8

20.0

 

 

 

 

 

 

 

 

 

150

110

SJ700–1100HFU2/E

(All)

3/0 || 3/0

25.8

35.0

 

 

 

 

 

 

 

 

 

150

132

SJ700–1320HFE2,

(All)

3/0 || 3/0

25.8

35.0

 

 

 

SJ700–1500HFU2

 

 

 

 

 

 

 

 

 

 

 

 

 

250

185

SJ700–1850HFU2/E

[R, S, T, U, V, W]

250 kcmil x 2

55.3

75.0

 

 

 

 

 

 

 

 

 

 

 

 

[P, PD, N]

300 kcmil x 2

6.0

8.1

 

 

 

 

 

 

 

 

 

 

 

 

[P, N] Braking unit

1

55.3

75.0

 

 

 

 

 

 

 

 

400V

 

 

 

Earth GND

250 kcmil

28.9

39.2

 

 

 

 

 

 

 

 

400

315

SJ700–3150HFU2/E

[R, S, T, U, V, W]

400 kcmil x 2

32.5

44.0

 

 

 

 

 

 

 

 

 

 

 

 

[P, PD, N]

500 kcmil x 2

14.8

20

 

 

 

 

 

 

 

 

 

 

 

 

[P, N] Braking unit

250 kcmil

32.5

44.0

 

 

 

 

 

 

 

 

 

 

 

 

Earth GND

400 kcmil

28.9

39.2

 

 

 

 

 

 

 

 

 

500

400

SJ700–4000HFU2/E

[R, S, T, U, V, W]

600 kcmil x 2

38.4

52.0

 

 

 

 

 

 

 

 

 

 

 

 

[P, PD, N]

800 kcmil x 2

14.8

20

 

 

 

 

 

 

 

 

 

 

 

 

[P, N] Braking unit

250 kcmil x 2

38.4

52.0

 

 

 

 

 

 

 

 

 

 

 

 

Earth GND

600 kcmil

28.9

39.2

 

 

 

 

 

 

 

 

xv

SJ7002 Inverter

Fuse and Circuit The inverter’s input power wiring must include UL Listed, dual-element, 600V fuses, or UL

Breaker Sizes

Listed, inverse-time, 600V circuit breakers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

Motor

200V

Ampere Rating

Input

 

Motor

400V

Ampere Rating

Output

 

Output

for Fuse or

 

for Fuse or

Voltage

 

 

Inverter Model

Voltage

 

 

 

Inverter Model

HP

kW

Breaker

 

HP

kW

Breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5

0.4

SJ700–004LFU2

5A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

0.75

SJ700–007LFU2

10A

 

 

1

0.75

SJ700–007HFU2/E

5A

 

 

 

 

 

 

 

 

 

 

 

 

2

1.5

SJ700–015LFU2

15A

 

 

2

1.5

SJ700–015HFU2/E

10A

 

 

 

 

 

 

 

 

 

 

 

 

3

2.2

SJ700–022LFU2

20A

 

 

3

2.2

SJ700–022HFU2/E

10A

 

 

 

 

 

 

 

 

 

 

 

 

5

3.7

SJ700–037LFU2

30A

 

 

5

3.7

SJ700–037HFU2/E

15A

 

 

 

 

 

 

 

 

 

 

 

 

7.5

5.5

SJ700-055LFU2

30A

 

 

7.5

5.5

SJ700-055HFU2/E

15A

 

 

 

 

 

 

 

 

 

 

 

 

10

7.5

SJ700-075LFU2

40A

 

 

10

7.5

SJ700-075HFU2/E

20A

200V

 

 

 

 

 

 

 

 

 

 

15

11

SJ700-110LFU2

60A

 

 

15

11

SJ700-110HFU2/E

30A

 

 

 

 

 

 

 

 

 

 

 

 

20

15

SJ700-150LFU2

80A

 

 

20

15

SJ700-150HFU2/E

40A

 

 

 

 

 

 

 

 

 

 

 

 

25

18.5

SJ700-185LFU2

100A

 

 

25

18.5

SJ700-185HFU2/E

50A

 

 

 

 

 

 

 

 

 

 

 

 

30

22

SJ700-220LFU2

125A

 

 

30

22

SJ700-220HFU2/E

60A

 

 

 

 

 

400V

 

 

 

 

 

 

40

30

SJ700-300LFU2

150A

 

40

30

SJ700-300HFU2/E

70A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

37

SJ700-370LFU2

175A

 

 

50

37

SJ700-370HFU2/E

90A

 

 

 

 

 

 

 

 

 

 

 

 

60

45

SJ700-450LFU2

225A

 

 

60

45

SJ700-450HFU2/E

125A

 

 

 

 

 

 

 

 

 

 

 

 

75

55

SJ700-550LFU2

250A

 

 

75

55

SJ700-550HFU2/E

125A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

75

SJ700-750HFU2/E

225A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

125

90

SJ700-900HFU2/E

225A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

150

110

SJ700-1100HFU2/E

300A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

150

SJ700-1320HFE2

300A

 

 

 

 

 

 

 

 

 

SJ700-1500HFU2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250

185

SJ700-1850HFU2/E

400A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400

315

SJ700-3150HFU2/E

700A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

400

SJ700-4000HFU2/E

1000A

 

 

 

 

 

 

 

 

 

 

 

xvi

Wire Connectors

WARNING: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer.

Terminal (ring lug)

Cable support

 

 

 

 

 

Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor Overload

Protection

Hitachi SJ7002 inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters:

B012 “electronic overload protection”

B212 “electronic overload protection, 2nd motor”

B312 “electronic overload protection, 3rd motor”

Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is 0.2 * rated current to 1.2 * rated current.

WARNING: Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the NEC and any additional local codes.

WARNING: When two or more motors are connected to the inverter, they cannot be protected by the electronic overload protection. Install an external thermal relay on each motor.

xvii

SJ7002 Inverter

Table of Contents

Safety Messages

Hazardous High Voltage

 

 

 

 

i

General Precautions - Read These First!

 

 

 

 

ii

Index to Warnings and Cautions in This Manual

 

 

iv

General Warnings and Cautions

 

 

 

ix

UL® Cautions, Warnings, and Instructions

 

 

xii

Table of Contents

Revisions

 

xix

Contact Information

 

 

xx

Chapter 1: Getting Started

Introduction

 

 

 

1–2

Inverter Specifications

 

 

 

1–6

Introduction to Variable-Frequency Drives

 

1–14

Frequently Asked Questions

 

 

1–18

Chapter 2: Inverter Mounting and Installation

Orientation to Inverter Features

 

 

2–2

Basic System Description

 

 

 

2–5

Step-by-Step Basic Installation

 

 

 

2–6

Powerup Test

 

 

2–27

Using the Front Panel Keypad

 

 

2–29

Emergency Stop Function

 

 

2–37

Chapter 3: Configuring Drive Parameters

Choosing a Programming Device

 

 

3–2

Using Keypad Devices

 

 

3–3

“D” Group: Monitoring Functions

 

 

3–6

“F” Group: Main Profile Parameters

 

 

3–9

“A” Group: Standard Functions

 

3–10

“B” Group: Fine-Tuning Functions

 

3–30

“C” Group: Intelligent Terminal Functions

 

3–50

“H” Group: Motor Constants Functions

 

3–66

“P” Group: Expansion Card Functions

 

3–69

“U” Group: User-selectable Menu Functions

 

3–74

Programming Error Codes

 

3–75

Chapter 4: Operations and Monitoring

Introduction

 

 

 

4–2

Optional Controlled Decel and Alarm at Power Loss

 

 

4–4

Connecting to PLCs and Other Devices

 

 

 

4–7

Using Intelligent Input Terminals

 

 

4–13

Using Intelligent Output Terminals

 

 

4–43

Analog Input Operation

 

 

4–63

Analog Output Operation

 

 

4–66

Setting Motor Constants for Vector Control

 

 

4–69

PID Loop Operation

 

 

4–75

Configuring the Inverter for Multiple Motors

 

4–76

 

 

 

 

 

 

 

 

 

 

 

 

 

xviii

Chapter 5: Inverter System Accessories

Introduction

 

5–2

Component Descriptions

 

5–3

Dynamic Braking

 

5–6

Chapter 6: Troubleshooting and Maintenance

Troubleshooting

 

 

 

6–2

Monitoring Trip Events, History, & Conditions

 

 

6–5

Restoring Factory Default Settings

 

 

6–16

Maintenance and Inspection

 

 

6–17

Warranty

 

 

6–29

Appendix A: Glossary and Bibliography

Glossary

 

A–2

Bibliography

 

A–6

Appendix B: Serial Communications

Introduction

 

 

 

B–2

ASCII Mode Communications

 

 

 

B–5

Communications Reference Information

 

B–18

ModBus Mode Communications

 

 

B–21

ModBus Data Listing

 

 

B–33

Appendix C: Drive Parameter Settings Tables

Introduction

 

C–2

Parameter Settings for Keypad Entry

 

C–2

Appendix D: CE–EMC Installation Guidelines

CE–EMC Installation Guidelines

 

D–2

Precautions for EMC, Models SJ700-004 to -1500

 

D–4

Precautions for EMC, Models SJ700-1850 to -4000

 

D–5

Index

 

xix

SJ7002 Inverter

Revisions

Revision History Table

No.

Revision Comments

Date of Issue

Operation

Manual No.

 

 

 

 

 

 

 

 

Initial release of manual NB206X

August 2008

NB206X

 

 

 

 

A

Add new inverter models from -004xxx to 037xxx, and models

October 2009

NB206XA

 

-750Hxx to -4000Hxx

 

 

 

Numerous additions and corrections throughout manual

 

 

 

 

 

 

xx

Contact Information

Hitachi America, Ltd.

Hitachi Australia Ltd.

Industrial Sales Division

Level 3, 82 Waterloo Road

50 Prospect Avenue

North Ryde, N.S.W. 2113

Tarrytown, NY 10591

Australia

U.S.A.

Phone: +61-2-9888-4100

Phone: +1-914-631-0600

Fax: +61-2-9888-4188

Fax: +1-914-631-3672

 

Web site: www.hitachi-america.us/inverters

 

Hitachi Europe GmbH

Hitachi Industrial Equipment Systems Co., Ltd.

Am Seestern 18

AKS Building, 3, Kanda Neribei-cho

D-40547 Düsseldorf

Chiyoda-ku, Tokyo, 101-0022

Germany

Japan

Phone: +49-211-5283-0

Phone: +81-3-4345-6910

Fax: +49-211-5283-649

Fax: +81-3-4345-6067

Web site: www.hitachi-ds.com/en/product/inv/

 

Hitachi Asia Ltd.

Hitachi Industrial Equipment Systems Co, Ltd.

16 Collyer Quay

Narashino Division

#20-00 Hitachi Tower, Singapore 049318

1-1, Higashi-Narashino 7-chome

Singapore

Narashino-shi, Chiba 275-8611

Phone: +65-538-6511

Japan

Fax: +65-538-9011

Phone: +81-47-474-9921

 

Fax: +81-47-476-9517

 

Web site: www.hitachi-ies.co.jp/english/

Hitachi Asia (Hong Kong) Ltd.

 

7th Floor, North Tower

 

World Finance Centre, Harbour City

 

Canton Road, Tsimshatsui, Kowloon

 

Hong Kong

 

Phone: +852-2735-9218

 

Fax: +852-2735-6793

 

NOTE: To receive technical support for the Hitachi inverter you purchased, contact the Hitachi inverter dealer from whom you purchased the unit, or the sales office or factory contact listed above. Please be prepared to provide the following inverter nameplate information:

1.Model

2.Date of purchase

3.Manufacturing number (MFG No.)

4.Symptoms of any inverter problem

If any inverter nameplate information is illegible, please provide your Hitachi contact with any other legible nameplate items. To reduce unpredictable downtime, we recommend that you stock a spare inverter.

Getting Started

1

 

In This Chapter....

page

Introduction .......................................................................................

2

Inverter Specifications.......................................................................

6

Introduction to Variable-Frequency Drives......................................

14

Frequently Asked Questions...........................................................

18

1–2

Introduction

<![if ! IE]>

<![endif]>Geting Started

Introduction

Main Features Congratulations on your purchase of an SJ7002 Series Hitachi inverter! This inverter drive features state-of-the-art circuitry and components to provide high performance. The housing footprint is exceptionally small, given the size of the corresponding motor. The Hitachi SJ7002 product line includes more than twenty inverter models to cover motor sizes from 1/2 horsepower to 500 horsepower, in either 230 VAC or 480 VAC power input versions. The main features are:

200V Class and 400V Class inverters

U.S. or European version available

Sensorless vector control

Regenerative braking circuit

Different operator keypads available for RUN/ STOP control and setting parameters

Built-in RS-422 communications interface to allow configuration from a PC and for field bus external modules

Sixteen programmable speed levels

Motor constants are programmable, or may be set via auto-tuning

PID control adjusts motor speed automatically to maintain a process variable value

The design of Hitachi inverters overcomes many of the traditional trade-offs between speed, torque and efficiency. The performance characteristics are:

High starting torque of 150% rating or greater

Continuous operation at 100% rated torque within a 1:10 speed range (6/60 Hz / 5/50 Hz) without motor derating

Models from 0.4–22kW (1/2 to 30hp) have builtin dynamic braking circuits

Models from 0.4–11kW (1/2 to 15hp) have optional built-in dynamic braking resistor

Cooling fan has ON/OFF selection to provide longer life

A full line of accessories from Hitachi is available to complete your motor control application. These include:

Digital remote operator keypad

Expansion card for sensor feedback

Braking resistors

Radio noise filters

Built-in CE compliance filters

Additional factory I/O network interface cards (to be announced)

Model SJ700-110HFUF2 (U.S. version)

Model SJ700-037HFEF2

(European version)

Expansion Card - Encoder Input

1–3

SJ7002 Inverter

Digital Operator

Interface

Components

The SJ7002 Series inverters have a detachable keypad (called a digital operator) on the front panel of the housing. The particular keypad that comes with the inverter depends on the country or continent corresponding to the particular model number. The standard digital operators occupy just part of the keypad recess in the panel. Therefore, the inverter comes with a snap-in panel filler plate that mounts below the keypad as shown.

These detachable keypads can be mounted in a NEMA cabinet panel door cut-out, for example. Threaded metal inserts on the rear of the keypads facilitate this external mounting configuration. A short cable then connects the keypad unit to the connector in the inverter keypad recess. See Chapter 3 for information on how to install and use these keypads and cables.

<![if ! IE]>

<![endif]>Started Getting

Digital Operator OPE-SRE

Digital Operator OPE-S

standard for -LFU and -HFU models

standard for -HFE models

The digital operator / copy unit is optional, and occupies the entire keypad recess when mounted. It has the additional capability of reading (uploading) the parameter settings in the inverter into its memory. Then you can install the copy unit on another inverter and write (download) the parameter settings into that inverter. OEMs will find this unit particularly useful, as one can use a single copy unit to transfer parameter settings from one inverter to many.

Other digital operator interfaces may be available from your Hitachi distributor for particular industries or international markets. Contact your Hitachi distributor for further details.

Optional Digital Operator / Copy Unit

SRW-0EX

Hitachi SJ700 Series Instruction Manual

1–4

Introduction

<![if ! IE]>

<![endif]>Geting Started

Removable

Components

The SJ7002 Series inverters are designed for long life and ease of service. Several components are removable as shown below, aiding installation or parts replacement. Details on how and when to remove these parts are in the referenced chapters.

Fan Unit

(See Chapter 6 for servicing)

Digital Operator and Panel Filler Plate (See Chapter 3 for instructions)

Auxiliary fan (on some models)

Control Signal Terminal Block

(See Chapter 4 for wiring)

Capacitor Bank for DC Link

Cable entry/exit plate

(See Chapter 6 for servicing)

(See Chapter 2 for instructions)

 

 

1–5

SJ7002 Inverter

Specifications

Label and Agency

Approvals

The Hitachi SJ7002 inverters have product specifications labels located on the front and the right side of the housing, as shown below. The director reactor filters also have a product label. Be sure to verify that the specifications on the labels match your power source, motor, and application safety requirements.

Inverter model number

Product label

Motor capacity for this model

Power Input Rating:

Model: SJ700-3150HFE2

 

 

INVERTER

frequency, voltage, phase, current

 

 

 

kW/(HP): 315/(420)

 

 

 

 

 

 

 

Output Rating:

Input/Entree:

50Hz,60Hz

V

1 Ph

A

frequency, voltage, current

 

50Hz,60Hz

380-480V

3 Ph

630A

 

Output/Sortie:

0 -120Hz

380-480V

3 Ph

600A

Manufacturing codes:

MFGNo. 79A T27453AA001

 

Date: 0709

lot number,

Hitachi Industrial Equipment

MADE IN JAPAN

NE17914-45

Systems Co.,Ltd.

 

 

 

 

Product label

 

TYPE DCL-H-315

 

 

AMP'S 680 A INS

H CLASS

 

 

DRW. NO

Production number

 

 

NO

Serial number

 

 

 

 

DATE

 

NE17653

 

 

Hitachi Industrial Equipment Systems Co.,Ltd.

 

 

 

 

MADE IN JAPAN

Model Number

Convention

The model number for a specific inverter contains useful information about its operating characteristics. Refer to the model number legend below:

SJ700

 

 

 

004

 

 

H

 

 

F

 

U

 

 

F

 

2

 

Version number (_, 2, 3, ...)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EMC filter installed at factory:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F=installed (without F=not installed)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Restricted distribution:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E=Europe, U=U.S.

 

name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Configuration type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F = with digital operator (keypad)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input voltage:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H = three-phase 400V class

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L = three phase only, 200V class

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor capacity in kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

004

= 0.4 kW

 

 

055

= 5.5 kW

 

220 = 22 kW

1850 = 185 kW

 

 

 

007

= 0.75 kW

 

 

075

= 7.5 kW

 

300 = 30 kW

3150 = 315 kW

 

 

 

015

= 1.5 kW

 

 

110

= 11 kW

 

370 = 37 kW

4000 = 400 kW

 

 

 

022

= 2.2 kW

 

 

150

= 15 kW

 

450 = 45 kW

 

 

 

 

037

= 3.7 kW

 

 

185

= 18.5 kW

 

550 = 55 kW

 

<![if ! IE]>

<![endif]>Started Getting

1–6

Inverter Specifications

<![if ! IE]>

<![endif]>Geting Started

Inverter Specifications

Tables for 200V Note that “General Specifications” on page 1–10 covers all SJ7002 inverters, followed by

class inverters footnotes for all specifications tables. The 200V models from –004 to –220LFU2

(0.5 to 30 HP) include internal dynamic braking units (see “Dynamic Braking” on page 5–6).

Item

 

 

200V Class Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ7002, 200V models, U.S. version

 

004LFUF2

007LFUF2

015LFUF2

022LFUF2

037LFUF2

 

 

 

 

 

 

 

Applicable motor size, 4-pole *2

 

HP

0.5

1

2

3

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

0.4

0.75

1.5

2.2

3.7

 

 

 

 

 

 

 

 

Rated capacity, kVA, 200V / 240V

 

1.0 / 1.2

1.7 / 2.0

2.5 / 3.1

3.6 / 4.3

5.7 / 6.8

 

 

 

 

 

 

 

 

 

 

Rated input voltage

 

 

 

 

3-phase: 200 to 240V +10%/-15%, 50/60 Hz ±5%

 

 

 

 

 

 

 

Rated input current (A)

 

3.3

5.5

8.3

12

18

 

 

 

 

 

 

 

 

 

Rated output voltage

*3

 

 

3-phase (3-wire) 200 to 240V (corresponding to input voltage)

 

 

 

 

 

 

 

Rated output current (A)

 

3

5

7.5

10.5

16.5

 

 

 

 

 

 

 

Overload capacity, output current (A)

 

 

150% for 60 sec., 200% for 3 sec.

 

 

 

 

 

 

 

 

Efficiency at 100% rated output, %

 

85.1

89.5

92.3

93.2

94.0

 

 

 

 

 

 

 

 

 

 

Watt loss,

 

at 70% output

 

64

76

102

127

179

approximate (W)

 

 

 

 

 

 

 

 

 

 

at 100% output

70

88

125

160

235

 

 

 

 

 

 

 

 

 

 

Dynamic braking

 

internal chopper

20

20

20

20

20

approx. % torque,

 

 

 

 

 

 

 

 

 

 

with external res.

>150

>150

>150

>150

110

short time stop *7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. external braking resistance

 

Ω

50

50

35

35

35

 

 

 

 

 

 

 

 

 

 

DC braking

 

 

 

 

Variable operating frequency, time, and braking force

 

 

 

 

 

 

Electrical filtering

 

 

 

 

Built-in EMC filter and built-in zero-phase reactor

 

 

 

 

 

 

 

 

 

 

Weight

 

kg / lb

 

3.5 / 7.7

3.5 / 7.7

3.5 / 7.7

3.5 / 7.7

3.5 / 7.7

 

 

 

 

 

 

 

 

 

 

Item

 

 

200V Class Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ7002, 200V models, U.S. version

 

055LFUF2

075LFUF2

110LFUF2

150LFUF2

185LFU2

220LFU2

 

 

 

 

 

 

 

 

Applicable motor size, 4-pole *2

 

HP

7.5

10

15

20

25

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

5.5

7.5

11

15

18.5

22

 

 

 

 

 

 

 

 

 

Rated capacity, kVA, 200V / 240V

 

8.3 / 9.9

11.0 / 13.3

15.9 / 19.1

22.1 / 26.6

26.3 / 31.5

32.9 / 39.4

 

 

 

 

 

 

 

 

 

 

 

Rated input voltage

 

 

 

 

 

3-phase: 200 to 240V +10%/-15%, 50/60 Hz ±5%

 

 

 

 

 

 

 

 

 

Rated input current (A)

 

26

35

51

70

84

105

 

 

 

 

 

 

 

 

 

 

Rated output voltage

*3

 

 

3-phase (3-wire) 200 to 240V (corresponding to input voltage)

 

 

 

 

 

 

 

 

Rated output current (A)

 

24

32

46

64

76

95

 

 

 

 

 

 

 

 

Overload capacity, output current (A)

 

 

150% for 60 sec., 200% for 3 sec.

 

 

 

 

 

 

 

 

 

Efficiency at 100% rated output, %

 

94.4

94.6

94.8

94.9

95.0

95.0

 

 

 

 

 

 

 

 

 

 

 

Watt loss,

 

at 70% output

 

242

312

435

575

698

820

approximate (W)

 

 

 

 

 

 

 

 

 

 

 

at 100% output

325

425

600

800

975

1150

 

 

 

 

 

 

 

 

 

 

 

Dynamic braking

 

internal chopper

20

20

10

10

10

10

approx. % torque,

 

 

 

 

 

 

 

 

 

 

 

with external res.

140

>150

110

110

90

110

short time stop *7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. external braking resistance

 

Ω

16

10

10

7.5

7.5

5

 

 

 

 

 

 

 

 

 

 

 

DC braking

 

 

 

 

 

Variable operating frequency, time, and braking force

 

 

 

 

 

 

 

 

 

Electrical filtering

 

 

 

 

 

Built-in EMC filter and built-in zero-phase reactor

 

 

 

 

 

 

 

 

 

 

 

 

Weight

 

kg / lb

 

6 / 13.2

6 / 13.2

6 / 13.2

14 / 30.8

14 / 30.8

14 / 30.8

 

 

 

 

 

 

 

 

 

 

 

1–7

SJ7002 Inverter

Item

 

200V Class Specifications, continued

 

<![if ! IE]>

<![endif]>Getting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor size *2

HP

40

50

60

75

 

SJ7002, 200V models, U.S. version

 

300LFU2

370LFU2

450LFU2

550LFU2

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>Started

 

 

 

 

kW

30

37

45

55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated capacity, kVA, 200V / 240V

 

41.9 / 50.2

50.2 / 60.2

63.0 / 75.6

76.2 / 91.4

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input voltage

 

 

 

 

3-phase: 200 to 240V +10/-15%, 50/60 Hz ±5%

 

 

 

 

 

 

 

 

 

 

Rated input current (A)

 

133

160

200

242

 

 

 

 

 

 

 

 

 

 

 

 

Rated output voltage

*3

 

 

3-phase (3-wire) 200 to 240V (corresponding to input voltage)

 

 

 

 

 

 

 

 

 

 

Rated output current (A)

 

121

145

182

220

 

 

 

 

 

 

 

 

 

 

Overload capacity, output current (A)

 

 

150% for 60 sec., 200% for 3 sec.

 

 

 

 

 

 

 

 

 

 

 

Efficiency at 100% rated output, %

 

95.0

95.1

95.1

95.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Watt loss,

 

at 70% output

 

1100

1345

1625

1975

 

 

approximate (W)

 

 

 

 

 

 

 

 

 

 

 

at 100% output

1550

1900

2300

2800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dynamic braking

 

w/o braking unit

10

10

10

10

 

 

approx. % torque,

 

 

 

 

 

 

 

 

 

 

 

with braking unit

55–110%

45–90%

35–75%

30–60%

 

 

short time stop *7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC braking

 

 

 

 

Variable operating frequency, time, and braking force

 

 

 

 

 

 

 

 

 

 

Electrical filtering

 

 

 

 

Built-in EMC filter and built-in zero-phase reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight

 

kg / lb

 

22 / 48.4

30 / 66

30 / 66

43 / 94.6

 

 

 

 

 

 

 

 

 

 

 

 

 

Tables for 400V Note that “General Specifications” on page 1–10 covers all SJ7002 inverters, followed by

class inverters footnotes for all specifications tables. The 400V models from –007 to –220HFU2

(7.5 to 30 HP) include internal dynamic braking units (see “Dynamic Braking” on page 5–6).

 

Item

 

 

400V Class Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ7002 inverters,

 

U.S. version

 

007HFUF2

015HFUF2

022HFUF2

040HFUF2

055HFUF2

 

 

400V models

 

 

 

 

 

 

 

 

 

 

 

 

European ver.

007HFEF2

015HFEF2

022HFEF2

040HFEF2

055HFEF2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor size

*2

 

HP

1

2

3

5

7.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

0.75

1.5

2.2

4

5.5

 

 

 

 

 

 

 

 

 

 

 

 

Rated capacity, kVA, 400 / 480V

 

1.7 / 2.0

2.5 / 3.1

3.6 / 4.3

5.7 / 6.8

9.7 / 11.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input voltage

 

 

 

 

3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5%

 

 

 

 

 

 

 

 

 

 

 

Rated input current (A)

 

2.8

4.2

5.8

9.9

13

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated output voltage

*3

 

 

3-phase (3-wire): 380 to 480V (corresponding to input voltage)

 

 

 

 

 

 

 

 

 

 

 

Rated output current (A)

 

2.5

3.8

5.3

9.0

14

 

 

 

 

 

 

 

 

 

 

Overload capacity, output current (A)

 

150% for 60 sec., 200% for 3 sec.

 

 

 

 

 

 

 

 

 

 

 

 

Efficiency at 100% rated output, %

 

89.5

92.3

93.2

94.0

94.4

 

 

 

 

 

 

 

 

 

 

 

 

 

Watt loss,

 

at 70% output

76

102

127

179

242

 

 

approximate (W)

 

 

 

 

 

 

 

 

 

 

 

 

at 100% output

88

125

160

235

325

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dynamic braking

 

internal chopper

20

20

20

20

20

 

 

approx. % torque,

 

 

 

 

 

 

 

 

 

 

 

 

with external res.

>150

>150

>150

>150

130

 

 

short time stop *7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. external braking resistance

 

Ω

100

100

100

70

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC braking

 

 

 

 

Variable operating frequency, time, and braking force

 

 

 

 

 

 

 

 

 

 

Electrical filtering

 

 

 

 

Built-in EMC filter and built-in zero-phase reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight

 

kg / lb

 

3.5 / 7.7

3.5 / 7.7

3.5 / 7.7

3.5 / 7.7

6 / 13.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1–8

Inverter Specifications

 

 

Item

 

 

 

 

400V Class Specifications

 

<![if ! IE]>

<![endif]>Started

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ7002 inverters,

 

U.S. version

 

075HFUF2

110HFUF2

150HFUF2

185HFU2

220HFU2

 

 

 

 

 

 

400V models

 

 

 

 

 

 

 

 

 

 

 

 

European ver.

075HFEF2

110HFEF2

150HFEF2

185HFE2

220HFE2

 

 

 

 

<![if ! IE]>

<![endif]>Geting

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor size

*2

 

HP

10

15

20

25

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

7.5

11

15

18.5

22

 

 

 

 

 

 

 

 

 

 

 

 

Rated capacity, kVA, 400 / 480V

 

11 / 13.3

15.9/19.1

22.1 / 26.6

26.3 / 31.5

33.2 / 39.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated input voltage

 

 

 

3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5%

 

 

 

 

 

 

 

 

 

 

 

Rated input current (A)

 

18

25

35

42

53

 

 

 

 

 

 

 

 

 

 

 

Rated output voltage *3

 

3-phase (3-wire): 380 to 480V (corresponding to input voltage)

 

 

 

 

 

 

 

 

 

 

 

Rated output current (A)

 

16

23

32

38

48

 

 

 

 

 

 

 

 

 

 

Overload capacity, output current (A)

 

150% for 60 sec., 200% for 3 sec.

 

 

 

 

 

 

 

 

 

 

 

 

Efficiency at 100% rated output, %

 

94.6

94.8

94.9

95.0

95.0

 

 

 

 

 

 

 

 

 

 

 

 

Watt loss,

 

at 70% output

312

435

575

698

820

 

 

approximate (W)

 

 

 

 

 

 

 

 

 

 

 

 

at 100% output

425

600

800

975

1150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dynamic braking

 

internal chopper

20

10

10

10

10

 

 

approx. % torque,

 

 

 

 

 

 

 

 

 

 

 

 

with external res.

>150

130

140

140

110

 

 

short time stop *7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. external braking resistance

 

Ω

35

35

24

24

20

 

 

 

 

 

 

 

 

 

 

 

 

 

DC braking

 

 

 

Variable operating frequency, time, and braking force

 

 

 

 

 

 

 

 

 

Electrical filtering

 

 

 

Built-in EMC filter and built-in zero-phase reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight

 

kg / lb

 

5 / 11

5 / 11

12 / 26.4

12 / 26.4

12 / 26.4

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

400V Class Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SJ7002 inverters,

 

U.S. version

 

300HFU2

370HFU2

450HFU2

550HFU2

750HFU2

400V models

 

 

 

 

 

 

 

 

 

 

European ver.

300HFE2

370HFE2

450HFE2

550HFE2

750HFE2

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor size

*2

 

HP

40

50

60

75

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

30

37

45

55

75

 

 

 

 

 

 

 

 

Rated capacity, kVA, 400 / 480V

 

40.1 / 48.2

51.9 / 62.3

62.3 / 74.8

76.2/91.4

103.2/

 

 

 

 

 

 

 

 

 

123.8

 

 

 

 

 

 

 

 

 

Rated input voltage

 

 

 

3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5%

 

 

 

 

 

 

 

Rated input current (A)

 

64

83

99

121

164

 

 

 

 

 

 

 

Rated output voltage *3

 

3-phase (3-wire): 380 to 480V (corresponding to input voltage)

 

 

 

 

 

 

 

Rated output current (A)

 

58

75

90

110

149

 

 

 

 

 

 

Overload capacity, output current (A)

 

150% for 60 sec., 200% for 3 sec.

 

 

 

 

 

 

 

 

Efficiency at 100% rated output, %

 

95.1

95.1

95.1

95.1

95.2

 

 

 

 

 

 

 

 

Watt loss,

 

at 70% output

1100

1345

1625

1975

2675

approximate (W)

 

 

 

 

 

 

 

 

 

 

at 100% output

1550

1900

2300

2800

3800

 

 

 

 

 

 

 

 

 

 

Dynamic braking

 

w/o braking unit

10%

10%

10%

10%

8%

approx. % torque,

 

 

 

 

 

 

 

 

 

 

with braking unit

Refer to separate DB Unit instruction manual or contact your

short time stop *7

 

 

 

 

 

 

Hitachi distributor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC braking

 

 

 

Variable operating frequency, time, and braking force

 

 

 

 

 

Electrical filtering

 

 

 

Built-in EMC filter and built-in zero-phase reactor

 

 

 

 

 

 

 

 

 

Weight

 

kg / lb

 

22 / 48.4

30 / 66

30 / 66

50 / 110

55 / 121

 

 

 

 

 

 

 

 

 

 

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