Hitachi SJ300 Quick Reference Guide

SJ300 Series Inverter Quick Reference Guide
• Three-phase Input 200V Class
• Three-phase Input 400V Class
UL Version Models CE Version Models
Hitachi Industrial Equipment Systems Co., Ltd.
Manual No. NB6131XF • September 2006
Caution: Be sure to read the SJ300 Inverter Manual and follow its Cautions and Warnings for the initial product installation. This Quick Reference Guide is intended for reference use by experienced users in servicing existing installations.
UL® Cautions, Warnings, and Instructions
Wiring Warnings for Electrical Practices and Wire Sizes
The Cautions, Warnings, and instructions in this section summarize the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories
Wa rn in g: “Use 60/75°C Cu wire only” or equivalent.
Wa rn in g: “Open Type Equipment.” For models SJ300–750H to
SJ300–1500H.
Wa rn in g: “Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 240 V maximum.” For models with suffix L.
Wa rn in g: “Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H.
Terminal Tightening Torque and Wire Size
The wire size range and tightening torque for field wiring terminals are presented in the tables below.
Motor output
kW HP ft-lbs (N-m)
0.4 1/2 –004LFU 20 1.1 1.5
0.75 1 –007LFU 18 1.1 1.5
1.5 2 –015LFU 14 1.1 1.5
2.2 3 –022LFU 14 1.1 1.5
3.7 5 –037LFU 10 1.1 1.5
5.5 7 1/2 –055LFU 8 1.8 2.5
7.5 10 –075LFU 6 1.8 2.5
11 15 –110LFU 4 3.6 4.9
15 20 –150LFU 2 3.6 4.9
®
guidelines.
200V Models
Inverter
Model
Wire Size (AWG)
Torque
1
200V Models
Motor output
kW HP ft-lbs (N-m)
18.5 25 –185LFU 1 3.6 4.9
22 30 –220LFU 1/0 AWG 6.5 8.8
30 40 –300LFU 1/0 || 1/0 AWG 6.5 8.8
37 50 –370LFU 1/0 || 1/0 AWG 6.5 8.8
45 60 –450LFU 1/0 || 1/0 AWG 10.1 13.7
55 75 –550LFU 2/0 || 2/0 AWG 10.1 13.7
Inverter
Model
400V Models
Wire Size (AWG)
Torque
Motor output
kW HP ft-lbs (N-m)
0.75 1 –007HFU/E 20 1.1 1.5
1.5 2 –015HFU/E 18 1.1 1.5
2.2 3 –022HFU/E 16 1.1 1.5
4.0 5 –037HFU/E 14 1.1 1.5
5.5 7 1/2 –055HFU/E 12 1.8 2.5
7.5 10 –075HFU/E 10 1.8 2.5
11 15 –110HFU/E 8 3.6 4.9
15 20 –150HFU/E 6 3.6 4.9
18.5 25 –185HFU/E 6 3.6 4.9
22 30 –220HFU/E 4 3.6 4.9
30 40 –300HFU/E 3 3.6 4.9
37 50 –370HFU/E 1 3.6 4.9
45 60 –450HFU/E 1AWG (75°C) 6.5 8.8
55 75 –550HFU/E 1/0 || 1/0 AWG 6.5 8.8
75 100 –750HFU/E
90 125 –900HFU/E 10.1 13.7
110 150 –1100HFU/E 1/0 || 1/0 AWG 10.1 13.7
Inverter
Model
Wire Size (AWG)
3/0 (1/0 || 1/0
AWG )
Torque
6.5 8.8
2
400V Models
Motor output
kW HP ft-lbs (N-m)
132 175 –1320HFU/E 3/0 || 3/0 10.1 13.7
150 200 –1500HFU/E 3/0 || 3/0 10.1 13.7
Inverter
Model
Wire Size (AWG)
Torque
Wire Connectors
Wa rn in g: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the con­nector manufacturer.
Terminal (ring lug)
Cable support
Cable
Fuse and Circuit Breaker Sizes
The inverter’s input power wiring must include UL Listed, dual-element, 600V fuses, or UL Listed, inverse-time, 600V circuit breakers.
200V Models
Motor output
kW HP
0.4 1/2 –004LFU 10
0.75 1 –007LFU 10
1.5 2 –015LFU 10
2.2 3 –022LFU 15
3.7 5 –037LFU 20
5.5 7 1/2 –055LFU 30
7.5 10 –075LFU 40
11 15 –110LFU 60
15 20 –150LFU 80
18.5 25 –185LFU 100
22 30 –220LFU 125
Inverter
Model
Ampere Rating for
Fuse or Breaker
3
200V Models
Motor output
kW HP
30 40 –300LFU 150
37 50 –370LFU 175
45 60 –450LFU 225
55 75 –550LFU 250
Motor output
kW HP
0.75 1 –007HFU/E 10
1.5 2 –015HFU/E 10
2.2 3 –022HFU/E 10
4.0 5 –037HFU/E 15
5.5 7 1/2 –055HFU/E 15
7.5 10 –075HFU/E 20
11 15 –110HFU/E 30
15 20 –150HFU/E 40
18.5 25 –185HFU/E 50
22 30 –220HFU/E 60
30 40 –300HFU/E 70
37 50 –370HFU/E 90
45 60 –450HFU/E 125
55 75 –550HFU/E 125
75 100 –750HFU/E 175
90 125 –900HFU/E 200
110 150 –1100HFU/E 250
132 175 –1320HFU/E 300
150 200 –1500HFU/E 300
Inverter
Model
400V Models
Inverter
Model
Ampere Rating for
Fuse or Breaker
Ampere Rating for
Fuse or Breaker
4
Motor Overload Protection
Hitachi SJ300 inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters:
• B012 “electronic overload protection”
• B212 “electronic overload protection, 2nd motor”
• B312 “electronic overload protection, 3rd motor”
Set the rated current [Amperes] of the motor(s) with the above parame­ters. The setting range is 0.2 * rated current to 1.2 * rated current.
Wa rn in g: When two or more motors are connected to the inverter, they cannot be protected by the electronic overload pro­tection. Install an external thermal relay on each motor.
5
Power Circuit Terminals
Inverter models: –004LFU, –007 to –055LFU, –007 to –055HFE, HFU
Inverter models: –075LFU –075HFE, HFU, –110LFU –110HFE, HFU
Jumper
Inverter models: –150LFU, 185LFU, –300LFU, –370LFU, –150 to –550HFE, HFU
(L1)R(L2)S(L3)
T0
(+1)PD(+)
Jumper
(L1)R(L2)S(L3)
P
(+1)PD(+)
T
N
(–)
T
U
(T1)
P
N
RB
(–)
(RB)
U
(T2)V(T3)
(T1)
RB
(G) (G) (R0)R0(T0)
(RB)
(R0)R0(T0)
(T2)V(T3)
(G) (G)(R0)R0(T0)
W
T0
W
T0
(L1)R(L2)S(L3)T(+1)
Inverter models: –220LFU, –450LFU, –550LFU –750 to –1100HFE, HFU, –1320HFE, –1500HFU
(L1)R(L2)S(L3)T(+1)PD(+)
PD
Jumper
Jumper
(+)P(–)N(T1)
P
(–)N(T1)
6
U
(T2)V(T3)W(G)(G)
T0
(R0)R0(T0)
U
(T2)V(T3)
W
(G)(G)
Control Circuit Terminals
CM1
8
O2
H
L O OI
AM
AMI
TH
P247PLC
FWFM
CM1
6 4 2
13
AL1
115 3 11514
CM2 ALO12AL2
Analog
inputs
Terminal
Name
Powe r
Analog outputs
Logic
inputs
Logic
outputs
Description Ratings and Notes
P24 +24V power for inputs 24VDC supply, 100 mA max.
CM1 +24V common Common for 24V supply,
FW, TH, inputs 1 to 8, and FM. (Note: Do not ground)
PLC Common for logic inputs Common for input terminals
1 to 8, jumper to CM1 for sinking, jumper to P24 for sourcing
CM2 Common for logic outputs Common for output termi-
nals 11 to 15
1, 2, 3, 4,
5, 6, 7, 8
FW Forward/stop command 27VDC max. (use P24 or an
11, 12, 13,
14, 15
Intelligent (program­mable) discrete logic inputs
27VDC max. (use P24 or an external supply referenced to terminal CM1), 4.7kΩ input impedance
external supply referenced to terminal CM1), 4.7kΩ input impedance
Intelligent (program­mable) discrete logic outputs
TH Thermistor input Reference to CM1, min.
Open collector type, 50mA max. ON state current, 27 VDC maximum Off state voltage
thermistor power 100mW
Alarm
relay
7
Terminal
Name
Description Ratings and Notes
FM PWM output 0 to 10VDC, 1.2 mA max.,
50% duty cycle
AM Voltage analog output 0 to 10VDC, 2 mA max.
AMI Current analog output 4-20 mA, nominal load
L Common for analog
inputs
OI Analog input, current 4 to 19.6 mA range, 20 mA
O Analog input, voltage 0 to 9.6 VDC range, 10VDC
impedance 250Ω
Sum of OI, O, and H currents (return)
nominal
nominal, 12VDC max., input impedance 10 kΩ
H +10V analog reference 10VDC nominal, 10 mA max.
AL0 Relay common contact
AL1 Relay contact, normally
AL2 Relay contact, normally
closed during RUN
open during RUN
Contacts AL0–AL1, max resistive load = 250VAC 2A; 30VDC 8A; max inductive 250VAC, 0.2A; 30VDC 0.6A Contacts AL0–AL2, max resistive load = 250VAC 1A; 30VDC 1A; max inductive = 250VAC, 0.2A; 30VDC 0.2A Both contact pairs, min. loads = 100VAC 10mA; 5VDC 100mA
Serial Port Terminals
RPSP SN
SN
Termination resistor (–)
Termination resistor (+)
Send/receive (–) Negative Send/receive (+) Positive
8
Basic Wiring Diagram
The following wiring diagram shows the power and motor connections for basic operation. The optional signal input wiring supports external Fwd and Rev Run command, and a speed potentiometer.
SJ300
From 3-phase power input source (See specifications label on inverter for details)
–FU/–FR
–FE
default
Analog reference
External
speed
reference
pot.
default
Common
Inputs:
Forward
Reverse
Analog common
R
(L1)
S
(L2)
T
(L3)
P24
PLC
CM1
FW
8
H
O
L
U
(T1)
V
(T2)
W
(T3)
AL1
Alarm contacts,
ALO
AL2
Open collector outputs:
Run signal
12
Frequency
11
arrival signal
Logic output
CM2
Motor
1 Form C
Load
Load
common
9
Inverter Keypad Operation
POWER ALARM
HZ
V
kW
A
%
MIN MAX
STR
Parameter Display
Powe r L ED
Alarm LED
Display Units LEDs
Hertz Volts or Amperes (kW = both ON) Percent
Potentiometer Enable LED
Potentiometer
Run/Stop LED
Program/Monitor LED
HITACHI
RUN
PRG
RUN
FUNC.
Function Key Up/Down Keys Store Key
Run Key
Run Key Enable LED
5 0.0
STOP
RESET
1
Stop/Reset Key
2
Run/Stop LED – ON when the inverter output is ON and the motor is
developing torque, and OFF when the inverter output is OFF (Stop Mode).
Program/Monitor LED – This LED is ON when the inverter is ready
for parameter editing (Program Mode). It is normally OFF when the parameter display is monitoring data (Monitor Mode). However, the PRG LED will be ON whenever you are monitoring the value of parameter D001. (When the keypad is enabled as the frequency source via A001=02, you can edit the inverter frequency directly from D001 monitor display by using the Up/Down keys.)
Run Key Enable LED – ON when the inverter is ready to respond to
the Run key, OFF when the Run key is disabled.
Run Key – Press this key to run the motor (the Run Enable LED must
be ON first). Parameter F004, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command.
(continued, next page...)
10
Stop/Reset Key – Press this key to stop the motor when it is running
(uses the programmed deceleration rate). This key will also reset an alarm which has tripped.
Potentiometer (OPE–SRE only) – Allows an operator to directly set
the motor speed when the potentiometer is enabled for output frequency control.
Potentiometer Enable LED – ON when the potentiometer is enabled
for value entry.
Parameter Display – A 4-digit, 7-segment display for parameters and
function codes.
Display Units: Hertz/Volts/Amperes/kW/% – These LEDs indicate
the units associated with the parameter display. When the display is monitoring a parameter, the appropriate LED is ON. In the case of kW units, both Volts and Amperes LEDs will be ON. An easy way to remember this is that kW = (V x A)/1000.
Power LED – ON when the power input to the inverter is ON.
Alarm LED – ON when an alarm condition has tripped the inverter.
Clearing the alarm will turn this LED OFF again. See page 14 for details on clearing alarms.
Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter values.
Up/Down Keys – Use these keys alternately to move up or down the
lists of parameter and functions shown in the display, and to increment/ decrement values.
Store Key – When the unit is in Program Mode and the operator has
edited a parameter value, press the Store key to write the new value to the EEPROM. This parameter is then displayed at powerup by default. If you want to change the powerup default, navigate to a new parameter value and press the Store key.
11
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