Hitachi SJ300 User Manual

HITACHI INVERTER
NBS611CX
SJ300 / L300P SERIES
SERVICE MANUAL
After reading this manual , keep it hand for future reference.
H I T A C H I

Revision History Table

1 Japanese font was removed. Nov. 2000 NBS611BX 2 The specification of the capacity 75-132kW and more was added. Mar. 2001 NBS611CX
The Date
of Issue
Operation
Manual No.

Table of contents

1. Investigation of the inverter
1.1 Specification label(Model name , Manufacturing number ; MFG)
1.1.1 Model name・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1
1.1.2 MFG number・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1
1.2 Inverter specification
1.2.1 SJ300 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-2
1.2.2 L300P・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-10
2. Trouble shooting
2.1 INV trip contents , remedy , advice ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-1
2.2 Option error
2.2.1 Feed-back board (SJ-FB) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-3
2.2.2 Digital-input option board (SJ-DG)・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-3
2.2.3 Device-Net option board (SJ-DN)・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-3
2.3 Check of the trip monitor contents・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-4
2.4 Confirmation of the warning monitor contents ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-5
2.5 Return to an initialization setup (Factory-shipment state) ・・・・・・・・・・・・・・・・・・・・・・・ 2-6
3. Debug mode
3.1 Monitor mode ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
3.2 Function mode・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-2
3.3 Parameter settings for inverter ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-3
4. The check of control power supply voltage and a control signal
4.1 Control power supply voltage ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1
4.2 Control signal ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1
5. Maintenance and Inspection
5.1 Maintenance and Inspection
5.1.1 Daily inspection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-1
5.1.2 Cleaning ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-1
5.1.3 Periodical inspection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-1
5.2 Daily and annual maintenance ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-2
5.3 Megger test ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3
5.4 Withstand voltage test ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3
5.5 How to check inverter , converter , BR and Thyristor portion ・・・・・・・・・・・・・・・・・・・・ 5-4
5.6 Parts replacement ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-5
5.7Unit replacement ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-8 Appendix Circuit Diagram Internal block diagram Structure figure

1. Investigation of the inverter

1.1 Specification label (Model name, Manufacturing number ; MFG)

There are 2 specification label attached to the inverter as shown in Fig 1-1.
Specification label
Fig 1-1 Specification label location
Please confirm the model name and MFG number from the specification label as follows.
Model name Applicable motor
Input ratings Output ratings
MFG number
1.1.1 Model name
SJ300-055 H F (R)
Model name
1.1.2 MFG number
94 A T12345 9 0001
Fig 1-2 contents of specification label
R : with POT meter F : with digital operator
L : 3φ 200V class H : 3φ 400V class Applicable motor (055 : 5.5kW)
Serial No. (0001 ~ 9999) Year of production (9 : 1999) Production No.
REV. No.(1 character or 2 characters) Production year & month (94 : 1999 / April)
1-1
1.2 Inverter specification
F002
1
acceleration time
30.00
OFF
OFF
12
14 13
1.2.1 SJ300
Monitor Mode
Dis­play
Function name
code d001
d002 d003 d004
d005
d006
d007
Output frequency monitor Output current monitor Operation direction monitor PID feedback monitor
Intelligent input terminal monitor
Intelligent output terminal monitor
Frequency conversion monitor
0.00-99.99/100.0-400.0(Hz) -
0.0-999.9(A) ­F(forward)/o(stop)/r(reverse) -
0.00-99.99/100.0-999.9/1000. –9999 . / 1000-9999/ 100- 999 (10000-99900)
0.00-99.99/100.0-999.9/1000. –9999 . / 1000-3996
d012 torque monitor -300.-+300.% ­d013
d014
Output voltage monitor
Input electric power monitor
0.0-600.0 V -
0.0-999.9 kW -
Accumulated time
d016
monitor during
0.-9999./1000-9999/ 100- 999 h -
RUN
d017 d080
Power ON time monitor Number of trip time monitor
0.-9999./1000-9999/ 100- 999 h -
0.-9999./1000-6553(10000-65530) (time) -
d081 Trip monitor 1 ­d082 Trip monitor 2 ­d083 Trip monitor 3 ­d084 Trip monitor 4 -
Trip Code , frequency(Hz), current(A),
voltage(V),RUN time(h) power ON time(h) d085 Trip monitor 5 ­d086 Trip monitor 6 d090 Warning monitor Warning code -
F001
F202 2 F302 3 F003 1 F203 2 F303 3
F004
Output frequency setting
st
nd
acceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s) 30.00
rd
acceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s) 30.00
st
deceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s) 30.00
nd
deceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s) 30.00
rd
deceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s) 30.00
Operation direction selection
0.0, starting frequency-Max. frequency
(2nd max. 3rd max. frequency)(Hz)
0.01-99.99/100.0-999.9/1000. -3600.(s)
00(forward)/01(reverse) 00
(Note1) Change mode during run by selection of b031 (software lock selection). (Note2) Do not forget to press “STR” key when you change the display.
SJ300 monitor or data range
(digital operator)
FW
AL 15
(Example) FW, terminal 7,2, 1: ON Terminal 8,6,5,4,3:OFF
ON
(Example) Terminal 12,11:ON AL, 15,14,13:OFF
ON
Initial
data
0.00
(Note1)
Note
-
-
-
-
-
1–2
Function Mode
Base setting
Code Function name SJ300 Setting range
A001 Frequency setting selection 01(terminal)/02(operator)/03(RS485)/04(option1)/05(option2) 01/01/02 A002 Operation setting selection 01(terminal)/02(operator)/03(RS485)/04(option1)/05(option2) 01/01/02 A003 Base frequency 30. - Maximum. frequency(Hz) 50./60./60. A203 Base frequency, 2nd motor 30. – 2nd M aximum. frequency (Hz) 50./60./60. A303 Base frequency, 3rd motor 30. - 3rd M aximum. frequency (Hz) 50./60./60. A004 Maximum frequency 30. – 400. (Hz) 50./60./60. A204 Maximum frequency, 2nd motor 30. – 400. (Hz) 50./60./60. A304 Maximum frequency, 3rd motor 30. – 400. (Hz) 50./60./60.
A005 AT terminal selection
A006 02 selection
00( Changing of O and OI with AT terminal)/
01(Changing of O and O2 with AT terminal)
00(single)/01(auxiliary speed of O, OI) [no reversible] /
02(auxiliary speed of O, OI [reversible]
A011 0 start 0.00-99.99/100.0-400.0 (Hz) 0.00 A012 0 end 0.00-99.99/100.0-400.0 (Hz) 0.00 A013 0 start rate 0.-100.0 (%) 0.
Analog input setting
A014 0 end rate 0.-100.0(%) 100. A015 0 start selection 00 (external starting frequency)/01(0Hz) 01 A016 O, OI, O2 sampling 1.-30.(times) 8.
A019 Multi-speed selection
00(binary : range is to 16 stage speed with 4 terminals)/
01(bit : range is to 8 stage speed with 7 terminals)
A020 Multi-speed 0 0.00, starting frequency-maximum. frequency(Hz) 0.00 A220 Multi-speed 0, 2nd motor 0.00, starting frequency-2nd maximum frequency(Hz) 0.00 A320 Multi-speed 0, 3rd motor 0.00, starting frequency-3rd maximum frequency(Hz) 0.00 A021 Multi-speed1 0.00, starting frequency-maximum frequency(Hz) 0.00 A022 Multi-speed2 0.00, starting frequency-maximum frequency(Hz) 0.00 A023 Multi-speed3 0.00, starting frequency-maximum frequency(Hz) 0.00 A024 Multi-speed4 0.00, starting frequency-maximum frequency(Hz) 0.00 A025 Multi-speed5 0.00, starting frequency-maximum frequency(Hz) 0.00 A026 Multi-speed6 0.00, starting frequency-maximum frequency(Hz) 0.00 A027 Multi-speed7 0.00, starting frequency-maximum frequency(Hz) 0.00 A028 Multi-speed8 0.00, starting frequency-maximum frequency(Hz) 0.00 A029 Multi-speed9 0.00, starting frequency-maximum frequency(Hz) 0.00 A030 Multi-speed10 0.00, starting frequency-maximum frequency(Hz) 0.00 A031 Multi-speed11 0.00, starting frequency-maximum frequency(Hz) 0.00
Multistage speed,jogging frequency setting
A032 Multi-speed12 0.00, starting frequency-maximum frequency(Hz) 0.00 A033 Multi-speed13 0.00, starting frequency-maximum frequency(Hz) 0.00 A034 Multi-speed14 0.00, starting frequency-maximum frequency(Hz) 0.00 A035 Multi-speed15 0.00, starting frequency-maximum frequency(Hz) 0.00 A038 Jogging frequency 0.00, starting frequency-9.99(Hz) 1.00
00(free-run on JG stop / invalid on running) / 01(stop decelerating on
JG stop / invalid on running) / 02(DC braking on JG stop/invalid on
A039 Jogging selection
running) / 03(free-run on JG stop/valid on running[JG after stop
decelerating]) / 04 (stop decelerating on JG stop/valid on running) / 05
(DC braking on JG stop/valid on operating)
A041 Torque boost selection 00 (manual torque boost) / 01 (automatic torque boost) 00
Torque boost selection, 2
A241
motor
nd
00 (manual torque boost) / 01 (automatic torque boost) 00
A042 Manual torque boost 0.0-20.0(%) 1.0 A242 Manual torque boost, 2nd motor 0.0-20.0(%) 1.0 A342 Manual torque boost, 3rd motor 0.0-20.0(%) 1.0 A043 Manual torque boost point 0.0-50.0(%) 5.0
V/f characteristic
Manual torque boost point, 2
A243
motor Manual torque boost point, 3
A343
motor
A044 1st control
nd
rd
0.0-50.0(%) 5.0
0.0-50.0(%) 5.0
00/(VC)/01(VP1.7power)/02(free V/f setting)/03(SLV)/
04(0Hz-SLV)/05(V2) A244 2nd control 00/(VC)/01(VP1.7power)/02(free V/f setting) /03(SLV)/04(0Hz-SLV) 00 A344 3rd control 00/(VC)/01(VP1.7power) 00 A045 Output voltage gain 20. - 100. 100. A051 DC braking selection 00(invalid)/01(valid) 00 A052 DC braking frequency 0.00-60.00(Hz) 0.50 A053 DC braking wait time 0.0 - 5.0(s) 0.0 A054 DC braking power 0. - 100. (%) <0.-80.(%)> 0. A055 DC braking time 0.0 - 60.0(s) 0.0 A056 DC braking edge/level selection 00(edge action)/01(level action) 01
Direct current braking
A057 DC braking power (starting time) 0. - 100. (%) <0.-80.(%)> 0. A058 DC braking time(starting time) 0.00-60.0(s) 0.0 A059 DC carrier frequency 0.5-15(kHz) Derating <0.5-10kHz> 5.0<3.0>
(Note) < > indicate the setting range of 75 to 150kW
Initial data
-FE/-FU/-F
00
00
00
00
00
Note
1- 3
Function Mode
A061
A261
0.00, 2
nd
frequency lower limiter-2
nd
setting maximum frequency(Hz)
A062
A262
A064
A065
A066
A067
A068
A069
A072
A073
A074
A075
A076
A081
(230/460)/
(200/400)
A085
A092
A093
A293
A393
A094
A095
A096
A097
A102
A103
A104
A105
A111
A112
A114
A131
b003
b007
Upper and lower
limiter,jump
frequency
Operation mode/ adjustable function
External frequency
Accel,
Decel
Instantaneous power failure
Code Function name SJ300 Setting range
1st frequency maximum limiter 0.00, 1st frequency lower limitter - maximum frequency(Hz) 0.00 2nd frequency maximum limiter 1st frequency minimum limiter 0.00, start frequency-maximum frequency(Hz) 0.00 2nd frequency minimum limiter 0.00, start frequency-2nd setting maximum frequency(Hz) 0.00
A063 Jump frequency1 0.00-99.99/100.0-400.0(Hz) 0.00
Jump frequency Widt h 1 0.00-10.00(Hz) 0.50 Jump frequency2 0.00-99.99/100.0-400.0(Hz) 0.00 Jump frequency Widt h 2 0.00-10.00(Hz) 0.50 Jump frequency3 0.00-99.99/100.0-400.0(Hz) 0.00 Jump frequency Widt h 3 0.00-10.00(Hz) 0.50
Acceleration stop frequency 0.00-99.99/100.0-400.0(Hz) 0.00 A070 Acceleration stop time 0.00-60.0(s) 0.0 A071 PID selection 00(invalid)/01(valid) 00
PID-P gain 0.2-5.0 1.0
PID-I gain 0.0-3600.(s) 1.0
PID-D gain 0.00-100.0(s) 0.00
PID controlAVR
adjustment
restart
PID scale 0.01-99.99(%) 1.00
PID feedback selection 00(feedback : OI)/01(feedback : O) 00
AVR selection 00(ON always)/01(OFF always)/02(OFF on decelerating) 00/00/02 A082 Motor voltage selection 200/215/220/230/240, 380/400/415/440/460/480
Operation mode selection 00(normal operation)/01(energy-saving operation)/02(Fuzzy) 00
Energy-saving response-
A086
accuracy adjustment
Acceleration time2 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00 A292 Acceleration time2(2nd motor) 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00 A392 Acceleration time2(3rd motor) 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00
Deceleration time2 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00
Deceleration time2(2nd motor) 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00
Deceleration time2(3rd motor) 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00
2nd stage adjustable selection 00(change with 2CH terminal)/01(change with setting) 00
2nd stage adjustable
A294
selection(2nd motor)
2nd acceleration frequency 0.00-99.99/100.0-400.0(Hz) 0.00
2nd acceleration
A295
frequency(2nd motor)
2nd deceleration frequency 0.00-99.99/100.0-400.0(Hz) 0.00
2nd deceleration frequency
A296
(2nd motor)
Acceleration pattern selection 00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve) 00 A098 Deceleration pattern selection 00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve) 00 A101 OI start 0.00-99.99/100.0-400.0(Hz) 0.00
OI end 0.00-99.99/100.0-400.0(Hz) 0.00
OI start rate 0.-100. (%) 20.
OI end rate 0.-100. (%) 100.
OI start selection 00(external start frequency)/01(0Hz) 01
O2 start -400.--100./-99.9-0.00-99.9/100.-400.(Hz) 0.00
O2 end -400.--100./-99.9-0.00-99.9/100.-400.(Hz) 0.00 A113 O2 start rate -100. - 100. (%) -100.
O2 end rate -100. - 100. (%) 100.
Acceleration curve constant 01(small swelling)-10(large swelling) 02 A132 Deceleration curve constant 01(small swelling-10(large swelling) 02
b001 Retry selection
Allowable under-voltage power
b002
failure time
Retry wait time 0.3-100.(s) 1.0
Instantaneous power failure/
b004
under-voltage trip during stop
Instantaneous power failure/ b005
under-voltage retry time
selection b006 Open-phase selection 00(invalid)/01(valid) 00
Frequency setting to match 0.00-99.99/100.0-400.0(Hz) 0.00
00(change with 2CH terminal)/01(change with setting) 00
00(trip)/01(0Hz start)/02(start after equal frequency)/
03(trip after equaling frequency and deceleration stop)
00(invalid/01(valid)/02(invalid during stop and deceleration by stop
0.0-100.0 50.0
0.00-99.99/100.0-400.0(Hz) 0.00
0.00-99.99/100.0-400.0(Hz) 0.00
0.3-1.0(s) 1.0
command)
00(16 times)/01(free) 00
Initial data
-FE/-FU/-F
0.00
(230/400)/
00
00
Note
1- 4
Function mode
b100
b101
b102
b103
b104
b107
b108
b109
b110
b111
b112
Free V/f setting
Intelligent input terminal setting
Overload limit
Code Function name SJ300 Setting range
b012 Electronic thermal level 0.2*constant current-1.20*constant current(A)
Electronic thermal level
b212
(2nd motor)
Electronic thermal level b312
(3rd motor)
1st electronic thermal
b013
characteristic selection
2nd electronic thermal
b213
characteristic selection
3rd electronic thermal
b313
characteristic selection
Free electronic thermal
b015
Electronic thermal
frequency 1
Free electronic thermal
b016
current 1
Free electronic thermal
b017
frequency 2
Free electronic thermal
b018
current 2
Free electronic thermal
b019
frequency 3
Free electronic thermal
b020
current 3 b021 Overload restriction selection
b022 Overload restriction level 0.50* rated current-2.00* rated current(A) <-1.80*ratede current(A)>
Overload restriction limit
b023
constant
Overload restriction 2 b024
selection
b025 Overload restriction level 2 0.50*rated current-2.00*rated current(A) <-1.80*rated current(A)>
Overload restriction constant
b026
2
b031 Software lock mode selection
Free V/f frequency 1 0.- Free V/f frequency2(Hz) 0.
Free V/f voltage 1 0.-800.0(V) 0.0
Free V/f frequency 2 0.- Free V/f frequency3(Hz) 0.
Free V/f voltage 2 0.-800.0(V) 0.0
Free V/f frequency 3 0.- Free V/f frequency4(Hz) 0. b105 Free V/f voltage 3 0.-800.0(V) 0.0 b106 Free V/f frequency 4 0.- Free V/f frequency5(Hz) 0.
Free V/f voltage 4 0.-800.0(V) 0.0
Free V/f frequency 5 0.- Free V/f frequency6(Hz) 0.
Free V/f voltage 5 0.-800.0(V) 0.0
Free V/f frequency 6 0.- Free V/f frequency7(Hz) 0.
Free V/f voltage 6 0.-800.0(V) 0.0
Free V/f frequency 7 0.-400.(Hz) 0.
b113 Free V/f voltage 7 0.-800.0(V) 0.0
C001 Intelligent input 1 setting 18
C002 Intelligent input 2 setting 16
C003 Intelligent input 3 setting 06
C004 Intelligent input 4 setting 11
C005 Intelligent input 5 setting 09
C006 Intelligent input 6 setting 03/13/03 C007 Intelligent input 7 setting 02 C008 Intelligent input 8 setting
02(enabled on constant speed)/03(enabled on acceleration / constant
02(enabled on constant speed)/03(enabled on acceleration / constant
00(impossible to change the data except this item when SFT terminal is ON)/01(impossible to change the data except setting frequency item when SFT terminal is ON)/02(impossible to change the data except this item)/ 03(impossible to change the data except setting frequency item)/ 10(possible to change data on operating)
01/(RV:Reverse is valid)/02(CF1:Multi-speed1)/ 03(CF2:Multi-speed2)/ 04(CF3:Multi-speed3)/ 05(CF4:Multi-speed4)/ 06(JG:Jogging)/ 07(DB:External DC braking)/ 08(SET:2nd control)/ 09(2CH:two-stage adjustable speed)/ 11(FRS:Free-run)/ 12( EXT:External trip)/ 13(USP:Unattended start protection)/ 14(CS:commercial change)/ 15(SFT:software lock)/ 16(AT:Analog input voltage/current select)/ 17(SET3:3rdcontrol)/ 18(RS:Reset inverter)/ 20(STA:3wire run)/ 21(STP:3wire keep)/ 22(F/R:3wire forward/reverse)/ 23(PID:PID selection valid/invalid)/ 24(PIDC:PID integrating reset)/ 26(CAS:Control gain switch function)/ 27(UP:Remote control UP function)/ 28(DWN:Remote control DOWN function)/29( UDC:Remote control data clear)/ 31(OPE:Operating by operator select)/ 32(SF1:Multi-speed bit1)/ 33(SF2:Multi-speed bit2)/ 34(SF3:Multi-speed bit3)/ 35(SF4:Multi-speed bit4)/ 36(SF5:Multi speed bit5)/ 37(SF6:Multi-speed bit6)/ 38(SF7:Multi-speed bit7)/ 39(OLR:Overload restriction change) / 40(TL:Torque limit select)/ 41(TRQ1:Torque limit switch 1)/ 42(TRQ2:Torque limit switch 2)/ 43((PPI:P/PI switch)/ 44(BOK:Braking comformation)/ 45(ORT:Orientation)/ 46(LAC:LAD cancel)/ 47(PCLR:Position error clear)/ 48(STAT:Permission of pulse train)/ no(NO:No assign)
0.2*constant current-1.20*constant current(A)
0.2*constant current-1.20*constant current(A)
00(reduced characteristic)/ 01(constant torque characteristic)/ 00(reduced characteristic)/ 01(constant torque characteristic)/
00/(reduced characteristic)01(constant torque characteristic)/
00(invalid)/01(enabled on acceleration / constant speed)/
speed (speed increasing at regenerating mode))
00(invalid)/01(enabled on acceleration / constant speed)/
speed (speed increasing at regenerating mode))
02(free setting) 02(free setting) 02(free setting)
0.-400.(Hz) 0.
0.0-1000.(A) 0.0
0.-400.(Hz) 0.
0.0-1000. (A) 0.0
0.-400.(Hz) 0.
0.0-1000.(A) 0.0
0.10-30.00(s) 1.00
0.10-30.00(s) 1.00
(Note) < > indicate the setting range of 75 to 150kW
Initial data
-FE/-FU/-F Rated Current of inverter Rated Current of Inverter Rated
current of inverter
01/01/00 01/01/00 01/01/00
01
Rated current
of Inverter
x 1.50
01
Rated current
of inverter
x1.50
01
01
Note
1- 5
Function mode
C033
C034
C035
C036
C044
C062
C070
C072
C073
C075
C078
Communication waiting time
C085
Analog meter setting
Input terminal setting
intelligent
Output terminal state
Communication
function adjustment
Code Function name SJ300 Setting range
Intelligent input 1 a/b
C011
(NO/NC) selection Intelligent input 2 a/b
C012
(NO/NC) selection Intelligent input 3 a/b
C013
(NO/NC) selection Intelligent input 4 a/b
C014
(NO/NC) selection Intelligent input 5 a/b
C015
(NO/NC) selection Intelligent input 6 a/b
C016
(NO/NC) selection Intelligent input 7a/b
C017
(NO/NC) selection Intelligent input 8 a/b
C018
(NO/NC) selection Input FW a/b (NO/NC)
C019
Selection
C021 Intelligent output 11 setting 01
C022 Intelligent output 12 setting 00 C023 Intelligent output 13 setting 03 C024 Intelligent output 14 setting 07 C025 Intelligent output 15 setting 08
C026 Alarm relay output
Intelligent output terminal setting
C027 FM selection
C028 AM selection
C029 AMI selection
C031 Intelligent output 11 a/b 00(NO)/01(NC) 00 C032 Intelligent output 12 a/b 00(NO)/01(NC) 00
Intelligent output 13 a/b 00(NO)/01(NC) 00 Intelligent output 14 a/b 00(NO)/01(NC) 00 Intelligent output 15 a/b 00(NO)/01(NC) 00 Alarm relay output a/b 00(NO)/01(NC) 01 Overload advance notice
C040
signal output mode Overload advance notice
C041
level Frequency arrival setting for
C042
acceleration. Arrival frequency setting for
C043
deceleration . PID deviation setting level 0.0-100.0(%) 3.0 Frequency arrival setting for
C045
acceleration 2.
setting,Output level setting
Arrival frequency setting for
C046
deceleration 2. Over torque level setting
C055
(Forward-driving) Over torque level setting
C056
(Reverse-regenerating) Over torque level setting
C057
(Reverse-driving) Over torque level setting
C058
(Forward-regenerating) Thermal warning level
C061
setting Alarm code selection 00(Invalid)/01(3bit)/02(4bit) 00 Zero speed detection level
C063
setting Data command 02(operator)/03(RS485)/04(option1)/05(option2) 02 Communicating transmission
C071
speed Communication code 1. -32. 1. Communication bit 7(7bit)/8(8bit) 7
00(RUN:running)/01(FA1:Frequency arrival type1 signal)/ 02(FA2:over setting frequency)/03( OL:Overload advance notice signal)/ 04( OD:Output deviation for PID control)/05( AL:Alarm signal)/ 06(FA3:Only setting frequency)/07( OTQ:Over-torque signal)/ 08( IP:On instantaneous stop)/09(UV:Under voltage)/ 10(TRQ:Torque limit)/11(RNT:RUN time over/12(ONT:ON time over)/ 13(THM:thermal caution)/19(BRK:Brake release signal)/ 20( BER:Brake error signal)/21( ZS:Zero speed detect signal)/ 22(DSE:Speed error over signal)/23( POK:Positioning completion signal) 24(FA4:Over frequency 2 signal)/25(FA5:Only setting frequency)/ 26(OL2: Overload advance notice signal 2) (Intelligent output terminal 11-13 or 11-14 becomes AC0-AC2 or AC0-AC3 (Can:Alarm cord output) forcibly when alarm cord output is selected in C062) 00(Output frequency)/01(Output current) /02(Output torque)/ 03(Digital output frequency)/04(Output voltage)/ 05(Input electric power)/06(thermal load rate)/07(LAD frequency) 00(Output frequency)/01(Output current)/02(Output torque)/ 04(Output voltage)/05(Input electric power)/06(thermal load rate)/ 07(LAD frequency) 00(Output frequency)/01(Output current)/02(Output torque)/ 04(Output voltage)/05(Input electric power)/ 06(Thermal load rate)/07(LAD frequency)
00(On accel. And decel, constant speed)/01(Only constant speed) 01
03(2400bps)/04(4800bps)/05(9600bps)/06(19200bps)
C074 Communication parity 00(no parity name)/01(even parity)/02(odd parity) 00
Communication stop bit 1(bit)/2(bit) 1
C081 O adjustment 0.-9999./1000-6553(10000-65530) C082 OI adjustment 0.-9999./1000-6553(10000-65530) C083 O2 adjustment 0.-9999./1000-6553(10000-65530)
Thermistor adjustment 0.0 - 1000. 105.0 C086 AM offset adjustment 0.0 - 10.0(V) 0.0 C087 AMI adjustment 0. - 255. 80
C088 AMI offset adjustment 0. - 20.0( mA) 4.0
(Note) < > indicate the setting range of 75 to 150kW
00(NO)/01(NC) 00 00(NO)/01(NC) 00 00(NO)/01(NC) 00 00(NO)/01(NC) 00 00(NO)/01(NC) 00 00(NO)/01(NC) 00/01/00 00(NO)/01(NC) 00 00(NO)/01(NC) 00 00(NO)/01(NC) 00
0.0-2.0*rated current(A)
0.00-99.99/100.0-400.0(Hz) 0.00
0.00-99.99/100.0-400.0(Hz) 0.00
0.00-99.99/100.0-400.0(Hz) 0.00
0.00-99.99/100.0-400.0(Hz) 0.00
0.-200.(%) <0.-180.> 100.
0.-200.(%) 100.
0.-200.(%) <0.-180.> 100.
0.-200.(%) <0.-180.> 100.
0.-100.(%) <0.-180.> 80.
0.00-99.99/100.(Hz) 0.00
02(loop-back test)
0.-1000.(ms) 0.
Initial data
-FE/-FU/-F
05
00
00
00
Inverter
rated current
04
Setting on forwarding Setting on forwarding Setting on forwarding
Note
1- 6
Function mode
b034
b037
b045
Torque LAD-STOP selection
b080
b081
b083
5.0 <3.0>
b085
Country code for initialization
01/02/00
b087
b090
b091
01(ON during run, After power ON, then for 5 minutes on stop is implied.)
b095
b096
b098
b122
Waiting time for acceleration
b123
b125
C091
C101
The others
Code Function name SJ300 Setting range
(Note) < > indicate the setting range of 75 to 150kW
RUN time/Power ON time level
b035 Operation direction restrict 00(Reverse is valid)/01(Only forward)/02(Only reverse) 00 b036 Start reduced voltage 00(Start reduced voltage time small)-06(Start reduced voltage time large) 06
Display selection 00(all display)/01(each function display)/02(User setting / main setting) 00 b040 Torque limit mode selection
Torque limit level 1 setting b041
(Forward-driving at
4 quadrant mode)
Torque limit level 2 setting b042
(Reverse-regenerating at
4 quadrant mode)
Torque limit level 3 setting b043
(Reverse-driving at
4 quadrant mode)
Torque limit level 4 setting b044
(Forward-regenerating at
4 quadrant mode)
Reverse run prevention
b046
selection
Selection of non-stop b050
function at instantaneous
power failure
Start voltage of non-stop
b051
function setting
OV LAD-STOP level of non-
b052
stop function setting
Deceleration time of non-
b053
stop function setting
Deceleration frequency widt h
b054
of non-stop function setting
AM adjustment 0. - 255. 180
FM adjustment 0. - 255. 60 b082 Start frequency adjustment 0.10-9.99(Hz) 0.50
Carrier frequency setting 0.5-15.0(kHz) Derating enable, <0-10kHz> b084 Initialize mode
Frequency scalar conversion
b086
factor
STOP key enable 00(valid)/01(invalid) 00
Resume on FRS cancellation
b088
mode
BRD usage ratio 0.0-100.0(%) 0.0
Stop mode selection 00(deceleration stop)/01(Free-run stop) 00 b092 Cooling fan control
BRD selection 00(invalid)/01(valid<invalid during stop>)/02(valid<valid during stop>) 00
BRD ON level 330-380/660-760(V) 360/720
Thermistor selection 00(invalid)/01(Positive temperature coefficient enable)/02 (NTC enable) 00 b099 Thermistor error level 0. - 9999. (ohm) 3000. b120 Braking control selection 00(Invalid)/01(valid) 00
Waiting time for releasing
b121
braking conformation
Waiting time for stop 0.00-5.00(s) 0.00
Waiting time for signal
b124
conformation
Releasing frequency 0.00-99.99/100.0-400.0(Hz) 0.00 b126 Releasing current 0.00*rated current-2.00*rated current(A)
Debug mode selection 00(No display)/01(Display) 00
UP/DWN selection 00(No frequency data)/01(Keep frequency data) 00 C102 Reset selection
Reset f frequency matching
C103
selection
Overload advance notice C111
level C121 O zero adjustment 0.-9999./1000-6553(10000-65530)
C122 OI zero adjustment 0.-9999./1000-6553(10000-65530) C123 O2 zero adjustment 0.-9999./1000-6553(10000-65530)
0.-9999./1000-6553(10000-65530)hr 0.
00(4 quadrant mode)/01(Terminal operation)/
02(Analog input)/03(Option1)/04(Option2)
0.-200.(%)/no(Invalid) <0.-180.(%)/no(Invalid)> 150.
0.-200.(%)/no(Invalid) <0.-180.(%)/no(Invalid)> 150.
0.-200.(%)/no(Invalid) <0.-180.(%)/no(Invalid)> 150.
0.-200.(%)/no(Invalid) <0.-180.(%)/no(Invalid)> 150. 00(Invalid)/01(Valid) 00
00(Invalid)/01(Valid) 00
00(Invalid)/01(Valid) 00
0.0-1000.(V) 0.0
0.0-1000.(V) 0.0
0.01-99.99/100.0-999.9/1000.-3600.(s) 1.00
0.00-10.00(Hz) 0.00
00(Trip history clear)/01(Data initialization)/
02(Trip history clear + data initialization)
00(Interior)/01(EC)/02(USA)
0.1-99.9 1.0
00(0Hz start)/01(Start f-equaling) 00
00(Always ON)/
0.00-5.00(s) 0.00
0.00-5.00(s) 0.00
0.00-5.00(s) 0.00
00(Trip cancel during ON)/01(Trip cancel during OFF)/
02(Valid only during trip<Cancel during ON>)
00(0Hz start)/01(Start f-equaling) 00
0.0-2.0*rated current(A)
Initial data
-FE/-FU/-F
00
00
00
Rated
current of
inverter
00
Inverter
rated
current
Set on
forwarding
Set on
forwarding
Set on
forwarding
Note
1- 7
Function mode
forwarding
forwarding
H004
H204
H005
H205
H006
H060
H260
The others
Code Function name SJ300 Setting range
H001 Autotuning selection H002 1st motor constant selection H202 2nd motor constant selection H003 1st allowable motor selection 0.20-75.0(kW) <0.2-160(kW)>
H203 2nd allowable motor selection 0.20-75.0(kW) <0.2-160(kW)>
1st motor pole selection 2/4/6/8(pole) 4 2nd motor pole selection 2/4/6/8(pole) 4 1st speed response setting 0.001-9.999/10.00-65.53 1.590 2nd speed response setting 0.001-9.999/10.00-65.53 1.590
1st stabilized factor 0. - 255. 100. H206 2nd stabilized factor 0. - 255. 100. H306 3rd stabilized factor 0. - 255. 100.
H020 1st motor constant R1 0.000-9.999/10.00-65.53(ohm) H220 2nd motor constant R1 0.000-9.999/10.00-65.53(ohm) H021 1st motor constant R 2 0.000-9.999/10.00-65.53(ohm) H221 2nd motor constant R2 0.000-9.999/10.00-65.53(ohm) H022 1st motor constant L 0.00-99.99/100.0-655.3( mH) H222 2nd motor constant L 0.00-99.99/100.0-655.3( mH) H023 1st motor constant I0 0.00-99.99/100.0-655.3(A) H223 2nd motor constant I0 0.00-99.99/100.0-655.3(A) H024 1st motor constant J H224 2nd motor constant J
1st motor constant R1
H030
(Autotuning data)
2nd motor constant R1
H230
(Autotuning data)
1st motor constant R 2
H031
(Autotuning data)
2nd motor constant R2
H231
(Autotuning data)
1st motor constant L
H032
(Autotuning data)
2nd motor constant L
H232
(Autotuning data)
1st motor constant I0
H033
(Autotuning data)
2nd motor constant I0
H233
(Autotuning data) H034 1st motor constant J 0.001-9.999/10.00-99.99/100.0-9999.( kgm2)
H234 2nd motor constant J 0.001-9.999/10.00-99.99/100.0-9999.( kgm2)
1st PI-control proportion gain
H050
setting
2nd PI -control proportion gain
H250
setting
1st PI-control integration gain
H051
setting
2nd PI -control integration gain
H251
setting
1st P-control proportion gain
H052
setting
2nd P-control proportion gain
H252
setting
1st 0Hz-SLV limiter setting 0.-100.(%) 100.
2nd 0Hz-SLV limiter setting 0.-100.(%) 100.
PI-control proportion gain for
H070
switching
PI-control integration gain for
H071
switching
P-control proportion gain for
H072
switching
(Note) < > indicate the setting range of 75 to 150kW
00(Invalid)/01( Valid(the motor does not rotate) )/ 00(Hitachi general purpose motor data )/01(Autotuning data)/ 00(Hitachi general purpose motor data )/01(Autotuning data)/
02( Valid(the motor rotates)) 02( Autotuning data with online autotuning) 02( Autotuning data with online autotuning)
0.001-9.999/10.00-99.99/100.0-9999.( kgm2)
0.001-9.999/10.00-99.99/100.0-9999.( kgm2)
0.000-9.999/10.00-65.53(ohm)
0.000-9.999/10.00-65.53(ohm)
0.000-9.999/10.00-65.53(ohm)
0.000-9.999/10.00-65.53(ohm)
0.00-99.99/100.0-655.3( mH)
0.00-99.99/100.0-655.3( mH)
0.00-99.99/100.0-655.3(A)
0.00-99.99/100.0-655.3(A)
0.00-99.99/100.0-999.9/1000.(%) 100.0
0.00-99.99/100.0-999.9/1000.(%) 100.0
0.00-99.99/100.0-999.9/1000.(%) 100.0
0.00-99.99/100.0-999.9/1000.(%) 100.0
0.01-10.00 1.00
0.01-10.00 1.00
0.00-99.99/100.0-999.9/1000.(%) 100.0
0.00-99.99/100.0-999.9/1000.(%) 100.0
0.00-10.00 1.00
Initial data
-FE/-FU/-F
00 00 00
Set on Set on
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Note
1- 8
Function mode
P010
P012
P015
U003
U004
U005
U006
U007
U008
U009
U011
U012
Option
Code Function name SJ300 Setting range
Option1 operation selection
P001
on error Option2 operation selection
P002
on error Feed-back option selection 00(Invalid)/01(Valid) 00 Encoder pulse number
P011
setting Control mode selection 00(ASR mode)/01(APR mode) 00 Pulse train input mode
P013
selection Orientation stop position
P014
setting Orientation speed setting 0.00-99.99/100.0-120.0(Hz) 5.00 Orientation direction
P016
selection Orientation completion range
P017
setting Orientation completion delay
P018
time setting Electronic gear position
P019
selection Electronic gear numerator of
P020
ratio setting Electronic gear denominator
P021
of ratio setting Position control feed-forward
P022
gain setting Position control loop gain
P023
setting Compensation of secondary
P025
resistor selection Over-speed detect level
P026
setting Speed-error over detect level
P027
setting Digital input option input
P031
mode selection ( Acc/Dec) Stop position setting for
P032
orientation input mode selection DeviceNet running order of
P044
monitoring timer setting Setting in action of abnormal
P045
communication Output assemble instance
P046
Number setting Input assemble instance
P047
Number setting Detect of idol mode for
P048
motion setting
P049 Pole setting of rotation speed 0-38(even only) 0 U001 User1 selection no/d001-P049 <-P032> no U002 User2 selection no/d001-P049 <-P032> no
User3 selection no/d001-P049 <-P032> no User4 selection no/d001-P049 <-P032> no
User5 selection no/d001-P049 <-P032> no User6 selection no/d001-P049 <-P032> no User7 selection no/d001-P049 <-P032> no User8 selection no/d001-P049 <-P032> no
User selection
User9 selection no/d001-P049 <-P032> no
U010 User10 selection no/d001-P049 <-P032> no
User11 selection no/d001-P049 <-P032> no User12 selection no/d001-P049 <-P032> no
128.-9999./1000-6500(10000-65000) (pulse) 1024
00(Mode 0)/01(Mode 1)/02(Mode 2)/03(Mode 3) 00
00(trip)/01(trip after deceleration stop)/02(invalid)/
00(trip)/01(trip after deceleration stop)/02(invalid)/
00(TRP)/01(RUN) 00 00(TRP)/01(RUN) 00
0.-4095. 0.
00(Forward)/01(Reverse) 00
0.-9999./1000(10000) (pulse) 5
0.00-9.99(s) 0.00
00(Feedback)/01(Reference) 00
0.-9999. 1.
0.-9999. 1.
0.00-99.99/100.0-655.3 0.00
0.00-99.99/100.0 0.50
00(Invalid)/01(Valid) 00
0.00-99.99/100.0-150.0(%) 135.0
0.00-99.99/100.0-120.0(Hz) 7.50
00(operator)/01(option1)/02(option2) 00
00(operator)/01(option1)/02(option2) 00
0.00-99.99s 1.00
03(free-run)04(deceleration stop)
20,21,100 21 70,71,101 71
03(free-run)04(deceleration stop)
Initial data
-FE/-FU/-F
0.
01
Note
(Note 1) P044-P049 are displayed on a 0.4-55kW model.
1- 9
1.2.2 L300P
d090
F203
deceleration time
30.00
OFF
5 4
3 2
1
OFF
12 11
Monitor code
Dis­play
Function name
code
d001 d002 d003 d004
d005
d006
d007 d013 d014 d016 d017 d080 d081 Trip monitor 1 d082 Trip monitor 2 d083 Trip monitor 3 d084 Trip monitor 4 d085 Trip monitor 5 d086 Trip monitor 6
Output frequency monitor
Output current monitor Operation direction monitor PID feedback monitor
Intelligent input terminal monitor
Intelligent output terminal monitor
Frequency conversion monitor Output voltage monitor Electric power monitor Accumulated time monitor during RUN Power ON time monitor Number of trip time monitor
0.00-99.99/100.0-400.0(Hz) -
0.0-999.9(A) ­F(forward)/o(stop)/r(reverse) -
0.00-99.99/100.0-999.9/1000. -9999 . / 1000-9999/ 100- 999 (10000-99900)
0.00-99.99/100.0-999.9/1000. –9999 . / 1000-3996
0.0-600.0 V -
0.0-999.9 kW -
0.-9999./1000-9999/ 100- 999 h -
0.-9999./1000-9999/ 100- 999 h -
0.-9999./1000-6553(10000-65530) (time) ­Trip Code , frequency(Hz), current(A),
voltage(V),RUN time(h) power ON time(h) Trip Code , frequency(Hz), current(A), voltage(V),RUN time(h) power ON time(h) Trip Code , frequency(Hz), current(A), voltage(V),RUN time(h) power ON time(h) Trip Code , frequency(Hz), current(A), voltage(V),RUN time(h) power ON time(h) Trip Code , frequency(Hz), current(A), voltage(V),RUN time(h) power ON time(h) Trip Code , frequency(Hz), current(A), voltage(V),RUN time(h) power ON time(h)
Warning monitor Warning code ­F001 F002 1
F202 2 F003 1
F004
Output frequency
setting
st
acceleration time 0.01-99.99/100.0-999.9/1000.-3600.(s) 30.00
nd
acceleration time 0.01-99.99/100.0-999.9/1000. -3600. (s) 30.00
st
deceleration time 0.01-99.99/100.0-999.9/1000. -3600. (s) 30.00
2nd
Operation direction
selection
0.0, starting frequency-Max. frequency (2nd max. frequency)(Hz)
0.01-99.99/100.0-999.9/1000. -3600. (s) 00(forward)/01(reverse) 00
(Note1) Change mode during run by selection of b031 (software lock selection). (Note2) Do not forget to press “STR” key when you change the display.
L300P monitor or data range
(digital operator)
FW
AL
(Example) FW, terminal2, and 1: ON Terminal 5, 4, 3 :OFF
ON
(Example) Terminal2, 1:ON AL :OFF
ON
Initial
data
-
-
-
-
-
-
-
-
-
-
0.00
Note
1 -10
Function Mode
Base setting
Multistage
V/f characteristic
Code Function name L300P Setting range
A001 Frequency setting selection A002 Operation setting selection 01(terminal)/02(operator)/03(RS485)/04(option1)/05(option2) 01/01/02
A003 Base frequency 30. - Maximum. frequency(Hz) 50./60./60. A203 Base frequency, 2nd motor 30. - 2nd M aximum. frequency (Hz) 50./60./60. A004 Maximum frequency 30. - 400. (Hz) 50./60./60.
Maximum frequency, 2nd
A204
motor
A005 AT terminal selection
A006 02 selection
A011 0 start 0.00-99.99/100.0-400.0 (Hz) 0.00 A012 0 end 0.00-99.99/100.0-400.0 (Hz) 0.00 A013 0 start rate 0.-100.0 (%) 0. A014 0 end rate 0.-100.0(%) 100. A015 0 start selection 00 (external starting frequency)/01( OHz) 01 A016 O, OI, O2 sampling 1.-30.(times) 8.
A019 Multi-speed selection A020 Multi-speed 0 0.00, starting frequency-maximum. frequency(Hz) 0.00
A220 Multi-speed 0, 2nd motor 0.00, starting frequency-2nd maximum frequency(Hz) 0.00 A021 Multi-speed1 0.00, starting frequency-maximum frequency(Hz) 0.00 A022 Multi-speed2 0.00, starting frequency-maximum frequency(Hz) 0.00 A023 Multi-speed3 0.00, starting frequency-maximum frequency(Hz) 0.00 A024 Multi-speed4 0.00, starting frequency-maximum frequency(Hz) 0.00 A025 Multi-speed5 0.00, starting frequency-maximum frequency(Hz) 0.00 A026 Multi-speed6 0.00, starting frequency-maximum frequency(Hz) 0.00 A027 Multi-speed7 0.00, starting frequency-maximum frequency(Hz) 0.00 A028 Multi-speed8 0.00, starting frequency-maximum frequency(Hz) 0.00 A029 Multi-speed9 0.00, starting frequency-maximum frequency(Hz) 0.00 A030 Multi-speed10 0.00, starting frequency-maximum frequency(Hz) 0.00 A031 Multi-speed11 0.00, starting frequency-maximum frequency(Hz) 0.00 A032 Multi-speed12 0.00, starting frequency-maximum frequency(Hz) 0.00
speed,jogging frequency setting
A033 Multi-speed13 0.00, starting frequency-maximum frequency(Hz) 0.00 A034 Multi-speed14 0.00, starting frequency-maximum frequency(Hz) 0.00 A035 Multi-speed15 0.00, starting frequency-maximum frequency(Hz) 0.00 A038 Jogging frequency 0.00, starting frequency-9.99(Hz) 1.00
A039 Jogging selection
A041 Torque boost selection 00 (manual torque boost) / 01 (automatic torque boost) 00
Torque boost selection, 2
A241
motor A042 Manual torque boost 0.0-20.0(%) 1.0 A242 Manual torque boost, 2nd motor 0.0-20.0(%) 1.0 A043 Manual torque boost point 0.0-50.0(%) 5.0
Manual torque boost point, 2 A243
motor A044 1st control 00/(VC)/01(VP1.7power)/02(free V/f setting) 00 A244 2nd control 00/(VC)/01(VP1.7power)/02(free V/f setting) 00 A045 Output voltage gain 20. - 100. (%) 100. A051 DC braking selection 00(invalid)/01(valid) 00 A052 DC braking frequency 0.00-60.00(Hz) 0.50 A053 DC braking wait time 0.0 - 5.0(s) 0.0 A054 DC braking power 0. - 70. (%) 0. A055 DC braking time 0.0 - 60.0(s) 0.0
DC braking edge/level A056
selection
DC braking power A057
Direct current braking Analog input setting
(starting time)
DC braking time A058
(starting time) A059 DC carrier frequency 0.5-12(kHz) Derating <0.5-8(kHz)> 3.0
00( Changing of O and OI with AT terminal)/01(Changing of O and O2
00(binary : range is to 16 stage speed with 4 terminals)/01(bit : range
00(free-run on JG stop / invalid on running) / 01(stop decelerating on JG stop / invalid on running) / 02(DC braking on JG stop/invalid on running) / 03(free-run on JG stop/valid on running[JG after stop decelerating]) / 04 (stop decelerating on JG stop/valid on running) / 05 (DC braking on JG stop/valid on operating)
nd
nd
00(VR)/01(terminal)/02(operator)/03(RS485)/
04(option1)/05(option2)
30. - 400. (Hz) 50./60./60.
with AT terminal)
00(single)/01(auxiliary speed of O, OI) [no reversible]
/02(auxiliary speed of O, OI [reversible]
is to 6 stage speed with 5 terminals)
00 (manual torque boost) / 01 (automatic torque boost) 00
0.0-50.0(%) 5.0
00(edge action)/01(level action) 01
0. - 70. (%) 0.
0.00-60.0(s) 0.0
(Note) < > indicate the setting range of 90 to 132kW
Initial data
-FE/-FU/-FR 01/01/00
N o t e
00
00
00
00
1- 11
Function Mode
Upper and lower
frequency
External frequency
AVR
Operation mode/ adjustable function
Accel
Decel
Instantaneous power failure
Electronic thermal
Code Function name L300P Setting range
A061 1st frequency upper limiter 0.00, 1st frequency lower limiter-maximum frequency(Hz) 0.00 A261 2nd frequency upper limiter 0.00, 2nd frequency lower limiter-2nd setting maximum
A062 1st frequency lower limiter 0.00, start frequency-maximum frequency(Hz) 0.00 A262 2nd frequency lower limiter 0.00, start frequency-2nd setting maximum frequency(Hz) 0.00
limiter / jump
A063 Jump frequency1 0.00-99.99/100.0-400.0(Hz) 0.00 A064 Jump frequency Width 1 0.00-10.00(Hz) 0.50 A065 Jump frequency2 0.00-99.99/100.0-400.0(Hz) 0.00 A066 Jump frequency Width 2 0.00-10.00(Hz) 0.50 A067 Jump frequency3 0.00-99.99/100.0-400.0(Hz) 0.00 A068 Jump frequency Width 3 0.00-10.00(Hz) 0.50 A069 Acceleration stop frequency 0.00-99.99/100.0-400.0(Hz) 0.00 A070 Acceleration stop time 0.00-60.0(s) 0.0 A071 PID selection 00(invalid)/01(valid) 00 A072 PID-P gain 0.2-5.0 1.0 A073 PID-I gain 0.0-3600.(s) 1.0 A074 PID-D gain 0.00-100.0(s) 0.00 A075 PID scale 0.01-99.99 1.00
PID control
A076 PID feedback selection 00(feedback : OI)/01(feedback : O) 00 A081 AVR selection 00(ON always)/01(OFF always)/02(OFF on decelerating) 00/00/02
A082 Motor voltage selection 200/215/220/230/240, 380/400/415/440/460/480 A085 Operation mode selection 00(normal operation)/01(energy-saving operation) 00
Energy-saving response-
A086
accuracy adjustment A092 Acceleration time2 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00 A292 2nd acceleration time2 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00 A093 Deceleration time2 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00 A293 2nd deceleration time2 0.01-99.99/100.0-999.9/1000.-3600.(s) 15.00 A094 2nd stage adjustable selection 00(change with 2CH terminal)/01(change with setting) 00
2nd stage adjustable
A294
selection(2nd motor) A095 2nd acceleration frequency 0.00-99.99/100.0-400.0(Hz) 0.00
2nd acceleration
A295
frequency(2nd motor) A096 2nd deceleration frequency 0.00-99.99/100.0-400.0(Hz) 0.00
2nd deceleration frequency
A296
(2nd motor) A097 Acceleration pattern selection 00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve) 00 A098 Deceleration pattern selection 00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve) 00 A101 OI start 0.00-99.99/100.0-400.0(Hz) 0.00 A102 OI end 0.00-99.99/100.0-400.0(Hz) 0.00 A103 OI start rate 0.-100. ( %) 20. A104 OI end rate 0.-100. ( %) 100. A105 OI start selection 00(external start frequency)/01(0Hz) 01
A111 O2 start -400.--100./-99.9-0.00-99.9/100.-400.(Hz) 0.00 A112 O2 end -400.--100./-99.9-0.00-99.9/100.-400.(Hz) 0.00 A113 O2 start rate -100. - 100. (%) -100.
adjustment
A114 O2 end rate -100. - 100. (%) 100.
A131 Acceleration curve constant 01(small swelling)-10(large swelling) 02 A132 Deceleration curve constant 01(small swelling-10(large swelling) 02
b001 Retry selection
Allowable under-voltage
b002
power failure time
b003 Retry wait time 0.3-100.(s) 1.0
Instantaneous power-
b004
failure/under-voltage trip
during stop
Instantaneous power-
b005
failure/under-voltage
retry time selection
b006 Open-phase selection 00(invalid)/01(valid) 00
restart
b007 Frequency setting to match 0.00-99.99/100.0-400.0(Hz) 0.00 b012 Electronic thermal level 0.2*constant current-1.20*constant current(A)
Electronic thermal level
b212
(2nd motor)
Electronic thermal
b013
characteristic selection
Electronic thermal
b213
characteristic selection
(2nd motor)
Free electronic thermal
b015
frequency 1
Free electronic thermal
b016
current 1
Free electronic thermal
b017
frequency 2
Free electronic thermal
b018
current 2
Free electronic thermal
b019
frequency 3
Free electronic thermal
b020
current 3
00(change with 2CH terminal)/01(change with setting) 00
00(trip)/01(0Hz start)/02(start after equal frequency)/
03(trip after equaling frequency and deceleration stop)
02(invalid during stop and deceleration by stop command)
0.2*constant current-1.20*constant current(A)
00/(reduced characteristic)01(constant torque characteristic)/
00/(reduced characteristic)01(constant torque characteristic)/
frequency(Hz)
0.0-100.0 50.0
0.00-99.99/100.0-400.0(Hz) 0.00
0.00-99.99/100.0-400.0(Hz) 0.00
0.3-1.0(s) 1.0
00(invalid/01(valid)/
00(16 times)/01(free) 00
02(free setting)
02(free setting)
0.-400.(Hz) 0.
0.0-1000.(A) 0.0
0.-400.(Hz) 0.
0.0-1000. (A) 0.0
0.-400.(Hz) 0.
0.0-1000.(A) 0.0
Initial data
-FE/-FU/-FR
0.00
(230/400) (230/460) (200/400)
00
00
Rated Current of inverter Rated Current of inverter
01/01/00
01/01/00
N o t e
1- 12
Function Mode
Overload limit
Lock
Free V/f setting
Intelligent output terminal setting
intelligent
Code Function name L300P Setting range
Overload restriction
b021
selection
b022 Overload restriction level 0.50* rated current-1.50* rated current(A)
Overload restriction limit
b023
constant
Overload restriction 2
b024
selection
b025 Overload restriction level 2 0.50*rated current-1.50*rated current(A)
Overload restriction
b026
constant 2
Software lock mode
b031
selection
b100 Free V/f frequency 1 0.- Free V/f frequency2(Hz) 0. b101 Free V/f voltage 1 0.-800.0(V) 0.0 b102 Free V/f frequency 2 0.- Free V/f frequency3(Hz) 0. b103 Free V/f voltage 2 0.-800.0(V) 0.0 b104 Free V/f frequency 3 0.- Free V/f frequency4(Hz) 0. b105 Free V/f voltage 3 0.-800.0(V) 0.0 b106 Free V/f frequency 4 0.- Free V/f frequency5(Hz) 0. b107 Free V/f voltage 4 0.-800.0(V) 0.0 b108 Free V/f frequency 5 0.- Free V/f frequency6(Hz) 0. b109 Free V/f voltage 5 0.-800.0(V) 0.0 b110 Free V/f frequency 6 0.- Free V/f frequency7(Hz) 0.
b111 Free V/f voltage 6 0.-800.0(V) 0.0 b112 Free V/f frequency 7 0.-400.(Hz) 0. b113 Free V/f voltage 7 0.-800.0(V) 0.0
C001 Intelligent input 1 setting 18
C002 Intelligent input 2 setting 16
C003 Intelligent input 3 setting 03/13/03
C004 Intelligent input 4 setting 02
Intelligent input terminal setting
C005 Intelligent input 5 setting
Intelligent input1 a/b
C011
(NO/NC) selection Intelligent input2 a/b
C012
(NO/NC) selection Intelligent input3 a/b
C013
(NO/NC) selection Intelligent input4 a/b
C014
(NO/NC) selection Intelligent input5 a/b
C015
Input terminal setting
(NO/NC) selection Input FW a/b (NO/NC)
C019
Selection
C021 Intelligent output 11 setting 01 C022 Intelligent output 12 setting 00
C026 Alarm relay output
C027 FM selection
C028 AM selection C029 AMI selection
C031 Intelligent output 11 a/b 00(NO)/01(NC) 00 C032 Intelligent output 12 a/b 00(NO)/01(NC) 00 C036 Alarm relay output a/b 00(NO)/01(NC) 01
Overload advance notice
C040
signal output mode Overload advance notice
C041
level Frequency arrival setting
C042
for acceleration. Arrival frequency setting for
C043
Output terminal state setting,
Output level setting
deceleration.
C044 PID deviation setting level 0.0-100.0(%) 3.0
00(invalid)/01(enabled on acceleration / constant speed)/02(enabled
on constant speed)
0.10-30.00(s) 1.00
00(invalid)/01(valid on acceleration / constant speed)/02(valid on
constant speed)
0.10-30.00(s) 1.00
00(impossible to change the data except this item when SFT terminal is ON)/01(impossible to change the data except setting frequency item when SFT terminal is ON)/02(impossible to change the data except this item)/03(impossible to change the data except setting frequency item)/10(possible to change data on operating)
01/(RV:Reverse is valid)/02(CF1:Multi-speed1)/ 03(CF2:Multi-speed2)/ 04(CF3:Multi-speed3)/ 05(CF4:Multi-speed4)/ 06(JG:Jogging)/ 07(DB:External DC braking)/08(SET:2nd control)/ 09(2CH:two-stage adjustable speed)/11(FRS:Free-run)/ 12(EXT:External trip)/13(USP:Unattended start protection)/ 14(CS:commercial change)/15(SFT:software lock)/ 16(AT:Analog input voltage/current select)/18(RS:Reset inverter)/ 20(STA:3wire run)/ 21(STP:3wire keep)/22(F/R:3wire forward/reverse)/ 23(PID:PID selection valid/invalid)/24(PIDC:PID integrating reset)/ 27(UP:Remote control UP function)/ 28(DWN:Remote control DOWN function)/ 29(UDC:Remote control data clear)/31(OPE:Force operate ope)/ 32(SF1:Multi-speed bit1)/ 33(SF2:Multi-speed bit2)/34(SF3:Multi-speed bit3)/ 35(SF4:Multi-speed bit4)/36(SF5:Multi speed bit5)/ 37(SF6:Multi-speed bit6)/38(SF7:Multi-speed bit7)/ 39(OLR:Overload restriction change)/no(NO:No assign)
00(NO)/01(NC) 00 00(NO)/01(NC) 00 00(NO)/01(NC) 00/01/00 00(NO)/01(NC) 00
00(NO)/01(NC) 00 00(NO)/01(NC) 00
00(RUN:running)/01(FA1:Frequency arrivaltype1 signal)/ 02(FA2:frequency arrival type2 signal)/03(OL:Overload advance notice signal)/04(OD:Output deviation for PID control)/05(AL:Alarm signal)/06(FA3:Only setting frequency)/08(IP:On instantaneous stop/ 09(UV:Under voltage)/11(RNT:RUN time over)/12(ONT:ON time over)/
00(Output frequency)/01(Output current) / 03(Digital output frequency)/04(Output voltage)/ 05(Input electric power)/06(thermal load rate)/07(LAD frequency) 00(Output frequency)/01(Output current)/04(Output voltage)/ 05(Input electric power)/06(thermal load rate)/07(LAD frequency) 00(Output frequency)/01(Output current)/04(Output voltage)/ 05(Input electric power)/06(Thermal load rate)/07(LAD frequency)
00(On accel. And decel, constant speed)/01(Only constant speed) 01
0.0-2.0*rated current(A)
0.00-99.99/100.0-400.0(Hz) 0.00
0.00-99.99/100.0-400.0(Hz) 0.00
Initial data
-FE/-FU/-FR 01
Rated
current of
inverter
x 1.20
01
Rated
current of
inverter
x1.20
01
01
05
00
00 00
Inverter
rated current
N o t e
1- 13
Function Mode
Communic
function
The others
Code Function name L300P Setting range
C070 Data command 02(operator)/03(RS485)/04(option1)/05(option2) 02
Communicating
C071
ation
transmission speed C072 Communication code 1. - 32. 1. C073 Communication bit 7(7bit)/8(8bit) 7 C074 Communication parity 00(no parity name)/01(even parity)/02(odd parity) 00 C075 Communication stop bit 1(bit)/2(bit) 1
Communication waiting
C078
time C081 O adjustment 0.-9999./1000-6553(10000-65530)
C082 OI adjustment 0.-9999./1000-6553(10000-65530) C083 O2 adjustment 0.-9999./1000-6553(10000-65530)
C085 Thermistor adjustment 0.0 - 1000. 105.0 C086 AM offset adjustment 0.0 - 10.0(V) 0.0 C087 AMI adjustment 0. - 255. 80 C088 AMI offset adjustment 0. - 20.0( mA) 4.0
Analog meter setting
RUN time/Power ON time
b034
level
b035 Operation direction restrict 00(Reverse is valid)/01(Only forward)/02(Only reverse) 00 b036 Start reduced voltage
b037 Display selection b080 AM adjustment 0. - 255. 180
b081 FM adjustment 0. - 255. 60 b082 Start frequency adjustment 0.10-9.99(Hz) 0.50 b083 Carrier frequency setting 0.5-12.0(kHz) Derating enable, <0.5-8.0kHz> 3.0
b084 Initialize mode
Country code for
b085
initialization
Frequency scalar
b086
conversion factor
b087 STOP key enable 00(valid)/01(invalid) 00
Resume on FRS
b088
cancellation mode
b090 BRD usage ratio 0.0-100.0(%) 0.0 b091 Stop mode selection 00(deceleration stop)/01(Free-run stop) 00
b092 Cooling fan control
00(Always ON)/01(ON during run, After power ON, then for 5 minutes
b095 BRD selection b096 BRD ON level 330-380/660-760(V) 360/720 b098 Thermistor selection
b099 Thermistor error level 0. – 9999. ( ohm) 3000. C061 Thermal warning level 0. – 100. ( %) 80 C091 Debug mode selection 00(No display)/01(Display) 00 C101 UP/DWN selection 00(No frequency data)/01(Keep frequency data) 00
C102 Reset selection
Reset f frequency matching
C103
selection
C121 O zero adjustment 0.-9999./1000-6553(10000-65530) C122 OI zero adjustment 0.-9999./1000-6553(10000-65530) C123 O2 zero adjustment 0.-9999./1000-6553(10000-65530)
1st allowable motor
H003
selection 2nd allowable motor
H203
selection H004 1st motor pole selection 2/4/6/8(pole) 4 H204 2nd motor pole selection 2/4/6/8(pole) 4 H006 1st stabilized factor 0. - 255. 100. H206 2nd stabilized factor 0. - 255. 100.
Option1 operation selection
P001
on error
Option2 operation selection
P002
on error
Digital input option input
P031
mode selection(Acc/Dec)
DeviceNet running order of
P044
monitoring timer setting
Setting in action of
P045
abnormal communication
Output assemble instance
P046
Number setting
Input assemble instance
P047
Number setting
Detect of idol mode for
P048
motion setting
Pole setting of rotation
P049
(Note) < > indicate the setting range of 90 to 132kW
speed
(Note1) P044-P049 are displayed on a 0.4-75kW model.
02(loop-back test)/03(2400bps)/04(4800bps)/
05(9600bps)/06(19200bps)
0.-1000.(ms) 0.
0.-9999./1000-6553(10000-65530)hr 0.
00(Start reduced voltage time small)
-06(Start reduced voltage time large)
00(all display)/01(each function display)/
02(User setting / main setting)
00(Trip history clear)/01(Data initialization)/
02(Trip history clear + data initialization)
00(Interior)/01(EC)/02(USA) 01/02/00
0.1-99.9 1.0
00(0Hz start)/01(Start f-equaling) 00
00(invalid)/01(valid<invalid during stop>)/
00(invalid)/01(Positive temperature coefficient enable)/
00(Trip cancel during ON)/01(Trip cancel during OFF)/
02(Valid only during trip<Cancel during ON>)
on stop is implied.)
02(valid<valid during stop>)
02 (NTC enable)
00(0H z start)/01(Start f-equaling) 00
0.20-90.0(kW) <0.20-160(kW)>
0.20-90.0(kW) <0.20-160(kW)>
00(TRP)/01(RUN) 00 00(TRP)/01(RUN) 00
00(operation)/01(option1)/02(option2) 00
0.00-99.99s 1.00
00(trip)/01(trip after deceleration stop)/02(invalid)/
03(free-run)04(deceleration stop)
20,21,100 21 70,71,101 71
00(trip)/01(trip after deceleration stop)/02(invalid)/
03(free-run)04(deceleration stop)
0-38(even only) 0
Initial data
-FE/-FU/-FR
04
Setting on forwarding Setting on forwarding Setting on forwarding
06 00
00
00 00
00
00
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
Set on
forwarding
0.
01
N o t e
1- 14
Function Mode
Code Function name L300P Setting range
U001 User1 selection no/d001-P040 <P031> no U002 User2 selection no/d001-P040 <P031> no U003 User3 selection no/d001-P040 <P031> no U004 User4 selection no/d001-P040 <P031> no U005 User5 selection no/d001-P040 <P031> no U006 User6 selection no/d001-P040 <P031> no U007 User7 selection no/d001-P040 <P031> no U008 User8 selection no/d001-P040 <P031> no U009 User9 selection no/d001-P040 <P031> no U010 User10 selection no/d001-P040 <P031> no
U011 User11 selection no/d001-P040 <P031> no
User selection
U012 User12 selection no/d001-P040 <P031> no
(Note) < > indicate the setting range of 90 to 132kW
Initial data
-FE/-FU/-FR
N o t e
1- 15

2. TROUBLE SHOOTING

2.1 Inverter trip contents, remedy, advice

Trip contents
It’s one of INV failure by locked motor, fast ACC/DEC because big current will be flown. By over current detection, INV will shut the output by the hardware. This detection will be done by AC
Over current detection at output stage
Over load detection at output stage(with motor)
Over voltage detection after BRD %ED was run out
Over voltage detection (DC bus voltage)
EEPROM (contradiction)
Under voltage(DC bus voltage)
CT offset
CPU(micro processor mis­operation)
External(customer’s selection)
USP(US version default or customer’s selection)
Ground default at power on at output stage
Incoming over voltage detection
CT. Over current will be detected about
200% of rated level on SJ300. Over current will be detected about 150% of rated level on L300P.
INV is monitoring the output current, if the connected motor was overload conditions, INV will detect the overload, if the level was exceeded preset level, INV will shut the output. (E-thermal characteristic has deleting characteristic by the output freq. If the freq. Is less than 5Hz, it has more chance to have the trip. Over current will be detected about 200% of rated level on SJ300. If the load has big inertia moment, while ACC, there is a possibility to disturb the ACC by the detection. In this case, adjust torque boost if v/f control is selected.
This detection is over voltage detection, but the condition is different from the normal over voltage trip. The difference is below. If the preset BRD %ED level(d090) was run out, BRD circuit can not work and if DC bus voltage will detect the over voltage level, INV will shut the output.
If DC bus voltage is exceeded specific level by generating energy from the connected motor, high incoming AC voltage, INV will shut the output. The DC bus voltage level is About 400VDC (200V class) About 800VDC (400V class)
INV uses EEPROM to preset parameters, if the EEPROM was affected by external noise, abnormal heat, micro processor will detect the contradiction such as sum check , INV will shut the output.
If DC bus voltage is low, INV can’t work properly especially control circuit, in this case, INV will shut the output. The DC bus voltage level is About 200VDC or less(200V class) About 400VDC or less(400V class)
INV uses CT to detect motor current, if the CT outputs unusual offset level while INV stop, INV will shut the output. The voltage level is about 0.6V or more. If built in Micro processor works improper, if it detects failure, INV will shut the output.
If the intelligent terminal detects the input signal from external devices, INV will shut the output. This function/trip is customer ’s selection. If EXT function is not selected, there is no chance to have the trip. If INV is ready to start at power on, INV will shut the output. This function/trip is customer’s selection. If USP function is not selected, there is no chance to have the trip. Only at power on, INV will detect ground fault between INV and the connected motor, INV will shut the output. If the motor remaining voltage exists, this detection doesn’t work. If DC bus voltage is continuously exceeding specific level more than 30 sec, INV will shut the output. The DC bus voltage level is About 380VDC or above (200V class) About 760VDC or above (400V class)
While constant speed While deceleration While acceleration
others
Digital operator display
Remedy, advice
Load changed rapidly. Short circuit or earth contact (ground fault) in the motor or the motor cable.
If fast deceleration is happening preset Decel time longer
If fast acceleration is happening preset Accel time longer Any motor locked, check the wires High preset torque boost, reduce the value Is the preset DC injection brake level high Any CT malfunction, any noise
Too heavy load Thermal level proper ?
Perform above adjustment referring to d104, to reduce the electronic thermal level.
Any fast decel Busy running cycle
Preset BRD%ED proper ? low ? Perform above adjustment referring to d103, to reduce the BRD usage ratio.
Any fast decel Earth contact (ground fault) in the motor or the motor cable. Any back energy from the load
Perform above adjustment referring to d102, so that the DC bus voltage does not exceed the trip level.
Any big noise near the INV Ambient temp. is too high.
Any incoming AC V drop Sufficient power capacity Any thyristor failure
Perform above adjustment referring to d102, so that the DC bus voltage does not exceed the trip level.
Any high offset signal of the CT
Any big noise near the INV Micro processor failure
Check the configuration, signal, wiring, conditions
Check the configuration,signal, wiring, conditions
Earth contact (ground fault) in the motor or the motor cable., IGBT failure
Any high incoming voltage except deceleration implement input ACL
2- 1
Trip contents
Instant power failure detection
Over heat detection
Gate array(INV domestic problem)
Input phase failure detection
IGBT over current detection (equivalent as power module)
Thermister(customer’s selection)
Brake error (customer’s selection)
Option board 1 error 0–9
Option boad 2 error 0-9
Power off/ waiting from AC incoming voltage recovery
If Instant power failure 15ms or more happened, INV will shut the output. If the instant power failure is longer than preset allowable time or affordable control supply voltage time, INV will work as normal power off. This means INV will re-start with the run command after the long instant power failure. If main circuit temp. was exceeded specific level such as high ambient temp., fan failure, INV will shut the output. The temp. is detected at heat sink over 100 Celsius. If there was any communication error between micro processor and gate array, or if gate array can’t detect IGBT’s turn on/off such as IGBT failure.
If one of incoming 3 phase voltage was missed, INV will shut the output if the detect function was preset. The detection delay is about 1 sec. If instant over current happened between INV and the
connected motor, INV will shut the output. Under this INV trip, the detected phase is possible to refer at d105 display. Even retry function is preset, INV can not retry after this detection. If motor over temp. happened by integrated thermistor’s resistor value in the motor, INV will shut the output.
After INV output brake release signal, INV couldn’t detect brake on/off within b124(waiting time for brake operation. (if b120(brake control switch) was preset “01”) Detection of connected option card 1. For more details, refer to the instruction manual of the card.
Detection of connected option card 2. For more details, refer to the instruction manual of the card.
Stand by condition because of low DC bus voltage such as power off, INV will shut the output. The detection level is same as under voltage trip.
Digital operator display
Remedy, advice
Any incoming AC V drop No contact failure in MCB,Mg?
Any cooling fan failure, disturbance of the cooling such as dusty fin. Installation vertical Ambient temp. high Any big noise near the INV Any IGBT failure Connection of flat cable/ribbon cable
Any missing phase No contact failure in MCB,Mg?
Short circuit or earth contact (ground fault) in the motor or the motor cable Any IGBT failure Any loose connection on main circuit such as power board
Check the motor temp. Any thermistor failure in the motor Any noise in the thermistor signal
Is the brake working ON/OFF Preset B124 too short Brake signal/connection OK
Make sure the connection of the card 1 Make sure if the usage is proper
Make sure the connection of the card 2 Make sure if the usage is proper
Any incoming AC V drop No contact failure in MCB,Mg? Check the DC bus voltage Perform above adjustment referring to d102, so that the DC bus voltage does not exceed the trip level.
2- 2

2.2 Option error

Display of remote
2.2.1 Feed-back board (SJ-FB)
Trip Contents
ü Wire break and/or loose connection of the encoder signal.
Encorder wire cut
Over speed
Positioning error
Cnnection error
ü Encoder failure or used the encoder which is not line driver
output.
ü Used encoder without Z phase signal. Detect when the motor rotation exceeds
(Maximum frequency) × (over speed detection level (P026)) Detects when the deviation between actual position and position
command exceeds 1,000,000 pulses.
It displays, when the poor connection with SJ-FB is detected.
Digital operator display
Remedy, advice
ü Check the wiring. ü Replace recommended encoder. ü Set SWENC-2 “ OFF” on the card.
ü Tune Kp and J parameters which are
related to ASR to reduce the speed overshoot.
ü Increase position loop gain of APR. ü Decrease the input pulses per second of
the pulse train input.
ü Make sure the connection of the board ü Make sure if the usage is proper
2.2.2 Digital-input option board (SJ-DG)
Trip contents
Option card error
To detect the option card error(failure)
Digital operator display
2.2.3 Device- Net option board (SJ-DN)
The error display at the time of device network option board (SJ-DN) connection
Trip contents
It displays, when connection cutting and the timeout by
DeviceNet communication error
Duplication MAC ID
External trip
Communication error of inverter
Bus-Off etc. occur at the time of operation by DeviceNet instructions. (Trip by setup of P045 and P048)
It is shown that the apparatus of the same MAC ID exists in the same network.
The instance of Control Supervisor object 1 and Force by the attribute 17 Fault/Trip It displays, when set to 1.
It displays, when a timeout occurs by the communication between an inverter and a DeviceNet option board.
Make sure the connection of the board Make sure if the usage is proper
Digital operator display
Remedy, advice
operator
ERR1***
O P1-0 OP2-0
O P1-1 OP2-1
O P1-2 OP2-2
O P1-9 OP2-9
2- 3
2.3 Check of the trip monitor contents
ing command ON while 0Hz command.
(1) Trip cause / Display explanation
(4) DC bus voltage at trip (V)
11111
1
(2) Output frequency at trip (Hz)
(3) Output current at trip (A)
(5) Accumulated running time until tripping (h)
Trip cause. Refer to 4.4.1
Inverter status at tripping
: While reset : While standstill : While deceleration
: While constant speed
: While acceleration
: Runn
: While start procedure
: While DC injection braking
: While overload limitation
(6) Accumulated power ON time until tripping (h)
2- 4

2.4 Check of the warning monitor contents

Warning message is come out when there is any contradiction. Program lamp “PRG” is turned ON while warning (until the data are corrected).
Warning message and automatic rewriting
Warning Related parameters
001/ 201 002/ 202 004/ 204 005/ 205 006/ 206
009 012/ 212 015/ 215 016/ 216 021/ 221 025/ 225 031/ 231 032/ 232
035/ 235
036
037
085/ 285
086
091/ 291 092/ 292
095/ 295
096
110
120
Warning is cleared when the setting fulfils the above condition. Date will be changed automatically to the basic code.
Frequency upper limiter A061/A261 > Frequency lower limiter A062/A262 > Base frequency A003/A203 > Output frequency F001, Multistage speed 0 A020/A220 > Multistage speed 1-15 A021-A035 > Orientation speed setting P015 > Frequency lower limiter A062/A262 > Output frequency F001, Multistage speed 0 A020/A220 > Multistage speed 1-15 A021 - A035 > Frequency upper limiter A061/A261 < Output frequency F001 , Multi stage speed 0 A020/A220 < Frequency upper limiter A061/A261 < Frequency lower limiter A062/A262 < Output frequency F001 , Multi stage speed 0 A020/A220 < Multi stage speed 1-15 A021-A035 < Jogging frequency A038 <
Output frequency F001 , Multi stage speed 0 A020/A220 <>
Multi stage speed 1-15 A021-A035 <> Frequency upper limiter A061/A261 >
Frequency lower limiter A062/A262 > Output frequency F001 , Multi stage speed 0 A020/A220 > Multi stage speed 1-15 A021-A035 > Free v/f frequency 1-6 b100,b102,b104,b106,b108,b110 > Free v/f 1 b100
Free v/f frequency 2-6 b102,b104,b106,b108,b110 < Free v/f frequency 1 b100 > Free v/f frequency 3-6 b104,b106,b108,b110 < Free v/f frequency 1,2 b100,b102 > Free v/f frequency 4-6 b106,b108,b110 < Free v/f frequency 1-3 b100,b102,b104 > Free v/f frequency 5,6 b108,b110 < Free v/f frequency 1-4 b100,b102,b104,b106 > Free v/f frequency 6 b110 < Free v/f 6 b110 Free v/f frequency 1-5 b100,b102,b104,b106,b108 > Free v/f 6 b110
Free electronic thermal frequency 2,3 b017,b019 < Free electronic thermal frequency 1 b015 >
Free electronic thermal frequency 3 b019 < Free electronic thermal frequency 1,2 b015,b017 >
condit
ion
Base
Maximum frequency A004/A204
Frequency upper limiter A061/A261
Frequency lower limiter A062/A262
Start frequency b082
Jump freq. 1/2/3 +/- Jump width A063 +/ - A064 A065 +/- A066 A067 +/- A068 (note 1)
Free v/f 7 b112
Free v/f 1 b100 Free v/f 2 b102 Free v/f 3 b104 Free v/f 3 b104
Free v/f 4 b106 Free v/f 4 b106
Free v/f 5 b108 Free v/f 5 b108
Free electronic thermal frequency 1 b015 Free electronic thermal frequency 2 b017 Free electronic thermal frequency 3 b019
(note 1)The jump frequency will be automaically re-written to the lowest jump frequency (=jump frequency - jump width)
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