Hitachi SJ2002 User Manual

SJ2002 Series Inverter Quick Reference Guide

• Single-phase Input 200V Class

• Three-phase Input 200V Class

• Three-phase Input 400V Class

Hitachi Industrial Equipment Systems Co., Ltd.

Manual No. NB6701X • Sept. 2006

Caution: Be sure to read the SJ2002 Inverter Manual and follow its Cautions and Warnings for the initial product installation. This Quick Reference Guide is intended for reference use by experienced users in servicing existing installations.

UL® Cautions, Warnings, and Instructions

Wiring Warnings for Electrical Practices and Wire Sizes

The Cautions, Warnings, and instructions in this section summarize the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories

Wa rn in g: “Use 60/75°C Cu wire only” or equivalent.

Wa rn in g: “Open Type Equipment.”

Wa rn in g: “Suitable for use on a circuit capable of delivering

not more than 100,000 rms symmetrical amperes, 240 V maximum.” For models with suffix N or L.

Wa rn in g: “Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H.

Wa rn in g: “Hot surface—risk of burn.”

Wa rn in g: “Install device in pollution degree 2 environment.”

Wa rn in g: “Maximum Surrounding Air Temperature 50°C.”

Wa rn in g: “Risk of electric shock—capacitor discharge time is at

least 5 minutes.”

Wa rn in g: “Solid state motor overload protection is provided in each model.”

Wa rn in g: “Tightening torque and wire range for field wiring terminals are marked adjacent to the terminal or on the wiring diagram.”

guidelines.

Terminal Tightening Torque and Wire Size

The wire size range and tightening torque for field wiring terminals are presented in the tables below.

200V Models

Motor output

Inverter Model

kW HP ft-lbs (N-m)

0.2 1/4 –002NFE(F)2/NFU2

0.55 3/4 –005NFE(F)2

0.75 1 –007NFE(F)2/NFU2

1.1 1 1/2 –011NFE(F)2

1.5 2 –015NFE(F)2/NFU2 12

2.2 3 –022NFE(F)2/NFU2 10

3.7 5 –037LFU2 10

5.5 7 1/2 –055LFU2 10

7.5 10 –075LFU2 8

400V Models

Motor output

Inverter Model

kW HP ft-lbs (N-m)

0.4 1/2 –004HFE(F)2/HFU2

0.75 1 –007HFE(F)2/HFU2

1.5 2 –015HFE(F)2/HFU2

2.2 3 –022HFE(F)2/HFU2

3.0 4 –030HFE(F)2 14

4.0 5 –040HFE(F)2/HFU2

5.5 7 1/2 –055HFE(F)2/HFU2 12 1.5 2.0

7.5 10 –075HFE(F)2/HFU2

Wire Size

(AWG)

16 0.6 0.80.4 1/2 –004NFE(F)2/NFU2

Wire Size

(AWG)

Torque

0.9 1.2

1.5 2.0

Torque

0.9 1.2

Wire Size

Terminal Connector

Logic/Analog connector 30—16 0.16—0.19 0.22—0.25

Relay connector 30—14 0.37—0.44 0.5—0.6

Range

(AWG)

Torque Range

ft-lbs (N-m)

Wire Connectors

Wa rn in g: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer.

Terminal (ring lug)

Cable support

Cable

Fuse and Circuit Breaker Sizes

The inverter’s input power wiring must include UL Listed, dual-element, 600V fuses, or UL Listed, inverse-time, 600V circuit breakers.

200V Models

Motor output

Inverter Model

kW HP

0.2 1/4 –002NFE(F)2/NFU2 10

0.4 1/2 –004NFE(F)2/NFU2 10

0.55 3/4 –005NFE(F)2 10

0.75 1 –007NFE(F)2/NFU2 15

1.1 1 1/2 –011NFE(F)2 15

1.5 2 –015NFE(F)2/NFU2 20 (single ph.)

2.2 3 –022NFE(F)2/NFU2 30 (single ph.)

3.7 5 –037LFU2 30

5.5 7 1/2 –055LFU2 40

7.5 10 –075LFU2 50

Ampere Rating for

Fuse or Breaker

15 (three ph.)

20 (three ph.)

400V Models

Motor output

Inverter Model

kW HP

0.4 1/2 –004HFE(F)2/HFU2 3

0.75 1 –007HFE(F)2/HFU2 6

1.5 2 –015HFE(F)2/HFU2 10

2.2 3 –022HFE(F)2/HFU2 10

3.0 4 –030HFE(F)2 15

4.0 5 –040HFE(F)2/HFU2 15

5.5 7 1/2 –055HFE(F)2/HFU2 20

7.5 10 –075HFE(F)2/HFU2 25

Ampere Rating for

Fuse or Breaker

Motor Overload Protection

Hitachi SJ2002 inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters:

• B012 “electronic overload protection”

• B212 “electronic overload protection, 2nd motor”

Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is 0.2 * rated current to 1.2 * rated current.

War n in g: When two or more motors are connected to the inverter, they cannot be protected by the electronic overload protection. Install an external thermal relay on each motor.

Power Circuit Terminals

Inverter models SJ200–002NFE(F)2/NFU2 to –005NFE(F)2/ NFU2

Jumper

L1 L2 N/L3

Inverter models SJ200–007NFE(F)2 to –022NFE(F)2, –007NFU2 to –037LFU2, –004HFE(F)2/HFU2 to –040HFE(F)2/HFU2

Jumper

NFE(F)2, NFU2

LFU2, HFE(F)2, HFU2

Inverter models SJ200–055LFU2, –055HFE2/HFU2, –075LFU2, 075HFE2/HFU2

L1 L2 N/L3

R/L1 S/L2 T/L3

+ –

V/T2

U/T1

Chassis

Ground

RB+ –

U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

Chassis

Ground

U/T1R/L1 S/L2 T/L3 V/T2 W/T3

PD/+1

P/+ N/–

Jumper

Chassis

Ground

W/T3

Inverter models SJ200–HFEF2, –075HFEF2

U/T1 V/T2 W/T3L1 L2 L3

+ –

Jumper

Control Circuit Terminals

Logic inputs

Chassis

Ground

CM2

Logic

outputs

12 11

PCS

(Notes: Do not use for network power Do not short to terminal L)

27VDC max. (use P24 or an external supply referenced to terminal L), 4.7kΩ input impedance

(Note: Do not ground)

6 5 4 3 2 1

Alarm relay

AL2 AL1 AL0

Analog

inputs

H O OI

Te rm in a l

Name

PCS +24V for logic inputs 24VDC supply, 30 mA max.

1, 2, 3, 4,

5, 6

L (top

row)

Analog outputs

Description Ratings and Notes

Intelligent (programmable) discrete logic inputs

GND for logic inputs Sum of input 1 to 6 currents

Terminal

Name

Description Ratings and Notes

11, 12 Discrete logic outputs 50 mA max. ON current,

27 VDC max. OFF voltage

CM2 GND for logic outputs 100 mA max for sum of

terminals 11 and 12 currents

AM Analog voltage output 0 to 10VDC, 1 mA max., 50%

duty cycle

L (bottom

row)

GND for analog signals Sum of OI, O, H, and AM

currents (return)

OI Analog input, current 4 to 19.6 mA range, 20 mA

nominal

O Analog input, voltage 0 to 9.6 VDC range, 10VDC

nominal, 12VDC max., input impedance 10 kΩ

H +10V analog reference 10VDC nominal, 10 mA max.

AL0 Relay common contact

AL1 Relay contact, normally

closed during RUN

AL2 Relay contact, normally

open during RUN

Contact rating Max resistive load = 250VAC,

2.5A; 30VDC 3A; Max inductive load = 250VAC,

0.2A; 30VDC 0.7A Minimum load = 5VDC 100mA, 100VAC 10mA

Basic Wiring Diagram

The following wiring diagram shows the power and motor connections for basic operation. The optional signal input wiring supports external Fwd and Rev Run command, and a speed potentiometer.

SJ200

From 3-phase power input source (See specifications label on inverter for details)

Inputs:

Forwa rd

Reverse

GND for logic inputs

Analog reference

External

speed

reference

pot.

GND for analog signals

(L1)

(L2)

(N/L3)

PCS

(T1)

(T2)

(T3)

AL1

AL0

AL2

Open collector outputs:

Run signal

GND for logic

CM2

Motor

Relay contacts,

1 Form C

Load

Frequency

arrival signal

outputs

Inverter Keypad Operation

HITACHI

STOP

RESET

Parameter Display

POWER ALARM

Hz A

RUN PRG

STR

Store Key

Powe r LED

Alarm LED

Display Units LEDs

Hertz Amperes

Pot en ti omet er Enable LED

Pot en ti omet er

Stop/Reset Key

Run Key Enable LED

Program/Monitor LED

Run/Stop LED

50.0

RUN

FUNC.

Run Key

Up/Down Keys

Function Key

• Run/Stop LED – ON when the inverter output is ON and the motor is

developing torque, and OFF when the inverter output is OFF (Stop Mode).

• Program/Monitor LED – ON when the inverter is ready for parame-

ter editing (Program Mode). It is OFF when the parameter display is monitoring data (Monitor Mode).

• Run Key Enable LED – ON when the inverter is ready to respond to

the Run key, OFF when the Run key is disabled.

• Run Key – Press this key to run the motor (the Run Enable LED must

be ON first). Parameter F004, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command.

• Stop/Reset Key – Press this key to stop the motor when it is running

(uses the programmed deceleration rate). This key will also reset an alarm which has tripped.

• Potentiometer – Allows an operator to directly set the motor speed

when the potentiometer is enabled for output frequency control.

• Potentiometer Enable LED – ON when the potentiometer is enabled

for value entry.

(continued, next page...)

+ 23 hidden pages