Hitachi RAS-S10CY, RAS-5115CY, RAS-S13CY, RAC-S10CY, RAC-5115CY Installation Manual
...
2,300mm or more
700
6
4
3
5
Screw for Mounting Plate
(4.1x32)
HITACHI SPLIT-UNIT AIR CONDITIONER
INSTALLATION MANUAL
●
+ – Screwdriver ● Measuring Tape ● Knife
●
Saw ● ø 65mm Power Drill ● Allen Key ( 4mm)
●
Wrench (14, 17, 19, 22mm)
●
Gas Leakage Detector ● Pipe Cutter
●
Plastic Tape ● Pliers ● Flare Tool
●
Carefully read through the procedures of proper
installation before starting installation work.
●
The sales agent should inform customers regarding
the correct operation of installation.
Tools Needed For Installation Work
SAFETY PRECAUTION
●
Read the safety precautions carefully before operating the unit.
●
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating
the unit as described in the user’s guide.
WARNING
CAUTION
●
Be sure to use the earth line. Do not place earth line near gas or water pipes, lightning conductor
and the earth line of telephone. Improper earthing may cause electric shocks.
●
A circuit breaker should be installed depending on the mounting size of the unit. Without a circuit breaker, the
danger of electric shock exists.
●
Do not install the unit near a location where there is flammable gas. The outdoor unit may
catch fire if flammable gas leaks around it.
●
Please ensure smooth flow of water when installing the drain hose.
●
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may
occur if you do the installation work yourself.
●
Please observe the instructions stated in the installation manual during the process of installation. Improper
installation may cause water leakage, electric shock and fire.
●
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units.
If not, the units may collapse and impose danger.
●
Observe the rules and regulations of the electrical installation and the methods described in the installation manual
when dealing with the electrical work. Use wire which is specified for the air conditioner. A short circuit and fire
may occur due to the use of low quality wire or improper work.
●
Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections
are tight after the conductors of the wire are inserted into the terminals. Improper insertion and loose contact may
cause over-heating and fire.
●
Please use the specified components for installation work. Otherwise, the units may collapse or water leakage,
electric shock and fire may occur.
●
Do not mix any coolant other than R-22 into the cooling circulation path when mounting or shifting the unit. If it
is mixed with air, the high pressure in the circulation path will rise and this may result in broken copper pipes or
faults.
THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).
WARNING
●
The unit should be mounted at stable, non-vibratory location which
can provide full support to the unit.
WARNING
●
The outdoor unit must be mounted at a location which can support heavy weight. Otherwise, noise and vibration will increase.
CAUTION
●
No nearby heat source and no obstruction near the air outlet is
allowed.
●
The clearance distances from top, right and left are specified in
figure below.
●
The location must be convenient for water drainage and pipe
connection with the Outdoor unit.
●
To avoid interference from noise please place the unit and its
remote controller at least 1m from the radio, television and inverter
type fluorescent lamp.
●
To avoid any error in signal transmission from the remote controller,
please put the controller far away from high-frequency machines
and high-power wireless systems.
●
The installation height of indoor unit must be 2.3m or more in a
non public area.
CAUTION
●
Do not expose the unit under direct sunshine or rain. Besides,
ventilation must be good and clear of obstruction.
●
The air blown out of the unit should not point directly to animals
or plants.
●
The clearances of the unit from top, left, right and front are specified
in figure below. At least three of the above sides must be open
air.
●
Be sure that the hot air blown out of the unit and noise do not
disturb the neighbourhood.
●
Do not install at a location where there is flammable gas, steam,
oil and smoke.
●
The location must be convenient for water drainage.
●
Place the outdoor unit and its connection wire at least 1m away
from the antenna or signal line of television, radio or telephone.
This is to avoid noise interference.
INDOOR UNIT
Names of Indoor Components
The Length of Indoor Unit
Power Cord
Do not alter the power cord.
Direction of Piping
Figure showing the Installation
of Indoor and Outdoor Unit.
● The difference in height
between the indoor and
outdoor unit should be
kept max. 10m.
● The connecting pipe, no
matter big or small,
should all be insulated
with insulation pipe and
then wrapped with plastic
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
The connection of insulated
drain hose.
Please use insulated drain
hose for the indoor piping
(commercial product).
OUTDOOR UNIT
Be sure to
completely
seal any
gap with
putty.
There are 4 directions
allowed, namely, horizontally
perpendicular to the unit,
vertically down from right,
horizontally out from right and
horizontally out to left.
Don't form the piping
downward at the left of the unit.
<
IA539: A
>
Screw for holder of
Remote Controller
(3.1x16)
AAA Size Battery
Holder for Remote
Controller
Mounting Plate
QtyNo. Component’s Name
1
6
1
2
2
Remote Controller
Purifying Filter
!
!
!
!
about 1.6m
about
0.9m
20
Cut away shaded
portion, and finish
the edge of the
opening so that
there is no burr.
Connection
Horizontally
perpendicular
to the unit
!
!
!
!
Dimension of Mounting Stand
of the outdoor unit
(unit : mm)
500
100
35
35
12
225
8
mounting stand
Indoor Unit
Outdoor Unit
RAS-S10CY
RAS-5115CY
RAS-S13CY
In case the pipe length is more than 8m, add refrigerant R22 at
15 gram per every meter exceeds. However, pipe length shall
not exceed 15m.
CAUTION
!
1
2
3
4
5
6
7
1
1
Installation of Hanger, Wall Penetration and Installation of Protection Pipe
1
CAUTION
!
●
The draining of the water container inside the indoor unit can be done from the left.
Therefore the hanger must be fixed horizontally or slightly tilted towards the side of
drain hose. Otherwise, condensed water may overflow the water container.
Direct Mounting On The Wall
●
Please use hidden beams in the wall to hold the hanger.
Wall Penetration and Installation of Protection Pipe
●
Drill a ø 65mm hole on
wall which is slightly tilted
towards the outdoor side.
Drill the wall at a small
angle.
●
Cut the protection pipe
according to the wall
thickness.
●
Empty gap in the sleeve
of protection pipe should
be completely sealed
with putty to avoid
dripping of rain water into
the room.
Procedures of Installation and Precautions
●
Procedures to fix the hanger.
1.Drill holes on wall. 2. Push plug into the holes. 3. Fix the hanger on wall
(As shown below) (As shown below) with 4.1 x 32 screw
(As shown in figure below)
●
Procedures to fix the holder of remote control.
1.Drill holes on wall. 2. Push plug into the holes.
(As shown below) (As shown below)
Installation of the Indoor Unit
2
VERTICALLY DOWNWARD PIPING
Preparation
●
Connect connecting cord.
●
Pull out the pipe, connecting cord and drain hose.
Installation
●
The upper part of the Indoor unit is hanged on the hanger.
●
The projection at the lower part of the Indoor unit is hooked onto the hanger.
Please pull the lower part of
the Indoor unit outwards to
check if the unit is hooked
onto the hanger. Improper
installation may cause
vibration and noise.
!
CAUTION
HORIZONTAL PIPING
Preparation
Change of Drain Hose and Installation Procedures.
●
Exchange the location of drain hose and drain cap during horizontal piping as shown in
figure below. Be sure to plug in the drain hose until the insulating material folds upon itself.
●
Please use pliers to pull out the drain cap.
(This is an easier way to remove the drain cap).
INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION
●
The refrigerating pipes should be adjusted to fit into
the hole on the wall and then ready for further
connection.
●
The terminals of 2 connected pipes must be covered
with insulator used for terminal connection. Then the
pipes are wrapped with insulation pipe.
●
Connect the connecting cord after removing electrical
cover. (Refer to “CONNECTION OF POWER CORD”)
●
After adjustment, fit the connecting cord and pipes
into the space available under the indoor unit. Use
holder to hold them tight.
!
CAUTION
●
The rubber strap used for
fixing the insulator should
not be tied with great force.
Otherwise, this will damage
heat insulation and causes
water condensation.
●
Holder can be attached at the either of 2 places.
Please select the easier position.
THE CONNECTION OF REFRIGERATING PIPE DURING THE
INSTALLATION OF INDOOR UNIT
Preparation To Install Refrigerating Pipes
!
CAUTION
●
Please fix in the plastic core
after flaring to avoid plastic
chips entering the pipes.
CAUTION
!
You are free to choose the side (left or right) for the installation of drain
hose. Please ensure the smooth flow of condensed water of the Indoor
unit during installation. (Carelessness may result in water leakage.)
!
CAUTION
Be sure that the
drain hose is not
loosely connected
or bend.
Be sure that the wire is not
in contact with any metal
in the wall. Please use the
protection pipe as wire
passing through the hollow
part of the wall so as to
prevent the possibility of
damaged by mouse.
Unless it seals completely,
any air with high humidity
flows from outdoor and
any dew may drop.
!
WARNING
●
The refrigerating pipes and connecting cord
transform and are attached.
●
The end of the refrigerating pipes are at locations
marked with “
” symbol.
Installation of Drain Hose
3
Installation
Hang the Indoor unit onto the hanger. Use the temporary stand
at the back of the Indoor unit to push its lower part 15cm
forwards.
●
Place the drain hose through the hole on the wall.
●
Wrap the refrigerating pipes with insulation pipe after
connecting refrigerating pipe.
●
Connect the connecting cord after removing electrical cover.
(Refer to “Connection of Power Cord”)
●
After adjustment, the connecting cord and refrigerating pipes
are placed into the space available under the Indoor unit.
●
The projection of Indoor unit must hook to the hanger.
INDOOR UNIT
HOW TO REMOVE INDOOR UNIT
●
Push up the (PUSH) sections at the
bottom of the indoor unit and pull the
bottom plate towards you. Then the
claws are released from the stationary
plate.
(The (PUSH) sections are indicated by
2 arrows in the right figure)
Sleeve of
protection
pipe
WALL
Protection
pipe
Seal with
putty
Seal with
putty
2 ~ 5mm
OutdoorIndoor
Connecting cords, pipe and
drain hose must be laid
together with Vinyl tape.
Lift the body
of the unit
upwards and
then force it
downwards.
Hanger
Refrigerating
Pipe
Protection
Pipe
Drain Hose
Connecting
Cord
Hanger
1
Projection
2
[
Push] mark positions
!
CAUTION
Condensed water may leak out if not inserted properly.
HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS
●
During horizontal or downward piping, use a knife to cut
openings as shown in figure. Then smoothen the edges of
openings with a file.
●
Turn the piping while holding down the lower
portion of pipe-support by hand.
Drain hose
Drain cap
Drain cap
Please insert
until here
Drain hose
Please insert
until here
Pipe
support
Pull up the pipe after
bending downward
Openings
Pipe
Connecting
cord
Drain hose
Insulation pipe (must be wrapped with
vinyl tape at every 120mm).
8
Holder
Pipe
Rubber strap tied with great force
below
5mm
Please bend at a small
radius to form an arc
0.85m
about 15cm
Hook
Projection
Protection pipe
Connecting cord
Holder
Connected section
Drain hose
Heat insulation pipe
Connecting
cord
Refrigerating pipe
Pull this to the front
during the connection
of refrigerating pipes
to ease task.
Bending
upwards
Condensed
water pond
Ditch
Condensed
water pond
125mm
45mm
450mm
60mm
80mm
780mm
125mm
280mm
45mm
115mm
450mm
Level
Hanger
Hole for pipe
Weight
Mark
Line
Please use more
than 4 screws.
Screw for Hanger
RAC-S10CY
RAC-5115CY
RAC-S13CY
8
1
Hole cover sticker
INS RAS/RAC-S10CY (E1) 1/6/09, 9:241
Black
OUTDOOR UNIT
●
Please mount the outdoor unit on stable ground
to prevent vibration and increase of noise level.
●
Decide the location for piping after sorting out
the different types of pipe available.
Please face this side (suction side)
of the unit to the wall
Please remove
the cover for
wire connection.
Procedure to remove the cover of
wiring terminals
●
Remove the screw (1
piece).
●
Hold the projected part at
the lower left of the cover
and push the cover
upwards to remove it.
●
To close the cover, insert
the upper part of the
cover into the body of
outdoor unit, then be sure
that the hook below the
cover is plugged in before
screwing.
Hook
Removal Of Air From The Pipe And Gas Leakage Inspection Preparation of Pipe
1
●
Use a pipe cutter to cut the copper pipe.
●
Jagged edge will cause leakage.
●
Point the side to be trimmed downwards during trimming to prevent copper chips from
entering the pipe.
●
Before flaring, please put
on the hexagon screw cap.
Spanner
Torque
wrench
Hexagon
screw nut
Pipe Connection
2
●
Please be careful when bending the copper pipe.
●
Applied frozen grease to the connection points and then screw in manually. After that, use
a torque wrench to tighten the connection.
INSTALLATION OF COOLANT PIPES AND AIR REMOVAL
Procedures of using Vacuum Pump for Air Removal
3
AIR REMOVAL
CAUTION
!
Lo
Hi
Meter showing pressure
Manifold valve
Vacuum pump
Charge
hose
When pumping starts, slightly loosen
the flare nut to check of air sucked in.
Then tighten the flare nut.
When the meter reaches –101KPa (–76cmHg)
during pumping, fully tighten the shuttle.
As shown in figure on the right, remove
the cap of valve head and valve core
and then connect them to the vacuum
pump and sub-division valve.
Fully tighten the “Hi” shuttle of the subdivision valve and completely unscrew
the “Lo” shuttle. Run the vacuum pump
for about 10–15 minutes, then completely
tighten the “Lo” shuttle and switch off
the vacuum pump.
2
Completely unscrew the spindle of the
service valve (at 2 places) in anticlockwise direction to allow the flow of
coolant (using Allen key).
3
Remove the connection pipe and tighten
the cap of valve head. The task is then
completed.
4
Gas Leakage Inspection
Please use gas leakage detector to
check if leakage occurs at the connection of hexagon screw nut as shown
on the right.
If gas leakage occurs, further tighten
the connection to stop leakage.
The body of
service valve
Cap of
valve core
Allen key
Cap of valve head
Cap of valve head
A
Mould
Mould
Copper pipe
Copper pipe
Trimming tool
1
<
IA539: A
>
FINAL STAGE OF INSTALLATION
Insulation And Maintenance Of Pipe Connection
1
●
The connected terminals should be completely sealed with
heat insulator and then tied up with rubber strap.
●
Please tie the pipe and power line together with vinyl tape as
shown in the figure showing the installation of Indoor and
Outdoor units. Then fix their position with holders.
●
To enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
●
Completely seal any gap with putty.
Installation Of Remote Controller
2
Power Source And Operation Test
3
●
The remote controller can be placed in its holder which is
fixed on wall or beam.
●
To operate the remote controller at its holder, please ensure
that the unit can receive signal transmitted from the controller
at the place where the holder is to be fixed. The unit will beep
when signal is received from the remote controller. The signal
transmission is weaken by the fluorescent light. Therefore,
during the installation of the remote control holder, please
switch on the light, even during day time, to determine the
mounting location of the holder.
Power Source
CAUTION
!
●
Please use a new socket. Accident may occur due to the
use of old socket because of poor contact.
●
Please plug in and then remove the plug for 2 – 3 times.
This is to ensure that the plug is completely plugged into
the socket.
●
Keep additional length for the power cord and do not render
the plug under external force as this may cause poor
contact.
●
Do not fix the power cord with U-shape nail.
Operation Test
●
Please ensure that the air conditioner is in normal operating
condition during the operation test.
●
Explain to your customer the proper operation procedures
as described in the user’s manual.
WARNING
●
If you cannot attach the side cover
due to the connecting cord, press the
connecting cord in direction to the
front panel to fix it.
●
Be sure that the hooks of the side
cover is fixed in certainly. Otherwise
water leakage may occur and this
causes short circuit or faults.
●
The naked part of the wire core should be 10 mm and fix it to the terminal tightly. Then
try to pull the individual wire to check if the contact is tight. Improper insertion may burn
the terminal.
●
Be sure to use only power cables approved from the authorities in your country. For
example in Germany: Cable type: NYM 3x2.0mm
2
.
●
Please refer to the installation manual for wire connection to the terminals of the units.
The cabling must meet the standards of electrical installation.
●
There is an AC voltage drop between the L and N terminals if power is on. Therefore,
before servicing, be sure to remove the plug from the AC outlet or switch off the main
switch.
●
THIS APPLIANCE MUST BE EARTHED.
Procedures of Wiring
Wiring of The Outdoor Unit
●
Please remove the side cover for wire connection.
!
WARNING
!
CONNECTION OF POWER CORD
WARNING
!
Connecting cord
Indoor
Unit
Outdoor
Unit
GRN + YEL
GRN + YEL
Strip wires
L
N
BABA
Indoor Unit
Line Cord
AC 220-240V
Outdoor Unit
Connecting Cord
d
Sleeve of
protection pipe
Putty
Putty
Insulation material for pipe connection
●
Pull the cover at 1 and 2 in
the directions as shown by
arrows to remove the low
cover.
Wiring Of The Indoor Unit
●
For wire connection of the Indoor unit, you need to remove Low Cover and Indicator Cover.
Remote
Controller
Holder for
Remote Controller
Screw (2 pieces)
The controller should
be insert from top into
bottom side of the
holder as shown in
figure below.
Connection wire
is put under here
Side cover
A
B
Connection wire
Screw for earth line
TIME DELAY FUSE USAGE
Outer
Diameter (ø)
6.35 (1/4")
9.52 (3/8")
Imperial
flaring tool
0.8 – 1.5
1.0 – 2.0
Rigid flaring
tool
0 – 0.5
0 – 1.0
A (mm)
After unscrew and remove
electrical plate, unscrew the
terminal band to put connecting
cords. Fix back the band screw
and electrical plate.
TEMPORARY
SWITCH
1
Indicator
Cover
Screw
Low cover
Remove Screw and Indicator Cover
T
E
M
P
O
R
A
R
Y
S
W
I
T
C
H
2
TEMPORARY
SWITCH
6 5
Attach Indicator Cover and tightened screw
(do not tightened too hard as the screw hole
at front cover might be broken)
Attach back Low Cover
TEMPORARY
SWITCH
7
3
4
RAS-S10CY, RAS-5115CY
Outer
Diameter (ø)
6.35 (1/4")
12.7 (1/2")
Imperial
flaring tool
0.8 – 1.5
1.0 – 2.0
Rigid flaring
tool
0 – 0.5
0 – 1.0
A (mm)
RAS-S13CY
Valve head cap
Valve core cap
Torque N.m
(kgf
●
cm)
13.7 – 18.6 (140 – 190)
34.3 – 44.1 (350 – 450)
19.6 – 24.5 (200 – 250)
12.3 – 15.7 (125 – 160)
Small
dia. side
Big dia.
side
Outer
dia. of pipe
9.52 (3/8")
6.35 (1/4")
RAS-S10CY, RAS-5115CY
Valve head cap
Valve core cap
Torque N.m
(kgf
●
cm)
13.7 – 18.6 (140 – 190)
44.1 – 53.9 (450 – 550)
19.6 – 24.5 (200 – 250)
12.3 – 15.7 (125 – 160)
Small
dia. side
Big dia.
side
Outer
dia. of pipe
12.7 (1/2")
6.35 (1/4")
RAS-S13CY
10A
15A
RAC-S10CY, RAC-5115CY
RAC-S13CY
●
Please fix back the electrical
plate after wiring work is
complete. Otherwise if short
circuit occur it may cause
unit burn.
WARNING
!
CABLE SIZE ød
1-25mm
1-50mm
RAS-S10CY, RAS-5115CY
RAS-S13CY
INS RAS/RAC-S10CY (E2) 1/6/09, 9:251
Black
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