Hitachi RAD-25NH4, RAC-25NH4, RAD-40NH4, RAC-50NH4 Service Manual
NO. 0214E
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
ROOM AIR CONDITIONER
INDOOR UNIT + OUTDOOR UNIT
JUNE 2004
Refrigeration & Air-Conditioning Division
SERVICE MANUAL
PM
REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
FOR SERVICE PERSONNEL ONLY
(W)
(A)
(kW)
(B.T.U./h)
(W)
(A)
(kW)
(B.T.U./h)
W
H
D
(kg)
RAD-25NH4 RAC-25NH4
DC INVERTER (CEILING CASSETTE TYPE)
TYPE
MODEL
POWER SOURCE
TOTAL INPUT
TOTAL AMPERES
CAPACITY
TOTAL INPUT
TOTAL AMPERES
CAPACITY
DIMENSIONS
(mm)
NET WEIGHT
SPECIFICATIONS
750
235
400
19
RAD-25NH4
RAD-40NH4
CONTENTS
SPECIFICATIONS ------------------------------------------------------------------- 4
HOW TO USE ------------------------------------------------------------------------ 6
CONSTRUCTION AND DIMENSIONAL DIAGRAM ---------------------- 25
MAIN PARTS COMPONENT --------------------------------------------------- 27
WIRING DIAGRAM -----------------------------------------------------------------29
CIRCUIT DIAGRAM ---------------------------------------------------------------- 31
PRINTED WIRING BOARD LOCATION DIAGRAM ---------------------- 37
BLOCK DIAGRAM ------------------------------------------------------------------ 39
BASIC MODE ------------------------------------------------------------------------ 41
REFRIGERATING CYCLE DIAGRAM ---------------------------------------- 55
AUTO SWING FUNCTION ------------------------------------------------------- 57
DESCRIPTION OF MAIN CIRCUIT OPERATION ------------------------ 58
SERVICE CALL Q & A ----------------------------------------------------------- 89
TROUBLE SHOOTING ------------------------------------------------------------ 92
PARTS LIST AND DIAGRAM ------------------------------------------------- 112
RAD-25NH4/RAC-25NH4
RAD-40NH4/RAC-50NH4
RAC-25NH4
RAC-50NH4
COOLING
HEATING
INDOOR UNIT
OUTDOOR UNIT
INDOOR UNIT
OUTDOOR UNIT
1 PHASE, 50 Hz, 220-240V
720 (220~980)
3.31-3.03
2.50 (1.00 ~ 3.00)
8,540
1,000 (210 ~ 1,280)
4.59-4.21
3.80 (1.10 ~ 4.80)
12,980
750
570
280
38
750
235
400
19
850
650
298
60
1 PHASE, 50 Hz, 220-240V
1,400 (220~1,560)
6.43-5.89
4.00 (1.00 ~ 4.50)
13,660
1,770 (210 ~ 1,920)
8.13-7.45
5.20 (1.10 ~ 5.80)
17,750
RAD-40NH4 RAC-50NH4
SAFETY DURING REPAIR WORK
1. In order to disassemble and repair
the unit in question, be sure to
disconnect the power cord plug
from the power outlet before starting
the work.
2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and
the replacement must be effected in correct manner according to the instructions in the Service Manual of
the unit.
If the contacts of electrical parts
are defective, replace the
electrical parts without trying to
repair them.
3. After completion of repairs, the initial state
should be restored.
4. Lead wires should be connected and laid as
in the initial state.
5. Modification of the unit by user himself should
absolutely be prohibited.
6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as
electrical shock, leak of current, or bodily injury due to the drop of any part.
8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and
grounding terminal of the unit. The insulation resistance should be 1M or more as measured by a 500V
DC megger.
9. The initial location of installation such as window, floor or the other should be checked for being and safe
enough to support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new
location.
10. Any inflammable thing should never
be placed about the location of
installation.
11. Check the grounding to see whether
it is proper or not, and if it is found
improper, connect the grounding
terminal to the earth.
DANGER
First, I must disconnect
the power cord plug
from the power outlet.
– i –
WORKING STANDARDS FOR PREVENTING BREAKAGE OF SEMICONDUCTORS
1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in relative
manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal goods
such as rejected goods being returned).
2. Object parts
(1) Micro computer
(2) Integrated circuits (IC)
(3) Field-effect transistors (FET)
(4) P.C. boards or the like on which the parts mentioned in (1) and (2) of this paragraph are equipped.
3. Items to be observed in handling
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).
Fig. 1. Conductive Container
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through
a ring or bracelet).
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.
(4) Be sure to place a part on a metal plate with grounding.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try
to repair the printed circuit board on a grounded metal plate.
1M
Fig. 2. Body Earth
Body earth
(Elimik conductive band)
Clip for connection with a
grounding wire
IC
A conductive polyvinyl bag
IC
Conductive sponge
– 1 –
(6) Use a three wire type soldering iron including a grounding wire.
Bare copper wire (for body earth)
Working
table
Resistor of 1 M (1/2W)
Earth wire
Fig. 3. Grounding of the working table
2
Screw stop at the screwed
part using a rag plate
Soldering iron
Grounding
wire
Fig. 4. Grounding a soldering iron
Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of the
measuring instrument shortcircuit a load circuit or the like.
Metal plate (of aluminium, stainless steel, etc.)
Staple
– 2 –
1. In quiet operation or stopping the running, slight flowing noise of refrigerant in the refrigerating cycle is
heard occasionally, but this noise is not abnormal for the operation.
2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug
from the power outlet for safety.
3. The room air conditioner does not start automatically after recovery of the electric power failure for
preventing fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.
4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal
and this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no
danger of blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below 10°C (50°F).
6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–15°C (5°F).
If the reverse cycle is used under this condition, the outside heat exchanger is frosted and efficiency falls.
7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.
!
CAUTION
– 3 –
SPECIFICATIONS
MODEL
FAN MOTOR
FAN MOTOR CAPACITOR
FAN MOTOR PROTECTOR
COMPRESSOR
COMPRESSOR MOTOR CAPACITOR
OVERLOAD PROTECTOR
OVERHEAT PROTECTOR
FUSE (for MICROPROCESSOR)
POWER RELAY
POWER SWITCH
TEMPORARY SWITCH
SERVICE SWITCH
TRANSFORMER
VARISTOR
NOISE SUPPRESSOR
THERMOSTAT
REMOTE CONTROL SWITCH (LIQUID CRYSTAL)
RAD-25NH4
RAD-40NH4
20W
NO
NO
–
NO
NO
NO
NO
NO
NO
YES
NO
NO
NO
NO
YES(IC)
YES
----------
40 W
NO
NO
NO
YES
YES
3.0A
G4A
NO
NO
YES
NO
450NR
YES
YES(IC)
NO
WITHOUT REFRIGERANT BECAUSE
COUPLING IS FLARE TYPE.
UNIT
PIPES (MAX. 20m)
REFRIGERANT CHARGING
VOLUME
(Refrigerant 410A)
RAC-25NH4 RAC-50NH4
JU1012D JU1013D
1400g1150g
– 4 –
– 5 –
CAUTION
Always install the indoor unit level.
Units not installed level may leak.
9
7
6
5
PLUG
Be sure to completely seal any
gap with putty.
●
The indoor piping
should be insulated
with the enclosed
insulation pipe.
(If the insulator is
insufficient, please
use commercial
products.)
Drain pipe
Must be installed separately.
Insulate indoor part of pipe
to prevent condensation.
Adiabated pipes
must always be
used for both
large and small
diameter. Wrap
pipes with tape.
An adiabator
will weather
excessively if
not tape-wrapped.
●
Maximum pipe length 20m
Minimum pipe length 5m
above 200mm
above 700mm
above 200mm
above 50mm when
installed on the
ceiling of balcony
(
)
above 100mm
above 100mm
give clearance as
wide as possible
Use the holder
when the pipe
is drawn from
the left.
• If connect indoor unit “RAD-40NH4” with outdoor unit “RAC-50NH4”, opitional flare adaptor for piping is
necessary.
Flare adaptor for piping: ø9.52 (3/8”) → ø12.7 (1/2”)
{Parts number TA261D-4 001}
[Indoor unit installation]
– 6 –
– 7 –
– 8 –
FULL DUCT
SEMI DUCT
NON DUCT
– 9 –
– 10 –
an speed f
– 11 –
– 12 –
displa
– 13 –
– 14 –
– 15 –
– 16 –
(ON) mark b
(ON) mar
– 17 –
(ON) mar (RESER
A beep occurs and the (TIMER) lamp lights on the indoor unit.
The setting of the current time
The time indication star
lighting instead of flashing.
(OFF) mar
sign lights A beep occurs and the (TIMER) lamp lights on the indoor unit.
– 18 –
– 19 –
– 20 –
– 21 –
– 22 –
– 23 –
– 24 –
– 25 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM
MODEL RAD-25NH4, RAD-40NH4
Cautions:
1. Use insulated pipes for both large and small diameters.
2. An connection cable.
15
148
235
216
Wide pipe
(
)
Narrow pipe
(
)
24
11
62177
750
20
790
35
70
319
75
40
5
400
Hanger
(
Use for hanging unit
)
28 347
Drain hose
53
Electric box
(
Possible to move,Right side
)
29
73
53
143
Indication panel
56
147
18
Wireless remote controller
Unit: mm
– 26 –
CONSTRUCTION AND DIMENSIONAL DIAGRAM FOR OUTDOOR
MODEL RAC-25NH4
MODEL RAC-50NH4
16556
28 750
852
76
570
95
166
559
2616 280
195
340
280
Handle
Air suction
grille
10464
26 850
955
79
650
96
169.5
638
1010
10
320
340
Air outlet
340
2022 298
201
Handle
Holes for anchor bolt
(2-ø12)
Fixing hole
507 198
57
12
37
Notch for anchor bolt
(2-ø12 Notchs)
More than
More than
More than
100
More than
700
100
100
Service space
– 27 –
MAIN PARTS COMPONENT
THERMOSTAT
Thermostat Specifications
FAN MOTOR
Fan Motor Specifications
CONNECTION
TEMPERATURE
°C (°F)
INDICATION
16
INDICATION
24
INDICATION
32
MODEL RAD-25NH4/RAD-40NH4
THERMOSTAT MODEL IC
OPERATION MODE COOL HEAT
ON 14.9 (59.3) 20.4 (68.8)
OFF 14.3 (58.3) 21.0 (69.1)
ON 22.9 (73.7) 28.4 (83.1)
OFF 22.3 (72.7) 29.0 (84.1)
ON 30.9 (88.1) 36.4 (97.7)
OFF
30.3 (87.1) 37.0 (98.8)
M
RED
YEL
BLU
5V
0~35V
MODEL
RAD-25NH4
RAD-40NH4
POWER SOURCE DC: 0 ~ 35V
DC360V
OUTPUT 20W
40W
BLU : BLUE YEL : YELLOW BRN : BROWN WHT : WHITE
GRY : GRAY ORN : ORANGE GRN : GREEN RED : RED
BLK : BLACK PNK : PINK VIO : VIOLET
RED
360V
BLK
0V
WHT
15V
M
YEL
0~6V
BLU
0~15V
RAC-25NH4
RAC-50NH4
– 28 –
WHITE
RED
YELLOW
MODEL
COMPRESSOR MODEL
PHASE SINGLE
RATED VOLTAGE AC 220 ~ 240 V
RATED FREQUENCY 50 Hz
POLE NUMBER 4
COMPRESSOR MOTOR
Compressor Motor Specifications
CONNECTION
20°C
(68°F)
75°C
(167°F)
( )
RESISTANCE VALUE
!
CAUTION
When the refrigerating cycle has been operated for a long time with the capillary tubes clogged or crushed
or with too little refrigerant, check the color of the refrigerating machine oil inside the compressor. If the
color has been changed conspicuously, replace the compressor.
2M = 1.05
2M = 1.28
(U)
(V)
(W)
M
M
M
WHITE
YELLOW
RED
RAC-25NH4 RAC-40NH4
JU1012D JU1013D
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