Hitachi L300IP User Manual

L 300 IP
Quick Reference Guide
x Three-phase input 400V Class
Hitachi Industrial Equipment Systems Co., Ltd.
Manual No.: QRGL300IPV1 y Oct., 2004
,
Caution: Be sure to read the L300IP Inverter Manual and follow its Cautions and Warnings for the initial product installation. This Quick Reference Guide is intended for reference use by experienced users in servicing existing installations.
Power Circuit Terminals
-015 to -055HFE2, HFU2 -075 to -150HFE2, HFU2
C1 C2
-185 to -750HFE2
C3, C4, C5
-900 to -1320HFE2, HFU2
HFU2
C6
1
Control Circuit Terminals
Terminal name
P24 +24V power for
CM1 +24V common Common for 24V supply, FW,
PLC Common for logic
1, 2, 3, 4, 5
FW Forward/stop
11C-11A 12C-12A
TH Thermistor input Reference to CM1, min.
FM PWM output 0 to 10VDC, 1.2 mA max.,
Description Ratings and Notes
inputs
inputs
Intelligent (programmable) discrete logic inputs
command Intelligent (programmable) relay outputs
24VDC supply, 100 mA max.
TH, inputs 1 to 5, and FM. (Note: Do not ground) Common for input terminals 1 to 5, jumper to CM1 for sinking, jumper to P24 for sourcing 27VDC max. (use P24 or an external supply referenced to terminal CM1), 4,7kȍ input impedance
Normally open contacts 250VAC / 30VDC, 5A (resistive load) max., 250VAC / 30VDC, 5A (inductive load) max. Minimum load 5VDC, 5mA
thermistor power 100mW
50% duty cycle
2
Terminal
Name
Description Ratings and Notes
AM Voltage analog output 0 to 10VDC, 2 mA max.
AMI Current analog output 4-20 mA, nominal load
impedance 250
L Common for analog
inputs
Sum of OI, O, and H currents (return)
OI Analog input, current 4 to 19.6 mA range, 20 mA
nominal
O Analog input, voltage 0 to 9.6 VDC range, 10VDC
nominal, 12VDC max., input impedance 10 k
H +10V analog reference 10VDC nominal, 10 mA max.
AL0 Relay common contact
AL1 Relay contact, normally
closed during RUN
AL2 Relay contact, normally
open during RUN
Contacts AL0–AL1, max resistive load = 250VAC 2A; 30VDC 8A; max inductive 250VAC, 0.2A; 30VDC 0.6A Contacts AL0–AL2, max resistive load = 250VAC 1A; 30VDC 1A; max inductive = 250VAC, 0.2A; 30VDC 0.2A Both contact pairs, min. loads = 100VAC 10mA; 5VDC 100mA
Serial Port Terminals
RPSP SN
SN
Termination resistor (–)
Termination resistor (+)
Send/receive (–) Negative Send/receive (+) Positive
3
Basic Wiring Diagram
The following wiring diagram shows the power and motor connections for basic operation. The optional signal input wiring supports external Fwd and Rev Run command, and a speed potentiometer.
L300P
From 3-phase power input source (See specifications label on inverter for details)
–FE2
default
External
speed
reference
–FU2/–FR
default
Common
Inputs:
Forward
Reverse
Analog reference
pot.
R
(L1)
S
(L2)
T
(L3)
P24
PLC
CM1
FW
5
H
O
U
(T1)
V
(T2)
W
(T3)
AL1
Alarm contacts,
ALO
AL2
Relay outputs:
Frequency
arrival signal
11C
11A
Run signal
12C
12A
Motor
1 Form C
Load
Load
Analog common
L
4
Inverter Keypad Operation
Run/Stop LED
Program/Monitor LED
HITACHI
RUN
PRG
RUN
FUNC
Function Key Up/Down Keys Store Key
Run Key
Run Key Enable LED
50.0
STOP
RESET
1
Stop/Reset Key
2
MIN
Parameter Display
POWER
ALARM
Hz
V
kW
A
%
MAX
STR
Powe r LED
Alarm LED
Display Units LEDs
Hertz Volts or Amperes (kW = both ON) Percent
Potentiometer Enable LED
Potentiometer
Run/Stop LED – ON when the inverter output is ON and the motor is
developing torque, and OFF when the inverter output is OFF (Stop Mode).
Program/Monitor LED – This LED is ON when the inverter is ready
for parameter editing (Program Mode). It is normally OFF when the parameter display is monitoring data (Monitor Mode). However, the PRG LED will be ON whenever you are monitoring the value of parameter D001. (When the keypad is enabled as the frequency source via A001=02, you can edit the inverter frequency directly from D001 monitor display by using the Up/Down keys.)
Run Key Enable LED – ON when the inverter is ready to respond to
the Run key, OFF when the Run key is disabled.
Run Key – Press this key to run the motor (the Run Enable LED must
be ON first). Parameter F004, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command.
(continued, next page...)
5
Stop/Reset Key – Press this key to stop the motor when it is running
(uses the programmed deceleration rate). This key will also reset an alarm which has tripped.
Parameter Display – A 4-digit, 7-segment display for parameters and
function codes.
Display Units: Hertz/Volts/Amperes/kW/% – These LEDs indicate
the units associated with the parameter display. When the display is monitoring a parameter, the appropriate LED is ON. In the case of kW units, both Volts and Amperes LEDs will be ON. An easy way to remember this is that kW = (V x A)/1000.
Power LED – ON when the power input to the inverter is ON.
Alarm LED – ON when an alarm condition has tripped the inverter.
Clearing the alarm will turn this LED OFF again. See page 9 for details on clearing alarms.
Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter values.
Up/Down Keys – Use these keys alternately to move up or down the
lists of parameter and functions shown in the display, and to increment/ decrement values.
Store Key – When the unit is in Program Mode and the operator has
edited a parameter value, press the Store key to write the new value to the EEPROM. This parameter is then displayed at powerup by default. If you want to change the powerup default, navigate to a new parameter value and press the Store key.
6
Keypad Navigation Map
Monitor Mode Program Mode
d002–d090
o.0 0
FUNC.
d
o90
1
d
o01
1
U–––
1
P–––
1
H–––
1
C–––
1
b
–––
1
A–––
1
F004
1
Fo01
Edit d001/F001
FUNC.
o.0 0
1
PRG
LED
2
FUNC.
Uo1 2
1
2
Uo01
2
2
2
2
2
2
2
2
2
FUNC.
FUNC.
FUNC.
Po50
1
2
Po01
1
2
h206
1
2
ho03
1
2
c1 23
1
2
co01
1
2
b
113
1
2
b
o01
1
2
A1 32
1
2
FUNC.
FUNC.
FUNC.
FUNC.
Po50
1
2
d
o01
Increment/ decrement
value
1
2
Edit
PRG LED
123.4
STR
Write data
to
EEPROM,
store as powerup
default
Ao01
7
Return to
parameter list
Powerup Test
The Powerup Test procedure uses minimal parameter settings to run the motor. The procedure describes two alternative methods for commanding the inverter: via the inverter keypad, or via the logic terminals.
• Check power input and motor output wiring (see page 4 diagram).
• If using logic terminals for testing, verify correct wiring on [FW], [CM1], [H], [O], and [L] per the diagram on page 4.
• Reverse [RV] input wiring (defaults to terminal [8]) is optional.
Step Description Via Keypad
1 Set speed command
source setting
2 Set Run FW command
source
Set Run REV command source
3 Set motor base freq. A003 = 60
4 Set motor poles
(2 / 4 / 6 / 8)
5 Set keypad display to
monitor freq.
6 Perform safety check Disconnect load from motor
7 Run Forward
command
8 Increase speed Pres (hold) key UPIncrease voltage
9 Decrease speed Pres (hold) key
10 Stop motor Press Stop key Turn OFF the
11 Run Reverse
command (optional)
12 Stop motor Turn OFF the
A001 = 02 (keypad / F001)
A002 = 02 (Run key)
C008 = 01,
H004 = 4 (default), change only if your motor is different
Access d001, press Func key, display will show
Check, if setting F001 = 0.00Hz
Press Run key Turn ON the [FW]
DOWN
0.00
Turn ON the [RV]
Via Logic
Terminals
A001 = 01, [H–O–L] input
A002 = 01, [FW] input
[RV] input
Ensure voltage on [O]—[L] termi­nals= 0V
terminal
at [O]
Decrease voltage at [O]
[FW] terminal
terminal
[RV] terminal
8
Error Codes
The L300P series inverters will trip on over-current, over-voltage, and under-voltage to protect the inverter. The motor output turns OFF, allow­ing the motor to free-run to a stop. Press the Stop/Reset key to reset the inverter and clear the error.
Basic Error Codes
Error
Code
E01
E02
E03
E04
E05
E06
E07
E08
E09
E10
E11
E12
E13
E14
E15
E16
Name Probable Cause(s)
Over current event while at constant speed
Over current event during deceleration
Over current event during acceleration
Over current event for other conditions
Overload protection • Motor overload is detected by the
Braking resistor overload • Regenerative braking resistor exceeds
Over voltage protection
EEPROM error • Built-in EEPROM memory experi-
Under-voltage error • DC bus voltage decreased enough to
CT error (current transformer)
CPU error • Built-in CPU had internal error
External trip • [EXT] input signal detected
USP (Unattended Start Protection)
Ground fault • A ground fault was detected between
Input over-voltage • Input voltage was higher than the
Instantaneous power failure • Input power removal > 15ms or
• Inverter output was short-circuited
• Motor shaft is locked
• Load is too heavy
• A dual-voltage motor is wired incorrectly Note: The L300P will over current trip at nominally 200% of rated current
• DC braking power(A054) set too high
• Current transformer / noise error
electronic thermal function
the usage time or usage ratio
• DC bus voltage exceeds a threshold, due to regenerative energy from motor
enced noise, high temperature, etc.
cause a control circuit fault
• High electrical noise near inverter
• A fault occurred in the built-in CT
• When (USP) was enabled, an error occurred when power was applied while a Run signal was present
the inverter output and the motor. This feature protects the inverter, and does not protect humans.
specified value, 60 sec. after powerup
> B002... inverter restarts on Run cmd
9
Error Code
E21
E23
E24
E30
E35
––––
E6x
E7x
Inverter thermal trip • Inverter internal temperature is above
Gate array error • An internal inverter error has occurred
Phase failure detection • One of three lines of the 3-phase
IGBT error • Instantaneous over-current on any
Thermistor • Thermistor input, [TH] and [CM1], is
Under-voltage (brownout) with output shutoff
Automatic restart and phase loss
Expansion card #1 error • An error has occurred in an
Expansion card #2 error
Name Probable Cause(s)
the threshold
(CPU / gate array IC)
power is missing
IGBT (output transistor) device
over the temp. threshold
• Low input voltage caused the inverter to turn OFF the motor output and try to restart. If unsuccessful, a trip occurs.
• Inverter is restarting, due to an over­current, over-voltage, under-voltage, or a phase loss event.
expansion card or at its connecting terminals. Please refer to the manual for the expansion card for additional details.
Error Status Codes and Error Trip Conditions
The digit to the right of the decimal point in the error code (such as E01.4) indicates inverter status at the moment the error occurred. Use the Up and Down arrow keys to scroll through the trip condition parameters.
Status
Code
---.0
---.1
---.2
---.3
---.4
Inverter
Status
Reset
Stop
Deceleration
Constant speed
Acceleration
Status
Code
---.5
---.6
---.7
---.8
Inverter
Status
f0 stop
Starting
DC braking
Overload restriction
10
Trip Conditions
Error code
Output frequency
1
Motor current
DC bus voltage
2
Cumulative op. time
Cumulative ON time
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