Hitachi DVPF-5-E Service manual

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Page 1

SERVICE MANUAL

DVD / VCR Combo DV-PF5E(UK

)

SM0425

DV-PF5E(UK)

PAL

DO NOT RESELL OR DIVERT IMPROPERLY.DO NOT RESELL OR DIVERT IMPROPERLY.

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

DVD PLAYER & VIDEO CASSETTE RECORDER

2004 Digital Media Division, TokaiDecember

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1 CAUTIONS FOR SAFETY IN PERFORMING

REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 LASER BEAM SAFETY PRECAUTIONS . . . . . . . 1-1

1-2 IMPORTANT SAFETY PRECAUTIONS . . . . . . . . 1-2

1-2-1 Product Safety Notice . . . . . . . . . . . . . . . . . . . . 1-2

1-2-2 Precautions during Servicing . . . . . . . . . . . . . . 1-2

1-2-3 Safety Check after Servicing. . . . . . . . . . . . . . . 1-3

1-3 STANDARD NOTES FOR SERVICING . . . . . . . . . 1-4

1-3-1 Circuit Board Indications . . . . . . . . . . . . . . . . . . 1-4

1-3-2 Instructions for Connectors . . . . . . . . . . . . . . . . 1-4

1-3-3 Pb (Lead) Free Solder. . . . . . . . . . . . . . . . . . . . 1-4

1-3-4 Instructions for Handling Semi-conductors . . . . 1-4

2 GENERAL INFORMATION . . . . . . . . . . . . . . . 2-1

2-1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-2 COMPARISON OF MODELS. . . . . . . . . . . . . . . . . 2-2

2-2-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2-2 VCR Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2-3 DVD Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2-3 COMPARISON OF MAIN CONTROL ICS. . . . . . . 2-4

2-4 LIST OF ABBREVIATIONS AND TERMS

FOR DVD PLAYER . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2-5 FUNCTION INDICATOR SYMBOLS . . . . . . . . . . . 2-6

2-6 OPERATING CONTROLS AND FUNCTIONS. . . . 2-7

3 MAINTENANCE AND INSPECTION. . . . . . . . 3-1

3-1 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . 3-1

3-1-1 Power Supply Section. . . . . . . . . . . . . . . . . . . . 3-1

3-1-2 DVD Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-1-3 VCR Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-2 FIRMWARE RENEWAL MODE. . . . . . . . . . . . . . 3-15

3-2-1 How to Update the Firmware Version . . . . . . . 3-15

3-2-2 How to Verify the Firmware Version . . . . . . . . 3-16

3-3 STANDARD MAINTENANCE. . . . . . . . . . . . . . . . 3-17

3-3-1 Service Schedule of Components. . . . . . . . . . 3-17

3-3-2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

4 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 CABINET DISASSEMBLY INSTRUCTIONS . . . . . 4-1

4-1-1 Disassembly Flowchart . . . . . . . . . . . . . . . . . . . 4-1

4-1-2 Disassembly Method. . . . . . . . . . . . . . . . . . . . . 4-1

4-1-3 How to Eject Manualy . . . . . . . . . . . . . . . . . . . . 4-5

4-2 DISASSEMBLY/ASSEMBLY PROCEDURES

OF DECK MECHANISM . . . . . . . . . . . . . . . . . . . . 4-6

4-3 ALIGNMENT PROCEDURES OF MECHANISM. 4-15

5 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 PREPARATION FOR SERVICING. . . . . . . . . . . . . 5-1

5-1-1 How to Enter the Service Mode. . . . . . . . . . . . . 5-1

5-2 FIXTURE AND TAPE FOR ADJUSTMENT . . . . . . 5-2

5-2-1 How To Use The Fixtures And Tape . . . . . . . . . 5-2

5-3 ELECTRICAL ADJUSTMENT INSTRUCTIONS . . 5-3

5-3-1 Test Equipment Required . . . . . . . . . . . . . . . . . 5-3

5-3-2 Head Switching Position Adjustment. . . . . . . . . 5-3

5-4 MECHANICAL ALIGNMENT PROCEDURES. . . . 5-4

5-4-1 Service Information. . . . . . . . . . . . . . . . . . . . . . 5-4

5-4-2 Tape Interchangeability Alignment . . . . . . . . . . 5-5

1-A. Preliminary/Final Check ing and

Alignment of Tape Path. . . . . . . . . . . . . . . . . . . 5-6

1-B. X Value Alignment. . . . . . . . . . . . . . . . . . . . . . . 5-6

1-C. Checking/Adjustment of Envelope Waveform . . 5-7 1-D. Azimuth Alignment of

Audio/Control/Erase Head. . . . . . . . . . . . . . . . . 5-8

1-E. Checking and Alignment of

Tape Path during reversing . . . . . . . . . . . . . . . . 5-8

6 EXPLODEDS VIEWS AND PARTS LIST . . . . 6-1

6-1 EXPLODED VIEWS. . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1-1 Cabinet Section. . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1-2 Deck Mechanism View 1 Section . . . . . . . . . . . 6-2

6-1-3 Deck Mechanism View 2 Section . . . . . . . . . . . 6-2

6-1-4 Deck Mechanism View 3 Section . . . . . . . . . . . 6-3

6-2 REPLACEMENT PARTS LIST. . . . . . . . . . . . . . . . 6-4

6-2-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . 6-4

6-2-2 Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . 6-6

7 APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 SYSTEM CONTROL TIMING CHARTS . . . . . . . . 7-1

7-2 IC PIN FUNCTION DESCRIPTIONS. . . . . . . . . . . 7-7

7-3 LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . 7-10

S SCHEMATIC, WIRING DIAGRAMS

S-1 Schematic Diagrams/CBA’s and Test Points . . . . . S-1

S-2 Wiring Diagrams < VCR Section >. . . . . . . . . . . . . S-3

S-3 Wiring Diagrams < DVD Section >. . . . . . . . . . . . . S-4

S-4 Main 1/9 Schematic Diagram. . . . . . . . . . . . . . . . . S-5

S-5 Main 2/9, Sensor & Power SW

Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . S-6

S-6 Main 3/9 Schematic Diagram. . . . . . . . . . . . . . . . . S-7

S-7 Main 4/9 Schematic Diagram. . . . . . . . . . . . . . . . . S-8

S-8 Main 5/9 Schematic Diagram. . . . . . . . . . . . . . . . . S-9

S-9 Main 6/9 Schematic Diagram. . . . . . . . . . . . . . . . S-10

S-10Main 7/9 & DVD Open/Close

Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . S-11

S-11Main 8/9 Schematic Diagram. . . . . . . . . . . . . . . . S-12

S-12Main 9/9 Schematic Diagram. . . . . . . . . . . . . . . . S-13

S-13Power Supply & Junction Schematic Diagrams. . S-14

S-14Jack-A Schematic Diagram . . . . . . . . . . . . . . . . . S-15

S-15AFV Schematic Diagram . . . . . . . . . . . . . . . . . . . S-16

S-16DVD Main 1/3 Schematic Diagram. . . . . . . . . . . . S-17

S-17DVD Main 2/3 Schematic Diagram. . . . . . . . . . . . S-18

S-18IC101 Voltage Chart. . . . . . . . . . . . . . . . . . . . . . . S-19

S-19DVD Main 3/3 Schematic Diagram. . . . . . . . . . . . S-20

S-20Waveforms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-21

C CIRCUIT BOARD DIAGRAMS

C-1 Main CBA Top View & Sensor CBA Top View . . . . C-1

C-2 Main CBA Bottom View . . . . . . . . . . . . . . . . . . . . .C-2

C-3 Power SW CBA Top/Bottom View &

DVD Open/Close CBA Top/Bottom View . . . . . . . . C-3

C-4 Power Supply CBA Top/Bottom View &

Junction CBA Top/Bottom View. . . . . . . . . . . . . . .C-4

C-5 Jack-A CBA Top/Bottom View

AFV CBA Top/Bottom View . . . . . . . . . . . . . . . . . . C-

B BLOCK DIAGRAMS

B-1 Servo/System Control Block Diagram . . . . . . . . . . B-1

B-2 Video Block Diagram . . . . . . . . . . . . . . . . . . . . . . . B-2

B-3 Audio Block Diagram . . . . . . . . . . . . . . . . . . . . . . . B-3

B-4 Hi-Fi Audio Block Diagram. . . . . . . . . . . . . . . . . . . B-4

B-5 Power Supply Block Diagram. . . . . . . . . . . . . . . . . B-5

B-6 DVD System Control/Servo Block Diagram . . . . . . B-6

B-7 Digital Signal Process Block Diagram . . . . . . . . . . B-7

B-8 DVD Video / Audio Block Diagram. . . . . . . . . . . . . B-8

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CAUTION FOR SAFETY IN PERFORMING REPAIR

1-1 LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from th e location shown in the figure. When checking the laser dio de, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mecha Assembly

Laser Beam Radiation

Laser Pickup

Turntable

1-1

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1-2 IMPORTANT SAFETY PRECAUTIONS

1-2-1 Product Safety Notice

Some electrical and mechanical parts have special safety-related characteris tics which are often not evident from visual inspection, nor can the protection they give necessarily b e obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteri stics are identified by a ! on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized prod uct safety and electr ical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

1-2-2 Precautions during Servicing

A. Parts identified by the ! symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spur io us radiati on. T he se must a lso be replaced only with specified re pla ce men ts. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1)Wires covered with PVC tubing

2)Double insulated wi res

3)High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1)Insulation tape

2)PVC tubing

3)Spacers

4)Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely abo ut the terminals before soldering.

F. Observe that the wires do not contact heat produc-

ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been repl ace d, c he ck that

5 - 6 kg of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. Crimp type wire connector

The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing t he transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure

1)Remove the old connector by cutting the wires at a point close to the connector.

Important: Do not re-use a connector. (Discard it.)

2)Strip about 15 mm of the insul ation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.

3)Align the lengths of the wires to be connected. Insert the wires fully into the connector.

4)Use a cri mping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the compl ete closure of the tool.

L. When connecting or disconnecting the internal

connectors, first, disconnec t the AC plug from the AC outlet.

1-2

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1-2-3 Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and w ires have been returned to thei r original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing pr imary circuit components, confir m specified clearance di sta nc e ( d ) and ( d’ ) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1-2-1)

Table 1-2-1 : Ratings for selected area

AC Line Voltage Clearance Distance (d), (d’)

220 to 240 V

Note: This table is unofficial and for reference only.

Be sure to confirm the precise values.

≥ 3 mm(d)

≥ 6 mm(d’)

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON) :

Insert load Z between B (ear th ground, power cord plug prongs) and exposed accessible par ts. Use an AC voltmeter to measure across the terminal s of load Z. See Fig. 1-2-2 and the following table.

Chassis or Secondary Conductor

Primary Circuit Terminals

dd'

Fig. 1-2-1

Exposed Accessible Part

One side of

Power Cord Plug Prongs

AC Voltmeter (High Impedance)

Fig. 1-2-2

Table 1-2-2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i)

2kΩ RES.

220 to 240 V

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

Connected in parallel

50kΩ RES.

Connected in parallel

i≤0.7mA AC Peak

i≤2mA DC

i≤0.7mA AC Peak

i≤2mA DC

1-3

One side of power cord plug

prongs (B) to:

Antenna terminals

A/V Input, Output

RF or

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1-3 STANDARD NOTES FOR SERVICING

1-3-1 Circuit Board Indications

1. The output pin of the 3 p in Regulator ICs is indicated as shown.

Top View

Input

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pi n of every male connector is indicate d a s shown.

Bottom View

1-3-4 Instructions for Handling

Semi-conductors

Electrostatic breakd own of the semi-conductor s may occur due to a pote ntial dif ference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1MΩ) that i s prop erly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

(1) Be sure to place a conductive sheet or copper

plate with proper grounding (1MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Beca us e the s tatic el ec tr ic i ty charge on clothing will not escape through the body grounding band, be careful t o avoid contacting semi-conductors with your clothing.

< Incorrect >

Pin 1

1-3-2 Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

CBA

< Correct >

Grounding Band

1MΩ

CBA

* Be careful to avoid a short circuit.

1-3-3 Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

1MΩ

Conductive Sheet or Copper Plate

1-4

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GENERAL INFORMATION

Overview

DV-PF5E(UK) is the model that deleted “VIDEO Plus+” function from DV-PF4E(UK). With this, the [VIDEO Plus+] button on remote controller is also deleted.

2-1 SPECIFICATIONS

ITEM DESCRIPTION

TV system PAL Video head Rotating 4 heads

Rotating 2 head helical scan brightness signal FM method VHS standard for methods to directly record color signal low frequency conversions

Hi-Fi audio track: 2 channel Normal audio track: 1 channel

{SP}: 4 hours (with E-240 used) {LP}: 8 hours (with E-240 used)

CH Indication TV Channel 01-10 TRA-IRJ, GAP 21-69 E21-E69 74-78 X.Y.Z.Z+1.Z+2 88-99, 100 S1-S20, GAP 121-141 S21-S41

Frequency characteristic: 20-20,000 Hz Dynamic range: 70 dB or more

DVD (linear audio) 20 Hz - 22 kHz (48 kHz sampling frequency) 20 Hz - 44 kHz (96 kHz sampling frequency) Music CD 20 Hz - 20 kHz (JEITA)

5 °C - 40 °C

Video section

DVD section

Terminal

Others

Recording system Audio track

Tape VHS-type videocassette Tape speed {SP}: 23.39 mm/s {LP}: 11.70 mm/s Maximum record and

playback time

Receiving channel

Reception system Up-heterodyne RF converter RF CONVERTER Converter output UHF 22 - 69 ch, I: 35 ch Timer display 24-hour system Video output impedance 75 Ω Video output level 1.0 V P-P Audio output level -6 dB 1 kΩ unbalance (high impedance) Video input level 0.5-2.0 V P-P Audio input level -10 dBV Video S/N ratio 40 dB or more Audio S/N ratio 36 dB or more

Hi-Fi audio Disc used DVD video disc, Music CD disc

Audio frequency characteristic

Signal/Noise (S/N) ratio CD: 70 dB (JEITA) Dynamic range DVD (linear audio): 70 dB, CD: 70 dB (JEITA ) Total distortion ratio DVD: 0.1%, CD: 0.1% Antenna input DIN (input) terminal Antenna output DIN (output) terminal Video input SCART JACK (AV 1, 2) FRONT PIN JACK Video output SCART JACK (AV 1, 2) Audio input SCART JACK (AV 1, 2) FRONT PIN JACK Audio output SCART JACK (AV 1, 2) PIN JACK (REAR) S Video output MINI DIN 4PIN JACK (75 Ω) Coaxial digital audio output PIN JACK Power supply AC 220-240 V +/-10%, 50 Hz +/-0.5% Power consumption 30 W (Standby: 5.0 W) Back-up time 30 s Temperature range for

operation Dimensions 435(W) mm x 94(H) mm x 233(D) mm Weight 3.2 kg

2-1

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2-2 COMPARISON OF MODELS

2-2-1 General

ITEM DV-PF5E(UK) DV-PF4E(UK)

Dimensional 435(W) x 94(H) x 233(D)mm Weight 3.2 kg Power Consumption 30W (standby: 5.0W) 30W (standby: 9.0W) Tray Panel Silver

Color Front/Button Silver / Silver

APPEARANCE

Remote Controller Model Name DV-RMPF5E(UK) DV-RMPF4E(UK)

Jog Shuttle on Remote ---

REMOTE

TV Control ---

CONTROLLER

2-2-2 VCR Section

ITEM DV-PF5E(UK) DV-PF4E(UK)

Video Format VHS Y/C Separation Comb Filter YNR (Luminance Noise Reduction)

Circuit

VIDEO

Picture Control O Video/Audio Input (Rear) 2/2 (AV1/AV2) Video/Audio Input (Front) 1/1 (AV3)

O: Yes, ---: No, : Same as on left

Video/Audio Output (Rear) 2/2 (AV1/AV2)

INPUT/

OUTPUT

OSD languages (VCR) 1 (English) Stereo CM Skip Feature --Auto Clock Feature O Number of Timer Programming 8 Program / 1 year VIDEO Plus+ --- O Self Diagnosis Function O (4 Modes) Back-up Time 30 s

OTHERMECHANISM

SQPB --Surge Absorber --Auto Power Off Feature O Local Broadcast Setting O

Multi Search Feature Search Speed

FF/REW Time (E-180 Tape)

Head Composition

Head Material

O (Index, Time Search, Quick

Find)

SP: X5/X7

LP: X5/X11

Approx. 100 s

DA4+Hi-Fi SP: 2[49/49 µm] LP: 2[25/25 µm]

Hi-Fi Audio: 2[28/28 µm]

SP: Ferrite

LP: Ferrite

Hi-Fi Audio: Ferrite

2-2

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2-2-3 DVD Section

ITEM DV-PF5E(UK) DV-PF4E(UK)

DVD/VCD/SVCD/CD-DA O / --- / --- / O CD-R/CD-RW/DVD-R (Video Format) O / O / O DVD-RAM (VR Format) --MP3 ---

GENERALVIDEOAUDIO

OSD languages (DVD) PAL Disc NTSC Out ---

Video Out Mode NTSC/PAL/PAL60 --- / O / O S-Video / Component / Composite O / --- / O Video D/A Converter 10bit Black Level Select --Picture Control --Progressive Out --Audio D/A Converter 192kHz / 24bit Digital Audio Out Optical / Coaxial --- / O Dolby Digital 5.1 ch Decode --DTS Digital Out --Virtual Surround O Dynamic Range Compression (Dolby

Digital) DVD Audio --Power on sound ---

O: Yes, ---: No, : Same as on left

7 (English , French, Spanish,

Italian, German, Dutch, Swedish)

Search Speed 4 Steps Slow Speed 3 Steps

IP Search (Smooth 2x Play) O 2x Play with Audio --Step Forward / Reverse O / ---

TRICK PLAY

Still Picture Select (Frame/Field) Flame / Field / Auto Disc Navigation O DVD Zoom x2 / x4 O / O

Program and Random Play of DVD O A-B Repeat O

Repeat O Last Play ---

FEATURES

Front Panel Display Dimmer --Screen Saver O Auto Power Off O (always ON)

2-3

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2-3 COMPARISON OF MAIN CONTROL ICS

---: No, : Same as on left

ITEM DV-PF5E(UK) DV-PF4E(UK)

VIDEO DRIVER

VIDEO/AUDIO SIGNAL PROCESS/HEAD AMP

Hi-Fi AUDIO SIGNAL PROCESS LA72648M-MPB-E (IC451) MICROCONTROLLER 8BIT

SERVO/SYSTEM CONTROL MEMORY FIP 7-BT-298N (IC611)

FIP DRIVER PT6313-S-TP (IC612) PT6313-S-TP / SC16313 (IC612) VPS LC74793JM-TRM (IC631)

OUTPUT SELECT

1.2V REG PQ070XZ5MZP (IC1002)

3.3V REG BA3948FP-E2 (IC1003) AMP KIA4558P / NJM4558D (IC1201)

ERROR VOLTAGE DET IF SIGNAL PROCESS MSP3417G-QG-B8 (IC1)

MM1637XVBE (IC102) MM1636XWRE (IC1403)

LA71750EM-MPB-E (IC301)

M3776AMCA-AA8GP (IC501) M3776AMCA-AA9GP (IC501) CAT24WC02JI /

BR24L02F-WE2 (IC502)

TC4053BF / BU4053BCF-E2 / CD4053BCSJX / CD4053BNSR (IC751)

EL817 / LTV-817B-F / PS2561A-1(Q,W) (IC1001)

2-4

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2-4

LIST OF ABBREVIATIONS AND TERMS FOR DVD PLAYER

Index Abbreviation/Term Explanation

A AC3 See Dolby AC3. C CD-R One type of DVD standard disc, to which writing once is possible (recordable type)

CD-RW One type of CD standard disc, to which writing up to 1000 times is possible Component video

output terminals

D Dolby AC3 Audio coding format developed by Dolby Laboratories in U.S, also simply referred to as

D terminal This terminal, specified by EIAJ (currently JEITA), can automatically switch "digital hi-

DTS Digital Theater System: Sound system as for movie theaters developed by US Digital

DVD Digital Versatile Disc. A huge amount of digital data for video (movie) and audio can be

DVD-Audio One type of DVD standard disc, on which high-quality audio can be recorded DVD-R One type of DVD standard disc, to which writing once is possible (recordable type) DVD-RAM One type of DVD standard disc, to which writing up to 100,000 times is possible DVD-ROM One type of DVD standard disc, to which data for computer can be recorded DVD-RW One type of DVD standard disc, to which writing up to 1000 times is possible DVD-Video One type of DVD standard disc, on which high-quality video and audio can be recorded DVD Video Format Video recording/playback standard that applies to DVD-Video, DVD-R and DVD-RW DVD Video Recording

Format DVD Forum International organization that formulates the technical standards of DVD

E EIAJ Electronic Industries Association of Japan: An organization of manufacturers of

J JPEG Joint Photographic Expert Group: International standard format for compressing still

L Linear PCM Linear Pulse Code Modulation: LPCM is a format that digitizes analog audio signal

M MPEG Moving Picture Experts Group: Standard related to compression of digital video and

MPEG Audio Layer 2 One of three audio compression standards (layers 1-3) defined by MPEG MP3 MPEG1 Audio Layer-3: Audio data digital compression technology.

P Progressive playback

function

S SDMI Secure Digital Musi c Initiativ e: This conf erence was estab lished b y hardware makers , the

V Virtual surround This technology localizes sound at any position using only two front speakers, by

Used for outputs of HDTV video signal format. Since signals for brightness and colors are independently handled for components signals (Y: luminance signal; PR/PB: chrominance signals), degrading of image will be redu ce d.

AC3 f ormat: Suppo rts 5-channel full -r ange soun d an d one cha nnel for sub-woofer sound playback.

vision" programs of BS digital broadcast, and "digital standard broadcast" of current image quality. A tuner and TV can easily be connected to the D terminal. There are 5 types of D terminal, depending on the different format of video signal passing thorough the D terminal.

Theater Systems, Inc. The number of channels provided by DTS is the same for Dolby AC3.

recorded on this disc, whose size is the same as CD.

Video recording/playback standard that applies to DVD-RAM and DVD-RW: This allows versatile editing functions, differing from the DVD Video Format.

consumer electronic devices, industrial electronic devices and electronic components, established in April 1948. EIAJ merged with JEIDA (Japan Electronic Industry Development Association) in November 2000 to become JEITA (Japan Electronics and Information Technology Industries Association).

images.

during recording and converts it back to analog signal during playback.

audio. MPEG2 is a higher standard of MPEG and is applied to video (movie) requiring higher quality.

This function converts interlaced images to non-interlaced images and displays them. It can play back 24-frame/second images included in DVD movie software, etc.

Recording Industry Association of America (RIAA) and music industry companies, to protect copyrights of musical compositions.

subjecting the L and R signal s to matrix oper ation. It uses the f our tran sf er function s from L/R speakers located at specified positions to both ears of listener located in a specified position, taking into account the shape of head and the effect of earlobes, and the two transfer functions from any position to both ears.

2-5

Page 12

2-5 FUNCTION INDICATOR SYMBOLS

Note:

If a mechanical malf unction oc curs, the power is tur ned off. When the power com es on again after that by pressing [y/I ] button, an error message is displayed on the TV screen for 5 seconds.

MODE INDICATOR ACTIVE

When reel or capstan mechanism is not functioning correctly

When tape loading mechanism is not functioning correctly

When cassette loading mechanism is not functioning correctly

When the drum is not working properly P-ON Power safety detection

“A R” is displayed on a TV screen. (Refer to Fig. 1.)

“A T” is displayed on a TV screen. (Refer to Fig. 2.)

“A C” is displayed on a TV screen. (Refer to Fig. 3.)

“A D” is displayed on a TV screen. (Refer to Fig. 4.) “A P” is displayed on a TV screen. (Refer to Fig. 5.)

TV screen

When reel or capstan mechanism is not functioning correctly

Fig. 1

When the drum is not working properly

Fig. 4

When tape loading mec hanism is not func tioning c orrectly

Fig. 2

When cassette loadin g mechanism is not functioning correctly

Fig. 3

P-ON Power safety detection

Fig. 5

2-6

Page 13

2-6 OPERATING CONTROLS AND FUNCTIONS

DVD / VCR Combo DV-PF5E(UK

)

OUTPUT

DVD

VCR

DVD / VCR Combo DV-PF5E(UK

)

OUTPUT button

VCR OUTPUT Light

DVD OUTPUT Light

123

789

010

AUDIO

SKIP/PROG

SLOW

CLEAR

C.RESET

REC/OTR DISPLAY

RETURN

TOP MENU

SETUP

QUICK-FIND

ZOOM

MODE

A-B REPEAT

ANGLE

SEARCH MODE

REPEAT

SUBTITLE

TIMER

VCR DVD

SURROUND

SPEED

OPEN/CLOSE

EJECT

DISC NAVIGATION

ENTER

DV-RMPF5E(UK

)

VCR button DVD button

Since this product comprises DVD and VCR players, it is necessary to select the correct output mode.

SWITCHING TO DVD MODE

Press DVD on the remote control.

(Verify that the DVD OUTPUT Light is lit.)

SWITCHING TO VCR MODE

Press VCR on the remote control.

(Verify that the VCR OUTPUT Light is lit.)

NOTE

Pressing only OUTPUT on the front panel does not switch the mode of the remote control. You always need to select the correct mode on the remote control too.

FUNCTIONAL OVERVIEW

FRONT PANEL

9 12 18

432 7 85 6

1. /I (POWER/STANDBY)

Press to turn the power on and off. (As to the indication of the Operate switch, “ ON and “ ” indicates electrical power STANDBY.)

2. VIDEO In Jack

Connect a video cable coming from the video out jack of a camcorder, another VCR, or a video source (laser disc player, camcorder, etc.) here.

3. AUDIO In Jacks

Connect audio cables coming from the audio out jacks of a camcorder, another VCR, or an audio source here.

(REW) [VCR]

Press to rewind the tape, or to view the picture rapidly in reverse during the playback mode (Rewind Search).

5. (F.FWD) [VCR]

Press to rapidly advance the tape, or view the picture rapidly in forward during playback. (Forward Search).

/ (STOP/EJECT) [VCR]

STOP

Press to stop the tape motion.

EJECT

Press to remove the tape from the VCR.

(PLAY) [VCR]

Press to begin playback.

8. (REC) [VCR]

Press once to start a recording. Press repeatedly to start a One Touch Recording.

9. Cassette Compartment

10. Display, Remote Sensor Window

11. PROGRAM (

In VCR mode, press to change TV programmes on the VCR; press to adjust the tracking during normal or slow motion playback; press to remove vertical jitter in a Still picture.

/ ) Buttons

10 11 13 14 16 1715

12.

Press to insert discs into or remove them from the tray.

” indicates

13. VCR OUTPUT Light

This light appears when the VCR output mode is selected. You can only watch tapes when the green VCR OUTPUT light is on. To make the green VCR OUTPUT light come on, VCR on the remote control or OUTPUT on the front panel.

14. OUTPUT

Press to select DVD mode or VCR mode. You can switch the output mode either by pressing OUTPUT on the front panel, or by pressing DVD or VCR on the remote control. However, if you press

OUTPUT on the front panel first, you need to reselect the corresponding mode by pressing DVD or VCR on the remote control.

15. DVD OUTPUT Light

This light appears when the DVD output mode is selected. You can only watch DVDs when the green DVD OUTPUT Light is on. To make the green DVD OUTPUT light come on, press DVD on the remote control or OUTPUT on the front panel.

16.

Stops operation of the disc.

17. (PLAY) [DVD]

Press to begin playback.

18. Disc loading tray

2-7

(OPEN/CLOSE) [DVD]

(STOP) [DVD]

Page 14

Tray open

Tray closed

When a disc is being played back

DVD

Loading the Disc

No disc inserted or cannot read

COAXIAL

DIGITAL

AUDIO OUT

VIDEO OUT

DVD

DVD/VCR AV 1

(TV)

AV2(DECODER

)

VCR

ANALOG

AUDIO OUT

AERIAL

RF OUT

1 2 3 4 6

REAR PANEL

1. MAIN (AC Power Cord)

Connect to a standard AC plug.

2. COAXIAL DIGITAL AUDIO OUT Jack [DVD only]

Connect to a compatible Dolby Digital receiver. Use to connect to a Dolby Digital decoder or MPEG decoder.

3. AUDIO OUT Jacks (ANALOG Left/Right) [DVD only]

Connect to the Audio input jacks of A/V-compatible TV or wide screen TV, Stereo system.

4. S-VIDEO OUT Jack (DVD Only)

Use the S-Video cable to connect this jack to the SVideo jack on your A/V-compatible TV or wide screen TV for a higher quality picture.

5. EURO AV2 (DECODER) Jack [VCR only]

Use the Euro A/V (scart) cable to connect this jack to the 21 pin scart jack on your decoder.

Display

DVD VCR

Lights up when the A-B repeat function is on.

Lights up when the ALL repeat function is on.

Lights up when the inserted disc comes to a pause.

Lights up when playing back in slow mode. (DVD)

Lights up when the repeat function is on.

Displays a type of the disc which is inserted on the tray.

DVD disc

DVD:

Audio CD

CD:

DVD

Displays how long the current title or track has been played back. When a chapter or track is switched, the number of a new title, chapter or track is displayed.

Lights up when the inserted disc is being played back.

6. EURO AV1 (TV) Jack

Use the Euro A/V (scart) cable to connect this jack to the 21 pin scart jack on your A/V-compatible TV or wide screen TV for a best quality picture.

7. AERIAL Jack

Connect your antenna, Cable Box, or Direct Broadcast System.

8. RF OUT Jack

Use the supplied aerial cable to connect this jack to the ANTENNA IN Jack on your TV.

Caution: Do not touch the inner pins of the jacks on the rear

panel. Electrostatic discharge may cause permanent damage to the DVD/VCR.

Lights up when a tape is in the DVD/VCR.

Lights up during playback when the repeat function is on.

Lights up when the playback is in still or slow mode.

Lights up when the inserted cassette is being played back.

Lights up when the timer recording or an OTR recording has been set.

Lights up during a recording. Flashes when a recording is paused.

REC

Works as a tape counter (hour,minute,second). Also displays a channel number, tape speed, remaining time for OTR or current time.

Displays During Operation

2-8

Page 15

Remote Controller

Loading the Batteries

1. Open the battery compartment cover.

11 13

26 24

32 31

29 28

27 25

2. Insert two AA batteries, with each one oriented correctly.

3. Close the cover.

SURROUND

SPEED

123

789

010

VCR DVD

DISC NAVIGATION

AUDIO

OPEN/CLOSE

EJECT

SKIP/PROG

CLEAR

C.RESET

SLOW

4 5

6 7

REC/OTR DISPLAY

8 9

10 12

SETUP

MODE

SUBTITLE

TIMER

TOP MENU

ZOOM

ANGLE

ENTER

SEARCH MODE

A-B REPEAT

REPEAT

RETURN

QUICK-FIND

23 21

19 17

22 20 18

Cautions On Batteries

Use “AA” (R6P) batteries in this remote control unit. Replace the batteries with new ones approximately once a year, though this depends on the frequency with which the remote control unit is used. If the remote control unit does not operate from close to the main unit, replace the batteries with new ones, even if less then a year has passed.

The included battery is only for verifying operation.

Replace it with a new battery as soon as possible. When inserting the batteries, be careful to do so in

the proper direction, following the and marks in the remote control unit’s battery compartment. To prevent damage or battery fluid leakage:

Do not use a new battery with an old one. Do not use two different types of batteries such as alkaline and manganese. Do not short-circuit, disassemble, heat or dispose

of batteries in flames. Remove the batteries when not planning to use the remote control unit for a long period of time. If the batteries should leak, carefully wipe off the fluid from the inside of the battery compartment, then insert new batteries.

2-9

Page 16

Tour of the remote controller

Buttons on remote controller work in different ways for DVD, Audio CD and VCR: Refer to the following table for correct use.

SURROUND/

SPEED Button

SURROUND

SPEED

POWER/STANDBY Button

Number Buttons

123

789

010

DISC NAVIGATION Button

DISC NAVIGATION

VCR Button

VCR

SEARCH Buttons

STOP Button

DVD

Mode Mode

To activate virtual surround.

Turns the DVD/VCR on and off.

To select chapter or title directly. (DVD) To select track directly. (CD)

To select the recording speed.

Turns the DVD/VCR on and off.

To select channel.

VCR

The first scenes of each chapter of the title being played will be displayed. (DVD)

To select the VCR output mode. To use the remote control in VCR mode.

Allows you to search forward/backward through a disc. To begin slow forward/backward through a disc. (DVD)

Press to call up the index or time search menu.

To stop playback. To stop playback or record.

RECORD/ONE-TOUCH-

RECORDING Button

REC/OTR

MENU Button

TOP MENUButton

TOP MENU

SETUP Button

SETUP

ZOOM Button

SUBTITLE/TIMER Button

ZOOM

MODE Button

MODE

SUBTITLE

TIMER

ANGLE Button

ANGLE

Brings up the Menu on a disc. (DVD)

Brings up the Top Menu on a disc. (DVD).

Brings up the DVD player's Setup menu.

To magnify part of picture x2/x4. (DVD)

To set virtual surround on/off. To arrange the playing order or play randomly. (CD)

Accesses various subtitles on a disc. (DVD)

Accesses various camera angles on a disc. (DVD)

To start a recording. To start One Touch Recording.

Brings up the VCR Menu.

Press to put the VCR into standby mode for a timer recording.

2-10

Page 17

Tour of the remote controller

DVD VCR

Mode Mode

REPEAT Button

REPEAT

A-B REPEAT Button

A-BREPEAT

SEARCH MODE Button

SEARCH MODE

QUICK-FIND

RETURN Button

RETURN

ENTER, Cursor Buttons

21 22

ENTER

DISPLAY Button

DISPLAY

PLAY Button

Allows you to repeat play a chapter or title. (DVD) Allows you to repeat play a track or all. (CD)

Marks a segment to repeat between A and B. (DVD/CD)

To search chapter or title. (DVD) To search track. (CD) To search time. (DVD/CD) To rapidly return to a location of disc. Search the markers. (DVD/CD)

Returns to a previous menu. (DVD)

Moves the cursor and determines its position.

Displays the current disc mode.

Begin disc play.

Allows you to search forward/backward through a tape.

To search and confirm the contents of the recorded programme(s).

Moves the cursor and determines its position.

Cannot use the ENTER button.

Displays the current time, tape counter, channel.

Begin tape playback.

DVD Button

DVD

PAUSE/STEP Button

SLOW Button

CLEAR/C.RESET Button

SLOW

CLEAR

C.RESET

SKIP/PROG Buttons

SKIP/PROG

OPEN/CLOSE/EJECT

Button

OPEN/CLOSE

EJECT

AUDIO Button

AUDIO

To select the DVD output mode. To use the remote control in DVD mode.

Pause disc play. Advances playback one frame at a time. (DVD)

Clear the markers. Clear the number that is entered incorrectly. Removes status No. in programme input. (CD)

To skip chapters. (DVD) To skip tracks. (CD)

To open or close the disc tray.

Accesses various audio functions on a disc. (DVD) To select STEREO, L-CH or R-CH. (CD)

Pause tape playback or recording. Advances playback one frame at a time.

To view the tape in slow motion.

To reset the tape counter.

Press to control the TV programmes. To adjust the tracking manually during playback.

Press to eject the video cassette from the VCR.

To select STEREO, L-CH R-CH or normal.

2-11

Page 18

MAINTENANCE AND INSPECTION

3-1 TROUBLESHOOTING

Troubleshooting is how to service for the specifying malfunction or poor parts. Detect malfunction or poor parts and service as the following charts.

3-1-1 Power Supply Section

FLOW CHART NO.1

The power cannot be turned on.

Is the fuse normal?

Yes

Is normal state restored when once unplugged power cord is plugged again after several seconds?

Yes

Is the AL+5V line voltage normal?

Yes

Check each rectifying circuit of secondary circuit and service it if defective.

FLOW CHART NO.2

The fuse blows out.

Check the presence that the primary component is leaking or shorted and service it if defective.

After servicing, replace the fuse.

FLOW CHART NO.3

When the output voltage fluctuates.

See FLOW CHART No.2 <The fuse blows out.>

Check for lead or shor-circuiting of primary

circuit component and service it if defective.

(Q1001, Q1003, T0011, D1001, D1002, D1003,

D1004, D1011, C1005, C2014)

Check the presence that the rectifying diode or circuit is shorted in each rectifying circuit of secondary side and service it if defective.

Does the secondary side photo coupler circuit operate normally?

Yes Check the circuit and service it if defective. (IC1001, D1006, D1012, D1024)

FLOW CHART NO.4

When buzz sound can be heard in the vicinity of power circuit.

Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side and service it if defective. (D013, D014, D016, D018, D019, D1008, D1016, D1030, IC1002, IC1003, Q051, Q053, Q055, Q056, Q058, Q1052, Q1053, Q1055)

FLOW CHART NO.5

-FL is not outputted.

Is the supply voltage of -30V fed to the anode of D018?

Yes Check for load circuit short-circuiting or leak, and service it if defective.

Check the circuit and service it if defective. (IC1001, Q1004, D1019)

Check D018 and their periphery, and service it if defective.

3-1

Page 19

FLOW CHART NO.6

P-ON+44V is not outputted.

Is 44V voltage supplied to the emitter of Q053?

Yes

Is the "L" pulse (approximately 0V) inputted to the base of Q053?

Yes

Replace Q053. Replace Q054.

FLOW CHART NO.7

AL+9V (AL+12V) is not outputted. (P-ON+44V is outputted normally)

Is 12V voltage supplied to the collector of Q055?

Yes

Is the "H" pulse (approximately 10V) inputted to the base of Q055?

Yes

Replace Q055.

FLOW CHART NO.8

P-ON+5V (AL+5V) is not outputted. (P-ON+44V is outputted normally)

Check D013, C013, and their periphery, and service it if defective.

Is the "H" pulse (approximately 5V) inputted to the base of Q054?

Yes

Replace IC501.

Check D014, D017, L010, C015, and their periphery, and service it if defective.

Check D054, R055, and their periphery, and service it if defective.

Is 5V voltage supplied to the Pin(37,99) of IC501.

Yes

Check AL+5V and Timer+5V line, and service it if defective.

Is 5V voltage supplied to the collector of Q056?

Yes

Is the "H" pulse inputted to the base of Q056?

Yes

Replace Q056.

FLOW CHART NO.9

EV+3.3V is not outputted.

Is 4V voltage supplied to Pin(1) of IC1003?

Yes

Replace IC1003.

FLOW CHART NO.10

EV 1.2V is not outputted.

Is 2.8V voltage supplied to Pin(1) of IC1002?

Yes

Replace IC1002.

Check D016, L013, C017, C018, and their periphery, and service it if defective.

Check R058, R059, R060 and their periphery, and service it if defective.

Check D1008, L1012, C1007, C2015 and their periphery, and service it if defective.

Check D1030, L1009, C1035, C1107, and their periphery, and service it if defective.

3-2

Page 20

FLOW CHART NO.11

DVD-P-ON+12V is not outputted. (AL+12V is outputted normally.)

Is the "L" pulse (approximately 0V) outputted to the collector of Q1054?

Yes

Replace Q1053.

FLOW CHART NO.12

DVD-P-ON+5V is not outputted. (AL+5V is outputted normally.)

Is the "H" pulse (approximately 6V) inputted to the base of Q1055?

Yes

Replace Q1055.

FLOW CHART NO.13

DVD-P-ON+3.3V is not outputted. (EV+3.3V is outputted normally.)

Is the "H" pulse (approximately 4V) inputted to the base of Q1052?

Yes

Replace Q1052.

Check Q1054 and PWRCON line, and service it if defective.

See FLOW CHART NO.11. <DVD-P-ON+12V is not outputted. >

FLOW CHART NO.14

The fluorescent display tube does not light up.

Is 3.3V voltage supplied to Pin(6, 24) of IC612?

Yes Is approximately -24V to -28V voltage supplied to Pin(15) of IC612?

Yes Is there approximately 500kHz oscillation to Pin(26) of IC612?

Yes Are the filament voltage applied between (1, 2)

and (29, 30) of the fluorescent display tube? Also negative voltage applied between these pins and GND?

Yes Replace the fluorescent display tube (IC611).

Check the EV+3.3V line and service it if defective.

Check the -FL line and service it if defective.

Check R618, IC612 and their periphery, and service it if defective.

Check the power circuit, D1016, D1017, R1040, C1018 and their periphery, and service it if defective.

3-3

Page 21

3-1-2 DVD Section

FLOW CHART NO.1

The key operation is not functioning.

Are the contact point and the installation state of the key switches (SW2020, SW2021, SW2022) normal?

Yes

When pressing each key switches (SW2020, SW2021, SW2022), do the voltage of each pin of CL1051 (shown below) change to "H" (3.3V) from "L" (0V)? SW2020 → CL1051 24PIN SW2021 → CL1051 26PIN SW2022 → CL1051 25PIN

Yes

Replace DVD Main CBA.

FLOW CHART NO.2

No DVD operation is possible from the remote control unit. (

Is 5V voltage supplied to Pin(3) terminal of the RM2001 (remote control receiver)?

Yes

Is the "L" pulse sent out from Pin(1) terminal of the RM2001 (remote control receiver) when the remote control unit is activated?

Yes

Is the "L" pulse signal supplied to Pin(22) of CL1051?

Yes

Replace the DVD Main CBA.

Re-install the key switches (SW2020, SW2021, SW2022) correctly or replace the poor switch.

Check the key switches (SW2020, SW2021, SW2022) and their periphery, and service it if defective.

Operation is possible from the unit.)

Check AL+5V line, and service it if defective.

Replace the RM2001 (remote control receiver). Replace remote control unit if needed.

Check the line between the RM2001 (remote control receiver) and Pin(22) of CL1051, and service it if defective.

FLOW CHART NO.3

The disc tray cannot be opened and closed. (It can be done using the remote control unit.)

Does the voltage of Pin(24) on CL1051 become

3.3V when pressing "OPEN/CLOSE" button on the unit?

Yes

Refer to "FLOW CHAR NO.4" <The disc tray cannot be opened and closed.>

FLOW CHART NO.4

The disc tray cannot be opened and closed. (It can not be done using the unit and the remote control unit.)

Replace the DVD Main CBA.

No improvement can be found.

Yes

Replace the DVD Mechanism.

Replace the "OPEN/CLOSE" button (SW2020).

Original DVD Main CBA is poor.

3-4

Page 22

FLOW CHART NO.5

The [No Disc] indication.

Replace the DVD Main CBA.

No improvement can be found.

Yes

Replace the DVD Mechanism.

FLOW CHART NO.6

Both picture and sound do not operate normally.

Replace the DVD Main CBA.

No improvement can be found.

Yes

Replace the DVD Mechanism.

Original DVD Main CBA is poor.

3-5

Page 23

FLOW CHART NO.7

Picture does not appear normally.

Set the disc on the disc tray, and playback.

Are the video signals outputted to each pin of CN1601 on the Main CBA?

CN1601 1PIN S-Y CN1601 10PIN S-C CN1601 4PIN R CN1601 8PIN G CN1601 6PIN B

Yes

Are the video signals shown above inputted into each pin of IC1403 and IC102?

IC1403 3PIN S-Y IC1403 1PIN S-C IC102 8PIN R IC102 6PIN G IC102 1PIN B

Yes

Are the video signals outputted to each pin of IC1403 and IC102?

IC1403 6PIN CVBS IC1403 5PIN S-Y IC1403 7PIN S-C

IC102 10PIN R IC102 11PIN G IC102 15PIN B

Yes

Are the video signals outputted to the specific output terminal?

Are the luminance signals outputted to the S-OUT terminal (JK1401)?

Are the chroma signals outputted to the S-OUT terminal (JK1401)?

Are the RGB video signals outputted to the Scart jack (JK101)?

Are the composite video signals outputted to Pin(19) of JK101 (Scart jack)?

Replace the DVD Main CBA or the DVD Mechanism.

Check the line between each pin of CN1601 and each pin of IC1403 and IC102 on the Main CBA, and service it if defective.

CN1601 1PIN → IC1403 3PIN S-Y CN1601 10PIN → IC1403 1PIN S-C CN1601 4PIN → IC102 8PIN R CN1601 8PIN → IC102 6PIN G CN1601 6PIN → IC102 1PIN B

Check DVD-P-ON+5V line and service it if defective.

No Yes

Is 5V voltage supplied to the Pin(4) of IC1403?

Is 5V voltage supplied to the Pin(4,12) of IC102?

No Yes Check AL+5V line and service it if defective.

Check the periphery of JK1401 from Pin (5) of IC1403 and service it if defective.

Check the periphery of JK1401 from Pin (7) of IC1403 and service it if defective.

Check the periphery of JK101 from Pins (10, 11,

15) of IC102 and service it if defective.

Replace IC1403.

Replace IC102.

Are the composite video signals outputted to Pin(4) of IC751?

Are the "H" pulse inputted into Pins(9,10,11) of IC751?

Replace IC501.

Yes

Check the line between Pin(4) of IC751 and JK101 and service it if defective.

Replace IC751.

3-6

Page 24

FLOW CHART NO.8

Audio is not outputted.

Set the disc on the disc tray, and playback.

Are the analog audio signals outputted to each pin of CN1601 on Main CBA?

CN1601 14PIN AUDIO-L CN1601 16PIN AUDIO-R

Yes

Are the analog audio signals inputted to each pin of IC1201.

IC1201 6PIN AUDIO-L IC1201 2PIN AUDIO-R

Yes

Is the "H" level mute signals outputted to CN1601 on the Main CBA ?

CN1601 13PIN DVD-A-MUTE CN1601 15PIN DVD-A(R)-MUTE

Yes

Are the analog audio signals outputted to each pin of IC1201?

IC1201 7PIN AUDIO-L IC1201 1PIN AUDIO-R

Yes

Are the audio signals outputted to the specific output terminal?

Are the audio signals outputted to the L/R OUT terminal (JK751)?

Are the audio signals outputted to Pins(1, 3) of JK101 (Scart jack)?

Replace the DVD Main CBA or the DVD Mechanism.

Check each line between each pin of CN1601 and each pin of IC1201 on Main CBA, and service it if defective.

CN1601 14PIN → IC1201 6PIN AUDIO-L CN1601 16PIN → IC1201 2PIN AUDIO-R

Replace the DVD Main CBA or the DVD Mechanism.

Replace IC1201.

Check the periphery between Pins(1,7) of IC1201 and JK751, and service it if defective.

Are the audio signals outputted to Pin(14,15) of IC751?

Are the "H" pulse inputted into Pins(9,10,11) of IC751?

Replace IC501.

Yes

Check the line between Pin( and their periphery, and service it if defective.

Replace IC751.

14,15

) of IC751 and JK101

3-7

Page 25

3-1-3 VCR Section

FLOW CHART NO.1

The key operation is not functioning.

Are the contact point and the installation state of the key switches normal?

Yes

Is the control voltage normally inputted into Pins(7,8) of IC501?

Yes

Replace IC501.

Re-install some key switches correctly or replace some key switches.

Check the key switches and their periphery, and service it if defective.

Terminal voltage of IC501-7,8

4.30

3.60

2.90

2.39

1.98

1.61

1.27

0.92

0.51 (V)

KEY-1

IC501-7

-----

CH DOWN

CH UP

-----

OUTPUT SELECT

POWER

REC/OTR

KEY-2

IC501-8

-----

S-INH

REW

PLAY STOP

/EJECT

-----

FLOW CHART NO.2

No VCR operation is possible from the remote control unit. (

Is 5V voltage supplied to the Pin(3) terminal of

the RM2001 (remote control receiver)?

Yes

Is the "L" pulse sent out from Pin(1) terminal of

the RM2001 (remote control receiver) when the remote control unit is activated?

Yes

Is the "L" pulse signal supplied to the Pin(14) of IC501?

Yes

Replace IC501.

Operation is possible from the unit.)

Check AL+5V line and service it if defective.

Replace the RM2001 (remote control receiver). Replace remote control unit if need.

Check the line between the RM2001 (remote control receiver) and the Pin(14) of IC501, and service it if defective.

3-8

Page 26

FLOW CHART NO.3

Cassette tape can not be loaded.

When loading a cassette tape, on Pin(10) of IC501, does the "L" pulse switch to the "H" pulse?

Yes When loading a cassette tape, is the specified voltage (approximately 13V) outputted to the terminal of the Loading Motor Unit?

Yes Replace the Loading Motor Unit.

FLOW CHART NO.4

Cassette tape is ejected right after the loading.

When loading a cassette tape, on Pin(10) of IC501, does the "L" pulse switch to the "H" pulse?

Yes When loading a cassette tape, on Pin(4) of IC501, does the "L" pulse switch to the "H" pulse?

Yes When loading a cassette tape, does the LD-SW

operate normally?

Yes Replace IC501.

Check the line between the start sensor and Pin(10) of IC501, and service it if defective.

Replace the Capstan Motor Unit.

Check the line between the start sensor and Pin(10) of IC501, and service it if defective.

Check the line between the end sensor and Pin(4) of IC501, and service it if defective.

Check the line between the LD-SW(SW507) and Pin(9) of IC501, and service it if defective.

FLOW CHART NO.5

Cassette tape can not be ejected.

When pressing the eject button, does the Capstan Motor start rotating?

Yes While the Capstan Motor is rotating, is the Takeup Reel rotating?

Yes While the Takeup Reel is rotating, is the reel pulse signal inputted to Pin(80) of IC501?

Yes While the reel pulse signal is inputting, is "L" pulse outputted to Pin(81) of IC501?

Yes Is the specified voltage (approximately 13V) outputted to the terminal of the Lading Motor Unit?

Yes Is the Loading Motor rotating?

Yes Check the Cassette Cam or Cassette Gear, etc, and service it if defective.

Refer to "FLOW CHART NO.6 " <The Capstan Motor does not rotate>.

Check the Reel Disc or Reel Drive Unit, and service it if defective.

Check the line between the Takeup Reel sensor and Pin(80) of IC501, and service it if defective.

Replace IC501.

Replace the Capstan Motor unit.

Replace the Loading Motor unit.

3-9

Page 27

FLOW CHART NO.6

Capstan Motor does not rotate.

Is 5V voltage supplied to Pin(2) of CN502?

Yes

Is over approximately 2.6V voltage supplied to Pin(5) of CN502?

Yes

Is 12V voltage supplied to Pin(1,11) of CN502?

Yes

Replace the Capstan Motor Unit.

FLOW CHART NO.7

Drum Motor does not rotate.

Is 5V voltage supplied to Pin(2) of CN502?

Yes Is over approximately 2.6V voltage supplied to Pin(8) of CN502?

Yes Is 12V voltage supplied at Pin(1,11) of CN502?

Yes Replace the Capstan Motor Unit or Cylinder Assembly.

Check the P-ON+5V line and service it if defective.

Check the line between Pin(5) of CN502 and Pin(76) of IC501, and service it if defective.

Check the AL+12V line, AL+20.5V/+12V line and service it if defective.

Check the P-ON+5V line and service it if defective.

Check the line between Pin(8) of CN502 and Pin(77) of IC501, and service it if defective.

Check the AL+12V line, AL+20.5V/+12V line and service it if defective.

FLOW CHART NO.8

Drum Motor rotates only for a few seconds.

Is the drum PG/FG signal inputted to Pin(90) of IC501?

Yes Is the RF-SW signal outputted to Pin(18) of IC501?

Yes Is 12V voltage supplied Pin(1,11) of CN 502?

Yes Replace the Capstan Motor Unit or the Cylinder Assembly.

FLOW CHART NO.9

RF-SW signal is not outputted.

Is the Drum Motor rotating?

Yes

Is the drum PG/FG signal inputted to Pin(90) of IC501?

Yes

Replace IC501.

Replace the Capstan Motor Unit or the Cylinder Assembly.

Replace IC501.

Check the AL+12V line, AL+20.5V/+12V line and service it if defective.

D-PG

5Vp-p

D-FG

2.5Vp-p

Refer to "FLOW CHART NO.7" <Drum Motor does not rotate> and "FLOW CHART NO.8" <Drum Motor rotates only for a few seconds>.

Replace the Capstan Motor Unit or the Cylinder Assembly.

3-10

Page 28

FLOW CHART NO.10

Video E-E does not appear.

Is the Video signal inputted to Pins(48,50,52,54) of IC301?

Yes

Is the C-SYNC signal outputted to Pin(67) of IC301?

Yes No

Is the C-SYNC signal inputted to Pin(58) of IC501?

Check the line between Pin(67) of IC301 and Pin(58) of IC501, and service it if defective.

Yes

1) In the external input mode Check the line between Pin(20) of JK101 (Scart jack) and Pin(50) of IC301, and service it if defective. Check the line between Pin(20) of JK1402 (Scart jack) and Pin(52) of IC301, and service it if defective.

Check the line between the video input terminal (front) and Pin(54) of IC301, and service it if defective.

2) In the U/V tuner mode Check the line between Pin(24) of the U/V tuner and Pin(48) of IC301, and service it if defective.

Replace IC301.

Is the video signal inputted into Pin(5) of IC751?

Yes

Is the video signal outputted to Pin(4) of IC751?

Is approximately 5V voltage supplied to Pin(16) of IC751, or approximately -5V voltage supplied to Pin(7) of IC751?

Yes

Is the "L" pulse inputted into Pin(9,10,11) of IC751?

Yes

Check the line between Pin(61) of IC301 and Pin(5) of IC751, and service it if defective.

Is the video signal outputted to the emitter of Q104?

Check the line between Pin(4) of IC751 and Q104,

Yes

When only Line signal is not outputted... check the line between the emitter of Q104 and Pin(19) of JK101 (Scart jack), and service it if defective. When only RF signal is not outputted... check the tuner (TU701), and the line between the emitter of Q104 and Pin(6) of the tuner, and service it if defective.

Check the AL+5V line and the AL-30V line (R764, R765), and service it if defective.

Replace IC501.

and service it if defective.

Replace IC751.

3-11

Page 29

FLOW CHART NO.11

Hi-Fi E-E audio does not operate normally.

Is each signal supplied to each pin of IC451 as below?

L-ch R-ch Front input terminal Scart jack 1 (JK101) Scart jack 2 (JK1402) Tuner audio signal

Pin(8) Pin(54) Pin(6) Pin(52)

Pin(10) Pin(56)

Pin(4) Pin(50)

No No No No

Check the peripheral circuit of the front input terminal and service it if defective.

Check the peripheral circuit of the Scart jack 1 (JK101) and service it if defective.

Check the peripheral circuit of the Scart jack 2 (JK1402) and service it if defective.

Is the SIF signal outputted from Pin(22) of the tuner?

Yes

Is the 5V voltage supplied to Pins(16,32,35,36,46,55) of IC451, or the 9V voltage supplied to Pin(69) of IC451?

Yes

Is the serial data and the clock signal supplied to Pin(37,38) of IC451?

Yes

Is the "L" pulse inputted into the Pin(53) of IC451?

Yes

Is the audio signal outputted to Pin(65,67,74,76) of IC451?

Yes

Is the audio signal inputted into Pin(2,12) of IC751?

Yes

Is the audio signal outputted to Pin(14,15) of IC751?

Yes

Check the line between Pin(14,15) of IC751 and Pin(1,3) of JK101 (Scart jack), and service it if defective.

Yes

Check the line between Pins(4,

50) of IC451 and Pin(22) of tuner, and service it if defective.

Check the circuit of AL+5V, P-ON+5V and AL+9V, and service it if defective.

Check the line between Pin(37,38) of IC451 and Pin(71,72) of IC501, and service it if defective.

Check the line between Pin(53) of IC451 and Pin(28) of IC501, and service it if defective.

Replace IC451.

Check the line between Pin(74,76) of IC451 and Pin(2,12) of IC751, and service it if defective.

Is approximately 5V voltage supplied to Pin(16) of IC751, or approximately -5V voltage supplied to Pin(7) of IC751?

Check the AL+5V line and the AL-30V line

Yes

(R764, R765), and service it if defective.

Replace the tuner.

Replace IC751.

Yes

Replace IC501.

3-12

Is the "L " pulse inputted into the Pins(9,10,11) of IC751?

Page 30

FLOW CHART NO.12

Hi-Fi audio can not be recorded normally. (E-E mode is normal.)

Is the REC FM signal outputted to Pin(26) of IC451?

Yes

Is the line between Pin(8) of CN251 and Pin(26) of IC451 normal?

Yes

Replace the Cylinder Assembly.

FLOW CHART NO.13

Hi-Fi audio can not be playbacked normally. (Hi-Fi E-E mode is normal.)

Is the Playback Envelope signal outputted to Pin(33) of IC451?

Yes

Replace IC451.

FLOW CHART NO.14

Hi-Fi audio can not be recorded normally in the linear audio mode. (E-E mode is normal.)

Is the audio signal inputted into Pin(13,15,17) of IC301?

Yes

Does the Bias oscillation circuit operate normally?

Yes

Is the audio signal outputted to Pin(11) of IC301?

Yes

Is the audio signal outputted to Pin(100) of IC301?

Yes

Is CN504 and the connected cable normal?

Replace IC451.

Check the line between Pin(8) of CN251 and Pin(26) of IC451, and service it if defective.

Is the Hi-Fi-H-SW signal inputted into to Pin(39) of IC451?

Yes

Replace IC451.

Check the line between Pin(78) of IC451 and Pin(13,15,17) of IC301, and service it if defective.

Check the Bias oscillation circuit ( Q404,Q405,Q406)

Replace IC301.

Replace CN504 and the connected cable.

Check the Hi-Fi-H-SW line between Pin(39) of IC451 and Pin(19) of IC501, and service it if defective.

and service it if defective.

Q401,Q403,

Replace ACE head.

Yes

3-13

Page 31

FLOW CHART NO.15

Hi-Fi audio can not be playbacked normally in the linear audio mode. (E-E mode is normal.)

Is the audio signal supplied to Pin(9) of IC301?

Are the CN504, the connected cable and the parts on periphery of playback amplifier normal?

Yes

Is there no dirt on the surface of ACE head?

Yes

Is the height of ACE head appropriate?

Yes

Replace the ACE head.

Yes

Is the audio signal outputted to Pin(11) of IC301?

NoYes

Check the line between Pin(11) of IC301 and Pin(80) of IC451, and service it if defective.

Service and replace poor parts.

Clean the surface of ACE head.

Readjust the height of the ACE head.

Replace IC301.

3-14

Page 32

3-2 FIRMWARE RENEWAL MODE

3-2-1 How to Update the Firmware

Version

Note:

If the firmware has been changed, etc., we will use Service News, etc. to report on how to obtain new firmware data and create an upgraded disc.

1. Turn the power on and remove the disc on the tray.

2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b app ears on the VFD.

" differ depending on the models.

*******

F/W Version Up Mode Model No : *******

Please insert a DISC

for F/W Version Up.

VERSION : *.**

EXIT: POWER

The appearance shown in (*1) of Fig. c is described as follows:

AppearanceNo. State

Reading... Sending files into the memory

Erasing... Erasing previous version data

Programming...

3 Writing new version data

5. After programming is finished, the tray opens automatically. Fig. e appears on the screen and the checksum in (*2) of Fig. e appears on the VFD. (Fig. f)

" differ depending on the models.

*******

F/W Version Up Mode

VERSION : D5****_****.ab5 Completed

SUM : 7ABC

Fig. e Completed Program Mode Screen

Model No : ******* VERSION : *.**

Fig. a Version Up Mode Screen

Fig. b VFD in Version Up Mode

The DVD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open.

3. Load the disc for version up.

4. The DVD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD. If you enter the F/W for different models, “Disc Error” will appear on the screen, then the tray will open automatically.

" differ depending on the models.

*******

F/W Version Up Mode Model No : *******

VERSION : D5****_****.ab5 Reading...

VERSION : *.**

Fig. f VFD upon Finishing the Programming Mode (Example)

At this time, no buttons are available.

6. Remove the disc on the tray.

7. Unplug the AC cord from the AC outlet. Then plug it again.

8. Turn the power on by pressing the [y/I ] button and the tray will close.

9. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. g appears on the screen.

" differ depending on the models.

*******

MODEL : *******

Version Region

: *.**

: *

EXIT: POWEREEPROM CLEAR : CLEAR

Fig. g

Fig. c Programming Mode Screen

Fig. d VFD in Programming Mode (Example)

3-15

Page 33

10.Press [CLEAR/C.RESET] button on the remote control unit. Fig. h appears on the screen.

" differ depending on the models.

*******

MODEL : *******

Version Region

: *.**

: *

EXIT: POWEREEPROM CLEAR : CLEAR

EEPROM CLEAR : OK

Fig. h

When “OK” appears on the screen, the factory default will be set. Then the firmware renewal mode is complete.

11.To exit this mode, press [y/I ] button.

3-2-2 How to Verify the Firmware Ver-

sion

1. After making sure tha t no disc is in unit, turn the power on.

2. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control uni t i n th at o rder. The Firmware version appears on the VFD and TV screen.

3. Turn the power off to reset the unit.

3-16

Page 34

3-3 STANDARD MAINTENANCE

3-3-1 Service Schedule of Components

This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference.

h: Hours : Cleaning I: Replace

Deck Periodic Service Schedule

Ref.No. Part Name 1,000 h 2,000 h 3,000 h 4,000 h

B2 B3 B8 Pulley Assembly II

B587

B31

B573, B574 Reel S, Reel T I

B37 B52 Cap Belt II B73 FE Head I

B86 B133 Idler Assembly (HI) II B410 B414 B416 M Brake (TU) Assembly (HI) II

Cylinder Assembly Loading Motor Assembly

Tension Lever Assembly ACE Head Assembly

Capstan Motor

F Brake Assembly (HI)

Pinch Arm Assembly M Brake (SP) Assembly (HI)

B525

Notes:

1.Clean all p ar t s for the tape transp or t ( Upper Dr um with Vide o Head / Pi nch Ro ller / ACE Head / FE Head ) using 90% lsopropyl Alcohol.

2.After cleaning the parts, do all DECK ADJUSTMENTS.

3.For the reference numbers listed above, refer to Deck Exploded Views.

LDG Belt

3-17

Page 35

3-3-2 Cleaning

Cleaning of Video Head

Clean the head with a h ead c leani ng s tick or c ha mois cloth.

Procedure

1.Remove the top cabinet.

2.Put on a glove (thin type) to avoid touching the upper and lower drum with your bare hand.

3.Put a few drops of 90% Isopropyl alcohol on the head cleaning stick or on th e chamois cloth and, by slightly pressing it against the head tip, turn the upper drum to the right and to the left.

Notes:

1.The video head surface is made of very hard material, but sinc e it is ver y thin, avoid cleaning it vertically.

2.Wait for the cleaned part to dr y th oroughly before operating the unit.

3.Do not reu se a stained head cleaning stick or a stained chamois cloth.

Cleaning of ACE Head

Clean the head with a cotton swab.

Procedure

1.Remove the top cabinet.

2.Dip the cotton swab in 90% isopropyl alcohol and clean the ACE Head. Be careful not to damage the upper drum and other tape running parts.

Notes:

1.Avoid cleaning the ACE Head vertically.

2.Wait for the cleaned part to dr y tho roughly before operating the unit or damage may occur.

ACE Head

Upper Cylinder

Do Not !

Video Head

Do Not touch with your bare hand!

Cleaning Stick

3-18

Page 36

DISASSEMBLY

4-1 CABINET DISASSEMBLY INSTRUCTIONS

4-1-1 Disassembly Flowchart

This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.

[1] T op Case

[2] Front Assembly

[3] T op Bracket

[4] DVD Mecha Assembly [8] DVD Main CBA

[5] Partition Plate

[6] Power Supply CBA

[7] Loader Holder

[9] VCR Chassis Unit

[10] Deck Assembly

[11] DVD Open/Close CBA

[12] Power SW CBA

[13] Main CBA

[14] Jack-A CBA

REMOVAL

ID/

LOC.

No.

[7]

[8]

[9]

[10]

[11]

[12]

[13] Main CBA D6 ---------- -

[14]

PA RT

Loader Holder

DVD Main CBA

VCR Chassis Unit

Deck Assembly

DVD Open/ Close CBA

Power SW CBA

Jack-A CBA

REMOVE/*UNHOOK/

Fig.

UNLOCK/RELEASE/

No.

UNPLUG/DESOLDER

D3 2(S-6) -

2(S-7), *CN201,

*CN301

5(S-8), 2(S-9),

2(S-10), (L-3)

Desolder,

2(S-11), (S-12)

D6 Desolder -

D6 Desolder, 2(S-13) -

Note

2 2-1 2-2

4,5

4-1-2 Disassembly Method

REMOVAL

ID/

LOC.

No.

[1] Top Case D1 8(S-1) -

[2]

[3]

[4]

[5]

[6]

PART

Front Assembly

Top Bracket

DVD Mecha Assembly

Partition Plate

Power Suppy CBA

REMOVE/*UNHOOK/

Fig.

UNLOCK/RELEASE/

No.

UNPLUG/DESOLDER

D2 *3(L-1), *3(L-2)

D2 3(S-2) -

4(S-3), *CN401,

*CN601

D3 (S-4) -

D3 2(S-5), CN501 -

Note

1 1-1 1-2

↓

(1)

Note:

(1):Identification (location) No. of parts in the figures (2):Name of the part (3):Figure Number for reference (4): Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)

(5):Refer to “Reference Notes.”

↓

(2)

↓

(3)

↓

(4)

↓

(5)

4-1

Page 37

Reference Notes

CAUTION 1: Locking Tabs (L -1) and (L-2 ) are fragile. Be careful not to break them.

1-1. Release three Locking Tabs (L-1). 1-2. Release three Locking Tabs (L-2), then remove

the Front Assembly.

CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during unpacking or repair work.

To avoid damage of pickup follow next procedures. 2-1. Disconnect Connector (CN301). Remove a

Screw (S-7) and lift the DVD Main CBA Unit. (Fig. D4)

2-2. Short the three short lands of FPC cable with

solder before removing the FFC cable (CN20 1) from it. If you disconnect the FFC cable (CN201), the laser diode of pickup will be de stroyed. (Fig. D4)

CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected complete ly. Then remove the solder from the three short lands of FPC cable. (Fig. D4)

4. When reassembling, solder wire jumpers as shown in Fig. D6.

5. Before installing the Deck Assembly, be sure to place the pin of LD-S W on Main CBA as shown in Fig. D6. Then, install the Deck Assembly while aligning the hole of Cam Gear with the p in of LDSW, the shaft of Cam Gear with the hole of LD-SW as shown in Fig. D6.

(S-1)

(L-1)

(S-1)

[1] Top Case

(S-1)

Fig. D1

(S-2)

[3] Top Blacket

(S-2)

(L-2)

(L-1)

[2] Front Assembly

Fig. D2

4-2

Page 38

[4] DVD Mecha Assembly

[5] Partition Plate

(S-6)

[7] Loader Holder

(S-3)

CN501

CN401

CN601

(S-4)

[6] Power Supply CBA

(S-3)

(S-5)

(S-3)

(S-10)

(S-8)

(S-10)

(S-9)

(S-8)

(S-9)

[9] VCR Chassis Unit

(L-3)

[8] DVD Main CBA

DVD Mecha

Short the three short lands by soldering. (Either of two places.)

(S-7)

CN301

Fig. D5

Fig. D3

(S-7)

CN201

Connector

View for A

Fig. D4

4-3

Page 39

[10] Deck Assembly

FE Head

Cylinder Assembly

ACE Head Assembly

Lead with blue stripe

Desolder

[12] Power SW CBA

[13] Main CBA

[11] DVD Open/Close CBA

(S-11)

Lead with blue stripe

[14] Jack-A CBA

(S-11)

(S-13)

Desolder from bottom

(S-12)

Desolder

Lead with blue stripe

From ACE Head Assembly

Lead with blue stripe

[13] Main CBA

[10] Deck Assembly

Shaft

Hole

LD-SW

From Cylinder

Lead with blue stripe

Assembly

Desolder

From FE Head

SW507 LD-SW

Cam Gear

Hole

[13] Main CBA

Lead with red stripe

Desolder

Printing side From Capstan Motor Assembly

Desolder

BOTTOM VIEW

Lead connections of Deck Assembly and Main CBA

Fig. D6

4-4

Page 40

4-1-3 How to Eject Manualy

A. DVD

1. Remove the Top Case.

2. Rotate the roulette in the direction of the arrow as shown below.

3. Pull the tray slowly with a hand.

Rotate this roulette in the direction of the arrow

View for A

DVD Mecha

B. Cassette Tape

1. Disconnect the AC plug.

2. Remove the Top Case and Front Assembly.

3. Make sure that the Moving guide preparations are in the Eject Position.

4. Turn the LDG Belt in the a ppr op r iat e di re ct ion as s hown bel ow until the Moving guide preparations come to the Eject Position. Stop turning when the prep arati ons begin clicking or can not be moved further. However, the tape will be left wound around the cylinder.

5. Tur n the LDG Bel t in the appropr iate direction continuously, and the cassette tape will be ejected . Allow a minute or two to complete this task.

View for B

Moving guide T preparation (Eject Position)

Moving guide S preparation (Eject Position)

LOAD UNLOAD /EJECT

Deck Mecha

Side View

LDG Belt

4-5

Page 41

4-2 DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK

MECHANISM

Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS on page 4-1.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode; see the positions of [44] and [45] in Fig. DM1H on page 4-8. When reassembling, follow the steps in reverse order.

STEP

/LOC.

[10] [2] [11] [10] C Door Opener T DM1H, DM8H-1 (S-4A), *(L-4) [12] [11] Pinch Arm (B) T

[13] [12] [14] [14] FE Head T DM1H, DM9H (S-5)

[15] [15] Prism T DM1H, DM9H (S-6) [16] [2] Slider Shaft T DM10H *(L-5) [17] [16] C Drive Lever (SP) T DM10H [18] [16] C Drive Lever (TU) T DM10H (S-7), *(P-4) [19] [19] Capstan Motor B DM2H, DM11H 3(S-8), Cap Belt [20]

[21] [20] Center Gear B DM12H [22] [22] [23] [22] [24] [22]

[25] [26]

[27]

[28] [26] TR Gear C B DM2H, DM13H-1 (C-5) [29] [28] [30] [29] [31] [31] [32] [26] Idler Assembly (HI) B DM1H, DM14H *(L-9)

START-

ING

No.

[1] [1] Guide Holder A T DM3H 2(S-1) [2] [1] [3] [2] Slider (SP) T DM5H (S-1A), *(L-1)

[4] [2] Slider (TU) T DM5H *(L-2) [5] [4] Lock Lever T DM5H *(L-3), *(P-1) [6] [2] Cassette Plate T DM5H [7] [7] Cylinder Assembly T DM1H, DM6H Desolder, 3(S-2)

[8] [8] [9] [9] ACE Head Assembly T DM1H, DM7H (S-4)

No.

Cassette Holder Assembly

Loading Motor Assembly

Tape Guide Arm Assembly

Pinch Arm (A) Assembly

[20] Clutch Assembly (HI) B DM2H, DM12H (C-1)

F Brake Assembly (HI) B DM2H, DM12H *(L-6) Worm Holder B DM2H, DM13H-1 (S-9), *(L-7), *(L-8) Pulley Assembly (HI) B DM2H, DM13H-1

[25]

[20],[25]

[22],[23],

[26]

Mode Gear (LM) B DM2H, DM13H-1 (C-2) Mode Lever (HI) B

Cam Gear (A) (HI) B

TR Gear Spring B DM13H-1 TR Gear A/B B DM13H-1 FF Arm (HI) B DM1H, DM14H

PART

Fig. No.

TDM4H

T DM1H, DM7H

T DM1H, DM8H-1 *(P-2)

DM1H, DM8H-1, DM8H-2

DM1H, DM8H-1,

DM8H-2

DM2H, DM13H-1, DM13H-2

REMOVAL INSTALLATION

REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER

Desolder, LDG Belt, 2(S-3)

*(P-3)

(C-3)

(C-4)

ADJUSTMENT

CONDITION

(+)Refer to Alignment Sec. Page 4-15

4-6

Page 42

STEP

/LOC.

[33] [26]

[34] [26]

[35] [34]

[36] [16],[26]

[37] [2],[26]

[38] [37] [39] [38] T Lever Holder T DM15H *(L-10)

[40] [40] [41] [15],[40]

[42] [36],[40] Reel T T DM1H, DM15H [43] [38] Reel S T DM1H, DM15H

[44] [34],[38]

[45] [35] [46] [19] TG Post Assembly T DM1H, DM16H *(L-11)

[47] [27] Rack Assembly R DM17H

[48] [47] F Door Opener R DM17H [49] [49] Cleaner Assembly T DM1H, DM6H [50] [49] CL Post T DM6H *(L-12)

No.

↓

(1)

START-

ING

No.

↓

(2)

PA RT

BT Arm B DM2H, DM14H *(P-5) Loading Arm (SP)

Assembly

Loading Arm (TU) Assembly

M Brake (TU) Assembly (HI)

M Brake (SP) Assembly (HI)

Tension Lever Assembly

M Gear (HI) T DM1H, DM15H (C-6) Sensor Gear (HI) T DM1H, DM15H (C-7)

Moving Guide S Preparation

Moving Guide T Preparation

↓

(3)

B DM2H, DM14H

T DM1H, DM15H

T DM1H, DM15H *(P-6)

T DM1H, DM15H

T DM1H, DM16H (S-11), Slide Plate

T DM1H, DM16H

↓

(4)

Fig. No.

↓

(5)

REMOVAL INSTALLATION

REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER

↓

(6)

ADJUSTMENT

CONDITION

(+)Refer to Alignment Sec. Page 4-15

↓

(7)

(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.

These numbers are also used as identification (location) No. of parts in the figures. (2): Indicates the part to start disassembling with in order to disassemble the part in column (1). (3): Name of the part (4): Location of the part: T=Top B=Bottom R=Right L=Left (5): Figure Number (6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.

P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder

e.g., 2(L-2) = two Locking Tabs (L-2). (7): Adjustment Information for Installation

(+):Refer to Deck Exploded Views for lubrication.

4-7

Page 43

Top View

[14]

[38]

[37]

[7] [49] [8]

[45][44] [46][9]

[32][43] [41] [40][31] [42]

[13] [11]

[15]

[10] [12]

[36]

Fig. DM1H

Bottom View

[23]

[24]

[27]

[19]

[35]

[34]

[25]

[26]

[33][20][28][22]

Fig. DM2H

4-8

Page 44

(S-1)

[1]

(S-1)

Fig. DM3H

(S-1A)

[3]

[4]

(L-1)

(L-3)

[5]

(L-2)

[6]

(P-1)

Installation of [3] and [6]

First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.

[3]

Pin D

Pin C

Slots B

First, while pushing the locking tab as shown in the right, slide and pull up the right side on [2] to release Pin A and Pin B from the slots A. Then, remove Pin C and Pin D on [2] from the slots B as shown.

[2]

Pull up

Pin A

Slide

Pin B

Slot A

Hole A

[6]

Pin A

View for A

(L-1)

Installation of [4] and [6]

Install [6] in [4] while pulling (L-2) in a direction of arrow. After installing [6] in [4], confirm that pin B of [4] enters hole B of [6] properly.

[4]

View for B

Hole B

Pin B

[6]

(L-2)

Fig. DM5H

Locking tab

View for A

Fig. DM4H

4-9

Page 45

[7]

[49]

(S-4A)

[11]

(L-4)

(P-3)

Desolder from bottom

(S-2)

View for A

Lead with Red Stripe

[50]

(L-12)

Fig. DM6H

[13]

Removal of [11]

1) Remove screw (S-4A).

2) Unhook spring (P-2).

3) Release (L-4) while

holding [12] with a finger.

4) Loosen a finger

holding [12] and remove [11].

Pin of [12]

Pin of [10]

View for A

[10]

Groove of [27]

When reassembling [10] and [12], confirm that pin of [10] and pin of [12] are in the

[27]

groove of [27] as shown.

Fig. DM8H-1

[12]

(P-2)

[9]

(S-4)

(S-3)

Desolder from bottom

Lead with White Stripe

LDG Belt

[8]

View for A

Fig. DM7H

4-10

Page 46

Installation of [13] and [12]

Hook spring (P-3) up to [12] and [13], then install then to the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.)

Install pin of [12] in groove of [27]. (Refer to Fig. B.)

[13]

(P-3)

Fig. A

Pin of [12]

[27]

[12]

[14]

(S-5)

(S-6)

[15]

Fig. DM9H

Groove of [27]

Fig. B (Top view)

Notch of

Hold [12] and [13] till groove of pin of chassis looks and fit [13] in notch of chassis. Then, turn a few [13] while holding [12]. (Refer to Fig. C.)

Install [11] and [10] while holding [12]. (Refer to Fig. DM8H-1.)

chassis

Groove of pin of chassis

[13]

turn

[12]

Fig. C

Fig. DM8H-2

[17]

(L-5)

[16]

[18]

(P-4)

(S-7)

Fig. DM10H

4-11

Page 47

Cap Belt

[19]

(S-8)

[22]

turn

(C-1)

[20]

(L-6)

[21]

Installation position of Cap Belt

[20] Cap Belt

View for A

Pin on [22]

[27]

Position of pin on [22]

Fig. DM12H

[19]

Fig. DM11H

4-12

Page 48

[24]

[27]

(S-9)

(L-8)

(C-4)

(C-5)

[28]

[29]

[30]

[26]

(L-7)

[23]

(C-3)

(C-2)

[25]

[33]

(P-5)

[32]

Refer to the Alignment Section, Page 4-15.

[35]

(L-9)

[34]

Fig. DM14H

[31]

Position of Mode Lever when installed

Pin of [36]

Bottom View

[27]

Installation of [26]

Pin of [33]

Align [26] and [27] as shown.

First groove on [27]

First tooth on [47]

Pin of [37]

Fig. DM13H-1

[26]

(P-6)

[37]

(C-7)

[41]

[39]

turn

(C-6)

[40]

turn

[43]

(L-10)

[38]

[36]

turn

[42]

Fig. DM15H

T op Vie w

[27]

When reassembling [27], meet the first groove on [27] to the first tooth on [47] as shown.

Fig. DM13H-2

4-13

Page 49

[44]

[45]

[46]

(L-11)

Slide Plate

(S-11)

Fig. DM16H

[48]

[47]

Slide

Fig. DM17H

4-14

Page 50

4-3 ALIGNMENT PROCEDURES OF MECHANISM

The following procedures describe how to align the individual gears and levers that make up the tape loading/unloading mechanism. Since information about the state of the mechanism is provided to the System Control Circ uit onl y through the Mode Switch, it is essential that the correct relationship between individual gears and levers be maintained.

All alignments are to be performed with the mech-

anism in Eject mode, in th e sequence given. Each

procedure assumes tha t al l pr evious pro ce dures have been completed.

IMPORTANT:

If any one of these ali gnments i s not perfor med prop erly, even if off by only one tooth, the unit will unload or stop and it may result in damage to the me chan ic al or electrical parts.

Alignment points in Eject Position

Top V iew

Alignment 3

Alignment 1

Loading Arm (SP) and (TU) Assembly

Install Loading Ar m (SP) and (TU) Assembly so that their triangle marks point to eac h other as shown in Fig. AL2.

Alignment 2

Mode Gear

Keeping the two triangles pointing at each other, install the Loading Arm (SP) Assembly so that the last tooth of the gear meet s the most inside teeth of the Mode Gear. See Fig. AL2.

Triangle Marks

Loading Arm (SP) Assembly

Last T ooth

Alignment 2

Loading Arm (TU) Assembly

Most inside teeth of Mode Gear

Alignment 1

Mode Gear

Fig. AL2

Bottom View

Alignment 1

Alignment 2

Fig. AL1

Alignment 3

Cam Gear (A) (HI), Rack Assembly

Install the Rack Assembly so that the first tooth on the gear of the Rack Assembly meets the fi rst groove on the Cam Gear (A) (HI) as shown in Fig. AL3.

T op Vie w

First groove on the Cam Gear (A)(HI)

Cam Gear (A)(HI)

Gear on Rack Assembly

Alignment 3

First tooth

Fig. AL3

4-15

Page 51

ADJUSTMENT

5-1 PREPARATION FOR SERVICING

5-1-1 How to Enter the Service Mode

About Optical Sensors

Caution:

An optical sensor system is used for the Tape Star t and End Sensors on thi s equipment. Carefully read and follow the instruc tions below. Otherwise the u nit may operate erratically.

What to do for preparation

Insert a tape i nto the D eck Mechanis m Assembly and press the PLAY button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, connect TP501 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape En d Sensor and Reel Sensors. (If these TPs are connected before plugging in the unit, the function of the sensors will stay valid.) See Fig. 5-1-1.

Note: Because the T ape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage.

Q503

Q504

TP501 S-INH

Fig. 5-1-1

5-1

Page 52

5-2 FIXTURE AND TAPE FOR ADJUSTMENT

1. Alignment Tape (MH-2) No. 7099052

2. Guide Roller Adj. Screwdriver No. 7099028

3. Flat Screwdriver (Purchase Locally)

5-2-1 How To Use The Fixtures And Tape

Item No. Name Part No. Adjustment

1 Alignm ent Tape (MH-2) 7099052

2 Guide Roller Adj. Screwdriver 7099028 I Guide Roller 3 Flat Screwdriver Purchase Locally I X Value Alignment

I Head Switching Position I Tape Interchangeability Alignment

5-2

Page 53

5-3 ELECTRICAL ADJUSTMENT INSTRUCTIONS

General Note: "CBA" is an abbreviation for "Circuit Board Assembly."

NOTE:

1.Electric al adj us tme nts are re qui red af ter repla ci ng circuit components an d certain mechanical par ts. It is important to do these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available.

2.To per form these alignment / confir mation procedures, make sure that the tracking control is set in the center position: Press either "CHANNEL L5??" or "CHANNEL K" button on the front panel first, then the "PLAY " button on the front panel.

5-3-1 Test Equipment Required

1.Oscilloscope: Dual-trace with 10:1 probe, V-Range: 0.001~50V/Div., F-Range: DC~AC-20MHz

2.Alignment Tape (MH-2)

EXT. Syncronize Trigger Point

CH1 CH2

Reference Notes: Playback the Alignment tape and adjust VR501 so that the V-sync front edge of the CH1 video output waveform is at the 6.5H±1H (416µs±64µs) delayed position from the risi ng edge of the CH2 hea d switching pulse waveform.

1.0H

6.5H+/-1H (416µs+/-64µs)

Figure 1

Switching Pulse

0.5H V-Sync

5-3-2 Head Switching Position

Adjustment

Purpose:

To deter mine the Head Switching position during playback.

Symptom of Misadjustment:

May cause Head Switching noise or vertical jitter in the picture.

Test point Adj.Point Mode Input

TP751(V-OUT)

TP504(RF-SW)

GND

Tape

MH-2 Oscilloscope

Connections of Measurement Equipment

Main CBA

VR501

(Switching Point)

(MAIN CBA)

Measurement

Equipment

TP751

GND

TP504

PLAY

(SP)

Spec.

6.5H±1H

(416µs±64µs)

Oscilloscope

-----

CH1 CH2 Trig. (+)

5-3

Page 54

5-4 MECHANICAL ALIGNMENT PROCEDURES

Explanation of alignment for the tape to correctly run starts on the next page. Refer to the information below on this page if a tape gets stuck, for example, in the mechanism due to some electrical trouble of the unit.

5-4-1 Service Information

A. Method for Manual Tape Loading/Unloading

To load a cassette tape manually:

1. Disconnect the AC plug.

2. Remove the Top Case and Front Assembly.

3. Inser t a cas sette tape. Tho ugh the t ape wil l not be automatically loaded, make sure that the cassette tape is all the way in at the i nlet of the Cassette Holder. To confirm this, lightly push the cassette tape fur ther i n and se e if the tape comes back out, by a spring motion, just as much as you have pushed in.

4. Turn the LDG Belt in the appropriate direction shown in Fi g. 5- 4-1 for a minute or two to complete this task.

To unload a cassette tape manually:

1. Disconnect the AC plug.

2. Remove the Top Case and Front Assembly.

3. Make sure that the Moving guid e preparations a re in the Eject Position.

4. Turn the LDG Belt in the appropriate direction shown in Fig. 5-4-1 until the Moving guide preparations come to the Eject Position. Stop turning when the preparations begin clicking or can not be moved further. Howev er , the tape will be left wound around the cylinder.

5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected. Allow a minute or two to complete this task.

B. Method to place the Cassette Holder in the tape-

loaded position without a cassette tape

1. Disconnect the AC Plug.

2. Remove the Top Case and Front Assembly.

3. Turn the LDG Belt in the appropriate direction shown in Fig. 5-4-1. Release the locking tabs shown in Fig. 5-4-1 and continue tur ning the LD G Belt until the Cassette Ho lder comes to the tapeloaded position. Al low a minute or two to compl ete this task.

Top View

Moving guide T preparation (Eject Position)

Moving guide S preparation (Eject Position)

Push the tape to load it.

Push the locking tab gently to unlock when loading without a cassette.

UNLOAD /EJECT

LOAD

Side View

LDG Belt

Fig. 5-4-1

Bottom View

LDG Belt (B)

UNLOAD /EJECT

Cam Gear

5-4

Fig. 5-4-2

Page 55

5-4-2 Tape Interchangeability Alignment

Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the center position every time a tape is loaded or unloaded. (Refer to page 5-7, procedure 1-C, step 2.)

Equipment required:

Dual Trace Oscilloscope VHS Alignment Tape (MH-2) Guide Roller Adj. Screwdriver Flat Screwdriver (Purchase Locally)

Note: Before starting this Mechanical Alignment, do all Electrical Adjustment procedures.

Flowchart of Alignment for tape traveling

Loading (Use a blank tape.)

Adjust the height of the Guide Rollers (Supply side and take-up side). (Use a blank tape.) (Page 5-6)

1-A

No good

Check to see that the tape is not creasing and that there is no slack on the supply and take-up side Guide Rollers. (Use a blank tape.)

Adjust the X Value for maximum envelope. (Page 5-6) (Use Alignment Tape.)

Adjust the envelope. (Page 5-7)

Check the envelope.

Adjust the Audio Section. (Azimuth Alignment) (Page 5-7)

Check the audio output.

Check the following:

1. X Value (Page 5-6)

2. Envelope (Page 5-7) OK

1-A

1-B

1-C

1-D

1-B, 1-C

No good

Do the final tape-traveling test to see that the tape runs normally in play mode without creasing or slacking.

Check to see that the tape is not creasing and that there is no slack on the REV Post. (Use a blank tape.)

Completion

Adjust the X value and envelope.

1-A

1-E

1-B, 1-C

5-5

Page 56

1-A. Preliminary/Final Checking and

Alignment of Tape Path

Purpose:

To make sure that the tape path is well stabilized.

Symptom of Misalignment:

If the tape path is unstable, the tape will be damaged. Note: Do not use an Align ment Tape for this proce-

dure. If the unit is not co rrectly aligned, the tape may be damaged.

1. Playback a blank cassette tape and check to see that the tape runs wi thout creasing at Guide Rollers [2] and [3], and at points A and B on the lead surface. (Refer to Fig. 5-4-3 and 5-4-4.)

2. If creasing is apparent, align the height of the guide rollers by turni ng the top of Gui de Ro ll ers [2] and [3] with a Guide Roller Adj. Screwdriver. (Refer to Fig. 5-4-3 and 5-4-5.)

Guide Roller [2]

Guide Roller [3]

ACE Head

4. If creasing or snaking is apparent, adjust the Tilt Adj. Screw of the ACE Head. (Fig. 5-4-6)

Azimuth Adj. Screw

ACE Head

Flat Screwdriver

Tilt Adj. Screw

Fig. 5-4-6

1-B. X Value Alignment

Purpose:

To obtain maximum PB FM envelope signal at the preset position of the Tracking Control Circuit, align the Horizontal Position of the ACE Head.

Symptom of Misalignment:

If the Horizontal Position of the ACE Head is not properly aligned, maximum PB FM envelope cannot be obtained at the preset positio n of the Tracking Control Circuit.

Take-up Guide Post [4]

Lead Surface of Cylinder

Correct

Guide Roller

Tape

Take-up Guide Post

Tape

Incorrect

Tape

Fig. 5-4-3

Fig. 5-4-4

1. Connect the oscilloscope to TP301 (C-PB) and TP503 (CTL) on th e Main CBA. Use TP504 (RF SW) as a trigger.

2. Playback the Gray Scale of the Alignment Tape (MH-2) and confirm that the PB FM signal is present.

3. Set the Tracking Contr ol Circuit to the preset posi tion by pressing CH UP button on the remote control unit then “PLAY” button on the unit. (Refer to note on bottom of page 5-7.)

4. Use the Flat Screwdriver so that the PB FM signal at TP301 (C-PB) is maximum. (Fig. 5-4-6)

Fig. 5-4-5

3. Check to see that the tape runs without creasing at Take-up Guide Post [4] or without snaking between Guide Roller [3] and ACE Head. (Fi g. 5-4-3 and 54-5)

5-6

Page 57

5. To shift the CTL waveform, press CH UP or CH DOWN button on the remote control unit. Then make sure that the maximum output position of PB FM envelope signal become within set position.

±2ms from pre-

Good

FM envelope signal

2ms

Center Position

5. When Guide Rolle rs [2] and [3] (Refer to Fig. 5-4 -

3) are aligned proper ly, there is no envelope drop either at the beginn ing o r end of track as shown in Fig. 5-4-9.

Dropping envelope level at the beginning of track.

Fig. 5-4-8

FM envelope output signal is adjusted at maximum.

CTL signal

No Good

FM envelope output signal is low.

Fig. 5-4-7

6. Set the Tracking Control Circu it to the preset position by pressing CH UP button on the remote control unit. and then “PLAY” button.

1-C. Checking/Adjustment of Envelope

Waveform

Purpose:

To achieve a satisfactory picture, adjust the PB FM envelope becomes as flat as possible.

Symptom of Misalignment:

If the envelope output is poor, noise will appear in the picture. The tracking will then lose precision and the playback picture will be distorte d by any slight variation of the Tracking Control Circuit.

1. Connect the oscillo scope to TP301 (C-PB) on the Main CBA. Use TP504 (RF-SW) as a trigger.

2. Playback the Gray Scale on the Alignment Tape (MH-2). Set the Tracking Control Circuit to t he p r eset position by pressing CH UP button and then “PLAY” button on the unit. Adjust the height of Guide Rollers [2] and [3] (Fig. 5-4-3, Page 5-6) watching the oscilloscope display so that the envelope becomes as flat as possible. To do this adjustment, turn the top of the Guide Roller with the Guide Roller Adj. Screwdriver.

3. If the envelope is as shown in Fig. 5-4-7, adjust the height of Guide Roller [2] (Refer to Fig. 5-4-3) so that the waveform looks like the one s hown in Fig. 5-4-9.

4. If the envelope is as shown in Fig. 5-4-8, adjust the height of Guide Roller [3] (Refer to Fig. 5-4-3) so that the waveform looks like the one s hown in Fig. 5-4-9.

Dropping envelope level at the end of track.

Fig. 5-4-9

Envelope is adjusted properly. (No envelope drop)

Fig. 5-4-10

Note: Upon completion of the adjustment of Guide

Rollers [2] and [3] (Refer to Fig. 5-4-3), check the X Value by pushing the CH UP or DOWN buttons alter nately, to check the symmetr y of the envelope. Check the number of pushes to ensure preset position. The number of pushes CH UP button to achieve 1/2 level of envelope should match the number of pushes CH DOWN button from center. If required, redo the “X Value Alignment.”

5-7

Page 58

1-D. Azimuth Alignment of Audio/Control/

Erase Head

Purpose:

To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks proper ly.

Symptom of Misalignment:

If the position of the Audio/Control/Erase Head is not properly aligned, the Audio S/N Ratio or Frequency Response will be poor.

1. Connect the oscillosc ope to the audio output jack on the rear side of the deck.

2. Playback the alignment tape (MH-2) and confirm that the audio signal output level is 8kHz.

3. Adjust Azimuth Adj. Screw so that the output level on the AC Vo ltmeter or the waveform on the oscilloscope is at maximum. (Fig. 5-4-6)

Note: Upon completion of the adjustment of Azimuth Adj. Screw, check the X Value by pushing the CH UP or DOWN buttons alternate ly, to check the symmetr y of the envelope. Check the number of pushes to ensure preset position. The number of pushes CH UP button to achieve 1/2 level of envelope should match the number of pushes CH DOWN button from center. If required, redo the “X Value Alignment.”

2. When the tape has been curled up or bent, turn the alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.)

REV Post [5]

Take-up Guide Post [4]

Fig. M11

Correct

REV Post

Tape

Take-up Guide Post

Tape

Incorrect

1-E. Checking and Alignment of Tape

Path during reversing

Purpose:

To make sure that th e tape path is well st abil ized during reversing.

Symptom of Misalignment:

If the tape path is unstable du ring reversing, the tape will be damaged.

Note: Do not use an Align ment Tape for this procedure. If the unit is not co rrectly aligned, the tape may be damaged.

1. Inser t a black cassette tape into the tray and set the unit to REV. Then confirm if the tape has b een curled up or bent at the Take-up Guide Post[4] or REV Post[5]. (Refer to Fig. M11 and M12.)

Fig. M12

Alignment Screw

Tape Guide Assembly

Fig. M13

5-8

Page 59

EXPLODED VIEW AND PARTS LIST

6-1 EXPLODED VIEWS

6-1-1 Cabinet Section

2L071

Power SW CBA

2L051

[COMPONENT REPLACEMENT]

2B13

2L054

2L051

2L071

2L012

2L071

AFV CBA [COMPONENT

Main CBA [COMPONENT REPLACEMENT]

2B3

2L051

REPLACEMENT]

2L011

Sensor CBA [COMPONENT REPLACEMENT]

2B46

2L012

2L054

DVD Open/Close CBA [COMPONENT REPLACEMENT]

2L020

2B15

2L091

Jack-A CBA [COMPONENT REPLACEMENT]

2L012

JW008

2L022

2L020

1B2 DVD Mechanism

3 X 12

2L082

3 X 12

2L062

Junction CBA [COMPONENT REPLACEMENT]

AC1001

3 X 12

2L053

2L020

[UNIT REPLACEMENT (ORDER FORMAT)]

3 X 12

2L020

F1001

3 X 6

Note: Components without any numbers in exploded views had not been assigned as service parts as of the date of issue of this manual.

3 X 8

Power Supply CBA [COMPONENT REPLACEMENT]

3 X 6

3 X 8

001 DVD Main CBA [CBA REPLACEMENT (ORDER FORMAT)]

A22

3 X 6

2B9

2B18

A1X

ABC

A22

D E F

3 X 6

6-1

Page 60

6-1-2 Deck Mechanism View 1 Section 6-1-3 Deck Mechanism View 2 Section

Mark Description

Floil G-684G or Multemp MH-D SLIDUS OIL #150

B73

L1191

B10

L1053

B411

B567

M2.6 X 5

B35

B494

B553

(Blue grease)

B487

B587

B416

B521

B591

B590

B508

B414

B499

B572

B573

B585

B574

B518 B564

Mark Description

Floil G-684G or Multemp MH-D (Blue grease)

SLIDUS OIL #150 SANKOUL FG84M (Yellow grease)

B522

B148

B592

B31

L1406

B558

B557

B578

B579

B582

B580

B583

B579

View for A

B565

B568

B581

B559

B516

B417

B133

B52

B551

B507

B491

B488

B513

Bottom Side (Grease point)

L1151

Bottom Side (Grease point)

B525

B410

B74

L1051

Chassis Assembly

L1322

B12

B11

B571

L1450

B492

B37

L1450

B121

B501

L1466

B126

B86

Top View (Lubricating Point)

Some Ref. Numbers are not in sequence.

GH I

Chassis Assembly Bottom View (Lubricating Point)

Some Ref. Numbers are not in sequence.

JKL

6-2

Page 61

6-1-4 Deck Mechanism View 3 Section

L1321

B347

Mark Description

Floil G-684G or Multemp MH-D SLIDUS OIL #150

(Blue grease)

L1321

B355

B354

B483

M2 X 6

B482

B562

B563

B425

B300

B313

B529

B360

B555

B359

B361

B303

Some Ref. Numbers are not in sequence.

B514

MNO

6-3

Page 62

THE UPDATED PARTS LIST

FOR THIS MODEL IS

AVAILABLE ON ESTA

Page 63

APPENDIX

7-1 SYSTEM CONTROL TIMING CHARTS

[ VCR Section ]

Mode SW : LD-SW

LD-SW Position detection

A/D Input voltage Limit

(Calculated voltage)

3.76V~4.50V (4.12V)

4.51V~5.00V (5.00V)

0.00V~0.25V (0.00V)

1.06V~1.50V (1.21V)

0.66V~1.05V (0.91V)

1.99V~2.60V (2.17V)

1.51V~1.98V (1.80V)

3.20V~3.75V (3.40V)

0.26V~0.65V (0.44V)

4.51V~5.00V (5.00V)

2.61V~3.19V (2.97V)

Symbol

Note:

EJ RS: Loading FWD (LM-FWD/REV “H”) RS EJ: Loading REV (LM-FWD/REV “L”)

Stop (A) = Loading Stop (B) = Unloading

Note:

Symbol Loading Status

EJ Eject CL Eject ~ REW Reel SB REW Reel ~ Stop(B)

TL Stop(B) ~ Brake Cancel FB Brake Cancel ~ FF / REW SF FF / REW ~ Stop(M), (FF / REW)

SM Stop(M), (FF / REW) ~ Stop(A)

AU Stop(A) ~ Play / REC AL Play / REC ~ Still / Slow SS Still / Slow ~ RS (REW Search)

RS RS (REW Search)

7-1

Page 64

Still/Slow Control Frame Advance Timing Chart

1) SP Mode

18 RF-SW

The first rise of RF-SW after a rise in F-AD signal

F-AD (Internal Signal)

C-DRIVE

PB CTL

78 C-F/R

"L" "L"

"H"

Acceleration Detection (T1)

"Z"

"H"

20ms

Stop detection (T2)

Slow Tracking Value

Reversal Limit Value

16 H-A-SW

15 ROTA

STILL FRAME ADVANCE STILL

Fig. 1

7-2

Page 65

2) LP Mode

18 RF-SW

F-AD (Internal Signal)

The first rise of RF-SW after a rise in F-AD signal

C-DRIVE

PB CTL

78 C-F/R

"H"

"L" "L"

Acceleration Detection (T1)

"Z"

"H"

20ms

Stop detection (T2)

Slow Tracking Value

Reversal Limit Value

16 H-A-SW

15 ROTA

STILL STILL

FRAME ADVANCE

Fig. 2

7-3

Page 66

1. EJECT (POWER OFF) -> CASSETTE IN (POWER ON) -> STOP(B) -> STOP(A) -> PLAY -> RS -> FS -> PLAY -> STILL -> PLAY -> STOP(A)

PIN NO.

LD-SW

CL/SS EJ AU RS SF SM TL FB AL SB

81 LM-FWD "M"

/REV

C-DRIVE

C-F/R

DRUM RO TATI ON

P-ON

A-MUTE-H

YCA DATA

"Z"

REC EE

ST-S/

EJECT

0.2s

END-S

"OFF"

CASS.LOAD

CLEJ

LD-FWD

TL SB

LD-REV

0.2s

0.8s (MONO)

1.5s (HIFI)

0.7s

0.2s

1.2s

LD-FWD

0.2s

0.4s

0.2s

PAUSE

(SLOW)

PLAY

LD-FWD

0.3s

LD-REV

0.2s

LD-FWD

PLAY

LD-FWD

0.5s

STOP(A)

LD-REV

SMAL AL RS AU AL SS AU AL SM

0.2s

REW

LD-FWD

PLAY

0.2s

LD-REV

STILL(SLOW)

Refer to STILL/

0.4s

20ms

SLOW TIMING

LD-FWD

0.3s

STOP

/EJECT

LD-REV

STOP(A)

0.2s

20ms

Fig. 3

7-4

PLAY

0.4s

CHART Fig. 1, 2.

40ms

0.2s

0.3s

0.8s

1.0s

0.5s

0.2s

40ms

0.8s

D-REC-H

DISPLAY

POWER

-OFF

STOP

PLAY RS

STILL

PLAY STOPPLAY

(SLOW)

Page 67

2. STOP(A) -> FF -> STOP(A) -> REW -> STOP(A) -> REC -> PAUSE -> PAUSE or REC -> STOP(A) -> EJECT

STOP

PIN NO.

LD-SW

CL/SS EJ AU RS SF SM TL FB AL SB

81 LM-FWD "M"

/REV

C-DRIVE

C-F/R

DRUM ROTATION

P-ON

LD-FWD

/EJECT

LD-REV

0.5s

2.5s

LD-FWD

AU AU

0.4s

40ms

STOP(A)

0.2s

20ms

REW

LD-REV

0.2s

STOP(A)

LD-REV

FB FB SFSF SM SMAL AL SM AL AL ALAU AU SM TL SB EJRS RSSM

SM SF AU AU SS

"Z"

0.2s

LD-FWD

REW

STOP

/EJECT

LD-FWD

2.5s

LD-FWD

0.5s

0.4s

40ms

LD-REV

STOP(A)

0.2s

20ms

REC

LD-FWD

0.2s

REC

0.2s

REC or

LD-FWD

REC PAUSE

PAUSE

LD-FWD

LD-REV

2.5s Short REV

AL AL AUSS FB CL

SS SS SF

PAUSE

REC

STOP

/EJECT

LD-FWD

1.0s

LD-REV

0.2s

LD-FWD

0.5s

0.4s

40ms

LD-REV

STOP(A)

0.2s

20ms

STOP

/EJECT

LD-REV

0.2s

LD-REV

0.5s

0.1s

0.2s

0.5s

ST-S/

END-S

CASS. UNLD

"ON"

EJECT

Fig. 4

7-5

A-MUTE-H

YCA DATA

D-REC-H

DISPLAY

REC EE

STOP

1.0s

STOPFF

REW STOP

REC

1.2s

RECREC PAUSE STOP

Page 68

[ DVD Section ]

Tray Close ~ Play / Play ~ Tray Open

Tray IN (TL221)

Sled Drive (TP303)

Disc Drive (TP301)

Focus Drive (TP304)

3.3V

1.65V

1.65V 0V

1.65V

Tray Close

Disc Rotation

Play

Disc Stop

Tray Open

Tracking Drive (TP302)

1.65V 0V

7-6

Page 69

7-2 IC PIN FUNCTION DESCRIPTIONS

[ VCR Section ]

IC501( SERVO / SYSTEM CONTROL IC )

“H” ≥ 4.5V, “L” ≤ 1.0V

IN/

No.

OUT

1IN

2IN

3IN

4IN

5IN

6IN

7IN

8IN

9IN

10 IN 11 -

12 13 OUT

14 IN

15 OUT

16 OUT

17 IN

18 OUT

19 OUT 20 21 OUT 22 -

23 OUT 24 -

Signal

Name

SC2-IN

PG-Delay

POW-SAF

END-S

AFC

V-ENV

KEY-1

KEY-2

LD-SW

ST-S NU Not Used

NU Not Used D-V- SYNC REMOTE-

VIDEO C-ROTA

H-A-SW

H-A-COMP

RF-SW

Hi-Fi-H-SW NU Not Used

DVDPOWER

NU Not Used

POWERLED

NU Not Used

Function

Input Signal from Pin 8 of SCART2

Video Head Switching Pulse Signal Adjusted Voltage

P-ON Power Detection Input Signal

Tape End Position Detect Signal

Automatic Frequency Control Signal

Video Envelope Comparator Signal

Key Scan Input Signal 1

Key Scan Input Signal 2

Deck Mode Position Detector Signal

Tape Start Position Detector Signal

Dummy V-sync Output

Remote Control Sensor

Color Phase Rotary Changeover SIgnal

Video Head Amp Switching Pulse

Head Amp Comparator Signal

Video Head Switching Pulse

HiFi Audio Head Switching Pulse

DVD Power Control Signal

“POWER” LED Signal Output

Active

Level

A/D

H/Hi-z

H/L

IN/

No.

OUT

25 26 27 -

28 OUT

29 OUT DVD-LED 30 OUT VCR-LED

31 IN

32 IN

33 OUT

34 IN 35 IN

36 OUT 37 38 IN 39 OUT 40 41 -

42 IN 43 IN 44 IN

45 OUT 46 -

47 IN 48 IN 49 50 IN 51 52 OUT 53 54 55 56 IN

Signal

Name

NU Not Used NU Not Used NU Not Used LINE-

MUTE

REC-SAFSW

A-MODE

D-REC-H

RESET XCin Sub Clock

XCOUT Sub Clock Vcc Vcc Xin Main Clock Input Xout Main Clock Input GND Vss(GND) NU Not Used DVD-8PIN-INSCART 8Pin DVD

CLKSEL Clock Select (GND) OSCin

OSCout NUB Not Used

LP LP FSC-IN

[4.43MHz] OSDVss OSDVss

OSD-V-IN NU Not Used

OSD-VOUT

OSDVcc OSDVcc HLF NU Not Used DAVN-L

Function

Audio Mute Control Signal

“DVD” LED Signal Output

“VCR” LED Signal Output

Recording Safety SW Detect (With Record tab=”L”/ With out Record tab=”H”)

Hi-Fi Tape Detection Signal

Delayed Record Signal

System Reset Signal (Reset=”L”)

Input Control Signal

Clock Input for letter size

Clock Output for letter size

4.43MHz Clock Input

OSD Video Signal Input

OSD Video Signal Output

LPF Connected Terminal (Slicer)

VPS/PDC Data Receive = “L”

Active

Level

H/L H/L

H/L

7-7

Page 70

IN/

No.

OUT

57 58 IN

59 OUT

60 OUT

61 62 63 64 65 -

66 OUT

67 OUT

68 OUT

69 OUT

70 OUT

71 OUT

IN/

OUT 73 74 -

75 IN

76 OUT

77 OUT

78 OUT

79 IN

80 IN

81 OUT

82 OUT

83 OUT 84 -

85 -

Signal

Name

NU Not Used C-SYNC

8POUT-1

8POUT-2

NU Not Used NU Not Used NU Not Used NU Not Used NU Not Used C-POW-SWCapstan Power

P-ON-H

DRV-DATA

DRV-STB

DRV-CLK IIC-BUS-

SCL IIC-BUS-

SDA NU Not Used NU Not Used

DVDPOWERMONITOR

C-CONT

D-CONT

C-F/R

S-REEL

T-REEL LM-FWD/

REV

OUTPUTSELECT

A-MUTE-H NU Not Used

NU Not Used

Function

Composite Synchronized Pulse

Control SCART 1 8Pin Level by using 8POUT-1 and 8POUT-2

Switching Signal Power On Signal at

High VFD Driver IC Control

Data VFD Driver IC Chip

Select Signal VFD Driver IC Control

Clock IIC BUS Control

Clock IIC BUS Control Data

DVD Power Monitor Signal (P-off="L", Pon="H")

Capstan Motor Control Signal

Drum Motor Control Signal

Capstan Motor FWD/ REV Control Signal (FWD=”L”/REV=”H”)

Supply Reel Rotation Signal

Take Up Reel Rotation Signal

Loading Motor Control Signal

Output Select H/L Audio Mute Contr ol

Signal (Mute = “H”)

Active

Level

PULSE

H/L

PWM

H/L

PULSE

H/L/

Hi-z

IN/

No.

OUT

86 IN

87 IN

88 89 -

91 -

92 93 -

IN/

OUT

IN/

OUT

96 -

97 98 -

99 -

100 IN

Notes:

Abbreviation for Active Level:

PWM -----Pulse Wide Modulation A/D--------Analog - Digital Converter

Signal

Name

P-DOWN-L

C-FG

NU Not Used NU Not Used

D-PFG AMPVREF

OUT AMPVREF

in P80/C P80/C Terminal

CTL(-)

CTL(+)

AMPC CTLAMP

out AMPVcc AMPVcc

AVcc

AGC

Function

Power Voltage Down Detector Signal

Capstan Motor Rotation Detection Pulse

Drum Motor Phase/ Frequency Generator

V-Ref for CTL AMP

Playback/Record Control Signal (-)

Playback/Record Control Signal (+)

CTL AMP Connected Terminal

To Monitor for CTL AMP Output

A/D Converter Power Input/ Standard Voltage Input

IF AGC Control Signal

Active

Level

PULSE

H/L

PULSE

A/D

7-8

Page 71

IC612 ( FIP DRIVER IC )

Pin No.

IN/

OUT

1 IN FP-CLK 2 IN FP-STB 3 4 5 - VSS 6 - VDD 7

8 b 9 c

10 d

OUT

11 e 12 f 13 g 14 h

Signal

Name

NU NU

Clock Input Serial Interface Strobe Not Used Not Used GND Power Supply

Segment Output

Name Function

15 - VEE 16 OUT i 17

18 6G 19 5G

OUT

20 4G 21 3G 22 2G 23 1G 24 - VDD

25 - VSS 26 IN OSC 27 28 IN FP-DIN

Pull Down Level Segment Output

Grid Output

Power Supply GND Oscillator Input Not Used Serial Data Input

7-9

Page 72

7-3 LEAD IDENTIFICATIONS

E C B

KIA4558P NJM4558D

8 5

1 4

MM1637XVBE

PT6313-S-TP

2SA1175(F,H,J) 2SC2785(F,H,J) BA1F4M-T BN1F4M-T BN1L4M-T KRA103M KRC103M KTA1266(GR) KTA1267(GR,Y) KTC3199(BL,GR,Y) RN2204(TE4,T)

LC74793JM-TRM

7-BT-298N 7-BT-298NY

BU4053BCF-E2

CD4053BCSJX CD4053BNSR TC4053BF(N)

E C B

FMG4A T148 RN1511(TE85R)

C1 C2

B1 E B2

2SA1015-GR(TPE2) 2SA1020(Y) 2SC1815-BL(TPE2) 2SC1815-GR(TPE2) 2SC1815-Y(TPE2) 2SC2120-Y(TPE2) 2SC3266-Y(TPE2) KTA1281(Y) KTC3203(Y) KTC3205(Y)

FA1F4M-T1B KRC103S RTK KTC3875Y-RTK

EL817A EL817B LTV-817B-F PS2561A-1(Q,W)

MM1636XWRE

PQ070XZ5MZP

1: Vin 2: Vc 3: Vo 4: V adj

123345

5: GND

BR24L02F-WE2 CAT24WC02JI

BA3948FP-E2

123645

LA72648M-MPB-E

MID-32A22F PT204-6B-12

2SK3566

GDS

1: CTL 2: Vcc 3: N.C. 4: OUT 5: C 6: GND

MSP3417G-QG-B8 MSP3417G-QG-B8-V3

LA71750EM-MPB-E

QSZAA0RMB200

QSZAB0RMB200

Note:

A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference

100

S: Source G: Gate D: Drain

7-10

Page 73

S SCHEMATIC, WIRING DIAGRAMS

S-1 Schematic Diagrams / CBA’s and Test Points

Standard Notes

WARNING

Many electrical and mec hanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement par ts that have these special safety characteristics a re identifie d in this m anual and its supplements; electrical components having such features are identified by the ma rk " ! " in the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts tha t do not have the same safety characteristic s as specified in the parts list may create shock, fire, or other hazards.

Capacitor Temperature Markings

Mark

(B)

Capacity

change rate

±10%

Standard

temperature

20°C -25~+85°C

Temperature

range

Notes:

1. Do not use the part numbe r shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared.

2. All resistance values are indicated in ohms

(K=10

3. Resistor wattages are 1/4 W or 1/6W unless oth erwise specified.

4. All capacitance values are indicated in µF (P=10

5. All voltages are DC voltages unless otherwise specified.

6. Electrical parts such as capacitors, connectors, diodes, IC’s, transistors, resistors, switches, and fuses are identified by four digits. The first two digits are not shown for each component. In each block of the diagram, there is a note such as shown below to indicate these abbreviated two digits.

, M=106).

-6

µF).

(F) +30 - 80% 20°C -25~+85°C

(SR)

(Z) +30 - 80% 20°C -10~+70°C

Capacitors and transistors are represented by the following symbols.

±15%

20°C -25~+85°C

CBA Symbols

(Top View) (Bottom View)

Electrolytic Capacitor

(Bottom View)

Transistor or Digital Transistor

E C B

(Top View)

NPN Transistor

E C B

(Top View)

PNP Transistor

E C B

Schematic Diagram Symbols

Digital Transistor

(Top View)

E C B

NPN Digital Transistor

(Top View)

PNP Digital Transistor

E C B

S-1

Page 74

LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES:

1. CAUTION:

FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE

FUSE.

2. CAUTION:

Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, first check to see that all compon ents in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some co mponents in the power supply circuit to fail.

3. Note:

(1) Do not use th e part number shown on the drawings for order ing. The cor rect p art number is shown in the

parts list, and may be slightly different or amended since the drawings were prepared.

(2) To maintain original function and reli abil ity o f repa ired un its, u se only or igi nal rep lacem ent parts which are

listed with their part numbers in the parts list section of the service manual.

4. Voltage indications for PLAY and REC modes on the schematics are as shown below:

< DVD Section >

231

5.0

The same voltage for both PLAY & STOP modes

5.0 (2.5)

Indicates that the voltage is not consistent here.

5. How to read converged lines

1-D3 Distinction Area

Line Number

(1 to 3 digits)

Examples:

1. "1-D3" means that line number "1" goes to area "D3".

2. "1-B1" means that line number "1" goes to area "B1".

6. Test Point Information

: Indicates a test point with a jumper wire across a hole in the PCB. : Used to indicate a test point with a component lead on foil side. : Used to indicate a test point with no test pin.

PLAY mode STOP mode

< VCR Section >

5.0

The same voltage for both PLAY, REC & DVD modes

5.0 (2.5) < >

PLAY mode REC mode DVD mode

231

Indicates that the voltage is not consistent here.

ABCD

Unit: Volts

1-B1

AREA D3

AREA B1

1-D3

: Used to indicate a test point with a test pin.

S-2

Page 75

S-2 Wiring Diagrams < VCR SECTION >

FRONT

VIDEO INAUDIO

IN(R)

AUDIO IN (L)

S-VIDEO OUT

AUDIO OUT (R)

REAR

AUDIO OUT (L)

DIGITAL AUDIO OUT

COAXIAL

ANT-IN ANT-OUT

(DECK ASSEMBLY)

AC HEAD ASSEMBLY

AUDIO

ERASE HEAD

AUDIO HEAD

CONTROL HEAD

FE HEAD

CYLINDER ASSEMBLY

DRUM MOTOR

VIDEO (R)1 HEAD

VIDEO (L)1 HEAD

VIDEO (L)2 HEAD

VIDEO (R)2 HEAD

Hi-Fi AUDIO (R) HEAD

Hi-Fi AUDIO (L) HEAD

FULL ERASE HEAD

PG SENSOR

POWER SW CBA

LOADING MOTOR

CN508 JW009

1 KEY-1

GND

CAPSTAN MOTOR

MOTOR DRIVE CIRCUIT

CAPSTAN MOTOR

CN509 1 2

CN504

AE-H

AE-H/FE-H2 A-COM3 A-PB/REC4 CTL(+)5 CTL(-)6

CN501 FE-H2 FE-H GND1

CN502

1 AL+20.5V/+12V 2 P-ON+5V 3 C-FG

C-F/R

C-CONT

GND

LM-FWD/REV

D-CONT

D-PFG

GND

AL+12V(2)

P-ON+15V

CN251 V(R)-11 V-COM2

3 V(L)-1

V(L)-2

V-COM5 V(R)-26 Hi-Fi-A(R)7 Hi-Fi-COM8 Hi-Fi-A(L)9

JK101

1 3 5 7

9 11 13 15 17 19

CN2017

AL+5V(P-DOWN)

2 4 6

8 10 12 14 16 18 20

POWER SUPPLY CBA JUNCTION CBA

AC CORD

JACK-A CBA

JW003

1 A-OUT2(R)

A-OUT2(L)

2 3 GND 4

A-IN2(R) A-IN2(L)5

SC2-IN

AL+9V

V-OUT28 GND99 V-IN2 10

CN2018 1 2 3 4 5 6 7 8

CL052A

JW001

1AL+44V 2GND 3AL+12V 4GND 5

7GND 8AL+20.5V 9GND

JW002

1AL-30V 2GND 3AL+2.8V 4GND 5AL+4V 6GND 7NU 8F2 9F1

JK1402

CL051B

1 2 3 4 5 6 7 8 9

CL052B

1 2 3 4 5 6 7 8 9

DVD OPEN/ CLOSE CBA

AFV CBA

SENSOR CBA

CN051ACL051A

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18

1 EV+3.3V 2

DVD-OPEN/CLOSE

1NU

SIF

2 3 GND 4

TU-AUDIO(R)

TU-AUDIO(L)5

P-ON+5V

IIC-BUS SCL8

IIC-BUS SDA9

CN051

1 AL+44V 2 GND 3 AL+12V 4 GND

AL+5V(P-DOWN)

6 AL+5V6AL+5V 7 GND 8 AL+20.5V

9 GND 10 AL-30V 11 GND 12 AL+2.8V 13 GND 14 AL+4V 15 GND 16 NU 17 F2 18 F1

CN2015CN2016 JW008

1 2

CN701CN1 1 2 3 4 5 6 7 8 9

DVD-OPEN/CLOSE

OUTPUT-SELECT

MAIN CBA

CL1051 EV+1.2V EV+1.2V EV+3.3V

EV+3.3V

P-ON+3.3V

P-ON+5V

EV+11V EV+11V

GND GND GND GND

GND GND GND

PWRCON

FP-CLK

FP-DIN

FP-STB

FP-DOUT

REMOTE-DVD

DVD-POWER

DVD-PLAY

DVD-STOP

CN1601 VIDEO-Y

I/P-SW(NU)

ASPECT

VIDEO-R

GND

VIDEO-B

GND

VIDEO-G

GND

VIDEO-C

GND

DVD-A-MUTE

DVD-A(L)

DVD-A(R)-MUTE

DVD-A(R) AUDIO+5V AUDIO+5V

SPDIF

1 2 3 4 5 6 7 8

9 10 11 12 13

TO DVD MAIN CBA

CN401

(JW006)

16 17 18 19 20 21 22 23 24 25 26 27

TO DVD MAIN CBA

CN601

(JW007)

12 13 14 15 16 17 18 19

TO WIRING DIAGRAM <DVD SECTION>

S-3

Page 76

S-3 Wiring Diagrams < DVD SECTION >

DVD MECHA

FG SENSOR

TRAY-OUT

FG CBA

TRAY-IN

SPINDLE MOTOR

SLED MOTOR

DRIVE CBA

CN301

FG-IN

P-ON+3.3V(D)

SP(+)

SP(-)

TRAY-IN

GND

SL(-) 8 SL(+) 9 TRAY-OUT

DVD MAIN CBA

CN401

EV+1.2V EV+1.2V EV+3.3V EV+3.3V EV+3.3V

P-ON+3.3V

P-ON+5V

EV+11V EV+11V

GND GND GND GND GND GND GND

PWRCON

FP-CLK

FP-DIN

FP-STB

FP-DOUT

REMOTE-DVD

DVD-POWER

DVD-OPEN/CLOSE

DVD-PLAY

DVD-STOP

OUTPUT-SELECT

1 2 3 4 5 6 7 8

9 10 11 12 13

TO MAIN CBA CL1051

(JW006)

15 16 17 18 19 20 21 22 23 24 25 26 27

TO WIRING DIAGRAM <VCR SECTION>

DETECTOR

PICK UP UNIT

CN201

TS(+)

1 2

FSTS

7 9

2 3 6 5 4

FS(+) FS(-)

TS(-)

4 5

GND(CD-PD)

GND(DVD-PD) PD-MONI

7 8

DVD-LD GND(LD)

CD-LD GND

VREF

CD/DVD

P-ON+5V

CN601

VIDEO-Y 1

I/P-SW(NU)

ASPECT

VODEO-R

GND

VIDEO-B

GND

VIDEO-G

GND

VIDEO-C

GND GND

DVD-A-MUTE

DVD-A(L)

DVD-A(R)-MUTE

DVD-A(R) AUDIO+5V AUDIO+5V

SPDIF

2 3 4 5 6 7 8 9

TO MAIN CBA

CN1601 (JW007)

11 12 13 14 15 16 17 18 19

S-4

Page 77

S-4 Main 1/9 Schematic Diagram

S-5

Page 78

S-5 Main 2/9, Sensor & Power SW Schematic Diagrams

7G 6G 5G 4G 3G 2G 1G a b c d e

c d e ff g

c d e

f g

c d e

ababababa

IC611 MATRIX CHART

REPEAT

TITLE

GROUP

VCR

CHP

REC

SACD

TRK

ALL

PSCAN

DVD

P M

5G 4G 3G 2G 1G

a d

REPEAT

TITLE

GROUP

VCR

CHP

REC

SACD

TRK

A ALL

PSCAN DVD

HDVCD

S-6

Page 79

S-6 Main 3/9 Schematic Diagram

S-7

Page 80

S-7 Main 4/9 Schematic Diagram

S-8

Page 81

S-8 Main 5/9 Schematic Diagram

S-9

Page 82

S-9 Main 6/9 Schematic Diagram

S-10

Page 83

S-10 Main 7/9 & DVD Open/Close Schematic Diagrams

S-11

Page 84

S-11 Main 8/9 Schematic Diagram

S-12

Page 85

S-12 Main 9/9 Schematic Diagram

S-13

Page 86

S-13 Power Supply & Junction Schematic Diagrams

CAUTION !

For continued protection against fire hazard, replace only with the same type fuse.

NOTE :

The voltage for parts in hot circuit is measured using hot GND as a common terminal.

CAUTION !

Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail.

S-14

Page 87

S-14 Jack-A Schematic Diagram

S-15

Page 88

S-15 AFV Schematic Diagram

S-16

Page 89

S-16 DVD Main 1/3 Schematic Diagram

S-17

Page 90

S-17 DVD Main 2/3 Schematic Diagram

S-18

Page 91

S-18 IC101 Voltage Chart

PIN.NO PLAY STOP PIN.NO PLAY STOP PI N.NO PLAY STOP PI N.NO PLAY STOP

129 2.3 2.3 161 3.4 3.4 193 ~ ~ 225 3.4 3.4 130 2.3 2.3 162 0 0 194 ~ ~ 226 ~ ~ 131 2.3 2.3 163 1.8 1.8 195 ~ ~ 227 ~ ~ 132 2.4 2.3 164 0 0 196 3.4 3.4 228 ~ ~ 133 2.4 2.4 165 1.7 1.8 197 ~ ~ 229 0 0 134 2.4 2.4 166 1.7 1.7 198 ~ ~ 230 ~ ~ 135 2.3 2.3 167 3.4 3.4 199 ~ ~ 231 3.4 3.4 136 2.3 2.3 168 0 0 200 ~ ~ 232 1.3 1.6 137 2.3 2.3 169 1.8 1.8 201 0 0 233 ~ ~ 138 2.3 2.3 170 1.7 1.7 202 3.4 3.4 234 1.9 2.3 139 1.7 1.7 171 1.3 0.1 203 ~ ~ 235 0 0 140 ----- ----- 172 1.3 1.3 204 ~ ~ 236 1.3 1.3 141 3.4 3.4 173 0 0 205 0 0 237 ~ ~ 142 1.3 1.3 174 ----- ----- 206 ~ ~ 238 ~ ~ 143 2.1 1.7 175 ----- ----- 207 ~ ~ 239 3.4 3.4 144 2.2 2.2 176 ----- ----- 208 ~ ~ 240 3.4 3.3 145 0 0 177 1.8 1.7 209 3.4 3.4 241 1.9 1.9 146 1.7 1.7 178 3.4 3.5 210 ~ ~ 242 0 0 147 1.8 1.7 179 0 0 211 ~ ~ 243 1.9 1.9 148 1.7 1.7 180 ----- ----- 212 ~ ~ 244 3.4 3.3 149 0.6 0.5 181 ----- ----- 213 0 0 245 3.4 3.4 150 3.4 3.4 182 ----- ----- 214 ----- ----- 246 3.4 3.4 151 0.5 0.6 183 3.5 3.5 215 ----- ----- 247 0 0 152 0.5 0.4 184 ----- ----- 216 3.4 3.4 248 3.3 3.4 153 1.4 1.3 185 ----- ----- 217 ~ ~ 249 3.2 3 154 1.4 1.3 186 ----- ----- 218 0 0 250 0 0 155 2.4 2.4 187 ----- ----- 219 1.3 1.3 251 3.2 3.0 156 3.4 3.4 188 ----- ----- 220 ~ ~ 252 ~ ~ 157 0 0 189 ----- ----- 221 ~ ~ 253 0 0 158 0.9 0.9 190 3.4 3.5 222 0 0 254 ~ ~ 159 3.4 3.4 191 0 0 223 ~ ~ 255 3.4 3.4 160 0 0 192 ~ ~ 224 ~ ~ 256 ~ ~

~ : Volt age is not c onsis tent ----- : Not used Uni t : Vol t s

PIN.NO PLAY STOP PIN.NO PLAY STOP PIN. NO PLAY STOP PI N.NO PLAY STOP

1 ~ ~ 33 ~ ~ 65 0 0 97 ----- ----2 ~ ~ 343.43.4663.43.5983.43.4 3 0 0 35 0 0 673.23.2990.90.8 4~ ~36~ ~68001000 0 5 ~ ~ 37 ~ ~ 69 ----- ----- 101 2.4 2.4 6 3.4 3.4 38 0.4 0.3 70 3.4 3.4 102 2.2 2.2 7 ~ ~ 39 ~ ~ 71 ----- ----- 103 1.9 1.9 8 ~ ~ 40 ~ ~ 72 ----- ----- 104 0.4 0.3

9 0 0 41 ~ ~ 73 3.4 3.4 105 0 0 10 ~ ~ 42 ~ ~ 74 0 0 106 1.7 1.7 11 ~ ~ 43 ~ ~ 75 1.7 1.8 107 3.4 3.4 12 3.4 3.4 44 1.3 1.3 76 2.3 1.8 108 ----- ----13 ~ ~ 45 ~ ~ 77 ----- ----- 109 ----- ----14 ~ ~ 46 ~ ~ 78 ----- ----- 110 1.9 1.9 15 ~ ~ 47 ~ ~ 79 ----- ----- 111 1.9 1.9 16 0 0 48 3.4 3.4 80 3.4 0.1 112 1.7 1.7 17 ~ ~ 49 0 0 81 0.1 0.1 113 1.7 1.7 18 ~ ~ 50 ~ ~ 82 2.8 2.8 114 1.7 1.7 19 3.4 3.4 51 ~ ~ 83 0.1 0.1 115 1.7 1.7 20 0 0 52 0.8 0.8 84 3.4 3.4 116 1.7 1.7 21 0.1 0.1 53 0 0 85 0.1 0.1 117 1.7 1.7 22 3.5 3.5 54 0 0 86 3.6 3.4 118 3.4 3.4 23 ~ ~ 55 1.4 1.4 87 0 0 119 2.0 2.0 24 ~ ~ 56 3.4 3.4 88 3.5 0.1 120 1.7 1.7 25 ~ ~ 57 3.5 3.5 89 1.3 1.3 121 1.5 1.5 26 1.3 1.3 58 ----- ----- 90 ----- ----- 122 0 0 27 ~ ~ 59 3.4 3.4 91 ----- ----- 123 0.3 0.1 28 3.4 3.4 60 3.4 3.4 92 ----- ----- 124 1.2 0.1 29 0 0 61 3.5 3.5 93 0 0 125 0.3 0.1 30 ~ ~ 31 ~ ~ 32 ~ ~

62 3.4 3.4 63 0 0 64 0 0

94 ----- ----- 126 0.1 0.1 95 ----- ----- 127 2.3 2.3 96 ----- ----- 128 1.7 1.7

S-19

Page 92

S-19 DVD Main 3/3 Schematic Diagram

S-20

Page 93

VIDEO-Y

0.2V2020

VIDEO-C

0.2V2020

DVD-VIDEO

0.5V2020

DVD-A(L)

0.5ms

DVD-A(R)

SPDIF

0.1

0.5ms

S-20 Waveforms

NOTE:

Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9)

WF2

UPPER

WF1

LOWER

C-PB 10mV x 10 RF-SW 0.5V x 10

TP301 TP504

5ms

WF4

Pin 1 of CN1601

VIDEO-Y

0.2V

WF7

Pin 14 of CN1601

DVD-A(L)

0.5ms

WF3

UPPER

WF1

LOWER

V-OUT 0.1V x 10 RF-SW 0.5V x 10

WF3

TP751 TP504

50µs

TP751

WF5

Pin 10 of CN1601

VIDEO-C

WF6

Pin 6 of IC1403

0.2V

WF8

Pin 16 of CN1601

DVD-A(R)

WF9

Pin 19 of CN1601

0.5ms

V-OUT E-E

10µs 50mV x 10

DVD-VIDEO

0.5V

S-21

SPDIF

0.1

Page 94

C CIRCUIT BOARD DIAGRAMS

C-1 Main CBA Top View & Sensor CBA Top View

Sensor CBA Top View

BHF300F01011A

BHF300F01011B

WF3

TP751 V-OUT

WF2

TP301

C-PB

VR501

SW-P

WF1

TP504

RF-SW

TP501

S-INH

TP503

CTL

C-1

Page 95

C-2 Main CBA Bottom View

WF6

PIN 6 OF IC1403

WF9

PIN 19 OF CN1601

WF8

PIN 16 OF CN1601

WF7

PIN 14 OF CN1601

WF5

PIN 10 OF CN1601

WF4

PIN 1 OF CN1601

C-2

Page 96

C-3 Power SW CBA Top/Bottom View & DVD Open/Close CBA Top/Bottom View

Power SW CBA Top View

Power SW CBA Bottom View

DVD Open/Close

CBA Top View

DVD Open/Close

CBA Bottom View

C-3

Page 97

C-4 Power Supply CBA Top/Bottom View & Junction CBA Top/Bottom View

Power Supply CBA Top View

CAUTION !

For continued protection against fire hazard, replace only with the same type fuse.

NOTE :

The voltage for parts in hot circuit is measured using hot GND as a common terminal.

CAUTION !

Note:

L1004 is positioned on the Cathode side of D1011 as shown below.

L1004

D1011

Power Supply CBA Bottom View

BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.

Junction CBA

Top View

Junction CBA

Bottom View

C-4

Page 98

C-5 Jack-A CBA Top/Bottom View & Jack-B CBA Top/Bottom View & AFV CBA Top/Bottom View

Jack-A CBA Top View

Jack-A CBA Bottom View

AFV CBA Top View

AFV CBA Bottom View

C-5

Page 99

B BLOCK DIAGRAMS

B-1 Servo / System Control Block Diagram

(DECK ASSEMBLY)

CONTROL HEAD

B-1

CYLINDER ASSEMBLY

DRUM MOTOR

AC HEAD ASSEMBLY

Q504

ST-S

SENSOR CBA

Q503

END-S

SENSOR CBA

PG SENSOR

LOADING MOTOR

CN504 CL504

2 CTL(+) 1 CTL(-)

TP502

END-S

D555 S-LED

CAPSTAN MOTOR

AL+5V

MOTOR DRIVE CIRCUIT

SW507 LD-SW

Q506

AL+5V

T-REEL

PS502

S-REEL

TO DVD SYSTEM CONTROL BLOCK DIAGRAM <DVD SECTION>

CN502

AL+20.5V/+12V

2 P-ON+5V 3 C-FG

C-F/R

C-CONT

GND

LM-FWD/REV

D-CONT

D-PFG

GND

AL+12V(2)

P-ON+15V

TO POWER SUPPLY BLOCK DIAGRAM

TIMER+5V

VR501 SW-POINT

MAIN CBA

Q515 RESET

REMOTE-VIDEO DISPLAY-CLK DISPLAY-DATA DISPLAY-STB

AL+5V

SW506

REC-SAFETY

AL+20.5V/+12V

P-ON+5V

AL+12V(2) P-ON+15V

C-POW-SW P-ON-H P-DOWN-L

TP503

CTL

IC501

(SERVO/SYSTEM CONTROL)

LD-SW

CTL(+)

CTL(-)

ST-S

END-S

T-REEL S-REEL79

RESET

REMOTE-VIDEO

DRV-CLK

DRV-DATA

68 69

DRV-STB

CTL97

PG-DELAY

REC-SAF-SW

C-FG

C-F/R

78 76

C-CONT

LM-FWD/REV

D-CONT77

D-PFG

C-POW

-SW P-ON-H

67 86 P-DOWN-L

KEY- 2 KEY- 1

POWER-LED

DVD-LED

VCR-LED

A-MUTE-H

Hi-Fi-H-SW

A-MODE

LINE-MUTE

IIC-BUS SDA IIC-BUS SCL

DAVN-L

D-REC-H

RF-SW

C-ROTA

D-V-SYNC

H-A-SW

H-A-COMP

V-ENV

OUTPUT-SELECT

DVD-POWER

19 32

72 71 56 33 18 15 13 16 17

58C-SYNC

KEY SWITCH

Q507

D502

Q508

D503

Q509

TP501 SENS-INH

DVD

VCR

AL+5V

KEY SWITCH

CN509 CN508

11KEY-1 33POWER-LED

IC502 (MEMORY)

SDA

SCL

IIC-BUS SDA IIC-BUS SCL

A-MUTE-H

IIC-BUS SDA IIC-BUS SCL

Hi-Fi-H-SW

A-MODE

OUTPUT SELECT

LINE-MUTE

IIC-BUS SDA IIC-BUS SCL

DAVN-L

D-REC-H

RF-SW

C-ROTA

D-V-SYNC

H-A-SW

H-A-COMP

V-ENV

OUTPUT-SELECT

C-SYNC

OUTPUT-SELECT

DVD-POWER

POWER SW CBA

SW651 POWER

D651 POWER

TO AUDIO BLOCK DIAGRAM

TO Hi-Fi AUDIO BLOCK DIAGRAM

TO VIDEO BLOCK DIAGRAM

TO DVD SYSTEM CONTROL BLOCK DIAGRAM <DVD SECTION>

AL+5V

Page 100

B-2 Video Block Diagram

B-2

IC631 (VPS)

FRONT

TO DVD VIDEO/AUDIO BLOCK DIAGRAM <DVD SECTION>

V-OUT2

V-IN2

(TUNER UNIT)

TU701

JK752 V-IN

JK1402

BUFFER

Q103

JACK-A CBA

DAVN-L IIC-BUS SDA IIC-BUS SCL

VPS-V

VIDEO

TU-VIDEO

DVD-VIDEO

CN2018

10 10

V-OUT1 V-IN1

V-OUT2 V-IN2

REC-VIDEO SIGNAL

DAVN-L

6 7

IC501 (OSD)

JK101

19 20

CN2017

Q104

BUFFER

TP751

V-OUT

WF3

IC301

(Y/C SIGNAL PROCESS)

48 50 52 54 56

61 63

IC751

(OUTPUT SELECT)

DVD VCR

SW CTL

11109

OSD CHARACTER MIX

TUNER

PB/EE

TUNER

IN1

PB/EE

MUTE

3 5

IN1 IN2

FRT

MUTE

FRT

IN2

BYPASS

58 59

OUTPUT-SELECT

AGC

CHARA. INS.

FBC

AGC VXO

IIC-BUS SDA IIC-BUS SCL

6968

SERIAL

DECORDER

1/2

Y/C MIX

TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM

46 43

Y. DELAY

LUMINANCE SIGNAL PROCESS

CCD 1H DELAY

CHROMINANCE SIGNAL PROCESS

2928

X301

4.43MHz

7978

RPRP

TP301

C-PB

WF2

REC FM AGC

SP HEAD AMP

EP HEAD AMP

D-REC-H

RF-SW/C-ROTA

D-V-SYNC

H-A-SW

H-A-COMP

V-ENV

C-SYNC

96 95 94 93

90 89 88 87

70 62 71 83 84 67

MAIN CBA

WF1

TP504

RF-SW

D-REC-H

RF-SW

C-ROTA

D-V-SYNC

H-A-SW

H-A-COMP

V-ENV

C-SYNC

CN251 V(R)-1

V-COM

V(L)-1 V(L)-2

V-COM

V(R)-2

(DECK ASSEMBLY)

CYLINDER ASSEMBLY

1 2 3 4 5 6

TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM

MODE: SP/RECPB-VIDEO SIGNAL DVD VIDEO SIGNAL

VIDEO (R)-1 HEAD

VIDEO (L)-1 HEAD

VIDEO (L)-2 HEAD

VIDEO (R)-2 HEAD

Hitachi DVPF-5-E Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

CAUTION FOR SAFETY IN PERFORMING REPAIR

1-1 LASER BEAM SAFETY PRECAUTIONS

1-2 IMPORTANT SAFETY PRECAUTIONS

1-2-1 Product Safety Notice

1-2-2 Precautions during Servicing

1-2-3 Safety Check after Servicing

1-3 STANDARD NOTES FOR SERVICING

1-3-1 Circuit Board Indications

1-3-2 Instructions for Connectors

1-3-3 Pb (Lead) Free Solder

GENERAL INFORMATION

2-1 SPECIFICATIONS

2-2 COMPARISON OF MODELS

2-2-1 General

2-2-2 VCR Section

2-2-3 DVD Section

2-3 COMPARISON OF MAIN CONTROL ICS

LIST OF ABBREVIATIONS AND TERMS FOR DVD PLAYER

2-5 FUNCTION INDICATOR SYMBOLS

2-6 OPERATING CONTROLS AND FUNCTIONS

MAINTENANCE AND INSPECTION

3-1 TROUBLESHOOTING

3-1-1 Power Supply Section

3-1-2 DVD Section

3-1-3 VCR Section

3-2 FIRMWARE RENEWAL MODE

3-3 STANDARD MAINTENANCE

3-3-1 Service Schedule of Components

3-3-2 Cleaning

DISASSEMBLY

4-1 CABINET DISASSEMBLY INSTRUCTIONS

4-1-1 Disassembly Flowchart

4-1-2 Disassembly Method

4-1-3 How to Eject Manualy

4-3 ALIGNMENT PROCEDURES OF MECHANISM

ADJUSTMENT

5-1 PREPARATION FOR SERVICING

5-1-1 How to Enter the Service Mode

5-2 FIXTURE AND TAPE FOR ADJUSTMENT

5-2-1 How To Use The Fixtures And Tape

5-3 ELECTRICAL ADJUSTMENT INSTRUCTIONS

5-3-1 Test Equipment Required

5-4 MECHANICAL ALIGNMENT PROCEDURES

5-4-1 Service Information

5-4-2 Tape Interchangeability Alignment

1-B. X Value Alignment

EXPLODED VIEW AND PARTS LIST

6-1 EXPLODED VIEWS

6-1-1 Cabinet Section

6-1-2 Deck Mechanism View 1 Section 6-1-3 Deck Mechanism View 2 Section

6-1-4 Deck Mechanism View 3 Section

APPENDIX

7-1 SYSTEM CONTROL TIMING CHARTS

7-2 IC PIN FUNCTION DESCRIPTIONS

7-3 LEAD IDENTIFICATIONS

S SCHEMATIC, WIRING DIAGRAMS

S-1 Schematic Diagrams / CBA’s and Test Points

S-2 Wiring Diagrams < VCR SECTION >

S-3 Wiring Diagrams < DVD SECTION >

S-4 Main 1/9 Schematic Diagram

S-6 Main 3/9 Schematic Diagram

S-7 Main 4/9 Schematic Diagram

S-8 Main 5/9 Schematic Diagram

S-9 Main 6/9 Schematic Diagram

S-10 Main 7/9 & DVD Open/Close Schematic Diagrams

S-11 Main 8/9 Schematic Diagram

S-12 Main 9/9 Schematic Diagram

S-13 Power Supply & Junction Schematic Diagrams

S-14 Jack-A Schematic Diagram

S-15 AFV Schematic Diagram

S-16 DVD Main 1/3 Schematic Diagram

S-17 DVD Main 2/3 Schematic Diagram

S-18 IC101 Voltage Chart

S-19 DVD Main 3/3 Schematic Diagram

S-20 Waveforms