This service manual is for DV-PF35U USA model
and DV-PF35U Canada model.
For DV-PF35U Canada model, the letter
(H9851CD) is printed on rating label in the rear.
When servicing, refer to the rating label
illustration at right.
Rating label
DO NOT RESELL OR DIVERT IMPROPERLY.DO NOT RESELL OR DIVERT IMPROPERLY.
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism
Assembly
Laser Beam Radiation
Laser Pickup
Turntable
LASER RADIATION
WHEN OPEN. DO NOT
STARE INTO BEAM.
CAUTION
Location: Top of DVD mechanism.
1-1
Page 4
1-2 IMPORTANT SAFETY PRECAUTIONS
1-2-1 Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not evident from visual inspection, nor can the protection they
give necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a
substitute replacement that does not have the same
safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review
continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory,
our products are carefully inspected to confirm with
the recognized product safety and electrical codes of
the countries in which they are to be sold. However, in
order to maintain such compliance, it is equally important to implement the following precautions when a set
is being serviced.
1-2-2 Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors
which connect the power cord and the primary side
of the transformer. When replacing the transformer,
follow these steps carefully and precisely to prevent
shock hazards.
Replacement procedure
1)Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector. (Discard it.)
2)Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3)Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
4)Use a crimping tool to crimp the metal sleeve at its
center. Be sure to crimp fully to the complete closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-2
Page 5
1-2-3 Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original positions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageClearance Distance (d), (d’)
Chassis or Secondary Conductor
Primary Circuit Terminals
dd'
120 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
≥ 3.2mm (0.126 inches)
0.15µF CAP. & 1.5kΩ RES.
Connected in parallel
Exposed Accessible Part
Z
1.5k
i≤0.5mA PeakExposed accessible parts
0.15 F
Earth Ground
B
Power Cord Plug Prongs
AC Voltmeter
(High Impedance)
Fig. 1
Fig. 2
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
1-3
Page 6
1-3 STANDARD NOTES FOR SERVICING
General Note: "CBA" is an abbreviation for
"Circuit Board Assembly."
1-3-1 Circuit Board Indications
a. The output pin of the 3 pin Regulator ICs is indi-
cated as shown.
Top View
Out
b. For other ICs, pin 1 and every fifth pin are indicated
as shown.
Pin 1
Input
In
Bottom View
5
10
1-3-4 Instructions for Handling
Semi-conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
2. Ground for Workbench
(1) Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
c. The 1st pin of every male connector is indicated as
shown.
Pin 1
1-3-2 Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
<Correct>
CBA
Grounding Band
1MΩ
CBA
1-3-3 Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
1MΩ
Conductive Sheet or
Copper Plate
1-4
Page 7
2
GENERAL INFORMATION
2-1 SPECIFICATIONS
PRODUCT TYPE
DVD Player with Video Cassette recorder
CONNECTIONS
Front panel:
Video inputOne
Audio inputTwo RCA connectors (one left
Rear panel:
Audio inputTwo RCA connectors (one left
Video inputOne
Audio outputTwo RCA connectors (one left
Video outputOne
S-Video outputMini DIN 4-pin jack (75 )
Analog audio outputTwo RCA connectors (one left
Coaxial digital audio output One pin jack, 500mVp-p (75
Component outputY output level: 1Vp-p (75
VHF/UHF antenna input/
output terminalVHF/UHF set 75
RCA connector
channel, one right channel)
channel, one right channel)
RCA connector
channel, one right channel)
RCA connector
channel, one right channel)
2 Vrms (47 k
CB/PB output level: 0.7Vp-p (75 )
C
R/PR output level: 0.7Vp-p (75 )
)
[VCR section]
NUMBER OF VIDEO HEADS
4
VIDEO SIGNAL STANDARD
NTSC color system
AUDIO RECORDING SYSTEM
One stationary head for liner audio
Two rotary heads for Hi-Fi stereo
WOW AND FLUTTER
Below the measurement limitation (
(JEITA)
CHANNEL COVERAGE
VHF2-13
UHF14-69
CATV1-125
TIMER BACKUP
30 seconds
0.001% W PEAK)
[DVD section]
DISCS (PLAYBACK COMPATIBILITY)
DVD Video, Audio CD, CD-RW/R
DVD-RW/R
FREQUENCY RESPONSE
DVD (linear sound) : 20 Hz to 22 kHz (sample rate: 48 kHz)
20 Hz to 44 kHz (sample rate: 96 kHz)
CD :20 Hz to 20 kHz
SIGNAL-TO-NOISE RATIO (S/N RATIO)
CD :100 dB (JEITA)
DYNAMIC RANGE
DVD (linear sound) : 90 dB
CD : 85 dB (JEITA)
TOTAL DISTORTION FACTOR
DVD : 1kHz 0.008% (JEITA)
CD : 1kHz 0.008% (JEITA)
POWER SOURCE
)
)
120V AC +/- 10%, 60Hz +/- 0.5%
POWER CONSUMPTION
21W (standby: 3.8W)
OPERATING TEMPERATURE
41 F (5 C) to 104 F (40 C )
DIMENSIONS
W: 17 3/16” (435 mm)
H : 3 3/4” (94 mm)
D : 9 3/16” (233 mm)
WEIGHT
Approx. 6 lbs (2.7 kg)
Designs and specifications are subject to change without notice.
If there is a discrepancy between languages, the default language will be English.
2-1
Page 8
2-2 COMPARISON OF MODELS
2-2-1 GeneralO: Yes, ---: No, : Same as on left
ITEMDV-PF35UDV-PF74U
Dimensional435(W) x 94(H) x 233(D)mm
Weight2.7 kg
Tray Panel / FL WindowClear
Color Front / ButtonSilver / Silver
Remote Controller Model NameDV-RMPF35UDV-RMPF74U
2-2-2 VCR SectionO: Yes, ---: No, : Same as on left
ITEMDV-PF35UDV-PF74U
Video FormatVHS
Y/C SeparationComb Filter
YNR (Luminance Noise Reduction)
Circuit
VIDEO
New Synchronize Circuit---
Picture Control---
Video/Audio Input (Rear)1/1 (IN1)
Video/Audio Input (Front)1/1 (IN2)
INPUT/
Video/Audio Output (Rear)1/1 (OUT1)
OUTPUT
Stereo CM Skip Feature---
Auto Clock Feature---
Number of Timer Programming8 Program/year
Self Diagnosis FunctionO (4 Modes)
Back-up Time30 s
OTHERMECHANISM
SQPB---
Surge AbsorberO
Auto Power Off FeatureO
Local Broadcast SettingO
Multi Search FeatureO (Index, Time Search)
Search Speed
FF/REW Time (T-120 Tape)
Head Composition
Video Head Material
VISSO (Index Search)
FF: approx. 4 min, REW: approx. 4 min
Hi-Fi Audio: 2[28/28 µm]
Hi-Fi Audio: Ferrite
O
SP: X5
LP: X5/X9
EP: X5/X15
DA4+Hi-Fi
SP: 2[49/58 µm]
EP: 2[21/21 µm]
SP: Ferrite
EP: Ferrite
2-2
Page 9
2-2-3 DVD SectionO: Yes, ---: No, : Same as on left
ITEMDV-PF35UDV-PF74U
Drive Speed1x
Laser2
DVD/VCD/SVCD/CD-DAO / --- / --- / O
CD-R/CD-RW/DVD-R (Video Format)O / O / O
DVD-RAM/DVD-RW (Video Format)--- / O
JPEG Play back---O
GENERALVIDEOAUDIO
MP3O
OSD languages3 (English, French, Spanish)
Video Out Mode NTSC/PAL/PAL60O / --- / ---
S-Video / Component / CompositeO / O / O
Video D/A Converter10bit
Black Level SelectO
Progressive OutO
Audio D/A Converter192kHz / 24bit
Digital Audio Out Optical / Coaxial--- / O
DTS Digital Out---O
Virtual SurroundO
Dynamic Range Compression (Dolby
Digital)
Search Speed
Slow Speed1/16, 1/8, 1/2 (FORWARD/REWIND)
IP Search (Smooth 2x Play)O
x1.3, x0.8 Play with AudioO
Step Forward / ReverseO / O
TRICK PLAY
Still Picture Select (Frame/Field)Frame/Field/Auto
CCD-ROne type of DVD standard disc, to which writing once is possible (recordable type)
CD-RWOne type of CD standard disc, to which writing up to 1000 times is possible
Component video
output terminals
DDolby AC3Audio coding format developed by Dolby Laboratories in U.S, also simply referred to as AC3
D terminalThis terminal, specified by EIAJ (currently JEITA), can automatically switch "digital hi-vision"
DTSDigital Theater System: Sound system as for movie theaters developed by US Digital Theater
DVDDigital Versatile Disc. A huge amount of digital data for video (movie) and audio can be
DVD-AudioOne type of DVD standard disc, on which high-quality audio can be recorded
DVD-ROne type of DVD standard disc, to which writing once is possible (recordable type)
DVD-RAMOne type of DVD standard disc, to which writing up to 100,000 times is possible
DVD-ROMOne type of DVD standard disc, to which data for computer can be recorded
DVD-RWOne type of DVD standard disc, to which writing up to 1000 times is possible
DVD-VideoOne type of DVD standard disc, on which high-quality video and audio can be recorded
DVD Video FormatVideo recording/playback standard that applies to DVD-Video, DVD-R and DVD-RW
DVD Video Recording
Format
DVD ForumInternational organization that formulates the technical standards of DVD
EEIAJElectronic Industries Association of Japan: An organization of manufacturers of consumer
JJPEGJoint Photographic Expert Group: International standard format for compressing still images.
LLinear PCMLinear Pulse Code Modulation: LPCM is a format that digitizes analog audio signal during
MMPEGMoving Picture Experts Group: Standard related to compression of digital video and audio.
MPEG Audio Layer 2One of three audio compression standards (layers 1-3) defined by MPEG
MP3MPEG1 Audio Layer-3: Audio data digital compression technology.
PProgressive playback
function
SSDMISecure Digital Music Initiative: This conference was established by hardware makers, the
VVirtual surroundThis technology localizes sound at any position using only two front speakers, by subjecting
Used for outputs of HDTV video signal format. Since signals for brightness and colors are
independently handled for components signals (Y: luminance signal; PR/PB: chrominance
signals), degrading of image will be reduced.
format: Supports 5-channel full-range sound and one channel for sub-woofer sound
playback.
programs of BS digital broadcast, and "digital standard broadcast" of current image quality. A
tuner and TV can easily be connected to the D terminal. There are 5 types of D terminal,
depending on the different format of video signal passing thorough the D terminal.
Systems, Inc. The number of channels provided by DTS is the same for Dolby AC3.
recorded on this disc, whose size is the same as CD.
Video recording/playback standard that applies to DVD-RAM and DVD-RW: This allows
versatile editing functions, differing from the DVD Video Format.
electronic devices, industrial electronic devices and electronic components, established in
April 1948. EIAJ merged with JEIDA (Japan Electronic Industry Development Association) in
November 2000 to become JEITA (Japan Electronics and Information Technology Industries
Association).
recording and converts it back to analog signal during playback.
MPEG2 is a higher standard of MPEG and is applied to video (movie) requiring higher
quality.
This function converts interlaced images to non-interlaced images and displays them. It can
play back 24-frame/second images included in DVD movie software, etc.
Recording Industry Association of America (RIAA) and music industry companies, to protect
copyrights of musical compositions.
the L and R signals to matrix operation. It uses the four transfer functions from L/R speakers
located at specified positions to both ears of listener located in a specified position, taking
into account the shape of head and the effect of earlobes, and the two transfer functions from
any position to both ears.
2-5
Page 12
2-5 FUNCTION INDICATOR SYMBOLS
Note:
The following symbols will appear on the indicator panel to indicate the current mode or operation of the VCR.
On-screen modes will also be momentarily displayed on the tv screen when you press the operation buttons.
Defective CauseIndication
When reel and capstan mechanism is not
functioning correctly
When tape loading mechanism is not functioning correctly
When cassette loading mechanism is not
functioning correctly
When the drum is not working properly
“EJECT A R” is displayed on a TV screen. (Refer to Fig. 1.)
“EJECT A T” is displayed on a TV screen. (Refer to Fig. 2.)
“EJECT A C” is displayed on a TV screen. (Refer to Fig. 3.)
“EJECT A D” is displayed on a TV screen. (Refer to Fig. 4.)
TV screen
Note:
OSD for mechanical error will be displayed for 5 sec. after the mechanical error occurs.
When reel and capstan mechanism is not functioning
correctly
EJECT A R
Fig. 1
When cassette loading mechanism is not functioning
correctly
EJECT A C
Fig. 3
When tape loading mechanism is not functioning correctly
EJECT A T
Fig. 2
When the drum is not working properly
EJECT A D
Fig. 4
2-6
Page 13
2-6 OPERATING CONTROLS AND FUNCTIONS
DVD output mode
Timer indicator lights up when
Lights up when the
A-B repeat function
is on.
Displays a type of the disc
which is inserted on the tray.
• DVD: DVD disc
• CD: Audio CD, MP3
Lights up when the
repeat function is on.
GROUPP.SCAN
Lights up when
the ALL repeat
function is on.
Lights up when the
inserted disc comes
to a pause.
Lights up when playing back
in slow mode. (DVD)
Displays how long the current title
or track has been played back. When
a chapter or track is switched, the
number of a new title, chapter or
track is displayed.
Lights up when the inserted
disc is being played back.
VCR output mode
*Lights up
when a tape is
in the VCR/DVD.
Lights up during
playback when
the repeat function
is on.
Lights up when
the playback is
in still or slow mode.
Lights up when the inserted
cassette is being played
back.
*, and mark will disappear when you set VCR/DVD in DVD
mode. However, the function indicated by each mark is still working.
Lights up when
the VCR/DVD is
in VCR position.
This light does not
appear when the
VCR/DVD is in
TV position.
VCRREC
Works as a tape counter(hour,minute,second).
Also displays a channel number,
tape speed, remaining time for OTR or
current time.
POWER/STANDBY
LINE2
VIDEO IN L (mono) AUDIO IN R
a timer recording is set.
DIGITAL AUTO TRACKING
RECTIMER
REW F.F W D
STOP/EJECT
PLAY
REC/OTR
MP3 PLAYBACK DVD / DVD-R / CD / CD-R / CD-RW COMPATIBLE
OPEN/CLOSE
PROGRESSIVE SCAN
DVD
VCR
CHANNEL
OUTPUT
No disc inserted
/ cannot read disc
Opening the tray
Closing the tray
Loading the disc
DVD
When a disc or tape is
being played back
STOP PLAY
DVD/VCR Combo DV-PF35U
Lights up when the
progressive scan
system is activated.
DVD
CD
*Lights up when
the timer recording or an
OTR recording has been set.
*Lights up during a recording.
Flashes when a recording
is paused.
PM
Lights up when
current time is P.M.
2-7
Page 14
Remote Control
POWER/STANDBY
LINE2
VIDEO IN L (mono) AUDIO IN R
REW F.F W D
STOP/EJECT
PLAY
REC/OTR
RECTIMER
PROGRESSIVE SCAN
DIGITAL AUTO TRACKING
DVD/VCR Combo DV-PF35U
STOP PLAY
OPEN/CLOSE
CHANNEL
VCR
OUTPUT
DVD
MP3 PLAYBACK DVD / DVD-R / CD / CD-R / CD-RW COMPATIBLE
123
456
789
SURROUND
SPEED
AUDIO
DISPLAY
SKIP CH
SKIP CH
SLOW
VCR TV
OPEN CLOSE
EJECT
SURROUND
OPEN CLOSE
AUDIO
SPEED
EJECT
0 +10
VCR
TOP MENU
ANGLE
DVD
PLAY
STOP
ENTER
SEARCH MODE
REPEAT
SKIP CH
SKIP CH
VCR TV
PAUSE STEP
RETURN
C.RESET
A-B REPEAT
DV-RMPF35U
SLOW
CLEAR
123
456
789
DISPLAY
DISC NAVIGATION
REC OTR
MENU
SETUP
MODE ZOOM
SUBTITLE
TIMER
Installing the Batteries
for the Remote Control
Install two AA batteries (supplied)
matching the polarity indicated
inside battery compartment of the
remote control.
1
2
3
Keep in mind the following when using
the remote control:
•
Make sure that there is no obstacle
between the remote control and the
remote sensor on the unit.
•
The maximum operable range as follows;
Beeline: approximately 23 feet (7m)
Either side of center:
approximately 16 feet (5m)
within 30 degrees
Above: approximately 16 feet (5m)
within 15 degrees
Below: approximately 10 feet (3m)
within 30 degrees
Button
(Alphabetical order)
Disc/Tape
123
456
789
0 +10
ENTER
A-B REPEAT
ANGLE
AUDIO
SKIP CH
SKIP CH
CLEAR
C.RESET
DISC NAVIGATION
DISPLAY
DVD
MENU
MODE
OPEN CLOSE
EJECT
PAUSE STEP
PLAY
REC OTR
REPEAT
RETURN
SEARCH MODE
SETUP
SLOW
SURROUND
SPEED
STOP
SUBTITLE
TIMER
TOP MENU
VCR
VCR TV
ZOOM
DVD mode
• To select a chapter or title
directly
• To search forward/backward
through a disc
•
To begin slow forward/reverse
playback during the pause mode
• To move the cursor and
determine its position
• To repeat between your
chosen point A and B
• To select camera an angle on
a disc (DVD-Video)
• To select an audio language
on a disc
• To select a track directly
• To search forward/backward
through a disc
• To move the cursor and
determine its position
• To repeat between your
chosen point A and B (CD)
• To select STEREO,
L-ch or R-ch (CD)
• To skip chapters / titles• To skip tracks
• To clear the markers
• To clear the numbers
entered incorrectly
• To cancel the point for
A-B repeat.
•To display the first scene of
each chapter of the title
• To display the current disc
mode
•
To select the DVD output mode
• To activate the remote control
in DVD mode
• To call up the Menu on a disc
• To set x1.3 and x0.8 Rapid
Play with Voice off/x1.3/x0.8
• To set black level on/off
• To clear the markers (CD)
• To remove status number
in program input
• To clear the numbers
entered incorrectly
• To cancel the point for
A-B repeat. (CD)
• To display the current disc
mode
•
To select the DVD output mode
•
To activate the remote control
in DVD mode
• To call up the file list (MP3)
• To arrange the playback
order or play back randomly
• To open or close the disc tray •To open or close the disc tray
•To pause disc playback
• To advance playback
frame by frame
• To pause disc playback
VCR mode
• To select a channel
• The +10 button has no effect
in VCR mode.
• To forward/backward a tape
•
To select an item on the VCR Menu
•
To advance to the next VCR Menu
• To go back one step during clock
and timer setting
• To change channels
• To adjust tracking manually
during playback
• To exit the VCR Menu
• To reset the tape counter
• To display the current time,
tape counter, and channel
• To call up the VCR Menu
• To eject the Video tape from
the cassette compartment
To pause tape playback or recording
•
• To advance playback frame
by frame
• To begin disc playback• To begin disc playback• To begin tape playback
• To turn on or off the unit•To turn on or off the unit• To turn on or off the unit
• To star t a recording or
One Touch Recording
• To call up the index or time
search menu
•
To view the tape in slow motion
• To select the recording speed
• To play back a chapter or title
repeatedly
To return to the previous
•
operation on the DVD setup menu
•
To search chapter / title /
time / marker
• To rapidly return to a location
of disc
• To call up the DVD setup
menu
• To set virtual surround on/off
• To play back a track or disc
repeatedly (CD)
• To play a track, group or disc
repeatedly (MP3)
•
To return to the previous
operation on the DVD setup menu
• To search track / time (CD) /
marker (CD)
• To rapidly return to a location
of disc
• To call up the DVD setup
menu
• To set virtual surround on/off
• To stop playback• To stop playback• To stop playback or recording
• To select a subtitle language
on a disc
• To call up the Top Menu
on a disc. (DVD-Video)
• To magnify the par t of picture
(x2/ x4)
• To return to the top file of the
highest hierarchy in the
program and file list (MP3)
• To put the VCR into standby
mode for a timer recording
•
To select the VCR output mode
• To activate the remote control
in VCR mode
• To select VCR position or
TV position
2-8
Page 15
DVD ANALOG AUDIO OUT jacks
E
Connect the supplied Audio
cables here through the Audio
In jacks of a TV or other audio
equipment. (DVD only)
DVD/VCR AUDIO OUT jacks
Connect the supplied Audio
cable (red/white) here through
the audio In jacks of a TV or
other audio equipment.
AUDIO IN jacks
Connect Audio cables coming
from the audio out jacks of a
camcorder, another VCR, or an
audio source here.
(VCR only)
ANT IN jack
Connect your antenna
or cable box here.
COAXIAL jack
Connect an optional coaxial digital Audio cable here
through the coaxial digital
audio in jack of a decoder
or audio receiver. (DVD
only)
S-VIDEO OUT jack
Connect an optional
S-Video cable here
through the S-Video
in jack of a TV.
(DVD only)
COMPONENT VIDEO OUT jacks
Connect optional component
Video cable here through
the component video in
jacks of a TV. (DVD only)
DIGITAL
AUDIO OUT
AUDIO
COAXIAL
DVDVCR
OUT
DVD/VCR
COMPONENT
S-VIDEO
AUDIO OUT
AUDIO IN
VIDEO OUT
OUT
L
R
C
P
CR/
P
B/
B
R
VIDEO OUT
R
LY
VIDEO IN
0VM204468
L
R
DVD/VCR VIDEO OUT
jack
Connect the supplied Video
cable (yellow) here through
the TV’s video in jack.
[Back of VCR/DVD]
VIDEO IN jack
Connect a cable coming
from the video out jack
of a camcorder, another
VCR, or an audio-visual
source (Laser Disc player, Video Disc player,
etc.) here.
(VCR only)
ANT-IN
ANT-OUT
ANT OUT jack
Connect the
supplied Round
Coaxial cable to
the antenna
input jack on
your TV.
LINE2
VIDEO IN L (mono) AUDIO IN R
[Front of
VCR/DVD]
REW F.F W D
STOP/
2-9
Page 16
3
MAINTENANCE AND INSPECTION
3-1 TROUBLESHOOTING
Troubleshooting is how to service for the specifying malfunction or poor parts.
Detect malfunction or poor parts and service as the following charts.
3-1-1 Power Supply Section
FLOW CHART NO.1
The power cannot be turned on.
Is the fuse normal?
Ye s
Is normal state restored when once unplugged
power cord is plugged again after several seconds.
Ye s
Is the AL+5V line voltage normal?
Ye s
Check each rectifying circuit of secondary circuit
and service it if defective.
FLOW CHART NO.2
The fuse blows out.
Check the presence that the primary component
is leaking or shorted and service it if defective.
After servicing, replace the fuse.
FLOW CHART NO.3
When the output voltage fluctuates.
Does the secondary side photo coupler circuit
operate normally?
Ye s
Check the circuit and service it if defective.
(IC1001, D1012, D1024)
No
No
No
No
See FLOW CHART No.2 <The fuse blows out.>
Check for lead or shor-circuiting of primary
circuit component and service it if defective.
(Q1001,Q1003,T001,D1001,D1002,D1003,
D1004,D1011,C1003,C1005)
Check the presence that the rectifying diode or circuit
is shorted in each rectifying circuit of secondary side
and service it if defective.
Check the circuit and service it if defective.
(IC1001, Q031, D031)
FLOW CHART NO.4
When buzz sound can be heard in the vicinity of power circuit.
Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side and
service it if defective.
FLOW CHART NO.5
-FL is not outputted.
Is the supply voltage of -30V fed to the anode of
D1010?
Check for load circuit short-circuiting or leak, and
service it if defective.
Check D1010 and their periphery, and service it if
defective.
Ye s
3-1
Page 17
FLOW CHART NO.6
P-ON+9V is not outputted. (AL+5V is outputted normally.)
Is 12V voltage supplied to the collector of Q055?
Ye s
Is the "L" pulse inputted to the base of Q052?
Ye s
Check Q052, D052 and their periphery, and
service it if defective.
FLOW CHART NO.7
P-ON+5V is not outputted. (P-ON+9V is outputted normally.)
Is 5V voltage supplied to the collector of Q056?
Ye s
Is the "H" pulse inputted into the base of Q056?
Ye s
Replace Q056.
FLOW CHART NO.8
TIMER+5V is not outputted. (AL+5V is outputted normally.)
Is the "H" pulse inputted to the base of Q063?
Ye s
Replace Q063.
No
No
No
No
No
Check D015, D031, C018, and their periphery,
and service it if defective.
Replace IC501.
Check D016, L009, C020, C021, and their
periphery, and service it if defective.
Check Q056, R057 and their periphery, and
service it if defective.
Check Q064, D062 and their periphery,
and service it if defective.
FLOW CHART NO.9
AL+33V is not outputted.
Is the supply voltage 44V fed the cathode of D013?
Ye s
Check D701, R702, and service it if defective.
FLOW CHART NO.10
AL+18V is not outputted.
Is the supply voltage 44V fed the cathode of D013?
Ye s
Check D504, R092, R095, and service it if defective.
FLOW CHART NO.11
DVD-P-ON+12V is not outputted.
Is 12V voltage supplied to the emitter of Q1006?
Ye s
Is the "L" pulse (approximately 0V) outputted to
the collector of Q1005?
Ye s
Replace Q1006.
No
No
No
No
Check D013, C013 and their periphery, and
service it if defective.
Check D013, C013 and their periphery, and
service it if defective.
Check D015, D031, C018 and their periphery,
and service it if defective.
Check Q1005 and PWRCON line, and service it if
defective.
3-2
Page 18
FLOW CHART NO.12
DVD-P-ON+3.3V is not outputted. (DVD-P-ON+12V is outputted normally.)
Is the "H" pulse (approximately 5V) inputted into
the base of Q1011?
Ye s
Replace Q1011.
FLOW CHART NO.13
DVD-P-ON+5V is not outputted. (DVD-P-ON+12V is outputted normally.)
Is the "H" pulse inputted to the base of Q1004?
Ye s
Replace Q1004.
FLOW CHART NO.14
EV+1.2V is not outputted.
Is 2.8V voltage supplied to Pin(4) of IC1002?
Ye s
Replace IC1002.
FLOW CHART NO.15
EV+3.3V is not outputted.
Is 4V voltage supplied to Pin(4) of IC1004?
Ye s
Replace IC1004.
No
No
No
No
Check R1077 and their periphery, and service it if
defective.
Check R1068 and their periphery, and service it if
defective.
Check D1020,C1014,L1020, C1015, and their
periphery, and service it if defective.
Check D1008, C1007, L1007, C1038 and their
periphery, and service it if defective.
FLOW CHART NO.16
The fluorescent display tube does not light up.
Is 3.3V voltage supplied to Pin(6, 24) of IC571?
Ye s
Is approximately -24V to -28V voltage supplied to
Pin(15) of IC571?
Ye s
Is there approximately 500kHz oscillation to
Pin(26) of IC571?
Ye s
Are the filament voltage applied between (1, 2)
and (29, 30) of the fluorescent display tube?
Also negative voltage applied between these pins
and GND?
Ye s
Replace the fluorescent display tube.
No
No
No
No
Check the EV+3.3V line and service it if defective.
Check the -FL line and service it if defective.
Check R572, IC571 and their periphery, and
service it if defective.
Check the power circuit, D1016, D1017,
R1042, C1018 and their periphery, and
service it if defective.
3-3
Page 19
3-1-2 DVD Section
FLOW CHART NO.1
The key operation is not functioning.
Are the contact point and the installation state of
the key switches (SW2001-2003) normal?
Ye s
When pressing each key switches (SW2001,
SW2002, SW2003), do the voltage of each pin
of CN1001 (shown below) change to "H" (3.3V)
from "L" (0V)?
SW2001 → CN1001 24PIN
SW2002 → CN1001 26PIN
SW2003 → CN1001 25PIN
Ye s
Replace DVD Main CBA.
FLOW CHART NO.2
No DVD operation is possible from the remote control unit. (
Is 5V voltage supplied to Pin(3) terminal of the
RM2001 (remote control receiver)?
Ye s
Is the "L" pulse sent out from Pin(1) terminal of the
RM2001 (remote control receiver) when the remote
control unit is activated?
Ye s
Is the "L" pulse signal supplied to Pin(22) of
CN1001?
Ye s
Replace the DVD Main CBA.
No
No
No
No
No
Re-install the key switches (SW2001, SW2002,
SW2003) correctly or replace the poor switch.
Check the key switches (SW2001, SW2002,
SW2003) and their periphery, and service it if
defective.
Operation is possible from the unit.)
Check AL+5V line, and service it if defective.
Replace the RM2001 (remote control receiver).
Replace remote control unit if needed.
Check the line between the RM2001 (remote
control receiver) and Pin(22) of CN1001, and
service it if defective.
FLOW CHART NO.3
The disc tray cannot be opened and closed. (It can be done using the remote control unit.)
Does the voltage of Pin(24) on CN1001 become
to 3.3V from 0V when pressing "OPEN/CLOSE"
button on the unit?
Ye s
Refer to "FLOW CHAR NO.4" <The disc tray
cannot be opened and closed.>
FLOW CHART NO.4
The disc tray cannot be opened and closed. (It can not be done using the unit and the remote control unit.)
Replace the DVD Main CBA.
No improvement can be found.
Ye s
Replace the DVD Mechanism.
No
No
Replace the "OPEN/CLOSE" button (SW2001).
Original DVD Main CBA is poor.
3-4
Page 20
FLOW CHART NO.5
The [No Disc] indication.
Replace the DVD Main CBA.
No improvement can be found.
Ye s
Replace the DVD Mechanism.
FLOW CHART NO.6
Both picture and sound do not operate normally.
Replace the DVD Main CBA.
No improvement can be found.
Ye s
Replace the DVD Mechanism.
No
No
Original DVD Main CBA is poor.
Original DVD Main CBA is poor.
3-5
Page 21
FLOW CHART NO.7
Picture does not appear normally.
Set the disc on the disc tray, and playback.
Are the video signals outputted to each pin of
CN1601 on the Main CBA?
Check the periphery between Pins(1,7) of IC1201
and JK756, and service it if defective.
Check the line between Pin(
and their periphery, and service it if defective.
Replace IC501.
4,14
) of IC751 and JK751
,
3-7
Page 23
3-1-3 VCR Section
FLOW CHART NO.1
The key operation is not functioning.
Are the contact point and the installation state of
the key switches normal?
Ye s
Is the control voltage normally inputted into
Pins(66,67) of IC501?
Ye s
Replace IC501.
No
Re-install some key switches correctly or
replace some key switches.
No
Check the key switches and their periphery, and
service it if defective.
Terminal voltage of IC501-66,67
4.30
3.60
2.90
2.39
1.98
1.61
1.27
0.92
0.51
(V)
KEY-1
IC501-67
-----
-----
-----
REC
PLAY
STOP
/EJECT
FF
REW
POWER
KEY-2
IC501-66
-----
-----
-----
-----
-----
S-INH
CH
DOWN
CH UP
DVD/VCR
SELECT
FLOW CHART NO.2
No VCR operation is possible from the remote control unit. (
Is 5V voltage supplied to the Pin(3) terminal of
No
the RM2001 (remote control receiver)?
Ye s
Is the "L" pulse sent out from Pin(1) terminal of
No
the RM2001 (remote control receiver) when the
remote control unit is activated?
Ye s
No
Is the "L" pulse signal supplied to the Pin(5) of
IC501?
Ye s
Replace IC501.
Operation is possible from the unit.)
Check AL+5V line and service it if defective.
Replace the RM2001 (remote control receiver)
or replace remote control unit.
Check the line between the RM2001 (remote
control receiver) and the Pin(5) of IC501, and
service it if defective.
3-8
Page 24
FLOW CHART NO.3
Cassette tape can not be loaded.
When loading a cassette tape, on Pin(69) of
IC501, does the "L" pulse switch to the "H" pulse?
Ye s
When loading a cassette tape, is the specified
voltage (approximately 13V) outputted to the
terminal of the Loading Motor Unit?
Ye s
Replace the Loading Motor Unit.
FLOW CHART NO.4
Cassette tape is ejected right after the loading.
When loading a cassette tape, on Pin(69) of IC501,
does the "L" pulse switch to the "H" pulse?
Ye s
When loading a cassette tape, on Pin(62) of IC501,
does the "L" pulse switch to the "H" pulse?
Ye s
When loading a cassette tape, does the LD-SW
operate normally?
Ye s
Replace IC501.
No
No
No
No
No
Check the line between the start sensor and
Pin(69) of IC501, and service it if defective.
Replace the Capstan Motor Unit.
Check the line between the start sensor and
Pin(69) of IC501, and service it if defective.
Check the line between the end sensor and
Pin(62) of IC501, and service it if defective.
Check the line between the LD-SW(SW512) and
Pin(68) of IC501, and service it if defective.
FLOW CHART NO.5
Cassette tape can not be ejected.
When pressing the eject button, does the Capstan
Motor start rotating?
Ye s
While the Capstan Motor is rotating, is the Takeup
Reel rotating?
Ye s
While the Takeup Reel is rotating, is the reel pulse
signal inputted to Pin(3) of IC501?
Ye s
While the reel pulse signal is inputting, is "L" pulse
inputted to Pin(21) of IC501?
Ye s
Is the specified voltage (approximately 13V)
outputted to the terminal of the Lading Motor?
Ye s
Is the Loading Motor rotating?
Ye s
Check the Cam Gear or Rack Assembly, etc,
and service it if defective.
No
No
No
No
No
No
Refer to "FLOW CHART NO.6 " <The Capstan
Motor does not rotate>.
Check the Reel Disc or Clutch Assembly, etc., and
service it if defective.
Check the line between the Takeup Reel sensor
and Pin(3) of IC501, and service it if defective.
Replace IC501.
Replace the Capstan Motor.
Replace the Loading Motor.
3-9
Page 25
FLOW CHART NO.6
Capstan Motor does not rotate.
Is 5V voltage supplied to Pin(2) of CN502?
Ye s
Is over approximately 2.6V voltage supplied to
Pin(5) of CN502?
Ye s
Is 12V voltage supplied to Pins(1,11) of CN502?
Ye s
Replace the Capstan Motor.
FLOW CHART NO.7
Drum Motor does not rotate.
Is 5V voltage supplied to Pin(2) of CN502?
Ye s
Is over approximately 2.6V voltage supplied to
Pin(8) of CN502?
Ye s
Is 12V voltage supplied at Pin(1,11) of CN502?
Ye s
Replace the Capstan Motor or Cylinder
Assembly.
No
No
No
No
No
No
Check the P-ON+5V line and service it if detective.
Check the line between Pin(5) of CN502 and
Pin(28) of IC501, and service it if detective.
Check the AL+12V line and service it if detective.
Check the P-ON+5V line and service it if detective.
Check the line between Pin(8) of CN502 and
Pin(29) of IC501, and service it if detective.
Check the AL+12V line and service it if detective.
FLOW CHART NO.8
Drum Motor rotates only for a few seconds.
Is the drum PG/FG signal inputted to Pin(47) of IC501?
Ye s
Is the RF-SW signal outputted to Pin(18) of IC501?
Ye s
Is 12V voltage supplied Pin(1,11) of CN502?
No
No
No
Ye s
Replace the Capstan Motor or the Cylinder
Assembly.
FLOW CHART NO.9
RF-SW signal is not outputted.
No
Is the Drum Motor rotating?
Ye s
Is the drum PG/FG signal inputted to Pin(47) of IC501?
No
Ye s
Replace IC501.
Replace the Capstan Motor or the Cylinder
Assembly.
Replace IC501.
Check the AL+12V line and service it if detective.
D-PG
5Vp-p
D-FG
2.5Vp-p
DRUM PG/FG SIGNAL WAVEFORM
Refer to "FLOW CHART NO.7" <Drum Motor does
not rotate> and "FLOW CHART NO.8" <Drum
Motor rotates only for a few seconds>.
Replace the Capstan Motor or the Cylinder
Assembly.
3-10
Page 26
FLOW CHART NO.10
Video E-E does not appear.
Is the Video signal inputted to Pins(28,30,32) of
IC301?
Ye s
Is the C-SYNC signal outputted to Pin(25) of IC301?
Ye sN o
Is the C-SYNC signal inputted to Pin(41) of IC501?
No
Check the line between Pin(25)
of IC301 and Pin(41) of IC501,
and service it if defective.
Replace IC301.
Ye s
No
Ye s
1) In the external input mode
Check the line between the video input
terminal (rear) and Pin(28) of IC301, and
service it if defective.
Check the line between the video input
terminal (front) and Pin(30) of IC301, and
service it if defective.
2) In the U/V tuner mode
Check the line between Pin(18) of the U/V tuner
and Pin(32) of IC301, and service it if defective.
Is 5V voltage supplied to Pin(23) of IC301?
No
Check the P-ON+5V line and service it
Ye s
Is the serial data, clock and chip select signal
supplied to Pins(53, 54, 55) of IC301?
Check the line between Pins(53,54,55) of IC301
and Pins(14,15,16) of IC501, and service it if
defective.
if defective.
No
Is the video signal inputted into Pin(1) of IC751?
Ye s
Is the video signal outputted to Pin(15) of IC751?
No
Is approximately 5V voltage supplied to Pin(16)
of IC751, or approximately -6V voltage supplied to
Pin(7) of IC751?
Ye s
Is the "H" pulse inputted into Pins(9,10,11) of IC751?
Ye s
No
Ye s
No
No
Check the line between Pin(26) of IC301 and
Pin(1) of IC751, and service it if defective.
Is the video signal outputted to the emitter of Q391?
No
Check the line between Pin(15) of IC751
and Q391,
Ye s
When only Line signal is not outputted...
check the line between
video output terminal (JK751), and service it if
defective.
When only RF signal is not outputted...
check the tuner (TU701), and
emitter
of Q391 and Pin(6) of the tuner, and
service it if defective.
Check the AL+5V line and the
AL-30V line (R777,D777), and service it if defective.
Replace IC501.
and service it if defective.
the emitter of
Q391 and the
the line between the
Replace IC751.
3-11
Page 27
FLOW CHART NO.11
Hi-Fi E-E audio does not operate normally.
Is each signal supplied to each pin of IC451 as below?
L-chR-ch
Front input terminal
Rear input terminal
Tuner audio signal
Is the 5V voltage supplied to Pins(25,40,51) of
IC451, or the 9V voltage supplied to Pins(58) of IC451?
Is the serial data and the clock signal supplied to
Pins(42,43) of IC451?
Is the "L" pulse inputted into the Pin(36) of IC451?
Is the sub carrier signal (3.58 MHz) inputted to
Pin(45) of IC451?
Pin(15)Pin(10)
Pin(14)Pin(9)
Pin(48)
Ye s
Ye s
Ye s
Ye s
No
No
No
No
No
No
No
Check the peripheral circuit of the front input
terminal and service it if defective.
Check the peripheral circuit of the rear input
terminal and service it if defective.
Is the SIF signal outputted from Pin(15) of the tuner?
Ye s
Check the line between Pin(48)
of IC451 and Pin(15) of tuner,
and service it if defective.
Check the circuit of AL+5V, P-ON+5V and
P-ON+9V, and service it if defective.
Check the line between Pins(42,43) of IC451 and
Pins(12,13) of IC501, and service it if defective.
Check the line between Pin(36) of IC451 and
Pin(7) of IC501, and service it if defective.
Check the line between the emitter of Q302 and
Pin(45) of IC451, and service it if defective.
Replace the
tuner.
No
Ye s
Is the audio signal outputted to Pins(53,57) of
IC451?
Ye s
Is the audio signal inputted into Pins(3,13) of
IC751?
Ye s
Is the audio signal outputted to Pins(4,14) of
IC751?
Ye s
Check the line between Pins(4,14) of IC751 and
the audio output terminal (JK751), and service it if
defective.
Replace IC751.
No
No
No
Ye s
Replace IC451.
Check the line between Pins(53,57) of IC451 and
Pins(3,13) of IC751, and service it if defective.
Is approximately 5V voltage supplied to Pin(16)
of IC751, or approximately -6V voltage supplied to
Pin(7) of IC751?
No
Check the AL+5V line and the AL-30V
Ye s
line (R777,D777), and service it if defective.
Is the "H" pulse inputted into the Pins(9,10,11) of
IC751?
No
Replace IC501.
3-12
Page 28
FLOW CHART NO.12
Hi-Fi audio can not be recorded normally. (E-E mode is normal.)
Is the REC FM signal outputted to Pin(21) of IC451?
Ye s
Is the line between Pin(8) of CN253 and
Pin(21) of IC451 normal?
Ye s
Replace the Cylinder Assembly.
FLOW CHART NO.13
Hi-Fi audio can not be playbacked normally. (Hi-Fi E-E mode is normal.)
Is the Playback Envelope signal outputted to
Pin(29) of IC451?
Ye s
Replace Cylinder Assembly.
FLOW CHART NO.14
Hi-Fi audio can not be recorded normally in the linear audio mode. (E-E mode is normal.)
Is the audio signal inputted into Pin(76,78,80) of IC301?
Ye s
Does the Bias oscillation circuit operate normally?
Ye s
Is the audio signal outputted to Pin(10) of IC301?
Ye s
Is the audio signal outputted to Pin(9) of IC301?
Ye s
Is CN504 and the connected cable normal?
No
No
No
No
No
No
No
No
Replace IC451.
Service the line between Pin(8) of CN253 and
Pin(21) of IC451.
Is the Hi-Fi-H-SW signal inputted into to Pin(27) of IC451?
Ye s
Replace
IC451.
Check the line between Pin(61) of IC451 and
Pin(76,78,80) of IC301, and service it if defective.
Check the Bias oscillation circuit (
Q425,Q426)
Replace IC301.
Replace IC301.
Replace CN504 and the connected cable.
Check the Hi-Fi-H-SW line between
Pin(27) of IC451 and Pin(25) of
IC501, and service it if defective.
and service it if defective.
No
Q421,Q422,
Replace ACE head.
Ye s
3-13
Page 29
FLOW CHART NO.15
Hi-Fi audio can not be playbacked normally in the linear audio mode. (E-E mode is normal.)
Is the audio signal supplied to Pin(6) of IC301?
No
Are the CN504, the connected cable and the parts
on periphery of playback amplifier normal?
Ye s
Is there no dirt on the surface of ACE head?
Ye s
Is the height of ACE head appropriate?
Ye s
Replace the ACE head.
Ye s
No
No
No
Is the audio signal outputted to Pin(10) of IC301?
NoYe s
Check the line between Pin(10) of
IC301 and Pin(62) of IC451, and
service it if detective.
Service and replace poor parts.
Clean the surface of ACE head.
Readjust the height of the ACE head.
Replace
IC301.
3-14
Page 30
3-2 HOW TO INITIALIZE THE DVD PLAYER & VCR
To put the program back at the factory-default, initialize
the DVD player & VCR as the following procedure.
< DVD Section >
1. Press [DVD], [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order.
Fig. 1 appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
Fig. 1
"
" differ depending on the models.
*******
2. Press [CLEAR C.RESET] button on the remote
control unit.
Fig. 2 appears on the screen.
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
EEPROM CLEAR : OK
Fig. 2
When “OK” appears on the screen, the factory
default will be set.
3. To exit this mode, press [] button.
3-15
Page 31
3-3 FIRMWARE RENEWAL MODE
3-3-1 How to Update the Firmware Ver-
sion
Note:
If the firmware has been changed, etc., we will use
Service News, etc. to report on how to obtain new
firmware data and create an upgraded disc.
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[DVD], [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The
tray will open automatically.
Fig. 3 appears on the screen and Fig. 4 appears on
the VFD.
"
" differ depending on the models.
*******
F/W Version Up ModeModel No : *******
Please insert a DISC
for F/W Version Up.
Fig. 3 Version Up Mode Screen
VERSION : *.**
EXIT: POWER
The appearance shown in (*1) of Fig. 5 is
described as follows:
AppearanceNo.State
Reading...Sending files into the memory
1
Erasing...Erasing previous version data
2
Programming...
3Writing new version data
5. After programming is finished, the tray opens automatically. Fig. 7 appears on the screen and the
checksum in (*2) of Fig. 7 appears on the VFD
(Fig. 8).
At this time, no button is available.
"
" differ depending on the models.
*******
F/W Version Up Mode
VERSION : ************.ab6
Completed
(*2)
SUM : 7ABC
Fig. 7 Completed Program Mode Screen
Model No : *******
VERSION : *.**
Fig. 4 VFD in Version Up Mode
The DVD player can also enter the version up
mode with the tray open. In this case, Fig. 3 will be
shown on the screen while the tray is open.
3. Load the disc for version up.
4. The DVD player enters the F/W version up mode
automatically. Fig. 5 appears on the screen and
Fig. 6 appears on the VFD. If you enter the F/W for
different models, “Disc Error” will appear on the
screen, then the tray will open automatically.
"
" differ depending on the models.
*******
(*1)
F/W Version Up ModeModel No : *******
VERSION : ************.ab6
Reading...
Fig. 5 Programming Mode Screen
VERSION : *.**
Fig. 8 VFD upon Finishing the Programming Mode (Example)
6. Remove the disc on the tray.
7. Unplug the AC cord from the AC outlet. Then plug it
again.
8. Turn the power on by pressing the [POWER] button
and the tray will close.
9. Press [DVD], [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order.
Fig. 9 appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
Fig. 9
Fig. 6 VFD in Programming Mode (Example)
3-16
Page 32
10.Press [CLEAR C.RESET] button on the remote
control unit.
Fig. 10 appears on the screen.
"
" differ depending on the models.
*******
MODEL : *******
Version
Region
: *.**
: *
EXIT: POWEREEPROM CLEAR : CLEAR
EEPROM CLEAR : OK
Fig. 10
When “OK” appears on the screen, the factory
default will be set. Then the firmware renewal mode
is complete.
11.To exit this mode, press [POWER] button.
3-3-2 How to Verify the Firmware Ver-
sion
1. After making sure that no disc is in unit, turn the
power on.
2. Press [1], [2], [3], [4], and [DISPLAY] buttons on the
remote control unit in that order. The Firmware version appears on the VFD and TV screen.
3. Turn the power off to reset the unit.
3-17
Page 33
3-4 STANDARD MAINTENANCE
3-4-1 Service Schedule of Components
This maintenance chart shows you the standard of replacement and cleaning time for each part.
Because those may replace depending on environment and purpose for use, use the chart for reference.
h: Hours : Cleaning I: Replace
DeckPeriodic Service Schedule
Ref.No.Part Name1,000 h2,000 h3,000 h4,000 h
B2
B3
B8Pulley Assembly
B587
B31
B573, B574Reel (SP)(D2), Reel (TU)(D2)
B37
B52
*B73FE Head
B133, B134
B410Pinch Arm AssemblyII
B414M Brake (SP) AssemblyII
B416
B525LDG BeltII
Cylinder Assembly
Loading Motor Assembly
Tension Lever Assembly
ACE Head Assembly
Capstan Motor
Cap Belt
Idler Gear, Idler Arm
M Brake (TU) Assembly
II
I
II
II
I
I
II
II
I
II
II
B569
(2 head only)
B593
(4 head,
4 head HiFi
only)
Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / Audio Control Head / Full
Erase Head) using 90% ethyl alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
* B73 ------ Recording Model only
Cam Holder (F)
Cam Holder (F) Assembly
II
II
3-18
Page 34
3-4-2 Cleaning
Cleaning of Video Head
Clean the head with a head cleaning stick or chamois
cloth.
Procedure
1.Remove the top case.
2.Put on a glove (thin type) to avoid touching the
upper and lower drum with your bare hand.
3.Put a few drops of 90% ethyl alcohol on the head
cleaning stick or on the chamois cloth and, by
slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth.
Cleaning of ACE Head
Clean the head with a cotton swab.
Procedure
1.Remove the top case.
2.Dip the cotton swab in 90% ethyl alcohol and clean
the ACE head. Be careful not to damage the upper
drum and other tape running parts.
Notes:
1.Avoid cleaning the ACE head vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit or damage may occur.
ACE Head
Upper
Cylinder
Do Not !
Video Head
Do Not touch
with your bare
hand!
Cleaning Stick
3-19
Page 35
4
ADJUSTMENT
4-1 PREPARATION FOR SERVICING
4-1-1 How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press the PLAY button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect TP502 (S-INH) to GND. This will stop
the function of Tape Start Sensor, Tape End Sensor
and Reel Sensors. (If these TPs are connected before
plugging in the unit, the function of the sensors will
stay valid.) See Fig. 1.
Note: Because the Tape End Sensors are inactive, do
not run a tape all the way to the start or the end of the
tape to avoid tape damage.
3Flat Screwdriver Purchase LocallyI X Value Alignment
I Head Switching Position
I Tape Interchangeability Alignment
4-2
Page 37
4-3 ELECTRICAL ADJUSTMENT INSTRUCTIONS
c
NOTE:
1.Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to do these adjustments only after
all repairs and replacements have been completed. Also, do not attempt these adjustments
unless the proper equipment is available.
2.To perform these alignment / confirmation procedures, make sure that the tracking control is set in
the center position: Press either "CHANNEL L5??" or
"CHANNEL K" button on the front panel first, then
the "VCR-PLAY" button on the front panel.
4-3-1 Test Equipment Required
1.Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div.,
F-Range: DC~AC-20MHz
2.Alignment Tape (MH-1)
4-3-2 Head Switching Position
Adjustment
EXT. Syncronize Trigger Point
CH1
1.0H
CH2
Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output waveform is at the 6.5H±1H(412.7µs±63.5µs) delayed position from the rising edge of the CH2 head switching
pulse waveform.
Figure 1
6.5H±1H (412.7µs±63.5µs)
Switching Pulse
0.5H
V-Syn
Purpose:
To determine the Head Switching position during
playback.
Symptom of Misadjustment:
May cause Head Switching noise or vertical jitter
in the picture.
Test pointAdj.PointModeInput
TP751(V-OUT)
TP302(RF-SW)
GND
Tape
MH-1Oscilloscope
Connections of Measurement Equipment
Main CBA
VR501
(Switching Point)
(MAIN CBA)
Measurement
Equipment
TP751
GND
TP302
PLAY
(SP)
Spec.
6.5H±1H
(412.7µs±63.5µs)
Oscilloscope
-----
CH1 CH2
Trig. (+)
4-3
Page 38
4-4 MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run
starts on the next page. Refer to the information below
on this page if a tape gets stuck, for example, in the
mechanism due to some electrical trouble of the unit.
4-4-1 Service Information
A. Method for Manual Tape Loading/Unloading
To load a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette
tape is all the way in at the inlet of the Cassette
Holder. To confirm this, lightly push the cassette
tape further in and see if the tape comes back out,
by a spring motion, just as much as you have
pushed in.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide preparations come to the Eject Position. Stop turning when
the preparations begin clicking or can not be
moved further. However, the tape will be left wound
around the cylinder.
5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected.
Allow a minute or two to complete this task.
B. Method to place the Cassette Holder in the
tape-loaded position without a cassette tape
1. Disconnect the AC Plug.
2. Remove the Top Case and Front Assembly.
3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. (The Cam Gear in Fig. M2
rotates.) Release the locking tabs shown in Fig. M1
and continue turning the LDG Belt until the Cassette Holder comes to the tape-loaded position.
Allow a minute or two to complete this task.
Top View
Moving guide T preparation
(Eject Position)
Moving guide S preparation
(Eject Position)
Push the tape
to load it.
Push the locking tab gently to unlock
when loading without a cassette.
UNLOAD
/EJECT
LOAD
Side View
LDG Belt
Fig. M1
Bottom View
LDG Belt (B)
UNLOAD
/EJECT
Cam Gear
4-4
Fig. M2
Page 39
4-4-2. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 4-7, procedure 1-C, step 2.)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
Flowchart of Alignment for tape traveling
Loading (Use a blank tape.)
Adjust the height of the Guide Rollers
(Supply side and take-up side).
(Use a blank tape.) (Page 4-6)
1-A
Not good
Check to see that the tape is not creasing
and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.)
Adjust the X Value for maximum envelope.
(Page 4-6) (Use Alignment Tape.)
Adjust the envelope. (Page 4-7)
Check the envelope.
OK
Adjust the Audio Section.
(Azimuth Alignment) (Page 4-8)
Check the audio output.
OK
Check the following:
1. X Value (Page 4-6)
2. Envelope (Page 4-7)
OK
1-A
1-B
1-C
1-C
1-D
1-D
1-B, 1-C
Not good
Not good
Not good
Do the final tape-traveling test to see that
the tape runs normally in play mode without creasing or slacking.
OK
Completion
Adjust the X value and envelope.
1-A
1-B, 1-C
4-5
Page 40
1-A. Preliminary/Final Checking and
Alignment of Tape Path
Purpose:
To make sure that the tape path is well stabilized.
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
Note: Do not use an Alignment Tape for this procedure. If the unit is not correctly aligned, the tape may
be damaged.
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead surface. (Refer to Fig. M3 and M4.)
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.)
3. Check to see that the tape runs without creasing at
Take-up Guide Post [4] or without snaking between
Guide Roller [3] and ACE Head. (Fig. M3 and M5)
4. If creasing or snaking is apparent, adjust the Tilt
Adj. Screw of the ACE Head. (Fig. M6)
Azimuth Adj. Screw
ACE Head
Flat
Screwdriver
Tilt Adj. Screw
Fig. M6
Guide Roller [2]
A
Take-up Guide Post [4]
Lead Surface of Cylinder
Guide Roller [3]
B
Tape
ACE Head
Fig. M3
Fig. M4
1-B. X Value Alignment
Purpose:
To obtain maximum PB FM envelope signal at the preset position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
If the Horizontal Position of the ACE Head is not properly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.
1. Connect the oscilloscope to TP301 (C-PB) and
TP513 (CTL) on the Main CBA. Use TP302 (RFSW) as a trigger.
2. Playback the Gray Scale of the Alignment Tape
(MH-1) and confirm that the PB FM signal is
present.
3. Set the Tracking Control Circuit to the preset position by pressing “CH K” button and then “VCRPLAY” button on the unit. (Refer to note on bottom
of page 4-7.)
4. Use the Flat Screwdriver so that the PB FM signal
at TP301 (C-PB) is maximum. (Fig. M6)
Correct
Tape
Guide Roller
Incorrect
Tape
Take-up Guide
Post
Fig. M5
4-6
Page 41
5. To shift the CTL waveform, press “CH K” or “CH L”
button on the remote control unit. Then make sure
that the maximum output position of PB FM envelope signal become within
tion.
±2ms from preset posi-
Good
FM envelope signal
2ms
Center Position
4. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
are aligned properly, there is no envelope drop
either at the beginning or end of track as shown in
Fig. M9.
Dropping envelope level at the beginning of track.
FM envelope output signal
is adjusted at maximum.
CTL signal
No Good
FM envelope output signal is low.
Fig. M7
6. Set the Tracking Control Circuit to the preset posi-
tion by pressing “CH K” button and then “VCRPLAY” button on the unit.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture, adjust the PB FM
envelope becomes as flat as possible.
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the
picture. The tracking will then lose precision and the
playback picture will be distorted by any slight variation of the Tracking Control Circuit.
1. Connect the oscilloscope to TP301 (C-PB) on the
Main CBA. Use TP302 (RF-SW) as a trigger.
2. Playback the Gray Scale on the Alignment Tape
(MH-1). Set the Tracking Control Circuit to the preset position by pressing “CH K” button and then
“VCR-PLAY” button on the unit. Adjust the height of
Guide Rollers [2] and [3] (Fig. M3, page 4-6) watching the oscilloscope display so that the envelope
becomes as flat as possible. To do this adjustment,
turn the top of the Guide Roller with the Guide
Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
Fig. M8
Dropping envelope level at the end of track.
Fig. M9
Envelope is adjusted properly. (No envelope drop)
Fig. M10
Note: Upon completion of the adjustment of Guide
Rollers [2] and [3] (Refer to Fig. M3), check the X
Value by pushing the “CH K” or “CH L” buttons on the
unit alternately, to check the symmetry of the envelope. Check the number of pushes to ensure preset
position. The number of pushes “CH K” button on the
unit to achieve 1/2 level of envelope should match the
number of pushes “CH L” button on the unit from cen-
ter. If required, redo the “X Value Alignment.”
4-7
Page 42
1-D. Azimuth Alignment of Audio/Con-
trol/ Erase Head
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (MH-1) and confirm
that the audio signal output level is 8kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscilloscope is at maximum. (Fig. M6)
Note: Upon completion of the adjustment of Azimuth
Adj. Screw, check the X Value by pushing the “CH K”
or “CH L” buttons on the unit alternately, to check the
symmetry of the envelope. Check the number of
pushes to ensure preset position. The number of
pushes “CH K” button on the unit to achieve 1/2 level
of envelope should match the number of pushes
“CH L” button on the unit from center. If required, redo
the “X Value Alignment.”
2. When the tape has been curled up or bent, turn
the alignment screw to adjust the height of REV
Post. (Refer to Fig. M11 and M13.)
REV Post [5]
Take-up Guide Post [4]
Fig. M11
Correct
REV Post
Tape
Take-up Guide
Post
Tape
Incorrect
1-E. Checking and Alignment of Tape
Path during reversing
Purpose: To make sure that the tape path is well
stabilized during reversing.
Symptom of Misalignment: If the tape path is
unstable during reversing, the tape will be damaged.
Note: Do not use an Alignment Tape for this
procedure. If the unit is not correctly aligned, the tape
may be damaged.
1. Insert a blank cassette tape into the tray and set
the unit to REV. Then confirm if the tape has been
curled up or bent at the Take-up Guide Post[4] or
REV Post[5]. (Refer to Fig. M11 and M12.)
Fig. M12
Alignment
Screw
Tape Guide
Assembly
Fig. M13
4-8
Page 43
5
DISASSEMBLY
5-1 CABINET DISASSEMBLY INSTRUCTIONS
5-1-1 Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] Top Case
[2] Front Assembly
[3] Top Bracket
[4] DVD Mechanism Assembly
[5] Partition Plate
[6] Loader Holder
[8] VCR Chassis Unit
[9] Deck Assembly
[10] DVD Open/Close CBA
[11] Power SW CBA
[7] DVD Main CBA
REMOVAL
ID/
LOC.
No.
[7]
[8]
[9]
[10]
[11]
[12] Main CBA D6 ---------- -
↓
(1)
PART
DVD M a in
CBA
VCR Chassis Unit
Deck
Assembly
DVD Open/
Close CBA
Power SW
CBA
↓
(2)
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
(S-6), *CN201,
D4
*CN301
D5 5(S-7), 2(S-8) -
Desolder,
D6
(S-9), (S-10), (S-11)
D6 Desolder -
D6 Desolder -
↓
(3)
↓
(4)
Note
2
2-1
2-2
3
4,5
↓
(5)
[12] Main CBA
5-1-2 Disassembly Method
REMOVAL
ID/
LOC.
No.
[1] Top Case D1 4(S-1) -
[2]
[3] Top Bracket D2 3(S-2) -
[4]
[5]
[6]
PART
Front
Assembly
DVD
Mechanism
Assembly
Partition
Plate
Loader Holder
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
D2 *3(L-1), *3(L-2)
4(S-3), *CN401,
D3
*CN601
D3 2(S-4) -
D3 2(S-5) -
Note
1
1-1
1-2
-
Note:
(1): Identification (location) No. of parts in the figures
(2): Name of the part
(3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5): Refer to “Reference Notes.”
5-1
Page 44
Reference Notes
CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile.
Be careful not to break them.
1-1. Release three Locking Tabs (L-1).
1-2. Release three Locking Tabs (L-2), then remove
the Front Assembly.
CAUTION 2: Electrostatic breakdown of the laser
diode in the optical system block may occur as a
potential difference caused by electrostatic charge
accumulated on cloth, human body etc, during
unpacking or repair work.
To avoid damage of pickup follow next procedures.
2-1. Disconnect Connector (CN301). Remove a
Screw (S-6) and lift the DVD Main CBA. (Fig. D4)
2-2. Short the three short lands of FPC cable with sol-
der before removing the FFC cable (CN201) from
it. If you disconnect the FFC cable (CN201), the
laser diode of pickup will be destroyed. (Fig. D4)
CAUTION 3: When reassembling, confirm the FFC
cable (CN201) is connected completely. Then remove
the solder from the three short lands of FPC cable.
(Fig. D4)
4. When reassembling, solder wire jumpers as shown
in Fig. D6.
5. Before installing the Deck Assembly, be sure to
place the pin of LD-SW on Main CBA as shown in
Fig. D6. Then, install the Deck Assembly while
aligning the hole of Cam Gear with the pin of LDSW, the shaft of Cam Gear with the hole of LD-SW
as shown in Fig. D6.
[1] Top Case
(L-1)
(S-1)
Fig. D1
(S-2)
[3] Top Bracket
(S-2)
5-2
(L-2)
(L-1)
[2] Front
Assembly
Fig. D2
Page 45
[4] DVD
Mechanism
Assembly
(S-5)
[6] Loader
Holder
(S-3)
CN401
(S-4)
[5] Partition Plate
CN601
(S-7)
(S-7)
(S-3)
(S-3)
(S-7)
(S-8)
(S-8)
[8] VCR Chassis Unit
(S-6)
[7] DVD Main
CBA
CN301
A
DVD Mechanism
Short the three short lands by soldering.
(Either of two places.)
Fig. D3
(S-6)
CN201
Fig. D5
Connector
View for A
Fig. D4
5-3
Page 46
FE Head
Cylinder
Assembly
ACE Head
Assembly
Pin
Lead with blue stripe
Desolder
[11] Power
SW CBA
(S-9)
[10] DVD
Open/Close CBA
[9] Deck Assembly
(S-11)
[12] Main CBA
(S-10)
Desolder
Lead with
blue stripe
From
ACE Head
Assembly
[12] Main CBA
[9] Deck Assembly
Shaft
Hole
LD-SW
Lead with
blue stripe
Lead with
blue stripe
From
Cylinder
Assembly
Desolder
From
FE Head
SW512
LD-SW
Cam Gear
Hole
Pin
[12] Main CBA
Lead with
red stripe
Desolder
Printing side
From
Capstan
Motor
Assembly
Desolder
BOTTOM VIEW
Lead connections of Deck Assembly and Main CBA
5-4
Fig. D6
Page 47
5-1-3 How to Eject Manualy
A. DVD
1. Remove the Top Case, Front Assembly and Top Bracket.
2. Remove four Screws (S-3) in Fig. D3. Do not disconnect connectors.
3. While lifting up the DVD Mechanism, rotate the roulette in the direction of the arrow as shown below.
4. Pull the tray slowly manually.
View for A
Rotate this roulette in
the direction of the arrow
A
DVD Mechanism
B. Cassette Tape
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are in the Eject Position.
4. Turn the LDG Belt in the appropriate direction as shown below until the Moving guide preparations come to the
Eject Position. Stop turning when the preparations begin clicking or can not be moved further. However, the
tape will be left wound around the cylinder.
5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected. Allow a
minute or two to complete this task.
Deck
Mechanism
B
Moving guide T preparation
(Eject Position)
Moving guide S preparation
(Eject Position)
View for B
LOAD
UNLOAD
/EJECT
Side View
LDG Belt
LDG Belt
5-5
Page 48
5-2 DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK
MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 5-1.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [41] and [42] in Fig. DM1 on page 5-8. When reassembling, follow the steps in reverse
order.
First, insert [6] diagonally in [3] as shown below. Then,
install [6] in [3] while pushing (L-1) in a direction of
arrow. After installing [6] in [3], confirm that pin A of [3]
enters hole A of [6] properly.
[3]
Pin D
Pin C
Slots B
First, while pushing the locking tab as
shown at right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.
[2]
2
Pull up
Pin A
A
1
Slide
Pin B
Slot A
Slot A
1
Hole A
[6]
2
Pin A
View for A
(L-1)
Installation of [4] and [6]
Install [6] in [4] while pulling (L-2) in a direction of
arrow. After installing [6] in [4], confirm that pin B of [4]
enters hole B of [6] properly.
[4]
View for B
Hole B
Pin B
[6]
(L-2)
Fig. DM5
Locking tab
View for A
Fig. DM4
5-9
Page 52
[7]
[46]
(S-4)
[9]
[8]
Desolder
from bottom
(S-2)
View for A
Lead with
Red Stripe
A
[47]
(L-14)
Fig. DM6
A
(S-3)
(S-4A)
[13]
Removal of [11]
1) Remove screw (S-4A).
2) Unhook spring (P-2).
3) Release (L-4) while
holding [12] with a
finger.
4) Loosen a finger
holding [12] and
remove [11].
Desolder
from bottom
Lead with White Stripe
LDG
Belt
[11]
(L-4)
[8]
View for A
Fig. DM7
(P-3)
[12]
[10]
(P-2)
5-10
Pin of [12]
View for A
Pin of [10]
[28]
A
Groove of [28]
When reassembling [10] and
[12], confirm that pin of [10]
and pin of [12] are in the
groove of [28] as shown.
Fig. DM8-1
Page 53
Installation of [13] and [12]
[14]
(S-5)
Hook spring (P-3) up to [12]
and [13], then install then to
the specified position so that
[12] will be floated slightly
while holding [12] and [13].
(Refer to Fig. A.)
Install pin of [12] in groove of [28].
(Refer to Fig. B.)
Groove of [28]
(P-3)
[13]
Fig. A
Pin of [12]
[28]
Fig. B (Top view)
[12]
[18]
(L-5)
[16]
(S-6)
[15]
Fig. DM9
Notch of
Hold [12] and [13] till groove of
pin of chassis looks and fit [13]
in notch of chassis. Then, turn
a few [13] while holding [12].
(Refer to Fig. C.)
Install [11] and [10] while holding [12].
(Refer to Fig. DM8-1.)
chassis
Groove of
pin of chassis
[13]
turn
[12]
Fig. C
Fig. DM8-2
[17]
[19]
(P-4)
(S-7)
Fig. DM10
5-11
Page 54
A
[20]
Cap Belt
Installation position of Cap Belt
[21]Cap Belt
(S-8)
[20]
(C-2)
[23]
(P-5)
Pin on
bottom
of [23]
[22]
(L-6)
(P-5)
[28]
When installing [23], install
the spring (P-5) to [28] as
shown in the left figure, and
then install [23] while
pressing the spring (P-5) to
the direction of the arrow in
the left figure and confirming
that the position of the
spring (P-5) is placed as
shown in the left figure.
(C-1)
[21]
View for A
Fig. DM11
[23]
Top View
Pin on [22]
[28]
Position of pin on [22]
Fig. DM12
5-12
Page 55
[27]
[28]
(L-10)
(S-9)
[25]
(L-8)
[26]
(L-9)
(C-4)
(C-3)
[24]
Fig. DM13-1
Position of Mode Lever when installed
Pin of [34]
Bottom View
[28]
Top View
Installation of [25]
Pin of [31]
Align [25] and [28] as shown.
First groove on [28]
Pin of [35]
First tooth on [44]
[28]
When reassembling [28],
align the first groove on
[28] to the first tooth on
[44] as shown.
[25]
[31]
(P-6)
[30]
[29]
(L-11)
Fig. DM13-2
Refer to the Alignment
Section, Page 5-15.
[33]
[32]
5-13
Fig. DM14
Page 56
[36]
Break belt
(P-7)
(P-8)
[35]
[37]
turn
turn
[40]
(L-12)
[39]
[38]
[34]
turn
Fig. DM15
[45]
[44]
Slide
Fig. DM17
[41]
Slide Plate
(S-11)
[42]
[43]
(L-13)
Fig. DM16
5-14
Page 57
5-3 ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the
individual gears and levers that make up the tape loading/unloading mechanism. Since information about the
state of the mechanism is provided to the System
Control Circuit only through the Mode Switch, it is
essential that the correct relationship between individual gears and levers be maintained.
All alignments are to be performed with the mechanism in Eject mode, in the sequence given. Each
procedure assumes that all previous procedures have
been completed.
IMPORTANT:
If any one of these alignments is not performed
properly, even if off by only one tooth, the unit will
unload or stop and it may result in damage to the
mechanical or electrical parts.
Alignment points in Eject Position
Top View
Alignment 3
Alignment 1
Loading Arm (SP) and (TU) Assembly
Install Loading Arm (SP) and (TU) Assembly so
that their triangle marks point to each other as
shown in Fig. AL2.
Alignment 2
Mode Gear
Keeping the two triangles pointing at each other,
install the Loading Arm (SP) Assembly so that the
last tooth of the gear meets the most inside teeth
of the Mode Gear. See Fig. AL2.
Triangle Marks
Loading Arm
(SP) Assembly
Last Tooth
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Alignment 1
Mode Gear
Bottom View
Alignment 1
Alignment 2
Fig. AL1
Fig. AL2
Alignment 3
Cam Gear (A), Rack Assembly
Install the Rack Assembly so that the first tooth on
the gear of the Rack Assembly meets the first
groove on the Cam Gear (A) as shown in Fig. AL3.
Top View
Cam Gear (A)
Alignment 3
First tooth
5-15
First groove
on the Cam Gear (A)
Gear on Rack Assembly
Fig. AL3
Page 58
6
EXPLODED VIEWS AND PARTS LIST
6-1 EXPLODED VIEWS
6-1-1 Cabinet Section
2L071
2L071
2L071
2L071
2L021
2L021
4
A4
2L082
1B1
2L051
Power SW CBA
[COMPONENT
2L051
2L054
REPLACEMENT]
2B2
W012
2L051
2B16
3
Sensor CBA
[COMPONENT
REPLACEMENT]
Main CBA
[COMPONENT
REPLACEMENT]
2L011
RM2001
2L012
2B3
DVD Open/Close CBA
[COMPONENT
REPLACEMENT]
2B15
2L054
2B11
2B15
2B15
2L091
2L012
W011
FH1001
W004
B
Sensor CBA
[COMPONENT
REPLACEMENT]
F1001
FH1002
A10
A5
A
W001
2L062
AC1001
2L021
2L022
2
1B2
DVD Mechanism
[UNIT REPLACEMENT (ORDER FORMAT)]
B9TJ17676MOVING GUIDE S P.P MK12.5
B10TJ17677MOVING GUIDE T P.P MK12.5
B11TJ16894LOADING ARM(TU) ASSEMBLY MK12
B12TJ16895LOADING ARM(SP) ASSEMBLY MK12
B31TJ17678AC HEAD ASSEMBLY MK12.5
B35TJ17679TAPE GUIDE ARM ASSEMBLY MK12.5
B37TJ17681CAPSTAN MOTOR 288/VCZC1300
B52TJ15161CAP BELT MK10
B73TJ17682FE HEAD(MK11) MH-131SF11
B74TJ15163PRISM MK10
B121TJ16896WORM MK12
B126TJ17196PULLEY MK12
B133TJ16898IDLER GEAR MK12
B134TJ16899IDLER ARM MK12
B148TJ15984TG CAP MK11
B300TJ16901C DRIVE LEVER(TU) MK12
B303TJ17683F DOOR OPENER MK12
B313TJ16903C DRIVE SPRING MK12
B347TJ15987GUIDE HOLDER A MK10
B354TJ17197SLIDER(TU) MK12
B516TJ14034REEL WASHER MK9 5*2.1*0.5
B520TJ16921TU BRAKE SPRING MK12
B521TJ16922REV BRAKE SPRING MK12
B522TS17454TG POST ASSEMBLY MK11
B525TJ16001LDG BELT MK11
B529TJ15106CLEANER ASSEMBLY MK10
B553TJ16003REV SPRING MK11
B555TS18422RACK ASSEMBLY MK12
B557TJ15215MOTER PULLEY U5
B558TJ17689LOADING MOTOR M31E-1 R-14 7401
F1001TJ18648FUSE SIC 1A 250V U/C PSE
FH1001TE11084FUSE HOLDER MSF-015
FH1002TE11084FUSE HOLDER MSF-015
FIP502TJ18594V.F.D. 7-BT-298NYM
!
GP1001TJ13894GAP. FNR-G3.10D
JK1202TE15134RCA JACK(BLACK) MSP-281V2-B
JK1401TE14821S TYPE JACK MDC-050V-2.4
JK1403TJ17664RCA JACK MSP-283V-B-752 NI LF
JK751TE15303RCA JACK MSP-283V-B-324
JK752TE15304RCA JACK MSP-293V3-324
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage,
etc. Replacement parts that have these special safety
characteristics are identified in this manual and its
supplements; electrical components having such features are identified by the mark " # " in the schematic
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual
carefully. The use of substitute replacement parts that
do not have the same safety characteristics as specified in the parts list may create shock, fire, or other
hazards.
Capacitor Temperature Markings
Mark
(B)
Capacity
change rate
±10%
(F)+30 - 80%20°C-25~+85°C
(SR)
±15%
(Z)+30 - 80%20°C-10~+70°C
Standard
Temperature
temperature
20°C-25~+85°C
20°C-25~+85°C
range
Notes:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown
in the parts list, and may be slightly different or
amended since these drawings were prepared.
2. All voltages are DC voltages unless otherwise
specified.
Values in schematic diagrams
The values, dielectric strength ( power capacitance )
and tolerances of the resistors ( excluding variable
resistors ) and capacitors are indicated in the schematic diagrams using abbreviations.
[ Resistors ]
ItemIndication
No indication...........................
Value
Power
capacitance
K............................................k
M..........................................M
No indication............1/4W,1/6W
All capacitances other than the
above are indicated in schematic
diagrams.
Capacitors and transistors are represented by the following symbols.
CBA Symbols
(Top View) (Bottom View)
(Bottom View)
E C B
(Top View)
E C B
(Top View)
E C B
Schematic Diagram Symbols
+
Electrolytic Capacitor
Transistor or Digital Transistor
(Top View)
NPN
Transistor
NPN Digital
Transistor
Digital Transistor
E C B
(Top View)
E C B
PNP
Transistor
PNP Digital
Transistor
[ Capacitors ]
ItemIndication
Value
No indication...........................
P..............................................pF
No indication...........................50V
Dielectric
strength
All dielectric strengths other than
50V are indicated in schematic
diagrams.
[ Coils ]
ItemIndication
Value
...............................................
m.............................................mH
F
H
S-1
Page 76
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING
PAG ES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME
TYPE FUSE.
F
A V
ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE
DES FUSIBLE DE MEMO TYPE.
RISK OF FIRE-REPLACE FUSE AS MARKED.
This symbol means fast operating fuse.
Ce symbole represente un fusible a fusion rapide.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are listed
with their part numbers in the parts list section of the service manual.
4. Voltage indications for PLAY and REC modes on the schematics are as shown below:
< DVD Section >
231
5.0
The same voltage for
both PLAY & STOP modes
Indicates that the voltage
is not consistent here.
5. How to read converged lines
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
1. "1-D3" means that line number "1" goes to the line number
"1" of the area "D3".
2. "1-B1" means that line number "1" goes to the line number
"1" of the area "B1".
6. Test Point Information
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
5.0
(2.5)
PLAY mode
STOP mode
< VCR Section >
5.0
The same voltage for
both PLAY, REC & DVD
modes
5.0
(2.5)
< >
PLAY mode
REC mode
DVD mode
231
Indicates that the voltage
is not consistent here.
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
F
A V
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
S-11
Page 86
S-11 Main 8/8 Schematic Diagram
S-12
Page 87
S-12 DVD Main 1/3 Schematic Diagram
1 NOTE:
Either IC461 or IC462 is used for DVD MAIN CBA.
Input
VCR: COLOR BAR SIGNAL (WITH 1KHz AUDIO SIGNAL)
(WF1~WF3)
DVD: POWER ON (STOP) MODE
(WF4~WF6)
CD: 1kHz PLAY
(WF7~WF9)
WF1
TP751
V-OUT E-E0.2V20
WF1
WF2
UPPER
LOWER
TP751
TP302
WF4
Pin 8 of CN1601
µs
VIDEO-Y0.2V20µs
WF5
Pin 10 of CN1601
WF7
Pin 13 of CN1601
AUDIO-L
WF8
Pin 15 of CN1601
1V0.5ms
WF3
WF2
V-OUT 10V
RF-SW0.5V
UPPER
LOWER
TP301
TP302
C-PB
RF-SW0.2V5m
10V
50
µs
s
VIDEO-C
VIDEO-C0.2V20µs
WF6
Pin 2 of IC751
VIDEO-CVBS0.5V20µs
AUDIO-R1V
WF9
Pin 18 of CN1601
SPDIF1V0.1
0.5ms
µs
S-17
Page 92
C CIRCUIT BOARD DIAGRAMS
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
Because a hot chassis ground is present in the power
supply circut, an isolation transformer must be used.
Also, in order to have the ability to increase the input
slowly, when troubleshooting this type power supply
circuit, a variable isolation transformer is required.
C-1 Main CBA, Sensor CBA, DVD Open/Close CBA, Power SW CBA Top View
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
Sensor CBA Top View
BHF300F01011A
BHF300F01011B
TO SENSOR CBA
(END-SENSOR)
F
A V
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."
TO SENSOR CBA
(START-SENSOR)
WF1
TP751
V-OUT
#
DVD Open/Close
CBA Top View
BH9840F01011C
Power SW CBA
Top View
#
#
WF2
TP302
RF-SW
WF3
TP301
C-PB
TP513
CTL
VR501
SW-P
#
#
#
#
#
#
BH9840F01011B
#
TP502
S-INH
C-1
Page 93
C-2 Main CBA Bottom View
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
Because a hot chassis ground is present in the power
supply circut, an isolation transformer must be used.
Also, in order to have the ability to increase the input
slowly, when troubleshooting this type power supply
circuit, a variable isolation transformer is required.
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
PIN 18 OF
CN1601
F
A V
PIN 15 OF
CN1601
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.
ATTENTION : Pour une protection continue les risqes
d'Incele n'utiliser que des fusible de même type.
Risk of fire-replace fuse as marked.
"This symbol means fast operating fuse."
"Ce symbole reprèsente un fusible à fusion rapide."