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ENGLISH .............................................................................................................................................3

SAFETY ............................................................................................................................................3

SAFETY PRECAUTIONS ..............................................................................................................................3

CIRCUIT DESCRIPTION...................................................................................................................4

D8/A8 CHASSIS ALIGNMENT PROCEDURE ................................................................................................4

DIGITAL COMB FILTER – TOSHIBA TC9090AF..........................................................................................13

SCAN VELOCITY MODULATION. ...............................................................................................................13

DIGITAL DOUBLE SCAN CONVERSION UNIT (FEATURE BOX).................................................................13

INPUT PROCESSOR - PHILIPS TDA 9320..................................................................................................14

PICTURE IMPROVEMENT - PHILIPS TDA 9178..........................................................................................15

TUNER........................................................................................................................................................15

RGB PROCESSOR - TDA 9330...................................................................................................................15

SIGNAL PATH DESCRIPTION.....................................................................................................................16

AUDIO CIRCUIT..........................................................................................................................................16

AUDIO OUTPUT..........................................................................................................................................17

DOLBY DECODER. .....................................................................................................................................17

DEFLECTION..............................................................................................................................................17

HIGH END FEATURE BOX..........................................................................................................................18

LOW END FEATURE BOX ..........................................................................................................................18

MICROCONTROLLER SECTION ON THE A8/D8 CHASSIS ........................................................................19

POWERED CONSOLE................................................................................................................................26

DIGITAL SECTION...................................................................................................................................... 27

GENERAL BLOCK DIAGRAM......................................................................................................................28

COFDM FRONT-END PCB ..........................................................................................................................29

MPEG DECODER AND AV/GRAPHICS PCB............................................................................................... 37

CONNECTOR SPECIFICATION..................................................................................................................60

A8/D8 PSU ..................................................................................................................................................66

DTI PSU ......................................................................................................................................................67

SERVICING..................................................................................................................................... 69

SERVICE. ...................................................................................................................................................69

SELF DIAGNOSTICS ..................................................................................................................................71

DIAGNOSTIC INTERFACE..........................................................................................................................73

FRANÇAIS.........................................................................................................................................74

SÉCURITÉ......................................................................................................................................74

CONSIGNES DE SECURITE.......................................................................................................................74

DESCRIPTION DU CIRCUIT...........................................................................................................75

PROCEDURE D'ALIGNEMANT DU COFFRET D8/A8.................................................................................. 75

FILTRE-PEIGNE NUMÉRIQUE....................................................................................................................84

MODULATION DE LA VITESSE DE BALAYAGE..........................................................................................84

GROUPE DE CONVERSION NUMÉRIQUE À DOUBLE VISIONNEMENT (COFFRET DES FONCTIONS).... 84

PROCESSEUR D'ENTRÉE – PHILIPS TDA 9320 ........................................................................................85

AMÉLIORATION DE L'IMAGE - PHILIPS TDA 9178.....................................................................................86

TUNER........................................................................................................................................................86

PROCESSEUR RGB - TDA 9330.................................................................................................................86

DESCRIPTION DE LA TRAJECTOIRE DES SIGNAUX ................................................................................87

CIRCUIT AUDIO..........................................................................................................................................87

SORTIE AUDIO ...........................................................................................................................................88

DÉCODEUR DOLBY...................................................................................................................................88

DEFLEXION................................................................................................................................................89

CASE DE FONCTIONS EXTRÉMITÉ HAUTE ..............................................................................................90

CASE FONCTIONS EXTRÉMITÉ BASSE....................................................................................................90

SECTION DU MICROCONTRÔLEUR DU CHÂSSIS A8/D8.......................................................................... 91

CONSOLE D'ALIMENTATION .....................................................................................................................99

DESCRIPTION GÉNÉRALE ......................................................................................................................100

SCHÉMA SYNOPTIQUE ...........................................................................................................................101

CIRCUIT IMPRIMÉ FRONTAL COFDM......................................................................................................102

CIRCUIT IMPRIMÉ DE DÉCODEUR MPEG ET AV/GRAPHIQUES ............................................................110

SPÉCIFICATION DES CONNECTEURS....................................................................................................132

ALIMENTATION A8/D8..............................................................................................................................139

ALIMENTATION DTI..................................................................................................................................140

ENTRETIEN COURANT................................................................................................................142

SERVICE. .................................................................................................................................................142

AUTO-DIAGNOSTIC..................................................................................................................................146

INTERFACE DE DIAGNOSTIC..................................................................................................................148

DEUTSCH........................................................................................................................................149

SICHERHEIT.................................................................................................................................149

SICHERHEITSVORKEHRUNGEN.............................................................................................................149

SCHALTUNGSBESCHREIBUNG .................................................................................................. 150

D8/A8 VERFAHREN ZUM GRUNDPLATTENABGLEICH ...........................................................................150

DIGITALER KAMMFILTER – TOSHIBA TC9090AF....................................................................................159

MODULATION DER ABTAST-GESCHWINDIGKEIT...................................................................................159

DIGITALES DOPPELABTASTUNGS-UMWANDLUNGS-AGGREGAT (ZUSATZ-KASTEN). ........................159

EINGABE-PROZESSOR - PHILIPS TDA 9320...........................................................................................160

BILDVERBESSERUNG - PHILIPS TDA 9178.............................................................................................161

TUNER......................................................................................................................................................161

RGB PROZESSOR - TDA 9330.................................................................................................................161

BESCHREIBUNG DES SIGNALWEGS......................................................................................................162

AUDIO-SCHALTKREIS..............................................................................................................................162

AUDIO-AUSGABE.....................................................................................................................................163

DOLBY DECODER. ...................................................................................................................................163

ABLENKUNG............................................................................................................................................163

„HÖHERE“ FEATURE BOX .......................................................................................................................165

„NIEDRIGE“ FEATURE BOX......................................................................................................................165

MIKROCONTROLLER-ABSCHNITT AUF DER A8/D8 GRUNDPLATTE......................................................166

MIT STROM VERSORGTE KONSOLE ......................................................................................................175

DIGITALER TEIL.......................................................................................................................................175

BLOCKSCHALTBILD.................................................................................................................................177

COFDM EINGANGS-FLACHBAUGRUPPE................................................................................................178

MPEG DECODER UND AV/GRAFIK FLACHBAUGRUPPE........................................................................187

STECKER-SPEZIFIKATION ......................................................................................................................210

A8/D8 NETZTEIL.......................................................................................................................................217

DTI-NETZTEIL...........................................................................................................................................218

WARTUNG....................................................................................................................................220

WARTUNG................................................................................................................................................220

SELBST-DIAGNOSE.................................................................................................................................223

DIAGNOSE-SCHNITTSTELLE...................................................................................................................224

WAVEFORMS............................................................................................................................... 225

IC DATA........................................................................................................................................ 230

I200...........................................................................................................................................................230

IE02..........................................................................................................................................................235

MECHANICAL............................................................................................................................... 238

ENGLISHENGLISH

SAFETY

SAFETY PRECAUTIONS

WARNING: The following precautions must be observed.

ALL PRODUCTS

1. Before any service is performed on the chassis an isolation transformer should be inserted between the power line and the product.

2. When replacing the chassis in the cabinet, ensure all the protective devices are put back in place.

3. When service is required, observe the original lead dressing. Extra precaution should be taken to ensure correct lead dressing in any high voltage circuitry area.

4. Many electrical and mechanical parts in HITACHI products have special safety related characteristics. These characteristics are often not evident from visual inspection, nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these

special safety characteristics are identified by marking with a ! on the schematics and the replacement parts list. The use of a substitute replacement component that does not have the same safety characteristics as the HITACHI recommended replacement one, shown in the parts list, may create electrical shock, fire, X-radiation, or other hazards.

5. Always replace original spacers and maintain lead lengths. Furthermore, where a short circuit has occurred, replace those components that indicate evidence of overheating.

6. Insulation resistance should not be less than 2M ohms at 500V DC between the main poles and any accessible metal parts.

7. No flashover or breakdown should occur during the dielectric strength test, applying 3kV AC or 4.25kV DC for two seconds between the main poles and accessible metal parts.

8. Before returning a serviced product to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock. The service technician must make sure that no protective device built into the instrument by the manufacturer has become defective, or inadvertently damaged during servicing.

CE MARK

1. HITACHI products may contain the CE mark on the rating plate indicating that the product contains parts that have been specifically approved to provide electromagnetic compatibility to designated levels.

2. When replacing any part in this product, please use only the correct part itemised in the parts list to ensure this standard is maintained, and take care to replace lead dressing to its original state, as this can have a bearing on the electromagnetic radiation/immunity.

PICTURE TUBE

1. The line output stage can develop voltages in excess of 25kV; if the E.H.T. cap is required to be removed, discharge the anode to chassis via a high value resistor, prior to its removal from the picture tube.

2. High voltage should always be kept at the rated value of the chassis and no higher. Operating at higher voltages may cause a failure of the picture tube or high voltage supply, and also, under certain circumstances could produce X-radiation levels moderately in excess of design levels. The high voltage must not, under any circumstances, exceed 29kV on the chassis (except for projection Televisions).

3. The primary source of X-radiation in the product is the picture tube. The picture tube utilised for the above mentioned function in this chassis is specially constructed to limit X-radiation. For continued X-radiation protection, replace tube with the same type as the original HITACHI approved type

4. Keep the picture tube away from the body while handling. Do not install, remove, or handle the picture tube in any manner unless shatterproof goggles are worn. People not so equipped should be kept away while picture tubes are handled

LASERS

If the product contains a laser avoid direct exposure to the beam when the cover is open or when interlocks are defeated or have failed.CIRCUIT DESCRIPTIONCIRCUIT DESCRIPTION

CIRCUIT DESCRIPTION

D8/A8 CHASSIS ALIGNMENT PROCEDURE

APPLICATIONS

THIS SPEC. SHOULD BE APPLIED TO ALL UK AND EXPORT, A8 RECEIVERS

P.W.B ASSEMBLY ADJUSTMENT

FOR SIGNAL

PREPARATION ADJUSTMENT

• +B adj. VR982..........Centre

• Screen VR (FBT).......Counter-clockwise fully

• Turn on set. Adjust +B to approximately 152V. (Pre adjustment only - final adjustment in +B VOLTAGE ADJUSTMENT

section)

• If flaring is observed adjust L501 until a clean video signal is seen on the oscilloscope video out port.

For models which have a flash device fitted, ensure that the service information reads FLASH: x.x instead of Code: x.x for the software version.

STANDARD AFC ALIGNMENT

To reduce the influence of circuit temperature drift, let the television warm up by leaving it operating normally for more than two minutes.

• Receive a 'PAL I' signal by selecting program 3 via the remote control handset.

• Receive a signal level of +60 dBuV at 623,25MHz (CH40) by direct frequency entry under the CH option.

• Set AFC offset (in service - options) to the centre position.

• In the tuner menu select standard I.F AFC and press either '<' or '>' on the remote control to activate the automatic AFC

setting procedure.

• If the indicator bar goes either end, then returns to the centre, adjust L201 one turn and then return to step 3, continue this until the indicator bar no longer jumps back to the centre.

L' AFC ALIGNMENT (FOR EXPORT MODELS ONLY).

• To reduce the influence of circuit temperature drift, let the television warm up by leaving it operating normally for more than two minutes.

• Receive an L' signal by selecting program 14 via the remote control hand-set.

• Receive a signal level of +60 dBuV at 63,75MHz (CH4) by direct frequency entry under the CH option.

• In the tuner menu select L' I.F AFC and press '<' or '>' on the remote control.

• If the bar goes to either end then returns to centre, adjust L201 one turn and then return to step 3, continue this until the

Because the set up procedures are interactive it is necessary to repeat all procedures from STANDARD AFC ALIGNMENT until no adjustment of L201 is required.

AGC ALIGNMENT

indicator bar no longer jumps back to the centre.

• To reduce the influence of circuit temperature drift, let the television warm up by leaving it operating normally for more than two minutes.

• Connect a voltmeter of at least 100K internal resistance to the A.G.C. terminal of the tuner.

• Receive channel 40 (623.25mhz) at +60dBuV.

• Adjust the A.G.C. using the A.G.C take-over option in the tuner sub menu until the A.G.C. voltage is 2.8V +/- 0.1V.

POWER AND DEFLECTION ADJUSTMENT

+B VOLTAGE ADJUSTMENT

• AC input voltage = 230V ± 5V/50Hz

• Turn +B voltage (R982) to mid-point (if pre-adjustment not done).

• Receive Philips circuit pattern. Switch on chassis and set the brightness and contrast to maximum.

• After applying heat run for 1 MIN. or more, turn R982 gradually and adjust +B (re-check after 30 secs)

Measuring point : +B voltage C958 + side

Gnd C958 - side

• Set the value of +B voltage to the value shown in the table below.

MODEL +B VOLTAGE (V)

All D8 151V ± 0.2V All A8 148V ± 0.2V

Min Load Max Load +8V = 8V ± 5% +5V = 5V ± 5%

+16V = 16V ,+3V – 0.5V 0A 1.6A

+16V(Phono) = +16V, (+ 3V, - 1V) 0A 200mA

+B 0.2A 0.8A

• Check + B voltage in standby > 145V and < 160V. Short circuit test (all rails). PSU should go into standby/reset/lockup (supply may have to be removed to restart). Audio rail should be tested , Q921 source to 0V.

0.3A 0.8A

POWER AND DEFLECTION ADJUSTMENT

POWER GOOD LINE

PRIMARY CURRENT LIMIT

(Pre-set R980 to mid point)

Rail Trip Load Check Load Trip Power Check Power

+B 1.2ADC 1.1A 180W 165W +16V 2.24ADC 1.65A 36W 26W +11V

(+5, +8)

TOTAL W 234W 209W

• In standby apply full load +40%, to the +B & audio/+11V rails (dynamic load) as table above.

• Adjust R980 until set trips out .

• In standby apply check load. PSU should not trip.

• Set picture to same conditions as above.

• Measure pin 2 I903. Should be HI, if LOW then cut R962 (if fitted). If HI but no power down timing (see below)

then cut R955 (if fitted).

• Check power down logic timing ( >40mS, < 300mS )

• After setting power good , check operation at 200V AC mains

1.60A 1.60A 18W 18W

STANDBY OPERATION CHECK

• Check all rails (except +B and standby +5V) go to 0V.

• Check +B does not rise above 160V

GENERAL SAFETY CHECKS

• High voltage BEAB test to confirm components across barrier (including sub board).

• Deg relay insertion orientation test (relay can be fitted inverted on main and sub PSU console stand). + Job instruction to

show orientation of relay.

SUB BOARD PSU CHECK (DTT/BASS/CONSOLE PSU)

• Short circuit test (all rails)

• Output voltage test (all rails), see table.

• Standby operation. All rails should be off. +10V remains to supply, sub PSU & opto.

• Full load operation check.

RAIL DTT BASS CONSOLE

38V / 0.62A 0.62A 32V / / 0.92A

9V 400mA / /

5.1V 1.5A Used for mute Used for mute 3V3 2.7A / / 30V 10mA / / 12V 10mA / /

DTT +5V SETTING

• Set VR1 to approx. centre position (10kΩ).

• Turn power on applying external load, see table.

• Adjust VR1 making sure +5.2V rail is within ± 0.05V.

SUB-BOARD MUST BE BEAB TESTED IN A SET OR CONSOLE STAND. HIGH VOLTAGE LIMITER CIRCUIT CHECK

• Mount the PW board to the set and adjust normally.

• Receive the circle pattern signal.

• Set the contrast and brightness to maximum.

• Add R=470K in parallel with R718 and R718A.

• Check that picture and sound disappear when R is added.

NOTE: High voltage limiter circuit jig:

25",28" 47K 4K7

28" 16/9 47K 4K7 32" 16/9 47K 4K7

ANODE/FOCUS SHORT-CIRCUIT TEST PROTECTION CIRCUIT CHECK

• Add a dc voltage to R760 until set trips ( The dc level should be equivalent to 1.7 x (+B current peak value )

0.6 VDC R760 SET SHOULD NOT TRIP

1.6 VDC R760 SET SHOULD TRIP

FINAL ANODE VOLTAGE LEVEL CHECK.

Please check on all A8 models that the final anode voltage does not exceed the voltages stated. 28" widescreen 31kV

32" widescreen 32kV

This test should be carried out with the brightness and the contrast set to minimum.

R719 R749

FOR FEATURE BOX (A8 ONLY)

5V & 8V SHORT CIRCUIT CHECK USING FEATURE BOX BOARD

• Measure the resistance between 5V (EU11, pin1) and GND (EU11, pin3) by multi-meter. If the meter shows 62.5 ± 4Ω, The FEATURE BOX is OK.

• Measure the resistance between 8V (EU11, pin6) and GND (EU11, pin3) by multi-meter. If the meter shows 1.29 ± 0.1kΩ,

If these resistance are not correct, Please check solder bridge or solder losing around IU03 (SDA9272).

FEATURE BOX OPERATION CHECK

The FEATURE BOX is OK.

• Fit FEATURE BOX onto main board.

• Receiving circle pattern (PAL), checking the picture quality. Check: Horizontal line is stable (see horizontal line). <-----

Only for 2897,W35 models Colour bar part is correct (see colour bar). White part of picture is pure white(see greyscale).

• Check the progressive scan/100Hz operation by handset (scan-key) <----Only for 2897,W35 models.

• Change sharpness , CTI , compression (14:9, 4:3 & zoom), noise reduction (low, mid & high) by handset. Check the total

Receive an NTSC signal , check same items as PAL.

performance. Whenever digital noise is appears on the picture, or miss operation occurs, reject the feature box.

PICTURE POSITION/SHAPE

HORIZONTAL PHASE VERTICAL CENTRE VERTICAL AMPLITUDE

• Wait 5 minutes minimum after switching on the mains before adjustment.

• Receive the Philips circle pattern.

• Set brightness and contrast to maximum.

• The set should face North or South.

• AC input should be 230V ± 5V 50Hz.

• Adjust software control (using PC / HAND SET)

• Adjust control so that the centre of the picture is as in the diagram below.

Note: The picture should be exaggerated as to create a barrel type picture at the vertical edges. The compensation to achieve this barrel picture should be 3 steps passed the normal vertical edge position. This is to compensate for the pin cushion effect noticeable on the OSDs.

TILT PARABOLA WIDTH

• Allow 5 minutes warm up time before adjustment.

• Receive Philips circle pattern.

• Set brightness and contrast to nominal.

• The set should face North or South.

• AC input should be 230V ± 5V 50Hz.

• Adjust software so that the vertical lines at the outside edges of the screen are adjusted to be roughly vertical.

• Adjust the software so that the (approximately) vertical lines at the sides of the screen are adjusted as vertical as the

centre of the screen.

• Adjust the software so that the castillations at the sides of the picture are not quite visible. Reduce the brightness and contrast to make sure that the picture width has not reduced so that you can see beyond the castillations. You may have

NOTE. For all 16:9 receivers the picture should be first set up in 16:9 mode, then final adjustment for parabola and corner correction only to be carried out in 4:3 mode.

to repeat stages 6 and 7 again.

FOCUS ADJUSTMENT

• Receive the Philips circle pattern.

• Adjust after horizontal/vertical has been adjusted.

• Switch the received signal to the cross hatch signal.

• Turn the focus VR gradually clockwise from the full counter clockwise position so that the focus of the vertical line in the

centre part, furthest to the right is adjusted for best result (contrast - maximum, brightness - normal).

WHITE BALANCE ADJUSTMENT

• Receive 100% white signal. (Do not use factory signals, use generator through RF, for improved signal)

• Set Colour Saturation to centre

• Adjust Red and Blue bars using the 'white point' menu Measurement to be made at 10cd

CL Model 7400oK W30 Models 8700oK C Model 9300oK

All new models from August 1999 (including the W30), the colour temperature should be set to 8700K

TEXT BRIGHTNESS

• Set text pattern to white box test pattern

• Adjust brightness to 90Cd/m

CUT-OFF ADJUSTMENT

• Rough Adjustment.

• Set video mode with no signal.

• Turn screen pot of FBT until lines disappear.

• Fine Adjustment.

• Select A.V mode without any signal applied.

• Service »» white point »» more on bottom line. You can see

This is an indication of the black current status (cut-off). Adjust it to 'i-' with screen pot of FBT.

0+ or i- or 0-

PICTURE SOFTWARE SETTINGS.

SEE SHIPPING SPEC. TABLES AT THE END OF THIS DOCUMENT.

RGB SHIFT

• Receive RGB signal from scart, and SERVICE»» HORIZONTAL»» RGB SHIFT by handset.

• Adjust the horizontal picture position by changing RGB SHIFT.

COMBFILTER OPERATION CHECK

• Receive Philips circle test pattern. PICTURE»» MORE»»COMBFILTER by handset

• Ensure the combfilter is ON using handset and watch the multiburst making sure there is no 'Cross Colour'.

• Check "VERTICAL ENHANCEMENT" by watching horizontal edge of black and white.

• Check the total picture quality.

VM OPERATION CHECK

• Receive Philips circle pattern.

PICTURE»» MORE»» VM by handset Check the bar width changes wider (see above ) when VM is switched ON by handset.

DTT MODULE FUNCTION CHECK LIST.

FUNCTION Reception Lower Channel (ch.21)

Video Output No error RGB Output No error, right colour Audio Output L/R out, No error BER* under 7.00E-003

Reception Centre Channel (ch.41)

Video Output No error RGB Output No error, right colour Audio Output L/R out, No error BER* under 7.00E-003

Modem RS232

Output from Module Indicate running software status correctly Input to Module Possible to input command

PCMCIA

Software Upgrade from PC Card

RF Output

OK STATUS

Possible to upgrade

Check the function of the RF output terminal for a gain of +2dB/-3dB. Reduce the level of the digital test signal to -65dBm, there should be no blocking on screen. This test must

be performed with the +5V supply adjusted so that its voltage is set to the minimum, inside the tolerance i.e.

5.1V - 1% = 5.05 V.

OVER-LOAD PROTECTION CHECK.

• To check for tripping during maximum load for picture, set a signal generator to Black to White bounce signal.

SHIPPING SPEC. TABLES

SERVICE DATA SETTINGS. This is the data set in SERVICE mode for various models.

Model No. Contrast Brightness Colour Sharpness More… Noise 1 C28W40TN(A) 100% 50% 50% 50% Off N/A Off On Normal Off

2 C32W30TN(A) 100% 50% 50% 50% Low N/A Off N/A Normal On 3 C32W35TN(A) 100% 50% 50% 50% Off Off Off Off Normal On 4 C32W40TN(A) 100% 50% 50% 50% Off N/A Off On Normal Off 5 C32W2000N 100% 50% 50% 50% Off Off Off Off Normal On 6 CL28W30TAN(A) 100% 50% 50% 50% Low N/A Off N/A Normal On 7 CL28W35TAN(A) 100% 50% 50% 50% Low Off Off Off Normal On 8 CL32W30TAN(A) 100% 50% 50% 50% Low N/A Off N/A Normal On 9 CL32W35TAN(A) 100% 50% 50% 50% Low Off Off Off Normal On

SERVICE DATA SETTINGS. This is the data set in SERVICE mode for various models.

Model No. Volume Loudness more Mode Graphic

1 C28W40TN(A) 10% Off 1 50% Pro Logic N/A Digital Auto 2 C32W30TN(A) 10% Off 1 50% N/A 100Hz Analogue Auto 3 C32W35TN(A) 10% Off 1 50% Pro Logic Progressive Analogue Auto 4 C32W40TN(A) 10% Off 1 50% Pro Logic N/A Digital Auto 5 C32W2000N 10% Off 1 50% Pro Logic Progressive Analogue Auto 6 CL28W30TAN(A) 10% Off 1 50% N/A 100Hz Analogue Auto 7 CL28W35TAN(A) 10% Off 1 50% Pro Logic Progressive Analogue Auto 8 CL32W30TAN(A) 10% Off 1 50% N/A 100Hz Analogue Auto 9 CL32W35TAN(A) 10% Off 1 50% Pro Logic Progressive Analogue Auto

SERVICE DATA SETTINGS. This is the data set in SERVICE mode for various models.

Model No. Sleep

Timer 1 C28W40TN(A) Off Panoramic Panoramic On English 100% Mid On Normal 2 C32W30TN(A) Off Panoramic Panoramic On English N/A N/A On N/A 3 C32W35TN(A) Off Panoramic Panoramic On English 100% Mid On Normal 4 C32W40TN(A) Off Panoramic Panoramic On English 100% Mid On Normal 5 C32W2000N Off Panoramic Panoramic On English 100% N/A On Phantom 6 CL28W30TAN(A) Off Panoramic Panoramic On English N/A N/A On N/A 7 CL28W35TAN(A) Off Panoramic Panoramic On English 100% Mid On Phantom 8 CL32W30TAN(A) Off Panoramic Panoramic On English N/A N/A On N/A 9 CL32W35TAN(A) Off Panoramic Panoramic On English 100% Mid On Phantom

Default

Zoom

Default

4:3

Equaliser

Auto Wide

Detection

Sound

Language Surround

100Hz/ Progressive

Mode

Reduction

Scan

Set-up

Comb

Filter

Digital/ Analogue

Seating

Internal

Position

CTI VM White

Mode

Speakers

Point

16:9 Mode

Channel

Centre

Black

Stretch

SERVICE DATA SETTINGS. This is the data set in SERVICE mode for various models.

Model No. AV1 VCR 1 C28W40TN(A) On Auto On RF Off Off I Off 11 76 Off

2 C32W30TN(A) On Auto Off RF Off Off I On 11 76 N/A 3 C32W35TN(A) On Auto Off RF Off Off I Off 11 76 Off 4 C32W40TN(A) On Auto On RF Off Off I Off 11 76 Off 5 C32W2000N On Auto On RF Off Off I Off 11 76 On 6 CL28W30TAN(A) On Auto Off RF Off On L/L’ On 11 76 N/A 7 CL28W35TAN(A) On Auto Off RF Off On L/L’ On 11 76 On 8 CL32W30TAN(A) On Auto Off RF Off On L/L’ On 11 76 N/A 9 CL32W35TAN(A) On Auto Off RF Off On L/L’ On 11 76 On

SERVICE DATA SETTINGS. This is the data set in SERVICE mode for various models.

Model No. RGB 1 C28W40TN(A) 35 31 32 4 4 83V 3 31 N/A Single

2 C32W30TN(A) 35 31 32 4 4 71V 3 31 N/A Single * C32W35TN(A)

(Old FB/New FB) 4 C32W40TN(A) 35 31 32 4 4 83V 3 31 N/A Single 5 C32W2000N

(Old FB/New FB) 6 CL28W30TAN(A) 35 31 32 4 4 71V 3 31 16 Single 7* CL28W35TAN(A)

(Old FB/New FB) 8 CL32W30TAN(A) 35 31 32 4 4 71V 3 31 16 Single 9* CL32W35TAN(A)

(Old FB/New FB)

Mode

Shift

AV1 SAV

Mode

Text Shift

35 31 32 4 4 62V/71V 3 31 N/A Single

35 31 32 4 4 62V/71V 3 31 6/16 Single

AV2 VCR

Mode

R, G, B Cool

Offset

*AV2 Output

Mode

Warm Offset

AV3 VCR

Mode

Cathode

Level

B/G Other VHF AFC Offset L’ Offset 3DS Mode

C Delay Text

Brightness

SECAM

Offset

Current Text

Mode

SERVICE DATA SETTINGS. This is the data set in SERVICE mode for various models.

Model No. Top 1 C28W40TN(A) Off SGL JBL Off Off Off 1 50% 1 1

2 C32W30TN(A) Off SGL JBL Off Off Off 1 50% N/A 1 3 C32W35TN(A) Off SDS JBL Off Off On 1 50% N/A 1 4 C32W40TN(A) Off SGL JBL Off Off Off 1 50% 1 1 5 C32W2000N Off SDS JBL Off Off Off 1 50% N/A 1 6 CL28W30TAN(A) On SGL JBL Off Off On 1 50% N/A 1 7 CL28W35TAN(A) On SDS JBL Off Off On 1 50% N/A 1 8 CL32W30TAN(A) On SGL JBL Off Off On 1 50% N/A 1 9 CL32W35TAN(A) On SDS JBL Off Off On 1 50% N/A 1

Text

Modes

Processor Tube

Type

M Gating Hotel

ModeNoStandby

Prog. Max.

Volume

DTT

Prog.

Unit

DIGITAL COMB FILTER – TOSHIBA TC9090AF.

The operation of a comb filter is to separate the composite video into luminance and reconstruct the chrominance colour sub carrier signal using digital signal processing techniques. The comb filter IC, IN01 has an additional vertical edge enhancement feature. Composite video input (Pin 6 of connector E500) and colour sub-carrier (pin 8 of E500) are converted via an 8 bit analogue to digital converter where the vertical enhancement and digital comb filtering takes place. Separated luminance and chrominance output components are available via a digital to analogue 8 bit converter at pins 1 & 4 respectively.

SCAN VELOCITY MODULATION.

During transmission the signal sufferers from degradation and also due to the frequency characteristics of the television circuitry. This normally results in a gently rise or fall in the luminance change areas when black-to-white-to-black patterns are received. The picture sharpness quality can be assessed by how steep the leading and trailing edges are. The scan velocity modulation circuit has been designed to improve picture quality, i.e. make the video signal edges steeper, by controlling the horizontal scanning velocity of the electron beam in the CRT. The velocity modulation circuit produces a compensation signal by adding the RGB components then differentiating. The compensation signal is given some current gain, applied to the auxiliary coil (connector E806) on the neck of the cathode ray tube (CRT). The VM circuit is located on the CRT base along with the final RGB amplifiers. The RGB signals derive from PL803 pins 4-6 and into emitter of Q861, through the differentiator C863, R891 arriving at the base of Q862 for voltage amplification and latter stages, power gain.

DIGITAL DOUBLE SCAN CONVERSION UNIT (FEATURE BOX).

The main feature of this unit is double scan frequency conversion, 100/120Hz interlaced and 50/60Hz progressive scan. Other features of this unit are CTI (Colour Transient Improvement), horizontal compression, noise reduction, sharpness and vertical zoom. These functions are controlled by I2C bus and are provided elsewhere by the picture improvement IC, TDA 9178 (IE01) for digital models without 100Hz/progressive scan.

Scan rate conversion mode for display

As the diagram shows, A/B are the Odd/Even original 50Hz signal fields which are used to create extra picture information, while A*/B* are the predicted/manipulated extra picture information, created by the feature box. Fig.1 shows the differences between

100/120Hz interlaced and 50/60Hz progressive scan. The biggest advantage of progressive scan is "non-interlaced" scanning; keeping the field frequency at 50/60Hz. This means the line construction is double per field, compared with 100/120Hz interlaced. It will make very fine pitch scan lines and will eliminate line flicker. The advantage of selecting 100Hz operation will be the reduction of large area flicker and will reduce the line flicker (except for A8 W30 100Hz models).

This unit is powered from +5V and +8V supplies, feeding into pins 21, 22 and 26 of E10 respectively. The three input 50Hz video signals Y, U, V are sent to this unit at pins 8, 10 and 12 of E11. The Y, U, V video output signals (double frequency video) are taken from pins 5, 3 and 1 of E11. The horizontal and vertical sync signals are input to this unit as a composite sync signal at 24 of E10, the double frequency horizontal and vertical sync signals outputs are from pins 30 and 31of E10.

INPUT PROCESSOR - PHILIPS TDA 9320.

The TDA9320 is a multistandard input processor. Features include:

VIDEO OUTPUTS/EXTERNAL INPUTS.

The input processor has provision for three CVBS inputs (1 internal & 2 external) and 2 Y/C inputs. The external CVBS inputs are used for the Scart sockets. The Y/C inputs are used for S-VHS and a third CVBS input. The circuit can detect whether CVBS or a Y/C signal is presented to AV3 input. The I.C. has 2 RGB inputs with fast switching. The switching of the various sources is controlled by I2C and detection of a Comb filter can be made.

SYNCHRONISATION.

The sync separator is preceded by a controlled amplifier which adjusts the sync pulse amplitude to a fixed level. These pulses are fed to the slicing stage which is operating at 50% of the amplitude. The sync pulses are fed to the phase detector and to the coincidence detector. This coincidence detector is used to detect whether the line oscillator is synchronised and can also be used for transmitter identification. The PLL has a very high statical steepness so that the phase of the picture is independent of the line frequency. For the horizontal output pulse, two conditions are possible: An HA pulse which has a phase and width which is identical to the incoming horizontal sync pulse. A clamp pulse CLP which has a phase and width which is identical to the clamp pulse in the sandcastle pulse. The HA/CLP signal is generated by means of an oscillator which is running at a frequency of 440 x FH. Its frequency is divided by 440 to lock the first loop to the incoming signal. The free running frequency of the oscillator is determined by a digital control circuit which is locked to the reference signal of the colour decoder. When the coincidence detector indicates an out of lock situation the calibration procedure is repeated. The vertical pulse is obtained via a vertical count down circuit. The countdown circuit has various windows depending on the incoming signal (50/60Hz).

VISION I.F. AMPLIFIER.

The video signal is demodulated by means of a PLL carrier regenerator. This circuit contains a frequency detector and a phase detector. During acquisition the frequency detector will tune the VCO to the right frequency. After lock-in, the phase detector controls the VCO so that a stable phase relation between VCO and the input signal is achieved. The VCO is running at double the I.F. frequency with the reference signal for the demodulator obtained by means of a frequency divider circuit. The AFC output is obtained by using the VCO control voltage of the PLL and can be read via the I2C bus. The AGC detector operates on top sync and top white level. The time constant on the AGC system during positive modulation is long to avoid visible variations of the signal amplitude. To improve the speed of the AGC system a circuit has been included which detects whether the AGC detector is activated every frame period. When during 3 field periods no action is detected the speed of the system is increased. For signals without peak white information the system switches automatically to a gated black level AGC. Because a black level clamp pulse is required for this way of operation the circuit will only switch to black level AGC in the internal mode. The circuit contains a video identification circuit which is independent of the synchronisation circuit. Therefore search tuning is possible when the display section of the receiver is used as a monitor.

CHROMA & LUMA PROCESSING.

The I.C. contains a chrominance bandpass filter , the SECAM cloche and chrominance traps. The filters are calibrated using the tuning frequency and the crystal frequency of the colour decoder. The luminance output signal which is derived from the incoming CVBS or Y/C signal can be varied in amplitude by means of a separate gain control.

COLOUR DECODING.

The colour decoder can decode PAL, NTSC and SECAM signals. The PAL / NTSC decoder contains an alignment free crystal oscillator with 4 separate pins, a killer circuit and two colour difference demodulators. The 90o phase shift for the reference signal is made internally. Because it is possible to connect 4 different crystals to the colour decoder, all colour standards can be decoded without external switching circuits. Crystals not used must be left open. The horizontal oscillator is calibrated by means of the crystal frequency of the PLL. The I.C. contains an automatic colour limiting circuit which is switchable which prevents over saturation when signals with a high chroma-to-burst ratio are received. The acl circuit is designed such that it only reduces the chroma signal and not the burst. This has the advantage that the colour sensitivity is not affected by this function. The SECAM decoder contains an auto-calibrating PLL demodulator which has two references, the 4.43MHz sub-carrier frequency which is obtained from the crystal oscillator which is used to tune the PLL to the desired free running frequency and the bandgap reference to obtain the correct absolute value of the output signal. The VCO of the PLL is calibrated during each vertical blanking period, when the I.C. is in search or SECAM mode. The base-band delay line is integrated into the package.

PICTURE IMPROVEMENT - PHILIPS TDA 9178.

The picture improvement IC is an analogue video processor offering three main processing functions; luminance vector, colour vector and spectral processing. Features presently being implemented are; luminance transient improvement (LTI), colour transient improvement (CTI), variable gamma control and picture dependant non-linear Y and U, V processing by luminance histogram analysis. The spectral processor provides luminance transient improvement, luminance detail enhancement by smart peaking and colour step improvement (CTI). The linewidth control may be user defined. The luminance vector processor, the transfer function is controlled in a non-linear manor by histogram analysis of measured luminance values measured in a picture. As a result the contrast ratio of the most important parts of the scene will be improved. A variable gamma function after the conversion offers the possibility of alternative brightness control or factory adjustment of the picture tube. The following functions sharpness, noise reduction and colour transient improvement (CTI) are provided by the picture improvement IC for digital models, while 100Hz/progressive scan models provide these functions within the double scan module. All functions described are switchable/adjustable via I2C control using the options in the service menu. Y, U and V signals are taken from I200 pins 49, 50 & 51 and go straight into Yin Uin and Vin (pins 6, 8 and 9 of IE01). The enhanced Y, U & V outputs originate from IE01 (pins 19, 17 & 16 respectively) and are directed to IE02 (pins 28, 27 & 26 respectively).

TUNER.

The tuner U100, is a frequency synthesis type with an unbalanced input, powered from the +5V rail while the tuning voltage is supplied by the +33V rail, supplied from the horizontal deflection circuit. Direct frequency access, channel selection, AGC and AFC functions are controlled via the I2C bus. AGC, AFC and Offset controls may be selected by entering the service menu and selecting the ‘tuner’ option. Pin 1, AGC is taken from pin 62 of TDA 9320. The balanced I.F. output is taken from pins 10 & 11, which are then arrive at both the inputs of the vision and sound SAW filters (pins 1 & 2). The outputs from X200 and X202 (pins 4 & 5 respectively) pass through to pins 2 & 3 and pins 63 & 64 of I200, where they are demodulated.

RGB PROCESSOR - TDA 9330.

VERTICAL DEFLECTION & GEOMETRY CONTROLS.

The drive circuit for the vertical and E-W deflection circuits are generated by means of a vertical divider which gets its clock from the line oscillator. The divider is synchronised by the incoming vertical pulse, generated by the input processor or the feature box. The vertical drive is realised by means of a differential output current. The outputs must be DC coupled to the vertical output stage. The vertical geometry can be adjusted by I2C control via the service menu.

HORIZONTAL SYNCHRONISATION & DRIVE CIRCUIT.

The horizontal drive signal is obtained from an internal VCO which is running at a frequency of 13.75MHz. This oscillator is stabilised to this frequency by means of a resonant oscillator 12 MHz. The internal VCO is synchronised to the incoming horizontal Hd pulse by means of a PLL with an internal time constant. The horizontal drive signal generated by means of a second control loop which compares the phase of the reference signal from the internal VCO with the flyblack pulse. The time constant loop is internal. The I.C. has a dynamic horizontal phase correction input which can be used to compensate phase shifts which are caused by beam current variations. Additional settings of the horizontal deflection which are realised via the second loop are the horizontal shift and the parallelogram correction. The horizontal drive signal is switched on and off via the so called soft-start/soft-stop procedure. This function is realised by means of a variation to the Ton of the horizontal drive pulse. For EHT generators without bleeder the I.C. can be set in a fixed beam current mode. In that case the picture tube capacitance is discharged with a current of about 1mA which is determined by the black current feedback loop. With the fixed beam current option activated it is still possible to have a black screen during switch-off. This can be realised by placing the vertical deflection in an overscan position. An additional function of the I.C. is the low-power start-up feature. This mode is activated when a supply voltage of 5V is supplied to the start-up pin. The required current for this function is 3mA typical. In this condition the horizontal drive signal has the normal T and Ton grows gradually from zero to about 30% of the normal value. This results in a line frequency of about 50kHz or 25kHz. The output signal remains unchanged until the mains voltage is switched-on. Then the horizontal drive signal will gradually change to the normal frequency and duty cycle via the soft-start procedure. The I.C. has a general purpose bus controlled DAC output with a resolution of 6 bits and with an output voltage range between 0.2 to 4V.

off

INPUT SIGNALS.

The RGB control circuit of the TDA 9330 contains three sets of input signals. Y, U, V, input signals which are supplied by the input processor or feature box. The nominal input signals for u and V are 1.33 V

and 1.05V

to-Peak

Two RGB sources are intended for use by the Scart, while the second is used for the OSD and teletext. The required input signal has an amplitude of 0.7V . this input is only controlled by brightness. Switching between various sources can be realised via the I2C bus and by fast insertion switches. The circuit contains switchable matrix circuits for the colour difference signal so that the colour reproduction can be adapted for PAL/SCAM and NTSC.

Peak-to-Peak

respectively. These input signals are controlled by brightness, contrast and saturation.

Peak-to-Peak

. The switching between the internal signal and the OSD signal can be realised via a fast blanking

Peak-

OUTPUT AMPLIFIER.

The output signal has an amplitude of around 2V black-to-white at nominal settings. The required white point setting of the picture tube is implemented by 3 separate gain settings for the RGB channels.

To obtain an accurate biasing of the tube, a continuous cathode calibration circuit is implemented by means of a two point black level stabilisation circuit. By inserting 2 test levels for each gun and comparing the resulting cathode currents with two different reference currents the influence of the picture tube parameters like the spread in cut-off voltage can be eliminated.

SIGNAL PATH DESCRIPTION.

The I.F. signal is obtained from SAW filters X200 (vision) and X202 (Sound ) pins 4 & 5 and are fed into pins 2 & 3 vision and 63 & 64 sound of I200. A composite video signal is available at pin 10 from the vision demodulator. I.F. sound out from pin 6. The video is taken from pin 10 via C304 into pin 12 and out at pin 13. This is the selectable Group Delay via software input output. The composite video gets taken through buffer and filtering stages where the desired video returns to I200 at pin 14. The AV switching matrix supports two Scart sockets, phono CVBS and S-VHS inputs. Scart CVBS inputs are at pins 20 (AV1 E301) and 16 (AV2 E302), CVBS outputs to Scart pins 19 from emitter of Q301 (AV1) and emitter of Q303 (AV2). The RGB input (Digital models) to I200 from the Digital Terrestrial Tuner (DTT) comes to pins 36-38, from P301 pins 9, 7 and 5, respectively. S-VHS input is via E300 to pin 23 & 24 of IE02, detection of CVBS input is detected within IE02. For models with progressive scan feature detection for a Comb filter has been fitted via Y/C input pins 28 & 29. Colour sub-carrier output for the Comb filter is form pin 30. Y, U and V signals are taken from I200 pins 49, 50 & 51 and go straight into Yin Uin and Vin (pins 6, 8 and 9 of IE01) for 50Hz operation, while 100Hz operation, Y, U, V signals are directed to pins 9, 10 & 12 of the double scan module (UQ01). Other miscellaneous pins such as the sandcastle pin 59 is independent of the sandcastle pulse generated by IE02, they do not drive each other. The Vertical and Horizontal output pulses generated by I200 drive the double scan module, pins 18 & 19 respectively (100Hz operation) or the IE02 (50Hz operation) pins 23 & 24. I2C control lines are pins 46 & 47, and tuner AGC control voltage is present at pin 62. As already previously described Y, U, V signals in either 50Hz/100Hz/Progressive scan mode are sent to pins 26-28 of the TDA 9330 (IE02). Once inside the RGB processor, geometry and synchronisation functions can be implemented before being sent to the CRT base (pins 40-42 of IE02 & 3-5 of P302) for final video amplification and to the velocity modulation circuit. The vertical drive output is provided by pin 1 & 2 of IE02 directly to I601 Vertical Output I.C. (pins 11 & 12). Horizontal output is from pin 8 of IE02 and feeds the base of Q701 Bipolar (50Hz), Q701B MOSFET (100Hz). East-West drive output can be obtained at pin 3 and is driving the gate of the East-West MOSFET Q700. I2C is present at pins 10 & 11 (IE02) and +8V supply rails at pins 7 & 17. Two sets of RGB inputs are available, only one set is used for the OSD, pins 35-37, the other is for a VGA board which is not fitted.

AUDIO CIRCUIT

The output from the Tuner T1 is fed via a gain and buffer stage formed by Q200 and Q201 to the Saw Filter X202. The saw filter has two separate characteristics depending on which of the two inputs (on pin 1 and 2 of the Saw Filter) the signal is applied to. Selection is achieved by the combination of Q204 and Q203. For most standards, pin 1 is selected. However, when an L’ Signal has been selected , the micro ( I001) instructs I200 via an I2C command to take pin 19 high. When this happens Q204 conducts taking pin 1low and switching Q203 and D203 off. This means that the collector of Q203 goes high allowing D202 to conduct and hence the signal to be applied to pin 2. To return to other broadcast standards, pin 19 of I200 is obviously returned to the low condition. The output of the Saw is applied to pins 63 and 64 of I200. Here the Signal is transformed from the 1st IF (30 – 40 MHz depending on transmission standard) to the sound IF (5.5 to 6.5 MHz depending on the transmission standard ). I200 also provides AM demodulation for the L’ and L standards. The demodulated signal appears superimposed on the Sound IF on pin 5 of I200. This signal then takes two paths. The first takes it through a Low pass filter formed by R426 and C427 and coupling capacitor C426. This is then applied to pin 55 of I400 and forms the AM sound Input. The second path takes the signal through a amplifier and buffer stage formed by Q400 and Q401. After these stages some high pass filtering is applied by C464 and R477 before the sound IF is applied to pin 60 of I400 via C431. I400 is The MSP3410D. This IC provides Nicam , FM Mono and FM Stereo Demodulation as well as matrixing of the scart / digital receiver signals (If Fitted). The AV1 input is applied on pins 52 and 53, the AV2 input on pins 49 and 50, the AV3 input on pins 46 and 47. The Digital input (DTT) is applied to pins 43 and 44 (when fitted). In Each case a 100R resistor and 330n capacitor is used. The Scart outputs on I400 use the following protocol.

Scart Output AV1 RF Digital

AV2 Selectable or Auto* Selectable or Auto*

*If auto is selected in the on screen menu’s, AV2 follows the audio of what is being watched the device is I2C Controlled via pins 10 and 11 and receives a reset from the micro at power up on pin 24.The clock is provided by X406 on pins 62 and 63. The device has three supply rails, 5V Digital (Pin 18), 5v Analogue (Pin 57), and 8v Analogue (Pin 39).

Non Digital Models Digital Models

Output Signal

AUDIO OUTPUT

The left, right, centre and surround signals are output from pins 29, 28 26 and 25 of the MSP3410D (I400) and are then applied to an operational amplifier (IF03) at pins 5, 10, 12 and 3 respectively. This adds 3dB of gain. The outputs from IF03 for the left and right (pins 7 and 8) are supplied to both the audio amplifier (I401) via the attenuation networks R443 / R439 & R446 / R447 and the phono outputs via buffer transistors QF02 and QF01. The centre and surround outputs from IF03 (pins 14 and 1) are only supplied to the phono outputs via buffer transistors QF22 and QF21. The left and right output stage consists of one TDA7297 (I401) which is a dual bridge amplifier which in this case is driven to give 12W per channel @ 10% thd. The power output is limited by the Vcc supply to pins 3 & 13. The left and right signals are input to pins 4 & 6 and the outputs obtained from pins 1& 2 and 14 & 15.

Warning. Neither output for either channel is connected to the chassis ground so caution must be taken if an oscilloscope and

other mains operated equipment with a common earth is to be used simultaneously when checking the audio outputs. The TDA7297 has two control lines on pins 6 & 7. These control inputs are high when the outputs are active and low when muted. The outputs from pins 2 and 14 of I401 are connected directly to pins 2 and 3 of P400. The outputs from pins 1 and 15 are connected to pins 1 and 4 of P400 via the headphone socket J400. When a set of headphones is inserted the connections between I401 and P400 are broken. The left and right outputs from pins 1 and 15 of I401are connected to ground via C438 / R438 & the left headphone coil and C437 / R437 & the right headphone coil respectively. This method was used to limit the power dissipated in the headphones. J400 also contains a switch for the 16V supply that appears at the rear single phono socket. When a suitable plug is inserted into the headphone socket the connection between pins 8 and 9 of J400 is broken removing the 16V from pin 8. This is sensed by pin 19 of I001 (the micro processor) via the potential divider R473 and R474, this tells I001 to change the audio menu’s to the headphone versions (Dolby models only). The 16V is also removed from the rear phono socket, this turns off the infra red surround sound speaker transmitter or the power console (if connected - not supplied with all models). For non Dolby models the speaker leads are connected directly to P400. For Dolby models the internal speakers are connected from P400 via a sub panel screwed to the rear of the chassis frame. This houses two din type speaker sockets with internal switches. The switches disconnect the internal left and right speakers when a plug is inserted, thus allowing external left and right speakers to be fitted.

DOLBY DECODER.

The Dolby decoding is provided by IF01 (YSS241) The signals which are sent to this device from I400 in the I2S format, and are:SD0 (Pin Of I400) - the Left and Right channel data (before Dolby decoding) SCK (Pin Of I400) - the system or bit clock WS (Pin Of I400) - the word select line, provides selection between the Left and Right samples on the SDO Line. IFO1 is provided with an 18.432 MHz clock via pin 1 of I400 (SYSCLK),a reset line from pin 4, and is I2C controlled. The Pro-logic signals that the device decodes are provided in I2S form at pins 40 and 41 (DACS1 and DALR) These signals are in a 32bit per channel format ( The MSP4310D uses 16 bit) and must therefore pass through a conversion IC IF02. This IC also takes a Bit clock, DABC from pin 36 of IF01. IF02 then provides the 16 bit pro-logic I2S channels as SDI1 and SDI2 on pins 14 and 20 of I400. I400 then passes these signals through DAC’s so that the Left, Right, Centre and Surround signals appear at pins 29, 28,26 and 25 as Pre-L, Pre-R, Pre-C and Pre-S respectively. Theses are then amplified by 3dB by op-amp IF03 to become AmpL, AmpR, Centre and Surround. These then pass through a buffer and filter network to the four way phono plug JF01. The AmpL and AmpR signals split off before the buffers to the amplifier I401 via dividing resistors R443/R439 and R446/R447 and are decoupled by C443 and C445. The operation of the amplifier is explained elsewhere in this manual.

DEFLECTION

100HZ HORIZONTAL DEFLECTION STAGE (A8)

The 2H output from UQ01 (the feature box) from pin 30 is fed via K66 and RH03 to pin 24 of IE02 TDA9330 the "HOP". The horizontal drive is then output from pin 8 is passed through an emitter follower stage (Q705) to the gate of Q701B. A mosfet is used to sharpen the switching edges and reduce the temperature of the power transistor Q751. The drain of Q701B is fed from the +B via R701 and the primary of the drive transformer T702. The secondary of the transformer drives the base of the power transistor Q751, the collector of which is supplied from the +B via R751, L700 and the primary of the FBT T701. The emitter is connected to ground via R760 a 1 Ohm 10W resistor ( R760 should be kept away from Q751 heatsink to reduce heat transfer) which is a sense resistor for the protection circuit. The capacitive divider network C717 and C708 produce a line pulse which is sampled by Z704 and clamped by D713 and D714 this is then returned to pin 13 of IE02.

50HZ HORIZONTAL DEFLECTION STAGE (D8)

The HA OUT from pin 60 of I200 TDA9320 the "HIP" is fed via K66 and RH03 to pin 24 of IE02 TDA9330 the "HOP". The horizontal drive is then output from pin 8 is fed to the base of Q701. The collector of Q701 is supplied from the +B via R701 and the primary of the drive transformer T702. The secondary of T702 drives the base of the power transistor Q751. The collector of Q751 is supplied from the +B via R751, L700 and the primary of the FBT T701. The emitter is connected to ground via R760 which is a sense resistor for the protection circuit. The capacitive divider network C717 and C708 produce a line pulse which is sampled by Z704 and clamped by D713 and D714 this is then returned to pin 13 of IE02.

VERTICAL DEFLECTION

On the 50Hz D8 the vertical drive pulse come from pin 61 (VA OUT) of I200 and on the 100Hz A8 it comes from pin 31 of UQ01. This is fed via K65 and RV02 to pin 23 of IE02. The vertical sawtooth waveforms are output from pins 1 and 2 of IE02 and fed to pins 11 and 12 of I601 via RV04 and RV03. I601 (TDA8354) is the vertical output amplifier, it requires 2 supply voltages, approximately 14V to pins 4 and 10 to operate the IC and approximately 48V to pin 7 for the flyback pulse generator. The outputs are from pins 2 and 9 with the gain setting feedback resistors R602 and R603 connected to pin 5. Pin 1 is the vertical guard which is connected to pin 9 of IE02 if a vertical failure is detected the vertical part of the sandcastle pulse is removed and IE02 blanks the picture to prevent damage to the tube. Z615 samples the flyback pulse which is then clamped by Z606 this generates the frame pulse used by the micro I001.

EAST WEST CORRECTION

The east west parabola is output from pin 3 of IE02 and fed to the gate of Q700 via RH04. The drain of Q700 is connected to the centre of the diode modulator D706 and D707 via the east west injection coil L751.

HIGH END FEATURE BOX

LOW END FEATURE BOX

MICROCONTROLLER SECTION ON THE A8/D8 CHASSIS

INTRODUCTION:

The main microcontroller on the A8/D8 chassis is located at I001 (ST92R195B). This is an 80-pin QFP (quad-flat package) that is surface mounted for compactness. This highly complex device controls many of the other integrated circuits via dedicated input/output lines or the I2C bus. This device also generates the RGB signals for the on-screen display (OSD) menus and the teletext. The device can acquire, decode and display the teletext without the need for a separate IC. This microcontroller is ROMless which results in the need of a separate memory device to store the program code necessary for operating the television. This memory device is located at I002 and is multi-time programmable (MTP). This allows the device to be re-programmed and in the future can even be re-programmed in the board without having to remove the back cabinet of the TV. The television stores all the necessary customer preferences and operating settings in an on-board EEPROM (E2). This device can hold 2Kb of information for storing the programme information (frequency, name, AV setting, etc.), factory alignment settings (geometry, white balance, tuner AFC/AGC, etc.), service diagnostic errors and customer control settings (volume, brightness, contrast, etc.). This device communicates with the main microcontroller via the I2C bus, even in the standby mode.

MAIN MICROCONTROLLER (I001)

INTRODUCTION

The ST92R195B is an enhanced microcontroller based on the ST9+ instruction set from STMicroelectronics. It is capable of displaying menus and teletext for 50Hz and 100Hz televisions. This device can acquire/decode and display pages of teletext information in FLOF (FastText) and TOP (only in Germany/Switzerland/Austria) modes. The device operates from a single 4MHz crystal and a +5V supply. Dedicated address/data lines enable it to access 4Mbytes of address space, even though in this television it is accessing 128Kbytes (1Mbit). These address/data lines are connected to the EPROM/MTP device which holds the instructions necessary for controlling the television.

DESCRIPTION

EXTERNAL MEMORY INTERFACE MMU ADDRESS LINES

• Pins 1 (MMU0), 15 (MMU1) and 16 (MMU2) are used to access addresses above 64Kbytes. Normally pins 15 and 16 are not used when using a 128Kbyte EPROM/MTP device (MX26C1000APC) in position I002.

• Pin 2 (MMU3) is used to select between either the EPROM/MTP in position I002, or a future device that can be fitted in position I003. When this line is low, the MX26C1000APC device in position I002 is enabled (chip enable).

• Pin 17 (MMU4) is used as an output port to derive a clock signal needed for shifting the data into the 74HC595 shift register (I006).

• Pin 18 (MMU5) is not used.

EXTERNAL MEMORY INTERFACE CONTROL LINES

• Pin 4 is the Data strobe line which is connected to the output enable input of the EPROM/MTP (I002). When data is read from the EPROM/MTP, this line is temporarily low.

• Pin 8 is the Read/Write line for I003. Normally, this line is not used (HIGH) but if an SRAM were to be fitted into this position, the line could be low when writing data to the SRAM.

EXTERNAL MEMORY INTERFACE ADDRESS LINES

• Pins 3, 5, 6, 7, 13, 14 and 71 to 80 are the address lines needed to specify which location in a 64Kbyte page is needed to be accessed from the EPROM/MTP (I002). These lines are also connected to I003 if an SRAM is to be fitted in future. Normally these lines will be changing state (0V to approx. +5V). By placing an oscilloscope on pin 12 of the EPROM/MTP (I002) it can be confirmed that the microcontroller is operating successfully. In this case, this line should be changing state very frequently.

EXTERNAL MEMORY INTERFACE DATA LINES

• Pins 63 to 70 are the 8 data lines needed for receiving data from the EPROM/MTP (I002). If an SRAM were to be fitted in position I003, then these lines would be used to transfer data from the microcontroller to the SRAM. Under normal circumstances these lines change from LOW (0V) to HIGH (approx. +5V).

GROUND CONNECTIONS

• Pin 9 (GNDM) is the ground connection (0V) for the external memory interface. This should be free of noise to enable successful communications between the microcontroller and the EPROM/MTP (or SRAM).

• Pin 35 (GND) is the digital ground connection (0V) for normal operation of the device.

• Pin 62 (GNDA) is the analogue ground connection for the DAC and phase lock loops (PLL’s).

SUPPLY CONNECTIONS

• Pin 10 (VDDM) is the +5V supply for the external memory interface. Without this supply, the microcontroller cannot communicate with the EPROM/MTP (or SRAM).

• Pin 34 (VDD) is the main digital supply voltage to the IC (5V 10% tolerance).

• Pin 52 (VDDA) is the analogue supply voltage for the DAC’s and PLL’s (+5V). These connections are all joined together

to the +5V standby rail of the television, ensuring that the microcontroller operates even in the standby state.

CRYSTAL OSCILLATOR CONNECTIONS

• Pin 11 is the 4MHz crystal oscillator input (OSCIN).

• Pin 12 is the 4MHz crystal oscillator output (OSCOUT). By connecting a x100 scope probe to pin 11, it can be seen if a

4MHz sine wave is present at the oscillator input to the microcontroller.

RESET CONNECTION

• Pin 54 is the active low RESET input of the microcontroller. This input is normally high (approx. +5V) under operating conditions, but changes state when the standby +5V power supply is typically below +4.5V. In this circumstance, the reset IC (I021) pulls pin 54 low until the input of it is above +4.5V. The diode (D001) ensures that the capacitor (C015) discharges quickly when the standby supply falls, so that the reset operates quickly. The capacitor (C015) charges up slowly when the standby +5V supply is restored, ensuring that there is some hysteresis.

INFRA-RED (IR) RECEIVER INPUT

• Pin 25 is the IR receiver’s filtered output. This input from the IR receiver consists of PWM pulses between 0V and +5V which are decoded by the microcontroller into useful commands from the handset. When a valid command has been decoded, the Red LED on the front of the TV will briefly flash.

HORIZONTAL AND VERTICAL SYNCHRONISATION CONNECTIONS

• Pin 48 is the vertical synchronisation input from the deflection stage. This input is used to ensure that the OSD is displayed in a stable vertical position. When the TV is in the standby state, this input is normally low. The vertical input is triggered on the rising edge (positive polarity).

• Pin 9 is the horizontal synchronisation input from the deflection stage. This input ensures that the OSD is displayed in stable horizontal position. When the TV is in the standby state, this input is normally low. This input is rising edge triggered (positive polarity).

GENERAL INPUT CONNECTIONS

HEADPHONE INPUT

• Pin 19 is used to detect if the headphone has been inserted into its socket. This input is normally HIGH (+5V) unless the headphone has been inserted, in which case it is near 0V. When the headphone is inserted, the headphone mode option is then available in the "Sound Mode" Menu and the loudspeakers (and internal sub-woofer if available) in the television are muted.

PROTECTION INPUT

• Pin 26 is used to determine if a protection fault has occurred on the chassis. This line is connected to the comparator outputs 1, 13 and 14 of I903 in the power supply. This line is normally high (approx. +5V) unless a fault has occurred, in which case it is near ground potential (0V).

• Comparator output 1 monitors the +16V audio supply rail for over-current. If this rail is shorted, or draws too much current, then the comparator output (pin 1 of I903) will change state to 0V.

• Comparator output 13 monitors the EHT voltage generated by the FBT in the deflection circuit. If this voltage is too high, then this output will be low to indicate that there is a problem with the deflection.

• Comparator output 14 is connected to the secondary side of the deflection’s line input transformer. It is primarily used to indicate whether too much current is being drawn from the line-input transformer and FBT.

POWER-GOOD INPUT

• Pin 27 is used to indicate if the power has been removed from the TV or whether a static discharge has occurred. This input is interrupt driven to react instantaneously to a falling edge (+5V -> 0V). Under this circumstance, the audio power amplifiers are muted and the television begins to power-down into standby. This input is derived from the comparator output (pin 2 of I903) in the power supply. This comparator provides an "early warning" indication that the primary supply has been removed or a static discharge event has occurred. Under a static-discharge condition, the TV will enter the standby condition temporarily before powering back up a few seconds later.

DTT FAN FAIL INPUT

• Pin 32 is used only on a D8 chassis fitted with a DTT module. It is used to indicate if a fault with the fan on the DTT unit has occurred (e.g. fan stuck). This input is normally HIGH (approx. +5V) unless a fault condition has been detected (0V).

FRONT PANEL BUTTONS AND SAV3 SOCKET INPUTS

• Pins 36 and 38 are 2 of the 4 ADC inputs of the microcontroller.

• Pin 36 is connected to the Volume +/- buttons and the SAV3 (Hi-8) socket on the front panel of the TV. When the voltage

on this pin is changed to a value in a certain window, the microcontroller will interpret it as either a volume +, volume -, volume +/- command and/or an SVHS Hi-8 connector was inserted into the Hi-8 socket.

• Pin 38 is connected to the Programme +/- and Menu buttons on the front panel of the TV. When the voltage on this pin is changed to a value in a certain window, the microcontroller will interpret it as either a programme change or the menu button was pressed.

GENERAL OUTPUT CONNECTIONS

74HC595 SHIFT REGISTER OUTPUTS

STORAGE-REGISTER CLOCK OUTPUT (RCLK)

• Pin 20 of the microcontroller is connected to the rising edge (positive triggered) input (pin 12) of I006. This line is normally low when not communicating with the device or when shifting data into it. Once the full 8-bits have been shifted in, the RCLK line rises in order to latch the data to the device’s outputs.

SHIFT-REGISTER CLOCK OUTPUT (SCLK)

• Pin 17 of the microcontroller (MMU4) is used to transfer the data into to the 8-stage shift-register on the rising edge of the

SHIFT-REGISTER DATA OUTPUT (SI)

EEPROM WRITE ENABLE OUTPUT

ON/OFF OUTPUT

ON/OFF 2 OUTPUT

SCLK. 8 clock pulses are needed to transfer 8 bits of data into the shift register.

• Pin 21 of the microcontroller is used as the data line input to pin 14 of the shift register. When this line is HIGH, and the SCLK changes from low to high, the first bit of data (logical 1) is shifted into the register. When this input is low, the first bit of data is ‘0’, on the rising edge of the SCLK.

• Pin 22 is the E2 write enable output line, which is connected to pin 7 of the EEPROM (E2). When this output is HIGH (approx. +5V), the E2 cannot be written to (write disable) but data from the device can be read. When this output is low (0V), then data can be written to the E2. This hardware line helps to protect the E2 from inadvertent write operations, which could occur under abnormal circumstances.

• Pin 28 is the On/Off line which turns On (LOW) /Off (HIGH) the secondary supplies (+B, +16V audio rail, +8V and +5V). The standby +5V and+10V rails are unaffected when this output is HIGH (TV in the standby state). Under normal operating conditions, this output will be low when the TV is NOT in the standby condition.

• Pin 29 is the On/Off 2 line which turns On (LOW) / Off (HIGH) the DTT/ASW sub-power supply.

DTT RESET OUTPUT

• Pin 31 is the DTT reset line which is asserted HIGH (+5V) on power-up and shutdown of the DTT module. Under normal operating conditions when the TV is powered up, this line is low.

I2C DISABLE OUTPUT

• Pin 33 is the I2C disable output which prevents the main chassis I2C bus from being connected to the I2C bus of the microcontroller (I001) and E2 (I002). This line is normally HIGH when the TV is in the standby state. This output is inverted using the 74HC04 hex inverter IC (I004) and in connected to pins 5 and 6 of I007. In the standby condition, pins 5 and 6 of I007 (74HC4066) are low and the M.SDA and M.SCL (microcontroller) lines are disconnected from the SDA and SCL (main chassis) I2C lines. When writing to the E2, the I2C disable output is also pulled high, to ensure that successful writing of the data has occurred (e.g. to log fault diagnostics when the TV fails to power-up and the main chassis I2C bus is low).

SCART DISABLE OUTPUT

• Pin 39 is used to disable the RS232 transmit and receive lines from pins 10 (Rx) and 12(Tx) of scart socket 2. This is necessary when the TV is functioning normally. However, when the TV is in service or diagnose modes, then this output will be low to enable connection of the RS232 lines of the microcontroller to the scart socket.

MUTE OUTPUT

• Pin 40 is the mute output for the on-board audio amplifiers. This output is HIGH when the amplifiers are in the mute condition (e.g. Standby). If the user has chosen to use the internal speakers, then under normal operating conditions, this output will be LOW. When powering down, this output will quickly rise to mute the speakers, to prevent any unwanted ‘popping’ noises from being heard.

GREEN LED OUTPUT

• Pin 41 is the green LED output, which is only used on the D8 chassis fitted with a DTT module. This output is high when the green led is ON. When the DTT module is in the partial standby state or when recording a digital terrestrial programme, then this LED will be ON and will be mixed with the red LED to produce an amber colour. When the DTT module is connected via the telephone line and receives mail, then this LED will flash periodically to indicate this condition.

• When the TV first has power applied to it, then the green LED will be ON. Soon after, though, this LED should extinguish to indicate that the TV is operating correctly. NOTE: This is one of the easiest ways to check that the microcontroller is running the programme code correctly in the EPROM/MTP. If the green led remains ON, then the microcontroller or EPROM/MTP has a fault preventing the code from being executed correctly.

RED LED OUTPUT

• Pin 42 is the red LED output, which is used to indicate the standby state and when an IR command has been successfully received and decoded. When the TV is in the standby state, this output will be HIGH to ensure that the red LED is brightly lit. When the TV is not in standby, then this output will be low, but the red LED will remain dimly lit through resistor R081. When an IR command has been successfully received, then the LED will flash briefly, to inform the user that the button on the handset was pressed correctly.

I2C CONNECTIONS

• Pin 23 is the I2C bus data input/output for transferring data between other I2C peripherals/devices. This line is only connected to the EEPROM (I005) when in the standby state or when writing to the EEPROM. This line is constantly active when the TV is powered up and normally changes state between (+5V and 0V).

• Pin 24 is the I2C bus clock output for clocking the data to other I2C peripherals/devices. The clock line is also disconnected from the main chassis when in the standby state or when writing to the EEPROM. This line oscillates at a frequency around 90KHz

RS232 CONNECTIONS

• Pin 30 is the RS232 Transmit line from the microcontroller. It can be routed to pin 12 of the scart socket and to pin 3 of connector P001 for the DTT module (only on D8 chassis). This line is time shared between communicating with the DTT unit and the scart socket (for diagnostics). When the DTT disable line is LOW, the TXD line is routed from pin 1 to pin 2 of I008 (74HC4066). When the Scart disable output from the microcontroller (pin 39) is low, then the TXD can be routed from pin 1 to pin 2 of I007 (74HC4066). There is never a situation whereby both disable outputs are low (enabling both DTT and SCART RS232 communications).

• Pin 37 is the RS232 Receive line for the microcontroller. It can be routed from Scart 2 RXD (pin 10) and from pin 4 of connector P001 for the DTT unit (only on D8 chassis). When the DTT disable line is low, the DTT can transmit to pin 10 of I008 and is then routed through to Pin 37 of the microcontroller. When the Scart disable line is low, then the data can be routed from pin 10 of scart 2 to pin 10 of I007 and then through to pin 37 of the microcontroller. There is never a situation when both RS232 enable lines are HIGH (disable outputs LOW).

RGB CONNECTIONS

• Pin 44 is the OSD/Teletext RGB blanking signal necessary for allowing insertion of the OSD/Teletext onto the picture. When this output is high (approx. +5v), then the RGB signal will be superimposed onto the current picture.

• Pin 45 is the OSD blue signal necessary for displaying BLUE colours for the OSD and Teletext.

• Pin 46 is the OSD green signal necessary for displaying GREEN colours for the OSD and Teletext.

• Pin 47 is the OSD red signal necessary for displaying RED colours for the OSD and Teletext.

CVBS CONNECTIONS

• Pin 60 is the Composite Video signal input for VPS and WSS slicing. It is normally AC coupled and internally clamped to ensure reliable operation. VPS (video programming system) is necessary when auto-sorting programmes in Germany/Austria/Switzerland. WSS (wide-screen signalling) is used to indicate the aspect ratio of the incoming signal. The TV can then use this information to display the picture in the correct format.

• Pin 61 is the Composite Video signal input for Teletext acquisition and decoding and also for sync extraction, necessary for obtaining the correct line timings for slicing the teletext information and VPS/WSS information.

EPROM/MTP (I002)

INTRODUCTION

The device located in position I002 is used to store the program code needed by the microcontroller to operate the television correctly. This 32 pin device is an MTP (multi-time programmable memory) which allows for it to be re-programmed out of the chassis without having to erase it using conventional UV EPROM erasers. The device currently used on the A8/D8 chassis is the MX26C1000APC, which can hold 128Kbytes of information (1Mbit). This device also holds any initialisation data to be downloaded to an EEPROM. When a blank EEPROM is fitted, the initialisation data is automatically downloaded to it when power is applied to the chassis.

DISCUSSION

SUPPLY/GROUND CONNECTIONS

• Pins 32 and 16 are the +5V supply and ground connections respectively. The supply voltage of +5V is always present even when the TV is in the standby state.

ADDRESS CONNECTIONS

• Pins 2 to 12, 23 and 25 to 29 are the 17 address lines needed to access the full 128Kbytes of 8-bit data inside the device. These lines are connected directly with the microcontroller so that it can request data from the MTP when operating. An oscilloscope can be used to check pin 12 of the MTP to check whether the microcontroller is running correctly and accessing the MTP. This pin should be oscillating at a frequency of around 2MHz and is a non-periodic square waveform.

DATA CONNECTIONS

• Pins 13 to 15 and 17 to 21 are the 8 data lines needed to transmit a byte at a time to the microcontroller. These outputs are normally tri-state and are high-impedance when the output enable pin 24 of the MTP is HIGH. When the output enable pin is low, the data from the required address will be output on these pins.

OUTPUT ENABLE CONNECTION

• Pin 24 is the output enable active low input used to control the logical state of the data lines. When this pin is HIGH, the data lines are in the high impedance condition and no data is present on these pins. When the output enable input it LOW, the data lines are active and output the addressed data, This line is connected to the data strobe output of the microcontroller to ensure correct operation/timings.

CHIP ENABLE CONNECTION

• Pin 22 is the chip enable active low input used to select the device. Normally, this input is low to enable the device. However, the device can be placed in a standby state when accessing a future SRAM in position I003. The MMU3 line from the microcontroller is used to select either the SRAM or the MTP. When no SRAM is fitted, the chip enable pin is always low.

MISCELLANEOUS

• Pin 1 (VPP) is the programming voltage input pin (+12.75V needed) used to re-program the device when placed in a special programmer. This pin is always tied to the +5V standby supply, to ensure that the device can never be reprogrammed inside the television chassis.

• Pin 30 is not used in this device. However, it is still connected to the MMU1 line from the microcontroller for use with larger size MTP’s/EPROM’s. This line can be used to access a further 128Kbytes if such a device was fitted.

• Pin 31 is the active-low programming enable pin that is used to re-program and erase the device. This pin is always connected to the +5V standby supply to ensure that no inadvertent writes/erases are performed on the device.

SRAM (I003)

INTRODUCTION

On future chassis, the position I003 will be used to hold an SRAM for teletext page storage and memory storage. A 128Kbyte device will most likely be situated here to allow 100 teletext pages to be acquired and stored for immediate fast access to them. The SRAM is connected to the microcontroller’s address and data lines, which are shared with the EPROM/MTP in position I002.

DESCRIPTION

SUPPLY/GROUND CONNECTIONS

• Pins 32 and 16 are the +5V supply and ground connections respectively. This device always has +5V connected to it, even when the TV is in the standby state.

ADDRESS LINE CONNECTIONS

• Pins 2 to 12, 23, 31 and 25 to 28 are the address lines needed to access the 128Kbyte of data by the microcontroller.

DATA LINE CONNECTIONS

• Pins 13 to 15 and 17 to 21 are the 8-bit data lines needed to receive/transmit a byte of data at a time to/from the microcontroller.

CHIP ENABLE CONNECTIONS

• Pins 22 and 30 are 2 chip enable inputs that need to be LOW and HIGH respectively for the 128Kbyte device to operate. If either pin 22 is HIGH or pin 30 is LOW, then the device enters a standby state whereby its power consumption is dramatically reduced (10uW). The MMU3 output pin from the microcontroller (pin 2) is used to select the SRAM when it is HIGH. If this pin is low, then the MTP/EPROM in position I002 is selected instead.

WRITE ENABLE CONNECTIONS

• Pin 29 is the active-low write enable input used to enable data to be stored inside the device. This pin is connected to the read/write line of the microcontroller for synchronisation purposes.

74HC04 HEX INVERTER (I004)

INTRODUCTION

The 14-pin IC in position I004 is a high speed CMOS hex inverter used to invert digital signals. The package consists of 6 inverters, but only 4 are used in this application.

DESCRIPTION

SUPPLY/GROUND CONNECTIONS

• Pins 14 and 7 are the +5V and 0V supply connections respectively. This device always has +5V supplied to it, even when the TV is in the standby state. Capacitor C023 is connected across the supply terminal for de-coupling.

CHIP ENABLE CONNECTION

• Pin 1 is connected to the MMU3 output from the microcontroller and is used to select either the MTP or the SRAM. This signal is inverted and output from pin 2 that is then connected to the active low chip enable input (pin 22) of the SRAM. In this way, only one chip enable line from the microcontroller needs to be used to enable the SRAM.

DTT DISABLE CONNECTION

•

• Pin 3 is the DTT disable input from pin 7 of I006. This input is inverted and is outputted at pin 4, before being connected

to pins 12 & 13 of the analogue switch (I008).

I2C DISABLE CONNECTION

• Pin 5 is the I2C disable input from pin 33 of the microcontroller. This signal is inverted and output at pin 6 to pins 5 & 6 of the analogue switch (I007). When the microcontroller is in the reset condition, or when the TV is in the standby state, the I2C disable line is HIGH. This signal must be inverted to disable the microcontroller’s I2C bus from the I2C bus of the rest of the chassis.

SCART DISABLE CONNECTION

• Pin 13 is the RS232 Scart Disable input from pin 39 of the microcontroller. This input is inverted and output at pin 12, which is then connected to pins 12 & 13 of the analogue switch (I007). When the microcontroller is in the reset state, or when the TV is NOT in service/diagnose modes, the RS232 transmit/receive lines MUST be disconnected from pins 10 and 12 of scart socket 2. This line must then be inverted to prevent any connection being made.

EEPROM (I005)

INTRODUCTION

The ST24C16 EEPROM, or E2 as it is commonly known, is a 16Kbit (2Kbyte) device that holds non-volatile data when power is removed from the TV. This device can hold information for 100 programmes, such as the name, frequency, standard, AV setting, speaker language setting and teletext favourite pages. The EEPROM also holds diagnostic fault codes used to help identify previous faults with the chassis (see separate section that deals explicitly with this). The E2 also holds factory aligned parameters, such as the geometry, white balance, tuner AFC/AGC, model type, cathode level, etc. The E2 also holds the user’s preferential settings, such as the volume, balance, contrast, brightness, etc. Data is written to/ read from the device using the standard Philips I2C protocols.

DESCRIPTION

SUPPLY/GROUND CONNECTIONS

• Pins 8 and 4 are the +5V supply and ground (0V) connections respectively. The EEPROM is powered from the +5V standby rail so that it always has power to it, even when the TV is in standby.

I2C CONNECTIONS

• Pin 5 is the I2C Data line needed to transfer serial data between the microcontroller and itself. Data is changed when the clock line is low and latched on the rising edge of the I2C clock.

• Pin 6 is the I2C clock line needed to synchronise the I2C data transfer. 9 clock pulses are needed for the 8-bit data and an acknowledge bit. The I2C master clock originates from the microcontroller and operates at a frequency around 100KHz.

ADDRESS CONNECTIONS

• Pins 1 to 3 are the address lines used to select the I2C slave address of the device. On the ST24C16 device, these lines must be connected to ground in order to access the device properly.

WRITE DISABLE CONNECTION

• Pin 7 is the I2C write enable/disable input. When this input is HIGH (+5V), all I2C writes to the device are denied. When the pin is pulled low by the microcontroller (pin 22 E2RD), data can be written to the device. In this manner, inadvertent write operations can prevent the I2C data from being corrupted.

74HC595 SHIFT REGISTER (I006)

INTRODUCTION

The 74HC595 is a 16-pin high-speed CMOS 8-bit shift register used for additional output port capability on the A8/D8 chassis. 8-bit data is serially shifted into the device and then latched to the outputs when so desired. These outputs are not used when the TV is in the standby state.

DESCRIPTION

SUPPLY/GROUND CONNECTIONS

• Pins 16 and 8 are the +5V supply and 0V ground connections respectively. This device has +5V supplied to it, even when the TV is in the standby state. Capacitor C024 is used to de-couple the supply.

VM ON/OFF OUTPUT CONNECTION

• Pin 1 is used to turn On (LOW) or Off (HIGH) the VM (velocity modulation) circuit of some high-end chassis. This improves the transition from black to white (and vice versa) areas of the picture to sharpen them up. This is particularly noticeable at the outer areas of the CRT. This output pin is connected to the +5V signal supply and so is left floating when the TV is in the standby state. The diode, D008, prevents any leakage current from flowing from pin 1 to the VM circuitry when the TV is in the standby state.

MUTE 2 OUTPUT CONNECTION

• Pin 2 is used to switch the ASW amplifier into standby (LOW) or operating mode (HIGH). This pin is also used to step down the +16V supply at the rear of the TV to mute an optional console/speaker system connected to the +16V phono

COMPRESS OUTPUT CONNECTION

EXTERNAL BLANKING OUTPUT CONNECTION

MSP RESET OUTPUT CONNECTION

MUTE3 OUTPUT CONNECTION

DTT DISABLE OUTPUT CONNECTION

SHIFT REGISTER CLEAR INPUT (SCLR)

connector, when power is removed from the TV.

• Pin 3 is the compress relay enable (HIGH) or disable (LOW) control. This output is high when a wide-screen TV is in 4:3 aspect ratio, and is low in all other modes. In 4:3 mode, black side panels are observed either side the central picture.

• Pin 4 is the external RGB blanking output, needed to switch the external blanking input (pin 39) of the HIP (TDA9320) into full-screen blanking mode. This mode is activated when the user selects "RGB" from the possible AV modes. In this instance, the line is HIGH causing the RGB signals on pins 36 to 38 of I200 to have precedence over the picture.

• Pin 5 is the MSP3410D reset line that is low when the MSP is being reset. This line is normally HIGH (+5V) when the TV is operating correctly. When the TV is in the standby state, this line is low, as there is no +5V signal supply to pull the line up through resistor R044.

• Pin 6 is the Mute3 output needed to mute the ASW amplifier. When this line is HIGH, the internal sub-woofer (optional on some models) is muted. This occurs if the user has disabled the internal speakers from the speaker configuration menu, headphones are inserted into the TV, or when the TV is powered off.

• Pin 7 is the DTT disable output necessary for disconnecting the DTT’s RS232 transmit/receive communication lines from the microcontroller’s RS232 ports. This output goes to pin 3 of the hex inverter (I004) which is then inverted and fed to pins 12 & 13 of analogue switch I008. The analogue switch disconnects the RXD and TXD (receive and transmit) lines of the microcontroller from the DTT’s when pins 12 & 13 of it are LOW.

• Pin 10 is an active low input necessary for clearing the shift register’s data on power-up.

SHIFT REGISTER CLOCK INPUT (SCK)

• Pin 11 is the shift register clock input necessary for clocking the data into the device. Each bit of data is latched into the device, on the rising edge of the clock. This clock originates from pin 17 of the microcontroller.

• Pin 12 is the register clock input necessary for latching the data to the output pins. On the rising edge of this pin, all 8 latched bits are transferred to the output pins.

OUTPUT ENABLE INPUT (G)

• Pin 13 is an active low input necessary for enabling the output ports. This pin is always connected to ground to enable the outputs.

SHIFT DATA INPUT

• Pin 14 is the shift data input necessary for transferring the 8 data bits into the device. When this line is HIGH, a logical ‘1’ is latched into the device on the rising edge of SCK. When this line is low during the rising edge of SCK, a logical ‘0’ is stored instead.

74HC4066 ANALOGUE SWITCH (I007)

INTRODUCTION

The 74HC4066 is a 14-pin high speed CMOS quad bilateral switch. It is used primarily for connecting/disconnecting signals when out of/in the standby state.

DESCRIPTION

SUPPLY/GROUND CONNECTIONS

• Pins 14 and 7 are the +5V supply and 0V ground connections respectively. This device is always powered up, even when then television is in the standby state. Capacitor C025 ensures that the supplies are properly de-coupled.

TXD CONNECTIONS

• Pin 1 is the RS232 Transmit line from the microcontroller (pin 30) which is routed through to pin 2 of I007 when pin 13 is HIGH. Under normal operating conditions (and when the TV is NOT in service or diagnose modes), pin 1 is disconnected from pin 2 (and pin 10 of scart2). When the TV is in service mode, a PC can be connected to scart 2 to perform diagnostic functions on the chassis (see separate section on diagnostic protocols for more information).

RXD CONNECTIONS

• Pin 11 is the RS232 receive line from the microcontroller (pin 37) which is routed through to pin 10 when pin 12 is HIGH. Under normal operating conditions (and when the TV is NOT in service or diagnose modes), pin 10 is disconnected from pin 12 (and pin 12 of scart2). When the TV is in service mode, a PC can be connected to scart 2 to perform diagnostic functions on the chassis (see separate section on diagnostic protocols for more information).

I2C CONNECTIONS

I2C CLOCK CONNECTION

• Pin 8 is the I2C master clock input from the microcontroller (pin 24). When pin 6 of I007 is HIGH, this line is connected to pin 9, which enables the microcontroller to communicate with other I2C devices on the chassis. Pin 6 is normally LOW when the TV is in the standby state, or when power is first applied to the chassis.

I2C DATA CONNECTION

• Pin 4 is the I2C data input from the microcontroller (pin 23). When pin 5 of I007 is HIGH, this line is connected to pin 3, which enables the microcontroller to communicate with other I2C devices on the chassis. Pin 5 is normally LOW when the TV is in the standby state, or when power is first applied to the chassis.

74HC4066 (I008) D8 CHASSIS ONLY

INTRODUCTION

The 74HC4066 is a 14-pin high speed CMOS quad bilateral switch. It is used primarily for connecting/disconnecting signals when out of/in the standby state.

DESCRIPTION

SUPPLY/GROUND CONNECTIONS

• Pins 14 and 7 are the +5V supply and 0V ground connections respectively. This device is always powered up, even when then television is in the standby state. Capacitor C026 ensures that the supplies are properly de-coupled.

TXD CONNECTIONS

• Pin 1 is the RS232 Transmit line from the microcontroller (pin 30) which is routed through to pin 2 (DTT Tx) of I007 when pin 13 is HIGH. Pin 2 is connected with pin 3 of P001, which is in turn connected to the DTT module. When communicating with the DTT module, pin 13 of I008 is HIGH. However, when communicating with the RS232 on scart 2, this line must be LOW to prevent simultaneous communications.

RXD CONNECTIONS

• Pin 11 is the RS232 receive line from the microcontroller (pin 37) which is routed through to pin 10 (DTT Rx) when pin 12 is HIGH. Pin 10 is connected with pin 4 of P001, which is in turn connected to the DTT module. When communicating with the DTT module, pin 12 of I008 is HIGH. However, when communicating with the RS232 on scart 2, this line must be LOW to prevent simultaneous communications.

DTT RESET CONNECTION

• Pin 4 is the DTT reset connection that is routed through to pin 3 when pin 5 is HIGH. Pin 3 is then connected to pin 1 of P001, which in turn is connected to the DTT module. The DTT reset line is normally HIGH when powering up/down the DTT module, and is low otherwise.

POWERED CONSOLE

The powered console is used make the A7 and A8/D8 models into full Dolby pro logic sets by amplifying the centre and surround channels with the addition of a sub woofer. The amplifiers used for this are three TDA7482 which are mono class D. In this application the Bass output (IC2) is rated at 20W, and the Centre (IC3) and Surround (IC1) channels are rated at 12W the output being restricted by the supply voltage. These devices usually require two supplies one positive and one negative but in this case a dummy ground is created for each amplifier by using a resistive / capacitative divider network. The Bass is supplied from 38V and divided by R11 / R12 and C11+ C16 / C17 + C18. The Centre and Surround are supplied from 32V which are divided by R56 / R57 and C72 + C77 / C78 + C79 (Centre) and R50 / R51 and C57 + C64 / C65 + C66(Surround). The brief principle behind the class D is that the signal is divided in to segments at a rate set by the internal oscillator (the frequency is set by the R / C components attached to pin 6 in this case approximately 110kHz). This is then amplified and output from pin 1 as a pulse width modulated square wave form with an amplitude almost equal to the supply voltage. The inductor / capacitor network of which the speaker is part then filters out most of the fundamental frequency leaving the amplified audio signal. The class D type amplifiers were chosen because of there high efficiency (low heat losses within the device). The centre and surround inputs are fed straight forward from the phono sockets to pin 9 of the amplifiers via 470nF capacitors. The bass uses the left and right outputs from the TV, these signals are passed through an active filter with amplifier(IC9), the output of which is fed to IC2 pin 9 via R68 and C2. The only control on the IC is pin 10 which has three level ranges :-

As the Bass, centre and surround amplifiers stages are identical, only the bass will be described. On the powered console a fast falling 5V rail is used to stop pops and squeals when the TV set is turned off or put into standby (removing the 5V), this is applied to

1. 0 to 0.7 V above pin 7 voltage standby (no output at all from pin 1).

2. 1.7 to 2.5V above pin 7 voltage mute (only the 110kHz output can be seen at pin 1).

3. 4 to 5V above pin 7 voltage play range.

the base of Q2 via R1, the collector of Q2 holds the base of Q3 low via R3. This allows the collector of Q3 and pin 10 of IC2 to rise through the pull up network consisting of R10, regulated to 5V6 by ZD2, R9 and R8, C7 is just to add a time constant. A dual operational amplifier (IC6) is used with both comparator outputs (pins 1 & 7) joined together to mute the amplifiers by holding the 5V rail low. At power up pin 1 of IC6 holds the 5V rail low through D42 until the main supply rails settle. A reference voltage generated from the 38V rail by a potential divider consisting of R24 and R30 is applied to pin 2 of IC6, this is then compared to the voltage applied to pin 3 from the potential divider R104 and R100 with C107 adding the time constant. The other half of the comparator is used at power down. Pin 6 has a reference level derived from the 38V supply from the potential divider R24 and R102. Pin 5 is connected to the relay switching voltage supplied by the TV. When the TV is put into standby or turned off the 16V drops to approximately 14V immediately causing pin 7 to be pulled low muting the amplifiers At power down the 5V is pulled low turning off Q2, which allows the base of Q3 to rise via the pull up resistor R81 from the main supply for IC2, this in turn pulls the collector low, discharging C7 and removing the voltage from pin 10 via R105 and D30A which are used to speed up the turn off time of the amplifier. The pull up to the supply is used to make sure that the amplifier stays in mute / standby while the supply rail discharges.

DIGITAL SECTION

GENERAL DESCRIPTION

The main function of the digital section of the receiver is to accept COFDM (Coded Orthogonal Frequency Division Multiplex) coded signals modulated onto a RF carrier in the UHF band, and by demultiplexing, decoding and formatting the information carried, to produce analogue outputs at audio and video suitable for presentation through a ‘TV’ display. It may be integrated into a television receiver (IDTV) or a set-top box (STB) with a suitable analogue ‘motherboard’. The graphics, menus and control functions for the digital receiver are also carried out within the digital module. The digital section of the receiver is made up of two main PCBs and another associated PCB:

• COFDM front-end PCB

• MPEG Decoder and AV/Graphics PCB

• Smartcard Interface PCB

All the interconnections between these PCBs are internal to the metal screening enclosure and using flat PCB ribbon connectors. The connections from the digital PCBs to the analogue circuits also use the same type of flat PCB ribbon connectors, except for the main power connector. The details are given in section 2.6. The connections accessible to the user from the digital section are:

• Tuner RF input connector

• Tuner RF loop-through output connector

• RS232 9 pin ‘D type’ connector

• RJ11 modem connector

• Common Interface sockets

A fan is attached to circulate air through the enclosure for the digital module on the integrated TV.

GENERAL BLOCK DIAGRAM

COFDM FRONT-END PCB

This PCB carries:

• Power supply filtering

• Tuner

• COFDM decoder and FEC circuitry

• RS232 serial communications port

• V22 bis Modem

POWER SUPPLY FILTERING

This filter field is intended to filter incoming noise from the lines and to prevent noise and EMC components being carried out from the module to the analogue section. The power for the whole digital module is connected through this PCB, using a network of ferrite beads, chokes and capacitors. The input power is through PL801 and PL802, and the filtered output lines are carried to the MPEG PCB on PL803, along with some control signals from the MPEG PCB. The input and filtered/output power lines are:

Input from analogue section Common Filter

Components 5V FB800, C787, C788 Tuner COFDM tuner L801, C801, C802, C803 Modem COFDM tuner R899 (zero ohm link) MPEG, RS232 MPEG * L805, C785, C786

5V standby L800, C771, C799 Tuner loop-through COFDM tuner None CI chips MPEG + None

12V FB803, C795, C796 MPEG MPEG L807, C793, C794 Fan External Not used

3V3 FB802, C791, C792 COFDM / FEC COFDM tuner L804, C781, C782 MPEG MPEG * L806, C789, C790 ADC COFDM tuner L808, C779, C780

9V None Tuner COFDM tuner L802, C804, C805 30V None Tuner COFDM tuner R788, R789, R790, C806, C807

‘*’ Indicates further filtering and distribution on the MPEG PCB. ‘+’ Indicates optional linking (R783 / R784) for Common Interface power supply, see text.

Section Used on (PCB) Unique Filter components

TUNER

The tuner includes:

• UHF loop-through

• First down-converter

• Local oscillator and control PLL

• IF filter and second converter stage

• AGC control

• ADC (Analogue to Digital Converter)

• VCXO (Voltage Controlled Oscillator)

The incoming RF signal is looped back out for linking to a conventional a VCR, set-top box or the analogue TV tuner input. The loop-through is active and has a separate 5V supply pin which is powered in both normal ‘ON’ and standby modes. The remaining tuner sections use 5V and 9V power rails, with suitable local decoupling. The first converter stage converts the incoming signals down so that the selected UHF channel is frequency shifted so that it is centred within the 8MHz IF band centred around 36MHz.. The local oscillator is controlled by the PLL circuitry internal to the tuner, and the frequency selection made using the I2C bus. This I2C bus is only gated through to the tuner for commands, which are directly addressed to it. The gating is done by IC820 and the control signal is generated through the main COFDM IC (IC801)using a port pin. The operation of this pin is controlled through I2C to the COFDM IC. The local pull-ups for the tuner I2C are R786, R787 and the series protection resistors are internal to the tuner. The 36 MHz IF signal is filtered to remove the out of band frequency components, frequency shifted again down to 4.572MHz and sampled at 4 times this frequency in the ADC. The resolution of the ADC internal to the tuner is 8 bit, and the output from the tuner is a 8 bit wide sampled COFDM signal and the

18.288MHz sampling clock, this clock has been internally filtered to remove some of the faster edges to reduce EMC. Resistors R884 – R889, R860 and R869, R799 are used to link the parallel data signal inputs to the COFDM IC only if the ADC in the tuner is used. This is the normal current build but they should be omitted if an ADC external to the tuner unit is used. The COFDM decoder IC, using the AFC feedback signal to the tuner module, controls the frequency and phase of the 18.288MHz clock. The gain of the IF stage is controlled by the signal from the COFDM IC, with the tuner being responsible for the crossover point and generating the RF AGC signal which is externally linked to the RF stages.

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Hitachi CL32W35TAN Schematic

Specifications and Main Features

Frequently Asked Questions

User Manual