Hilti XBT 4000-A Original Operating Instructions

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XBT 4000-A
Bedienungsanleitung de
Operating instructions en
Mode d’emploi fr
Istruzioni d’uso it
Gebruiksaanwijzing nl
Käyttöohje fi
Bruksanvisning no
Bruksanvisning sv
Инструкция по зксплуатации ru
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XBT 4000-A
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XBT 4000-A
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ORIGINAL OPERATING INSTRUCTIONS
XBT 4000-A drill
1. General information
1.1 Signal words
-CAUTION-
Used to draw attention to a potentially dangerous situ­ation which could lead to minor personal injury or dam­age to the equipment or other property.
-NOTE-
Used to draw attention to an instruction or other useful information.
1.2 Pictograms
Contents Page
1. General information 11
2. Description 12
3. Insert tools and accessories 12
4. Technical data 13
5. Safety rules 14
6. Before use 16
7. Operation 16
8. Care and maintenance 18
9. Troubleshooting 19
10. Disposal 19
11. Manufacturer's warranty – tools 20
12. Declaration of conformity (original) 20
Operating controls and components   On / off switch (with electronic speed control)Lockbutton for sustained operationChuckCooling air exit Rating plateGearingScaffold hookBelt hookMotorGripBattery release buttonMotor cooling air intake
These numbers refer to the corresponding illustra-
tions. The illustrations can be found on the fold-out cover pages. Keep these pages open while studying the operating instructions. In these operating instructions, the designation “the tool” always refers to the XBT 4000-A with battery fitted.
Location of identification data on the tool
The type designation, item number, year of manufacture and revision level are printed on the type plate on the tool. The serial number can be found on the left side of the motor housing. Make a note of this information in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.
Type: XBT 4000-A
Serial no.:
Warning signs
Symbols
Obligation signs
It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions with the tool.
Ensure that the operating instructions are with the tool when it is given to other per­sons.
General warning Warning: electricity
Warning: caustic
substances
Read the operating instructions before
use.
Return waste material
for recycling.
Wear eye
protection
Wear
breathing
protection
Wear ear
protection
Wear
protective
gloves
Safety helmet must be worn
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2. Description
The XBT 4000-A is a cordless drill for professional use. For maximum efficiency and comfort, we recommend using the pistol grip to hold the tool in line with the forearm . The motor cooling air is drawn in though the slits and expelled from the outlet. The drill is suit­able for left- and right-handed use. Its nonslip rubber­padded grip reduces fatigue.
Use as intended
The XBT 4000-A is a cordless drill for drilling in steel. It is suitable for use on any type of building site, e.g. shipyards, oil platforms, etc. Its main application is drilling painted steel (4.0mm diameter with TX-BT 4/7­80 / 110 / 150 step drill bit). Only the specified tools and batteries may be used.
Manipulation or modification of the tool is not per­missible.
To avoid the risk of injury, use only original Hilti accessories and ancillary equipment.
Observe the information printed in the operating instructions concerning operation, care and maintenance.
The tool and its ancillary equipment may present hazards when used incorrectly by untrained per­sonnel or not as directed.
The following items are supplied in a cardboard box:
– Drill with chuck – Operating Instructions
Main features of the tool
– Vibration-absorbing grip (synthetic rubber) – Smooth speed control – Gearing with permanent lubrication – Automatic cut-out carbon brushes – Scaffold hook and belt hook
(pivoting and removable) – Lockbutton for sustained operation – Cooling air guidance (air exit)
3. Tools and accessories
Item Designation Item number
Step drill bit TX-BT 4/7-80 377079/9 Step drill bit TX-BT 4/7-110 377080/7 Step drill bit TX-BT 4/7-150 377081/5 Centering device X-BT CD 18/24 378885/8 Charger C7/24 Battery SFB 185 Belt hook Scaffold hook Belt adapter SFB 180/185 BAP
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4. Technical data
XBT 4000-A drill
Rated voltage 18 V DC
–––
- - -
Drill bit diameter 5 mm (main applications 4 mm dia.) Torque < 6 Nm Speed 0–4000 r.p.m. Speed control Electronic, using ON/OFF switch Dimensions (L×W×H) 250×69×265 mm Weight in accordance with EPTA-procedure 01/2003 2.5 kg Gearing section sealed to prevent ingress of dust and permanently lubricated to avoid the need for maintenance
-NOTE-
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assess­ment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
Noise and vibration information (measured to EN 60745):
Typical A-weighted sound power level: 86 dB (A) Typical A-weighted sound pressure level: 75 dB (A) For the given sound power level as per EN 60745, the tolerance is 3 dB. Triaxial vibration value (vibration vector sum)
Measured in accordance with EN 60745-2-1 prAA: 2005 Drilling in metal, (a
h, D
) < 2.5 m/s
2
Uncertainty (K) for triaxial vibration value 1.5 m/s
2
Battery SFB 185
Rated voltage 18 V DC
–––
- - -
Capacity 18 V × 3,0 Ah = 54 Wh Weight 1.15 kg Temperature monitoring yes Type of cell SCB C nickel metal hydride Number of cells 15
Specifications are subject to change without notice
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5. Safety rules
5.1 General safety rules
-WARNING- Read all instructions!
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains oper­ated (corded) power tool or battery operated (cord­less) power tool.
SAVE THESE INSTRUCTIONS
5.1.1 Work area
a) Keep the work area clean and well lit.
Cluttered
and dark areas invite accidents.
b) Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable liq­uids, gases or dust.
Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operat-
ing a power tool.
Distractions can cause you to lose
control.
5.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmod­ified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig­erators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet condi-
tions.
Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord approved for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
5.1.3 Personal safety
a) Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protec-
tion.
Safety equipment such as dust mask, non­skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce per­sonal injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying pow­er tools with your finger on the switch or plugging in power tools that have the switch on invites acci­dents.
d) Remove any adjusting key or wrench before turn-
ing the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and bal-
ance at all times.
This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jew-
ellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used.
Use of these
devices can reduce dust related hazards.
5.1.4 Power tool use and care
a) Do not force the power tool. Use the correct pow-
er tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before mak­ing any adjustments, changing accessories, or storing power tools.
Such preventive safety mea­sures reduce the risk of starting the power tool acci­dentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the pow­er tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly main­tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
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Dust from material such as paint containing lead,
some wood species, minerals and metal may be harmful. Contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders. Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood conditioning (chromate, wood preservative). Material containing asbestos must only be treated by specialists.
Where the use of a dust extraction device is possible it shall be used. To achieve a high level of dust collection, use a suitable vacu­um cleaner of the type recommended by Hilti for wood dust and/or mineral dust together with this tool. Ensure that the workplace is well ventilated. The use of a dust mask of filter class P2 is recom­mended. Follow national requirements for the mate­rials you want to work with.
5.2.2 Power tool use and care
a) Secure the workpiece. Use clamps or a vice to hold
the workpiece in place.
The workpiece is thus held more securely than by hand and both hands remain free to operate the tool.
b) Ensure that the insert tools used are equipped with
the appropriate connection end system and that they are properly fitted and secured in the chuck
.
c) Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
5.2.3 Electrical safety
a) Before beginning work, check the working area (e.g.
with a metal detector) to ensure that no concealed electric cables or gas and water pipes are present.
External metal parts of the tool may become live if, for example, an electric cable is damaged inadvertenly. This presents a serious risk of electric shock.
5.2.4 Work area
a) Ensure that the workplace is well lit. b) Ensure that the workplace is well ventilated.
Poor­ly ventilated workplaces may be injurious to the health due to exposeure to dust.
5.2.5 Personal protective equipment
The user and any other persons in the vicinity must wear suitable eye protection, a hard hat, ear protection and protective gloves when the tool is in use. Breath­ing protection must be worn if no dust removal sys­tem is used.
Wear eye
protection
Wear
breathing
protection
Wear ear
protection
Wear
protective
gloves
Safety helmet must be worn
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5.1.5 Battery tool use and care
a) Ensure the switch is in the off position before insert-
ing battery pack.
Inserting the battery pack into power tools that have the switch on invites acci­dents.
b) Recharge only with the charger specified by the
manufacturer.
A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
c) Use power tools only with specifically designated
battery packs.
Use of any other battery packs may
create a risk of injury and fire.
d) When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to anoth­er.
Shorting the battery terminals together may
cause burns or a fire.
e) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact acci­dentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid eject-
ed from the battery may cause irritation or burns.
5.1.6 Service
a) Have your power tool serviced by a qualified repair
person using only genuine replacement parts.
This will ensure that the safety of the power tool is main­tained.
5.2 Additional safety precautions
5.2.1 Personal safety
a) Wear ear protectors.
Exposure to noise can cause
hearing loss.
b)Avoid contact with rotating parts. Switch the tool
on only once it has been brought into the working position close to the workpiece.
Touching rotating parts, especially rotating drill bits, discs or blades, etc., may lead to injury.
c) Breathing protection must be worn when the tool
is used without a dust removal system for work that creates dust.
d)Avoid unintentional starting. Do not carry the tool
with your finger on the on / off switch. Use the trans­port safety switch (forward / reverse switch in the middle position) when the tool is not in use, dur­ing pauses between work, before maintenance, when changing bits and during transport.
e)Operate the tool only as directed and only when it
is in faultless condition.
f) Wear protective gloves when changing insert tools.
The insert tool may become hot during use.
g) The tool is not intended for use by children, by
debilitated persons or those who have received no instruction or training.
h) Children must be instructed not to play with the
tool.
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7. Operation
-CAUTION-
– The tool and the drilling operation emit noise. Exces-
sive noise may damage the hearing. Wear ear protec­tion.
– The drilling procedure may cause the material to splin-
ter. Splintering material may cause injury to the body, respiratory passages and the eyes. Wear eye protec­tion, breathing protection and a safety helmet.
– The chuck has rough surface. A rotating chuck can
cause hand injuries. Use protective gloves.
7.1 Quick-release chuck
7.1.1 Opening the quick-release chuck
1. Open the quick-release chuck by turning the sleeve until the insert tool can be fitted or removed.
7.1.2 Closing the quick-release chuck
1. Fit the insert tool into the chuck.
2. Tighten the chuck by turning the chuck sleeve firmly.
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6. Before use
A new battery must be charged correctly for the first time before use: – charged normally for 24 hours with the SFC 7/18 H
charger, or
– charged for 12 hours using the conditioning function
of the SFC 7/18, C7/24 or TCU 7/36 charger. This will ensure that the cells form correctly. Incorrect initial charging may have a permanent, negative effect on battery capa city.
-NOTE-
– The tool may be used only with SFB 185 batteries. – Battery performance drops at low temperatures. – Batteries should be stored at room temperature. – Never store batteries where they are exposed to the
heat of the sun, on a radiator, behind a motor vehicle windscreen or at a window.
– Never use the battery until the cells become fully dis-
charged. Change to the second battery as soon as a drop in performance is noticed and recharge the bat­tery immediately so that it is ready for re-use.
– Use TX-BT 4/7-80 /110 / 150 step drill bits only.
Since it cannot be charged via the belt adapter, always insert the battery straight into the charger.
7.2 Switching on and off
Switch the drill off to avoid damage if a jammed bit stalls the motor for more than 2 or 3 seconds.
1. The speed can be varied continuously between 0 and the maximum by pressing the ON/OFF switch slowly.
7.3 Selecting sustained operation
The lockbutton for sustained operation can be used to keep the motor running continuously at the optimum speed with appropriate cooling. Switch the drill off to avoid damage if a jammed bit stalls the motor for more than 2 or 3 seconds.
1. Press the ON/OFF switch and hold it in.
2. Press the lockbutton.
3. Release the ON/OFF switch.
4. Release the lockbutton.
7.4 Ending sustained operation
1. Press the ON/OFF switch fully. The lockbutton will
5.2.6 Battery tool use and care
a)Ensure that the outer surfaces of the battery are
clean and dry before inserting it in the corresponding charger.
b)Check that the battery is securely attached to the
tool.
A falling battery could injure you or other per-
sons.
c)The batteries must be disposed of correctly on
reaching the end of their life (see section 10).
d)Do not charge or continue to use damaged batter-
ies (e.g. batteries with cracks, broken parts, bent or pushed-in and/or pulled-out contacts).
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spring back to its original position so that sustained operation is ended.
7.5 Belt hook  
This can be used to hang the drill from a belt in a posi­tion close to the body. The hook's ideal position is 30° above the horizontal.
1. Remove the battery.
2. Press the button I.
3. Lift the belt hook until it engages 30° above the hor-
izontal II.
Left-handed users can fit the belt hook on the other side of the drill.
1. Press the button I.
2. Lower the belt hook 70° below the horizontal I.
3. Pull the belt hook out of its guide.
4. Push the belt hook into the guide on the other side of
the drill II. For this purpose, the scaffold hook must lie against the battery, so that the guide slots in the motor housing and scaffold hook are vertically aligned to allow the pins to be secured III.
5. Lift the belt hook again until it engages in the hori-
zontal position III.
-NOTE-
Make sure that the belt hook is securely fixed.
7.6 Scaffold hook
This hook provides a convenient means of temporarily hanging the drill from neighbouring scaffolding, e.g. to free the hands for other tasks. It can be completely removed if not required.
7.6.1 Removing the scaffold hook
1. Remove the battery.
2. Press the button I.
3. Lower the belt hook 70° below the horizontal II.
4. Pull the belt hook out of its guide III.
5. Remove the scaffold hook III.
6. Push the belt hook into the guide III.
7. Lift the belt hook again until it engages in the hori-
zontal position II.
7.6.2 Fitting the scaffold hook
1. Press the button I.
2. Lower the belt hook 70° below the horizontal II.
3. Pull the belt hook out of its guide III.
4. Fit the scaffold hook. For this purpose the scaffold hook must lie against the battery, so that the guide slots in the motor housing and scaffold hook are ver­tically aligned to allow the pins to be secured.
5. Push the belt hook into the guide III.
6. Lift the belt hook again until it engages in the hori­zontal position II.
7. Push the battery into the tool.
-NOTE-
Check that the scaffold hook is securely engaged. Use the scaffold hook only for as long as necessary.
Lay the tool down in a secure position when it is no longer in use.
7.7 Removing the battery (2-fingered operation)
1. Press both release buttons.
2. Pull the battery downwards out of the drill.
7.8 Inserting the battery
Use the Hilti SFB 185 battery only.
1. Push the battery into the drill from below until heard to engage.
7.9 Charging the battery
Use only the Hilti, C7/24, C7/36-ACS, SFC 7/18H, SFC 7/18 or TCU 7/36 charger. Incorrect use may lead to electric shocks, overheating of the battery or leakage of a caustic liquid from the bat­tery. Read the operating instructions for the charger before beginning charging.
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8. Care and maintenance
8.1 Care of insert tools
Remove any dirt adhering to the surface of the insert tools and protect them from corrosion by rubbing them with an oily cloth from time to time.
8.2 Care of the tool
Before cleaning, remove the battery from the tool in order to prevent inadvertent starting.
-CAUTION­Keep the power tool, especially its grip surfaces, clean and free from oil and grease. Do not use clean­ing agents which contain silicone.
The outer casing of the tool is made from impactre­sistant plastic. Sections of the grip are made from a synthetic rubber material. Never operate the tool when the ventilation slots are blocked. Clean the ventilation slots carefully using a dry brush. Do not permit for­eign objects to enter the interior of the tool. Clean the outside of the tool at regular intervals with a slightly damp cloth. Do not use a spray, steam pressure clean­ing equipment or running water for cleaning. This may negatively affect the electrical safety of the tool.
8.3 Maintenance
Check all external parts of the tool for damage at reg­ular intervals and check that all controls operate fault­lessly. Do not operate the tool when parts are damaged or when the controls do not operate faultlessly. If nec­essary, have the tool repaired at a Hilti service centre. Electrical parts of the tool may be repaired only by trained electrical specialists.
8.4 Care of the battery
Keep the electrical contacts free from dust, oil and grease. If necessary, use a clean cloth to clean the con­tact surfaces. Do not operate the tool until the battery is completely discharged as this may damage the battery cells. Recharge the battery as soon as a drop in performance is noticed. At monthly intervals or, at the latest, when battery capacity drops significantly, the battery should be con­ditioned as follows: – by charging with the SFC 7/18 H charger for 24 hours
in normal charging mode, or
– by charging with the C7/24, SFC 7/18 or TCU 7/36
charger for 12 hours in conditioning mode.
If, after conditioning, battery capacity is still unsatis­factory, we recommend returning the battery to Hilti for diagnosis.
8.5 Checking the tool after care and maintenance
After carrying out care and maintenance work on the tool, check that all protective and safety devices are fit­ted and that they function faultlessly.
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9. Troubleshooting
Fault Possible cause Remedy
Chuck not rotating. - Battery not fully engaged. - Battery must engage with audible click.
- Battery discharged. - Battery must be charged
- Electrical fault. - Contact Hilti Service Centre.
Speed suddenly drops - Battery nearly discharged. - Replace with a charged battery. substantially.
Battery becomes - Battery not in good condition. - Charge battery in conditioning mode. discharged more quickly (see Operating Instructions) than usual.
Battery not engaging with - Battery locking lugs dirty. - Clean lugs so battery engages with an audible click. audible click.
- Contact Hilti Service Centre if problem continues.
Drill or battery getting hot. - Electrical fault. - Switch drill off immediately.
Remove battery and contact Hilti Service Centre.
- Drill overloaded (limit specified for - Use the drill appropriately for the application exceeded). application.
- Bit jamming. - Release jammed bit.
Bit slipping in chuck. - Chuck insufficiently tightened. - Tighten chuck appropriately. Belt hook coming off. - Hook not correctly attached. - Refer to the Operating Instructions.
10. Disposal
Return waste material for recycling.
Most of the materials from which Hilti power tools are manufactured can be recycled. The materials must be cor­rectly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back your old electric tools for recycling. Please ask your Hilti customer service department or Hilti sales repre­sentative for further information.
Dispose of the battery in accordance with national regulations or return used batteries to Hilti for recycling.
Only for EU countries
Disposal of electric tools together with household waste is not permissible! In observance of European Directive on waste electrical and electronic equipment and its implementation in
accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
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12. EC declaration of conformity (original)
Designation: Battery-powered drill Type: XBT 4000-A Year of design: 2002
11. Manufacturer's warranty – tools
Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti Operating Instructions, and the technical sys­tem is maintained. This means that only original Hilti consumables, components and spare parts may be used in the tool.
This warranty provides the free-of-charge repair or replacement of defective parts only over the entire lifes­pan of the tool. Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty.
Additional claims are excluded, unless stringent national rules prohibit such exclusion. In particular,
Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inabil­ity to use the tool for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifically excluded.
For repair or replacement, send tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to warranty and supersedes all prior or contemporane­ous comments and oral or written agreements con­cerning warranties.
We declare, on our sole responsibility, that this prod­uct complies with the following directives and stan­dards: 2006/42/EC, 2004/108/EC, 2006/66/EC, EN 60745­1, EN 60745-2-1, EN ISO 12100, 2011/65/EU.
Hilti Corporation, Feldkircherstrasse 100, FL-9494 Schaan
Paolo Luccini Jan Doongaji
Head of BA Ececutive Vice President Quality and Process Management BU Power Tools & Accessories Business Area Tools & Accessories 01/2012 01/2012
Technical documentation filed at:
Hilti Entwicklungsgesellschaft mbH Zulassung Elektrowerkzeuge Hiltistrasse 6 86916 Kaufering Deutschland
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*377603*
377603
Hilti Corporation
LI-9494 Schaan Tel.: +423 /234 21 11 Fax:+423 / 23429 65 www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W 2733 | 1113 | 1-Pos. 1 | 1 Printed in Liechtenstein © 2013 Right of technical and programme changes reserved S. E. & O
.
377603 / A3
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