Hilti HDM 330, HDM 500 Operating Instruction

HDM 330

HDM 500

English

Printed: 20.03.2017 | Doc-Nr: PUB / 5208057 / 000 / 03

Printed: 20.03.2017 | Doc-Nr: PUB / 5208057 / 000 / 03

English 1

1 Information about the documentation

1.1 About this documentation

• Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free
handling and use of the product.

• Observe the safety instructions and warnings in this documentation and on the product.

• Always keep the operating instructions with the product and make sure that the operating instructions
are with the product when it is given to other persons.

1.2 Explanation of symbols used

1.2.1 Warnings

Warnings alert persons to hazards that may occur when handling or using the product. The following signal
words are used in combination with a symbol:

DANGER! Draws attention to an imminent hazard that will lead to serious personal injury or
fatality.

WARNING! Draws attention to a potential hazard that could lead to serious personal injury or
fatality.

CAUTION! Draws attention to a potentially dangerous situation that could lead to minor personal
injury or material damage.

1.2.2 Symbols in the documentation

The following symbols are used in this document:

Read the operating instructions before use

Instructions for use and other useful information

1.2.3 Symbols in the illustrations

The following symbols are used in illustrations:

These numbers refer to the corresponding illustrations found at the beginning of these operating
instructions.

The numbering reflects the sequence of operations shown in the illustrations and may deviate
from the steps described in the text.

Item reference numbers are used in the overview illustration and refer to the numbers used in
the key in the product overview section.

This symbol is intended to draw special attention to certain points when handling the product.

1.3 Symbols in the documentation

1.3.1 Symbols

The following symbols are used in this document:

National waste-materials management system

Wear protective clothing when working with the tool.

1.3.2 Explanation of symbols used

The following symbols are used on the product:

Wear protective goggles while working with the tool.

Wear protective gloves when working with the tool.

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2 Safety

2.1 Product information

Hilti products are designed for professional use and may be operated, serviced and maintained only by

trained, authorized personnel. This personnel must be informed of any particular hazards that may be
encountered. The product and its ancillary equipment can present hazards if used incorrectly by untrained
personnel or if used not in accordance with the intended use.

The type designation and serial number are stated on the rating plate.
▶ Write down the serial number in the table below. You will be required to state the product details when

contacting Hilti Service or your local Hilti organization to inquire about the product.

Product information

Type: HDM 500 | HDM 330

Generation: 01

Serial number:

2.2 Safety instructions

ATTENTION! Read all instructions!

Follow these safety instructions!

Workplace

▶ Make sure that the workplace is well ventilated.
▶ Make sure that the workplace is well lit.
▶ Keep your workplace clean and well lit. Cluttered or poorly lit workplaces invite accidents.
▶ Keep children and other persons clear when the dispenser is in use. Distractions can cause you to

lose control of the tool.

Personal safety

▶ Stay alert, watch what you are doing and use common sense when operating the tool.
▶ Do not use the dispenser while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating the tool can result in serious injury.

▶ To reduce the risk of injury, use only genuine Hilti accessories and accessory tools.

Careful handling and use

▶ Do not tamper with or attempt to make alterations to the tool.
▶ Operate the dispenser only as intended and when it is in faultless condition.
▶ Use only foil pack holders approved for use with the dispenser.
▶ Do not use damaged foil pack holders or damaged foil packs.
▶ The dispenser, the cradle for the foil pack holders, the piston rods with pressure pieces and the foil pack

holders must be clean and free from foreign matter.

▶ Maintain the dispenser with care. Check that moving parts function faultlessly and do not jam. Check for

parts that are broken or damaged to the extent that the tool is not in full working order.

▶ Use the dispenser and accessories in accordance with these instructions and as specified for this

particular model. Take the working conditions and the work to be performed into account.

▶ Do not attempt to open or disassemble the dispenser. Only Hilti Service is authorized to undertake

repairs.

Personal protective equipment

▶ Wear personal protective equipment when using the dispenser: closely fitting protective goggles or face

shield, protective gloves and protective clothing. Wearing personal protective equipment reduces the
risk of injury.

▶ Persons in the immediate vicinity must also wear personal protective equipment when the dispenser is

in use.

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3 Description

3.1 Tool components and controls

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@

Front locating lug for installation of the foil
pack holder

;

Cradle for foil pack holder

=

Rear locating lug for installation of the foil
pack holder

%

Parallel piston rods with grip

&

Release button

(

Grip

)

Trigger for starting and controlling dispens­ing

Accessories

+

Mixing nozzle (static mixer)

§

Foil pack

/

Foil pack holder, black

:

Foil pack holder, red

∙

Cartridge

3.2 Intended use

The HDM is a mechanical dispenser.
The dispenser is designed to dispense the contents of Hilti foil packs in a controlled operation.

HDM 330

The Hilti HDM 330 is designed to be used exclusively with Hilti HIT CB 330 or HIT CR 330 foil pack
holders and Hilti 330 ml (11.1 fl.oz) foil packs.

HDM 500

The Hilti HDM 500 is designed to be used exclusively with Hilti HIT CB 500 or HIT CR 500 foil pack
holders and Hilti 500 ml (16.9 fl.oz) or 330 ml (11.1 fl.oz) foil packs and 580 ml (19.61 fl. oz.) cartridges.

3.3 Items supplied

Dispenser, operating instructions.

4 Operation

4.1 Comply with all safety instructions and instructions for use.

WARNING
Chemicals hazard Incorrect use can lead to injury.

▶ Prior to use, read and comply with the safety data sheet for the product, the instructions on the

packaging and the instructions for use of the foil pack.

4.2 Selecting and inserting the foil pack holder / cartridge

CAUTION
Trap hazard Hands can be trapped if care is not exercised when swiveling the foil pack holder closed.

▶ Keep your hands clear of the cradle area when swiveling the foil pack holder into position.

CAUTION
Risk of injury Chemicals hazard.

▶ Check the foil pack holder for damage and soiling. Both pistons must move smoothly and easily

in both directions over the full length of their travel in the foil pack holder. Replace the foil pack

holder if it is damaged and/or badly soiled.

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▶ Select the foil pack holder that matches the color of the foil pack.

Note

Black foil pack holder: BLACK or WHITE foil pack
Red foil pack holder: RED foil pack

4.3 Inserting foil pack into foil pack holder

Note

Follow the instructions for use of the foil pack.

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▶ Insert the foil pack into the foil pack holder.

4.4 Discarding initially dispensed mortar

WARNING
Risk of injury Chemicals hazard.

▶ Never point the dispenser toward yourself or other persons. Incorrect use can lead to injury.

WARNING
Risk of injury Chemicals hazard.

▶ Begin dispensing mortar only after the mixing nozzle has been screwed on. Incorrect use can lead

to injury.

Note

Discard the initially dispensed mortar every time the static mixer (mixing nozzle) is changed.
The initially dispensed mortar is not suitable for use.

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1. Repeatedly pull the trigger to the grip until the foil pack opens and mortar is ejected from the mixing
nozzle.

2. Pull the trigger back to the grip for one stroke of the dispenser.

◁ 1 = 1 stroke (approx. 5 ml)
◁ 15 = 1 stroke (approx. 75 ml)

3. Press the release button after the specified number of strokes.

4. Discard the volume of mortar initially dispensed.
◁ The dispenser is now ready to dispense ready-to-use mortar.

4.5 Dispensing

CAUTION
Risk of injury Chemicals hazard.

▶ When preparing to change the mixing nozzle, make sure that the dispenser/foil pack is not under

pressure.

Note

Refer to the instructions for use of the foil pack / cartridge for further information about use of the mortar.
Fit a new mixing nozzle for each use. Failure to comply with this point will result in an inadequate

quantity of mortar being dispensed.

1. Repeatedly pull the trigger to the grip until the foil pack opens and mortar is ejected from the mixing
nozzle.

2. Press the release button after finishing dispensing or if the operation is interrupted.

3. Pressing the release button prevents further ejection or leakage of mortar.

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4.6 Changing the foil pack

▶ Change the foil pack.

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4.7 Removing the foil pack holder / cartridge from the tool

▶ Remove the foil pack holder / cartridge from the tool.

5 Care of the product

CAUTION
Risk of injury Chemicals hazard in the event of inadvertent dispensing.

▶ Before cleaning, remove the foil pack to prevent inadvertent dispensing.

▶ Keep the dispenser, especially its grip surfaces, clean and free from oil and grease.
▶ Clean the outside of the tool at regular intervals with a slightly damp cloth. Do not use a sprayer, steam

pressure cleaning equipment or running water for cleaning.

▶ Oil the piston rods when necessary.
▶ Mortar adhering to the product or foil pack holder must be cleaned off with a cloth before it hardens.

Hardened mortar can be removed only by mechanical means. Take care to ensure that the tool is not
damaged by cleaning.

▶ Never dip or soak the dispenser or its parts in solvents.
▶ Make sure that the pistons move freely in the foil pack holder.

6 Troubleshooting

If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by
yourself, please contact Hilti Service.

Printed: 20.03.2017 | Doc-Nr: PUB / 5208057 / 000 / 03

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6.1 Troubleshooting

Trouble or fault Possible cause Action to be taken

The trigger cannot be pulled
all the way back.

The foil pack holder has not fully
engaged.

▶ Fully engage the foil pack holder

with an audible click.

The mortar in the mixing nozzle
has hardened.

▶ Press the release button and

replace the static mixer (mixing
nozzle).

The advance mechanism is defec­tive.

▶ Replace the tool.

Foil pack does not open auto­matically.

The tool has reached the end of its
useful life.

▶ Replace the tool.

Trigger movement is very
stiff.

Foil pack is too cold. ▶ Increase the foil pack tempera-

ture (follow the instructions for
use of the foil pack).

The dispensing pressure required
is too high for the tool.

▶ Select a tool that is suitable for

the intended purpose.

The foil pack holder cannot
be swiveled completely into
the tool.

The foil pack is not pushed fully
into the holder.

▶ Push the foil pack into the foil

pack holder as far as it will go.

The piston rods are not pulled
back fully.

▶ Press the release button and

pull the piston rods back to the
end stop.

Foil pack holder does not
engage with an audible click.

The retaining lugs are dirty ▶ Clean the retaining lugs and

engage the foil pack holder
fully.

The retaining lugs are defective. ▶ Replace the foil pack holder.

Contact Hilti Service if the
problem persists.

No mortar is dispensed from
the mixing nozzle.

The mortar in the mixing nozzle
has hardened.

▶ Unscrew the mixing nozzle

containing the hardened mortar
and fit a new mixing nozzle.

7 Disposal

Most of the materials from which Hilti tools and appliances are manufactured can be recycled. The

materials must be correctly separated before they can be recycled. In many countries, your old tools,
machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti representative
for further information.

▶ Disposal of electric tools or appliances together with household waste is not permissible.

8 Manufacturer’s warranty

▶ Please contact your local Hilti representative if you have questions about the warranty conditions.

Printed: 20.03.2017 | Doc-Nr: PUB / 5208057 / 000 / 03

Printed: 20.03.2017 | Doc-Nr: PUB / 5208057 / 000 / 03

Hilti = registered trademark of Hilti Corp., Schaan

**

20170309

Printed: 20.03.2017 | Doc-Nr: PUB / 5208057 / 000 / 03