Hilti CG 200 PC INSTALLATION

C

onstruction Chemicals

7.2.5 CG 200 PC Cementitious Grout

7.2.5.4 Installation Instructions

Temperatures

Air, mix and substrate temperatures

hould be between 40°F (4°C) and 90°F

s
(32°C) during application and be
protected from freezing a minimum of
48 hours after installation.

Surface Preparation

Saturate the substrate with water for 24
hours prior to grout placement. The area
to be grouted must be free of loose or
deteriorated concrete, dust, dirt, grease,
oil and paints or other coatings. If
grouting beneath structural systems,
provide air relief holes as necessary.
Remove excess water with absorbent
cloths, compressed air or vacuuming,
leaving no puddles.

Form Work

Wood forms or other absorbent forms
should be coated with a form release oil
to prevent adhesion of CG 200 PC and
to prevent absorption of water by the
form. Forms should be designed to
permit rapid, continuous and complete
filling of the space to be grouted.

Use procedures which permit CG 200
PC to flow by gravity between the
surfaces and keep the grout in full
contact with these surfaces until it has
hardened.

Mixing

CG 200 PC may be mixed to a dry pack,
hand trowel or fluid pourable
consistency, depending on the amount
of water added. Do not add additional

cement or other materials for any

eason. CG 200 PC is a pre-blended

r
grout which uses a precise blend of
select silica aggregate, set accelerators,
water and reducing agents, fluidizers
and expansion producing admixtures.

The water additions shown will provide
a general guideline for achieving the
desired consistency. Amounts shown
are for 55 lbs (one unit) of powdered
product. The actual amount of water
required may be affected by the
temperatur

e, batch size and mix method

chosen.

CG 200 PC may be mixed in a revolving
concrete mixer, or in a bucket, using a
Hilti drill and a mixing paddle. The
method chosen should allow continuous
placements, so that all the grout is in
place before any of it has taken a set.

Desired Trowel Pumping
Consistency Consistency Consistency

Grout 55 lb 55 lb
Water 1.1 gal (9.1 lb) 1.5 gal (12.3 lb)
Yield 0.51 cu ft 0.55 cu ft
Unit Weight 126 lb/cu ft 122 lb/cu ft

Plastic, Fluid,

Discard lumpy material or broken
containers.

Storage Life

One year from date of manufacture, in
original, unopened container.

CAUTION: Contains Silicon

Dioxide, Portland Cement and

Calcium Hydroxide.

our skin may be sensitive

Y

o cement. Wearing rubber gloves

t

is recommended. Avoid contact

with eyes or prolonged contact

with skin. In case of contact, flush

thoroughly with water.

For eyes, flush with clean water

for at least 15 minutes and get

rompt medical attention.

p

eep out of reach

K

of children.

Estimating Formula*

Number of Units Required =
(L * W * (D

ave

/ 12)) / Y

prod

L = length of void in feet
W = width of void in feet
D

= ave. depth of void in inches

ave

= Yield for product

Y

prod

(see table below)

Estimated Yield for Repair Mortars
& Grout (

Product

Y

prod) in ft

3

Y

prod

CG 200 PC (Plastic Consistency) 0.510
CG 200 PC (Fluid Consistency) 0.550

* Numbers are approximate and

assume no waste.

7.2.9.5 Ordering Information*

Item No. Description

00020271 CG 200 PC Cementitious Grout - 55 lb Pail

Packaged in r

*Not available in Canada

336 Hilti, Inc. (US) 1-800-879-8000 | www

esealable pails containing 55 lb (25.0 kg) of pr

.us.hilti.com

I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www

oduct

.ca.hilti.com

I Pr

echnical Guide 2006

oduct T