Regulatory Compliance _____________________________________________________________________ 8
Agency Listings ____________________________________________________________________________ 8
United States _____________________________________________________________________________ 9
Canada __________________________________________________________________________________ 9
Environmental Protection (China-RoHS) _____________________________________________________ 10
Traditional Chinese RF Emissions and Safety Statements _______________________________________ 11
Taiwan Traditional Chinese _______________________________________________________________ 12
China Simplified Chinese _________________________________________________________________ 12
Japan ________________________________________________________________________________ 14
Home Screen ____________________________________________________________________________ 21
System Information Screen Option _________________________________________________________ 26
Process Status _________________________________________________________________________ 27
Main Menu ______________________________________________________________________________ 28
Using the Card tab ________________________________________________________________________ 55
Selecting the Card Size ___________________________________________________________________ 56
Selecting the Card Type __________________________________________________________________ 57
Printing on Alternate Card Stocks __________________________________________________________ 59
Conducting the Tape Adhesion Test ________________________________________________________ 60
Using the Card Hopper Selection __________________________________________________________ 62
Setting the Orientation __________________________________________________________________ 63
Specifying the number of Copies __________________________________________________________ 64
Selecting the Diagnostics button ___________________________________________________________ 64
Printing a Test Print Image _______________________________________________________________ 65
Selecting the About button _______________________________________________________________ 66
Selecting the Toolbox button _____________________________________________________________ 66
Using the Device Options tab _______________________________________________________________ 67
Detecting Supplies at Print Time Function ___________________________________________________ 68
Adjusting the Ribbon Type _______________________________________________________________ 69
Adjusting the Film Type __________________________________________________________________ 70
Using the Dual Sided Group Functions ______________________________________________________ 70
Using the Dual Sided - Print Both Sides option ________________________________________________ 71
Using the Print Both Sides - Split 1 Set of Ribbon Panels option __________________________________ 71
Using the Print Both Sides - Print Back Image on Front of Card option _____________________________ 72
Using the Dual Sided - Print Back Side Only option ____________________________________________ 72
Using the Print Quality___________________________________________________________________ 73
Using the Options Group _________________________________________________________________ 74
Using the Rotate Front 180 Degrees or Rotate Back 180 Degrees options __________________________ 74
Using the Disable Printing option __________________________________________________________ 75
Using the Dual Pass and Invert F-Panel Image options _________________________________________ 76
Using the Secure Resin Erase _____________________________________________________________ 76
Using the Encrypt Job Data _______________________________________________________________ 77
Using the Use Substitute Panel Data________________________________________________________ 77
Using the Image Color tab __________________________________________________________________ 79
Using the Image Quality – Color Matching dropdown __________________________________________ 80
Adjusting for the Resin Dither _____________________________________________________________ 82
Using the Advanced Image Color window ___________________________________________________ 83
Using the Image Transfer tab ________________________________________________________________ 86
Adjusting the Image Position controls ______________________________________________________ 87
Adjusting the Transfer Dwell Time and Temperature __________________________________________ 89
Using the Flattener Settings ______________________________________________________________ 90
Using the Default button _________________________________________________________________ 91
Using the Magnetic Encoding tab ____________________________________________________________ 92
Using the Encoding Mode dropdown list ____________________________________________________ 93
Selecting the Coercivity/Magnetic Track ____________________________________________________ 95
Reviewing the Shift Data Left Function ______________________________________________________ 96
Using the Character Size buttons __________________________________________________________ 96
Using the ASCII Offset dropdown list _______________________________________________________ 97
Using the Bit Density dropdown list ________________________________________________________ 97
Using the LRC Generation dropdown list ____________________________________________________ 98
Using the Character Parity Mode dropdown list ______________________________________________ 99
Reviewing the ISO Track Locations ________________________________________________________ 100
Sending the Track Information ___________________________________________________________ 101
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Reviewing the Sample String _____________________________________________________________ 102
Reviewing the ASCII Code and Character Table ______________________________________________ 103
Using the Default button ________________________________________________________________ 104
Using the Lamination tab __________________________________________________________________ 105
Selecting the Lamination Position _________________________________________________________ 106
Adjusting the Lamination Speed - Transfer Dwell Time ________________________________________ 106
Selecting the Lamination Side dropdown menu ______________________________________________ 106
Selecting the Lamination Type ___________________________________________________________ 107
Using the K Panel Resin tab ________________________________________________________________ 108
Using the Click and Drag capability ________________________________________________________ 109
Selecting “inches or mm” radio button ____________________________________________________ 109
Using the Add and Delete buttons ________________________________________________________ 109
Selecting the Full Card __________________________________________________________________ 110
Selecting the Defined Area and Undefined Area _____________________________________________ 110
Selecting the Print YMC under the K and Print K Only options __________________________________ 111
Using the Printer Supplies tab ______________________________________________________________ 112
Reviewing Information on the Supplies tab _________________________________________________ 113
Section 5: Accessing the Toolbox ____________________________________________________ 114
Selecting the Configuration tab _____________________________________________________________ 115
Using the Optional Printer Features Group Box ______________________________________________ 116
Using the Event Monitoring Group Box ____________________________________________________ 116
Reviewing the Ribbon Low message _______________________________________________________ 117
Reviewing the Laminate Low Message _____________________________________________________ 117
Using the Film Low message _____________________________________________________________ 117
Selecting the LCD Display Language _______________________________________________________ 118
Using the Printer LCD Display to set the language ___________________________________________ 118
Using the Driver to set the language_______________________________________________________ 119
Selecting the Calibrate Laminator tab ________________________________________________________ 120
Selecting the Calibrate Film tab _____________________________________________________________ 121
Selecting the Calibrate Ribbon tab __________________________________________________________ 122
Selecting the Clean Printer tab _____________________________________________________________ 123
Selecting the Advanced Settings tab _________________________________________________________ 125
Setting the Printhead Resistance _________________________________________________________ 126
Using the Print LOF (Left of Form) Option __________________________________________________ 126
Using the Image Darkness Option _________________________________________________________ 127
Using the Print TOF (Top of Form) Option __________________________________________________ 128
Using the Mag Top of Form Option________________________________________________________ 129
Using the Transfer TOF (Top of Form) Option _______________________________________________ 130
Using the Transfer EOF (End of Form) Option _______________________________________________ 131
Using the Transfer Temp Offset Option ____________________________________________________ 131
Using the Encoder Flip Angle Option ______________________________________________________ 132
Using the Print Flip Angle Option _________________________________________________________ 132
Using the Ribbon Print Take-up Tension Option _____________________________________________ 132
Using the Ribbon Print Supply Tension Option _______________________________________________ 132
Using the Film Print Take-up Tension Option ________________________________________________ 133
Using the Resin Heat Adjust Option _______________________________________________________ 133
Using the Sleep Time Option _____________________________________________________________ 133
Using the Blush Point Option ____________________________________________________________ 134
Using the LCD Contrast Option ___________________________________________________________ 134
Using the Film Supply Transfer Tension Option ______________________________________________ 134
Using the Film Take-up Transfer Tension Option _____________________________________________ 134
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Configuring Fluorescent Data (F-Panel for YMCFK Ribbon) using the Workbench _____________________ 141
Configuring Fluorescent Data (F-Panel for YMCFK Ribbon) using the Application _____________________ 147
Using Inhibit Panel (via the Fargo Workbench Printer Utility) _____________________________________ 149
Using Inhibit Panel with an Application _______________________________________________________ 151
Generating Text Objects ________________________________________________________________ 151
Rendering Print Jobs ___________________________________________________________________ 152
Using the Test Print ____________________________________________________________________ 157
Troubleshooting the Inhibit Panel _________________________________________________________ 158
Section 8: General Troubleshooting _________________________________________________ 159
Troubleshooting - LCD and Printer Error Message Tables. ________________________________________ 159
How to use the LCD Error Message Table (example provided) __________________________________ 160
Troubleshooting with the LCD Error Message Table ____________________________________________ 161
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Resolving the Communication Errors ______________________________________________________ 182
Printing a Test Image using the Workbench Diagnostic ________________________________________ 184
Reviewing the Alignment Self Test Card ____________________________________________________ 185
Reviewing the Magnetic Self Test _________________________________________________________ 185
Reviewing the YMCK Self Test ____________________________________________________________ 186
Reviewing the Color Bars Self Test ________________________________________________________ 186
Reviewing the Device Settings Self Test ____________________________________________________ 187
Reviewing the Resin Self Test ____________________________________________________________ 187
Using the Test Print ______________________________________________________________________ 188
Section 9: Packing the Card Printer __________________________________________________ 189
19/F 625 King‟s Road
North Point, Island East
Hong Kong
Phone: 852 3160 9800
Fax: 852 3160 4809
support.hidglobal.com
Trademarks
HID GLOBAL, HID, the HID logo, iCLASS and SIO are the trademarks or registered trademarks of
HID Global Corporation, or its licensors, in the U.S. and other countries.
Revision History
Contacts
Any questions regarding changes, corrections, updates or enhancements to this document
should be forwarded to:
Hid Global
Support Services
6533 Flying Cloud Drive
Eden Prairie, MN 55344 (USA)
(866)607-7339 Ext #6
FAX: (952) 946-8492
www.hidglobal.com
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
The Card Printer is listed under UL 60950-1 (2nd edition)
INFORMATION TECHNOLOGY EQUIPMENT
Note: This product is intended to be supplied by a Listed Power
Unit marked Class 2 and rated for 24 V dc, 3.3A minimum
CSA
The Printer manufacturer has been authorized by UL to
represent the Card Printer as CSA Certified under CSA
Standard C22.2 No. 60950-1-07 2nd edition
File Number: E145118
FCC
The Card Printer complies with the requirements in Part 15 of
the FCC rules for a Class A digital device.
CE The Card Printer has been tested and complies with EN300330-1, EN300-330-2, EN301-489-1, EN60950-1:2006 +
A11:2009
(Note: Based on the above testing, the Printer manufacturer
certifies that the Card Printer complies with the following of the
European Community and has placed the CE mark on the Card
Printer.)
The purpose of this section is to provide you with specific information on the Regulatory
Compliances, Agency Listings, Technical Specifications and Functional Specifications for the
HDP8500 Card Printer User Guide.
Regulatory Compliance
Agency Listings
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received, including interference that may cause
undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference; in which case, you is required to correct the interference at his
own expense.
The user‟s manual or instruction manual for an intentional or unintentional radiator shall caution
the user that changes or modifications not expressly approved by the party responsible for
compliance could void the user‟s authority to operate the equipment. In cases where the
manual is provided only in a form other than paper, such as on a computer disk or over the
Internet, the information required by this section may be included in the manual in that
alternative form, provided the user can reasonably be expected to have the capability to access
information in that form.
Canada
This device complies with Industry Canada license-exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2) this
device must accept any interference, including interference that may cause undesired operation
of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne
doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Caution: Changes or modifications not expressly approved by the party responsible
for compliance could void the user‟s authority to operate the equipment.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Full-color, YMC*, 750 prints
Full-color with resin black, YMCK*, 500 prints
Full-color with two resin black panels, YMCKK*, 500 prints
Full-Color – Half Panel YMCK*, 1000 prints
Full-color with resin black and heat seal panel for difficult-
to-print surfaces, YMCKH*, 500 prints
Full-color with resin black and inhibit panel for signature or
other non-printing areas, YMCKI*, 500 prints
Full-color with fluorescing and resin black, YMCFK*, 500
prints
Resin black, K, 3000 prints
* Indicates the Ribbon type and the number of Ribbon panels
printed where Y=Yellow, M=Magenta, C=Cyan, K=Resin
Black, H=Heat Seal , I= Inhibit, and F=Fluorescing
HDP Film Options
System Capability - HDP Film Options:
Clear (1,500 prints)
Standard Holographic (500 prints)
Custom Holographic, special order (500 prints)
Overlaminate Options
Overlaminate options:
Thermal Transfer Overlaminate, .25 mil thick, 500 prints
PolyGuard® Overlaminate, 1.0 mil and .6 mil thick, 250
prints (PolyGuard available in a CR-80 patch size)
All overlaminates available in clear, standard holographic
design or custom holographic design
Print Speed in Batch
Mode-Normal mode
Batch Mode:
Performance
Normal
Technical Specifications
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Works in conjunction with the Printer to apply a variety of different
overlaminates to printed cards, providing increased card durability
and security.
Will laminate in either the single or dual side (simultaneous) process
(Note: When printing a batch of cards, the Printer can be encoding
and printing one card while the Lamination Module laminates another
card.)
Display
3.2” AVGA TFT LCD w/ Resistive Touch Overlay
Printhead
The component of the Printer that actually does the printing.
USB Interface
Connect to the Windows PC USB port
Hardware
Accessories &
Connectivity
Each model has multiple cords and connectors.
US power cord
EU power cord
USB cable (2.0)
Ethernet
Print Modes
There are two print modes (Performance and Normal )
Normal print mode (default)
Performance print mode is faster with lower image quality and is
most suitable for minimal color with mostly resin text.
Resin Scramble
(OPTIONAL)
The system can hide any information printed with the resin panel.
Edge-to-Edge
Printing
Prints over the edge on CR-80 cards.
Color Profile
System Color Management & None
Functional Specifications
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Fully adjustable temp dwell
The card flattening routine occurs after the card is transferred but
before lamination.
The card flattener has an adjustable temp and dwell.
You can select from different offset values from the default temp.
You can select from different offset values from the default dwell.
The card flattener has a 0 to 15 second adjustable delay before
the flattening routine will run.
The driver can disable the card flattener, if a dual sided job is
sent.
Recommended for heat sensitive PVC cards.
Locks
Hardware locks are a standard feature.
Mechanical and key locks are used to secure the doors on the
input card cartridges, the access door to the printer, the access
door to the Laminator and the output card Hopper.
The input card cartridges are manually secured to the printer
mechanism via toggle latch located inside the access door of the
printer.
The Printer and Laminator include a compatible hole with a
Kensington lock.
The printer and Laminator include threaded hardware.
Andon Light
(OPTIONAL)
4-Color Andon Light option. Each color is controlled separately. The
four colors indicate the following:
Red: A printer error has occurred or operator intervention is
needed.
Blue: Printer has run out of materials (film, ribbon or cards)
Green: Normal Printer operation.
Orange: User intervention is needed soon. Printer materials are
low or the printer needs to be cleaned.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Note: Select the desired option to view information
Serial Number
Model Name
Printer Firmware
Laminator Firmware
Display Firmware
MAC Address
IP Address
Ribbon Type
Film Type
Lam 1 Type
Lam 2 Type
Mag Encoder
Smart Encoder
Prox Encoder
Mifare Encoder
iCLASS Encoder
Laminator
Flipper
Card Count
Pass Count
Transfer Count
System Information Screen Option
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
When selected the printer will perform the test to verify mechanical options are working
correctly
Lower Printhead
Raise Printhead
Home Flipper Table
Run ribbon take-up motor
Run ribbon supply motor
Run Printhead lift motor
Cycle transfer head lift motor
Run film supply motor
Run film take-up motor
Main Menu (continued)
Display C
Tools –Diagnostic Mechanical Test Options
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
NOTE: Calibrating sensors may be done through the Driver Printing Preferences Toolbox OR
through the LCD DISPLAY. Both options use the same printer setup information.
Ribbon Sensor Calibration
Film Sensor Calibration
Magnetic TOF ( Top of Form)
Lamination Sensor Calibration
Main Menu (continued)
Display D
Sensor Calibration Options
32
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
While unpacking your Printer, inspect the carton to ensure that no damage has occurred during
shipping. Make sure that all supplied accessories are included with your unit.
Unpacking the Printer.
The following items are included with your Printer:
Software Installation CD (includes Printer Driver, Online User‟s Guide and Printer Diagnostic
Tool)
Power Cord
Card Cleaning Roller (x2)
Card Cartridge (x2)
Card Output Bin
Ribbon Cartridge
Film Cartridge
Warranty Statement
This is included with the HDP8500-LC Only:
Card Lamination Module
(Important: Please use the original packaging when shipping the HDP8500 Printer/Laminator.
This will require the Laminator Module to be detached from the Printer prior to shipping.)
Choosing a Good Location
Follow these guidelines:
Place the unit in a location with adequate air circulation to prevent internal heat build-up.
Use the Printer's dimensions as a guideline for the minimum clearances to the unit. (Note:
Allow for adequate clearance above the unit to accommodate the height of the unit with its
Covers open.)
Do not install unit near heat sources such as radiators or air ducts or in a place subject to
direct sunlight, excessive dust, mechanical vibration or shock.
About Moisture Condensation
If the unit is brought directly from a cold to a warm location or is placed in a very damp room,
moisture may condense inside the unit. Should this occur, print quality may not be optimum.
Leave the unit turned OFF in a warm, dry room for several hours before using. This will allow
the moisture to evaporate.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Unlock and open the Card Input Cartridge.
Leave the cartridge in the Printer, There is no need to completely remove the
cartridge to load cards.
2
Load the cards into the cartridge.
Important: The front of the card must face DOWN. The back of the card
or the magnetic stripe on the card must face UP. The Smart Chip is
loaded on the bottom.
3
Place the Card Weight on top of each stack of cards.
Loading the Blank Cards
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Close down all programs.
Insert the Software Installation CD into your computer‟s CD drive. After a few
seconds, the CD‟s installer program will automatically open.
Follow the CD‟s on-screen Procedures to complete installation.
(Note: If the CD does not automatically open, use “My Computer” or
“Windows Explorer” to view the contents of the CD. Then, double-click on the
Setup.exe file listed on the CD.)
2
Click NEXT and follow the screen prompts to complete the driver installation.
Printer Driver Installation Procedures
(For MAC OS X and Linux Driver and User Guide see www.hidglobal.com
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
These Card Printers accept standard CR80 sized cards
(3.452L x 2.204W / 87.7 mmL x 56 mmW)
CR-80: This selection is the default form size for the HDP8500
Custom: This selection is used to create a custom form size from 1.0 x
3.0 to 2.204 to 3.452 (25.4 X 76.2 mm to 56 X 87.7 mm).
The dimensions of the total print area for each card size will appear in the Print
Width and Print Length boxes.
These print area dimensions are .04" (1mm) larger than the actual card
size. This is so the Printer can overprint images to ensure they will appear
Edge-to-Edge when transferred to the card.
For this reason, when designing a card format, always set the card size or
page size within the card design program to the exact Print Length and
Width dimensions listed in the Printer Driver.)
Card
Thickness
System will be compatible with card thicknesses from 20-50 mil
Print only: .020” (20 mil) to .050” (50 mil) / .762mm to 1.27mm Print/Lamination: .030” (30 mil) to .050” (50 mil) / .762mm to 1.27mm
Selecting the Card Size
Important! Never run cards with a contaminated, dull or uneven surface through the Printer.
Printing onto such cards will ultimately lead to poor print quality. Always store the card stock in
its original packaging or in a clean, dust-free container. Do not print onto cards that have been
dropped or soiled.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Temperature and Dwell Time settings that deliver the best
transfer for these card types. These defaults automatically
configure based on the card type, Ribbon type and whether
printing single- or dual-sided.
Card Type Selection: Before printing, if using these standard
Fargo card types, check to make sure that the appropriate card
type option selected from the Card tab of the HDP Printer
Driver:
Proper Settings: It is very important to note that not all card
types will be accommodated by these default settings. In some
cases, experimentation may be needed to find the proper
settings.
IMPORTANT: If the appropriate option is not selected, the wrong
Dwell Time and temperature may be used during the image transfer
process, which may result in poor adhesion of the HDP Film or
warping of the card.)
Card Design
The Printer will print onto any card with a clean, level and polished
PVC surface. (Important: Composite PVC is recommended over
straight PVC for the best results and for ISO card specification
compliance. Single-side straight PVC does not conform to ISO
compliance at this time.)
Card Surface
Suitable cards must have a polished PVC surface free of
fingerprints, dust or any other types of embedded contaminants.
Selecting the Card Type
Select the appropriate card type according to the composition of the card stock.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
In addition, cards must have a completely smooth, level surface
in order for the Printer to achieve consistent color
CoverageSome types of Proximity cards, for example, have an
uneven surface which will inhibit consistent color transfer.
Likewise, some smart card chips are raised slightly above the
cards surface, which also results in poor color transfer.
UltraCard stock
Due to the importance of using high-quality blank cards, a factoryapproved card stock called UltraCard™ is available and
recommended for best results.
UltraCard stock has a glossy PVC laminate on top and bottom
and is optically inspected to provide the cleanest, most scratch
and debris-reduced cards possible.
Two types of these cards are available: UltraCard and UltraCard
Premium III.
UltraCard stock has a PVC core and offers medium card
durability.
Recommended: UltraCard Premium III stock has a 40%
polyester core and offers high durability.
Both types of UltraCards produce printed images with a glossy,
photo-quality finish.
Custom
If using a card stock other than listed, use the Custom 1options to
save custom Dwell Time and dwell temperature controls on the
Image Transfer tab.
a. Click on the Custom options and enter a name for the card
stock.
b. Click on the Image Transfer tab to adjust the Dwell Time and
temperature sliders to the appropriate settings. See the Display
A below. page. (Note: These settings will be saved for the
custom card type when the Printer Driver setup window is
closed.)
c. Custom Card stock: To determine the proper settings for
custom card stock, apply the Tape adhesion Test. Conducting
the Tape Adhesion Test.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
In order to optimize the HDP Card Printer‟s capabilities for cards with hard-to-print surfaces, we
recommend evaluating the card stock selection before installation of the Printer. The variability
in cards based on:
Different surface textures and different sources of raw materials: This may require
different HDP Film transfer parameters.
Varied methods of assembling IC smart cards and proximity cards: These particular
adhesives used to glue a smart chip to a plastic card may react differently to a Transfer
Roller‟s pressure and temperature.
Cleanliness of card stock: The HDP process does not eliminate the need to use clean
card stock. The best-looking card always starts with the cleanest card surface. Dirt and
debris on a card can show up as blemishes on the card surface and may reduce the life of
the image itself.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Test the adhesion quality of the HDP Film to the card by printing sample cards
and completing an adhesive tape test.
2
Select the UltraCard IIIs-Glossy PVC if the card is glossy and print a test card.
3
a. Apply a strip of ½ (12mm) wide Scotch-type clear adhesive tape (such as
3M brand 600), at least 2” (50mm) long, firmly across the surface of the
card, pressing out all air bubbles with a fingertip.
b. Remove the tape by smoothly and rapidly (approximately 2 inches/second
(50mm/sec)) pulling it up at a perpendicular (90 degree) angle to the card.
(Note: The IPC recommends a minimum of three tests for each card type
evaluation.)
4
Visually examine the card and the strip of tape pulled from the card, to see if
any portion of the HDP Film was removed from the card.
If any residue (e.g., oil or grease from fingertips) is present on the card
surface, the evaluation results may be affected.
If the printed, transferred HDP Film particles (a) pull away from the card
and (b) adhere to the tape, this indicates that inadequate adhesion of the
HDP Film to the card. Increased heat and Dwell Times are necessary to
resolve this problem.
Samples 1, 2 and 3 show a representation of the adhesion level you can
expect.
Result 1: Sample 1 shows a significant transfer to the tape and is an
absolute failure.
Result 2: Sample 2 shows that very slight transfer to the tape can be
acceptable without sacrificing overall image durability on matte finish cards.
Result 3: Sample 3 shows no transfer to the Tape and is an Absolute
Pass.
5
If the tape test indicates inadequate adhesion, increase the heat setting by 5
degrees, print another card and try the tape test again.
Conducting the Tape Adhesion Test
It is important to conduct tape adhesion tests because Fargo cannot be certain which transfer
temperature and Dwell Time will work best (when printing cards other than UltraCard III). (Note:
The optimal transfer settings may vary from card type to card type.)
Important! Inadequate time and temperature could produce cards that are more vulnerable to
accelerated wear and dye migration. Use sufficient time and temperature to transfer HDP Film
to the card to ensure a long lasting, durable card.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Once the temperature has been increased 4 times (20 degrees), reset
temperature to default and increase the Dwell Time by .5 second.
Repeat this process until adequate adhesion is achieved.
Ensure that the cards (in use) have a surface roughness (Ra) of 60 micro
inches or less.
This information should be available from the card manufacturer.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
The upper limit is 10000 and the lower limit is 1.
Selecting the Diagnostics button
This will launch the Diagnostic tool (if installed). The Workbench Utility Program is included on
the driver CD. Also see the Workbench Utility Program User Guide located on the driver CD..
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Install a HDP8500 compatible ribbon in the Printer for the Test Print.
The ribbon installed determines the Test Print PRN file sent to the printer.
2
Open the Driver settings.
a. From your computer‟s startup menu, select Settings > Printers and Faxes.
b. Double click on the HDP8500 Card Printer under the Printer‟s window.
c. Select Printing Preferences under the Printer drop-down menu. (Note: This
will bring up the HDP8500 Printing Preferences window.)
3
a. Select the Card tab, and then click on the Test Print button, as shown in
Display A on the next page.
b. When the Test Print button is selected, an image is copied to the Printer.
Printing a Test Print Image
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Use the Supplies checkbox for auto detection of the consumables, which are
the Ribbon and, Film. See below.
In the Firmware, the values (representing the installed Ribbon, installed
Transfer Film) are updated on initialization (including each time the
cover is closed).
The Firmware compares the Ribbon and, Film values in the PRN file to
the values (it holds regarding the currently installed consumables).
If the values do not match, the LCD displays Wrong Ribbon Error or Wrong Film Error the Driver returns the corresponding error message. See below.
3
When the Supplies checkbox is checked, the following takes place:
Ribbon and Film Type dropdown boxes are inactive and populated with
values of installed supplies. Dual Sided and Options are set to defaults
for detected supplies.
Before the Driver initiates each job, it retrieves the consumables values
from the Firmware.
If no Printer is found or no Ribbon is installed, the checkbox is allowed to
be checked. (Note: The previously-chosen Ribbon and Film values will
remain. You will see an error message.)
Activating the Device Options tab automatically repopulates the Ribbon
and Film types. (Note: You will see an error message if no Printer found
when activating the Device Options tab.)
4
When the Supplies checkbox is not checked or it is de-selected (cleared)
from a selected state, the Ribbon and Film dropdown boxes become active
and auto selected Ribbon and Film types remain (until manually changed).
Detecting Supplies at Print Time Function
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Allows you to select the film type option that is appropriate for the type of
HDP film currently loaded in the Printer.
Select the Clear option to automatically adjust the appropriate transfer
time and temperature to pre-determined defaults. (Note: Select this
option to automatically adjust the transfer temperature and the dwell
times to defaults when non-custom card type is chosen on Card tab.)
OR
Select the Holographic option to change appropriate internal Printer
settings needed to make the holographic film work. (Note: Select this
option to automatically adjust the transfer temperature and the dwell
times to defaults when non-custom card type is chosen on Card tab.)
(Note: It will also adjust the necessary transfer temperature and the
dwell settings in the Driver to provide the optimal holographic InTM
performance.)
Adjusting the Film Type
Using the Dual Sided Group Functions
The Dual Sided group checkboxes (shown below) are grayed out if no Flipper is automatically
found or if the Dual Sided is manually turned off. See the procedures in this section for more
instructions.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select this option in conjunction with any application program that supports a
multiple-page document, duplex printing. (Note: The program must be able
to send down two or more separate pages to be printed within the same
document.)
2
Page 1 will be transferred to the front side of the card.
Page 2 will be transferred to the backside of the card.
The Printer Driver will always place all odd numbered pages on the front
side of the card and all even numbered pages on the back side with this
option selected.
Step
Procedure
1
Select this option to automatically print full-color on the front of a card and
resin black on the back of a card (using YMCKK Print Ribbons
If using a YMCKK Ribbon, the front of the card is printed with the YMCK
Panels and the back is printed with the second K Panel.
(Note #1: This option is automatically enabled when a YMCKK Ribbon type
is selected.)
Using the Dual Sided - Print Both Sides option
Use this option to automatically print on both the front and backside of a card.
Using the Print Both Sides - Split 1 Set of Ribbon Panels
option
Use this option to provide the most economical means of printing a dual-sided card since a
single set of Ribbon Panels will be split to print both the front and backside of a card.
This option becomes active when Print Both Sides is checked.
The Default is active and unchecked except for YMCKK, which is checked.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
(Note #2: This option is not available if using a YMCKH Ribbon
Step
Procedure
1
Select this option:
If you need to print the first page of a two-page document on the
backside of the card
OR
If you need to print the resin black on the chip-side of the Smartcard.
The second page of the document will be printed on the front side of the
card.
Step
Procedure
1
Select this option to print only onto the backside of preprinted cards that must
have their Magnetic Stripe or smart card chip encoded. (Note: Load the
Using the Print Both Sides - Print Back Image on Front of
Card option
This option becomes active when Print Both Sides is checked. The Default is active and
unchecked.
Using the Dual Sided - Print Back Side Only option
Use this option to print only onto the backside of cards. (Note: The Print Back Side Only
checkbox default is active and unchecked.)
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select this option to ensure no print data will be sent to the Printer (while all
encoding instructions will be sent according to how they are configured within
the software).
This option also allows you to laminate ONLY.
Using the Disable Printing option
Use this option to disable the printing capabilities of the Printer while still allowing the Printer to
encode cards. (Note: This option is useful to encode or re-encode preprinted cards without
wasting additional time or printing supplies.)
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Using the Dual Pass and Invert F-Panel Image options
See Configuring Fluorescent Data (F-Panel for YMCFK Ribbon) using the Workbench
procedure in the Fargo Workbench Printer Utility section.
Dual Pass option: This refers to the fact that the fluorescing dye can be applied to a
separate panel of HDP Film. (Note: First, the YMC ink is applied to a panel of HDP Film;
then, the F and possibly K are applied to a separate panel. If this is not done, the fluorescent
ink tends to mix with the YMC colors and lose its fluorescent qualities; it also tends to
become visible.)
It is recommended that the user use the default “Dual Pass” option if the fluorescent image
is used in places where other dye is used or if the “Invert F panel” option is selected.
Invert F-Panel option: This refers to the ability to cause light or white areas of the image to
fluoresce and dark colors to remain dark on the printed card when exposed to a UV light.
(Note: This was requested because the fluorescent dye color is bright when black light is
applied to it. By default, the dark areas of the image will fluoresce on the card and the lighter
or white areas will have no dye applied.)
The User can select the Invert F-Panel option to cause the black in the design to show as
dark on the card. This option is recommended if the user is printing a photo.
Using the Secure Resin Erase
Resin erase feature - eliminates the personal data traceability on used ribbon panels and
lower the risk of identity theft .
The Yellow, Magenta, Cyan and resin (K) panels are printed like normal. However, prior
to transfer the film is reversed to the previously used film panel and the ribbon is
rewound to the beginning of resin (K) panel.
A white noise image is then printed on the resin (K) panel to the used film panel. The film
and ribbon as then backed up again. The white noise image is the printed again but it
begins at a different point of the film from the first pass.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
The end result is the ribbon has almost no resin left on it while the film has the
scrambled image.
Only ribbons with the K panel have this option available in the driver.
Using the Encrypt Job Data
• AES256 encryption - protects the data passed from the computer to the printer .
Using the Use Substitute Panel Data
Only ribbons with the F or I panel have this option available in the driver.
When „Split Mode‟ is selected in the driver AND the Flipper Module is present;
the first page of the document is printed to the front of the card with the YMC ribbon
panel,
the second page is printed on the front of the card with the F ribbon panel ,
the third page is printed on the back with the K ribbon panel.
When „Split Mode‟ is NOT selected AND the Flipper Module is present;
the first page of the document is printed to the front of the card with the YMC ribbon
panel,
the second page is printed on the front of the card with the F ribbon panel ,
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
the third page is printed on the back of the card with the YMC ribbon panel,
the fourth page is printed on the back of the card with the F ribbon panel.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select the Image Color tab to control the Sharpness, Contrast and Gamma of
the printed image, as well as the individual color balance of Yellow, Magenta and
Cyan. See both displays in this section. Proceed to related procedures (provided
below).
Using the Image Color tab
Use this tab to adjust color properties.
Display A – Image Color tab
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select None if color correcting the image for printing has already been done
or if using third party color matching software
OR
Select System Color Management to allow the Printer Driver to make color
corrections similar to the Algebraic option but through a more complex color
matching algorithm. (Note: This option shifts colors more radically so the
colors in the image will more closely match how they appear on screen.)
Step
Procedure
2
Control the overall darkness and lightness of the dye-sub printed image by
adjusting the Dye-Sub Intensity slide by clicking and dragging the slide's
box.
Move the slide to the left to cause less heat to be used in the printing
process, thus generating a lighter print.
OR
Move the slide to the right to cause more heat to be used, thus
generating a darker print
(Note: This slide only affects those images printed with dye-sublimation
Ribbon Panels (YMC).)
Using the Image Quality – Color Matching dropdown
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
As needed, return all options to their factory settings by clicking on the
Default button.
Step
Procedure
1
Select Optimized forGraphics when printing lower quality images (e.g.,
clipart, logos, etc.) with resin.
OR
Select Optimized for Photo when printing photo quality images with resin.
Adjusting for the Resin Dither
Select the appropriate dither method according to the type of image to be printed. (Note: This
option only affects those objects printed on the backside of a card with the resin black Panel of
a YMCK YMCKK and YMCKI Print Ribbon. This is only enabled when using at least one K
panel and dual sided enabled, splitting one set of panels.)
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Click on the Advanced Settings button to bring up the Advanced Image Color
window. See below.
2
For the Image Quality slider bar controls, see below.
Click OK to accept any variance from the default (for this specific slider bar)
and return to the Image Color tab window.
Click Cancel to negate any variance on the slide and return to the Image
Color tab window.
Click on the Default button to clear changes back to the default settings for
this window only.
In addition, here are further instructions:
Sharpness (Default, 0%): Move the slide to the left for (-) or less sharpness.
Move the slide to the right (+) or more sharpness of the printed image. Study
the image (on the right) to determine correct sharpness.
Contrast (Default, 0%): Move the slide to the left for (-) or less contrast.
Move the slide to the right (+) or more contrast of the printed image. Study
the image (on the right) to determine correct contrast.
Gamma (Default, 0%): Move the slide to the left for (-) or less gamma. Move
the slide to the right (+) or more gamma of the printed image. Study the
image (on the right) to determine correct gamma.
Using the Advanced Image Color window
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
For the Balance slider bar controls, see below.
Click OK to accept any variance from the default (for this specific slider bar)
and return to the Image Color tab window.
Click Cancel to negate any variance on the slide and return to the Image
Color tab window.
Click on the Default button to clear changes back to the default settings for
this window only.
In addition, here are further instructions:
Yellow Balance (Default, 0%): Move the slide to the left for (-) or less yellow
as an individual color. Move the slide to the right (+) or more yellow as an
individual color balance. Study the image (on the right) to determine correct
color yellow balance effect.
Magenta Balance (Default, 0%): Move the slide to the left for (-) or less
magenta as an individual color. Move the slide to the right (+) or more
magenta as an individual color balance. Study the image (on the right) to
determine correct color magenta balance effect.
Cyan Balance (Default, 0%): Move the slide to the left for (-) or less cyan as
an individual color balance. Move the slide to the right (+) or more cyan as an
individual color balance. Study the image (on the right) to determine correct
color cyan balance effect.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Use this tab to adjust the Image Position, Transfer Dwell Time and Transfer Temperature.
(Note: The HDP8500 Printing Preferences window has the same Image Color tab functionality
as the HDP8500-LC Printing Preferences window.)
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Use the Vertical adjustment to move the image toward the front of the
Printer if a positive number is entered and toward the rear of the Printer
if a negative number is entered
OR Use the Horizontal adjustment to move the image toward the card
output side of the Printer if a positive number is entered and toward the
card input side of the Printer if a negative number is entered.
(Note: The maximum value for the Vertical and Horizontal adjustments
is ±100 Pixels (10 Pixels = 0.03 (.8mm).)
The display (below) represents how the printed image will move in relation to the fixed card
position as positive and negative image placement values are entered.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Transfer Dwell Time and Transfer Temperature to the default settings.
Print a card.
a. If the HDP Film is not transferring properly, adjust these settings
accordingly.
OR
b. If the Film is transferring properly, perform a final durability test called the
Tape Test.
For instructions on how to do a tape test, see Conducting the Tape
Adhesion Testprocedure.
Step
Procedure
1
Click the Card Flattener Enable box.
Use the slider to adjust the Temperature, Dwell Time, and Delay OFFSETS.
This will adjust the offset between -20 and 20 in increments of 5.
2
The card flattening routine occurs after the card is transferred.
The card flattener will have adjustable temp and dwell.
Instead of directly setting the flattener temp, the user will be able to select
from a few different offset values from the default speed.
Instead of directly setting the flattener dwell, the user will be able to
select from a few different offset values from the default dwell.
The card flattener will have a 0 to 15 second adjustable delay before the
flattening routine will run after the printing has finished..
The driver will disable the card flattener, if a dual sided job is sent.
3
Use the Default button to reset the Flattener to the default ,- zero, setting.
Using the Flattener Settings
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select the Magnetic Encoding tab to display options for controlling the
Magnetic Stripe encoding process. (Note: The following describes these
options and the Printer's magnetic encoding process.)
Using the Magnetic Encoding tab
Use these options only if the Printer has an optional Stripe Encoding Module installed. (Note:
If no Encoder is detected, the tab is active but all functions are grayed out.)
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Magnetic Encoding
options (changing
and modifying)
Change the encoding mode and coercivity setting or modify the ISO
standards for tracks 1, 2 and 3, by correctly modifying these
Magnetic Encoding options.
ISO Encoding
selection (active and
inactive functions)
If you select ISO Encoding, you send down a formatted set of
characters. (Note: This selection activates the track tabs. However,
all functions on the Track tabs are inactive/gray and display ISO
defaults, which are the defaults listed for each track below. The
Shift Data Left check box remains unchecked and inactive.)
Custom Encoding
selection (active and
inactive functions)
If you select Custom Encoding, all options are active. The Default is
ISO Encoding. (Note: The defaults are the same as the ISO
Encoding defaults. However, all functions on the Magnetic Track
Options tabs are active.)
Raw Binary
Encoding selection
(active and inactive
functions)
If you select Raw Binary Encoding, you send down a raw binary
string rather than a formatted set of characters. (Note: The
Coercivity dropdown function is active and the Bit Density,
Character Size, Reverse Bit Order and Add Leading Zeros are also
active and configurable for each track when Raw Binary Encoding
is selected).
Reverse Bit Order is used to reverse the character bits and is used
for the encryption of data in specific programs
Add Leading Zeros is used to add a set number of leading zeros to
the magnetic string in order to move the starting point of the
encoded data in specific programs for encryption of data.
Raw Magnetic Encoding
The User can select Raw Magnetic Encoding from the Driver.
Raw Coercivity
The User can select options for from the Driver. (Low, Medium,
High, Super)
Raw Bit Density
The User can select the Configurable Bit Density option. This option
supports these standard configurable bit densities:
75 Bits Per Inch (BPI)
210 BPI
Raw Bit Density Per Track
The User can select the Configurable Bit Density, Character Size,
Using the Encoding Mode dropdown list
Use the Encoding Mode option to specify which magnetic encoding standard to use.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Reverse Bit Order and Add Leading Zero options for each individual
magnetic encoding track.
JIS II Encoding
selection (active and
inactive functions)
If you select JIS II Encoding, specific standards are used. (Note:
This selection disables all the Magnetic Track Options tabs. It also
disables the Coercivity dropdown function and Shift Data Left
checkbox option.)
The default Coercivity is 600 Oe.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select the Coercivity option (Oersted) to use the Magnetic Stripe type that
matches the card type.
Super High Coercivity =4000 Oerstad
High Coercivity = 2750Oersted
(Fargo‟s High Coercivity UltraCard IIIs are 2750 Oe)
Medium Coercivity = 600 Oersted
Low Coercivity = 300 Oersted
2
Select the Magnetic Track Selection option to specify which track is to be
configured through the Magnetic Track Options (if the application being used
requires customization of the standard ISO encoding process).
Selecting the Coercivity/Magnetic Track
Use the ISO option for encoding capability for either high- or low-coercivity cards on tracks 1, 2
and 3 and is the industry's standard mode of magnetic encoding.
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
Select this option to shift the recorded magnetic data to the left-hand side of
the card's Magnetic Stripe. (Note: This is useful in situations that require
cards to be readable with insert type readers.)
Step
Procedure
1
Select 4 Bits to change the bits per character to 4 BPC.
Select 5 Bits to change the bits per character to 5 BPC. (Note: This is
the default for Tracks 2 and 3).
OR
Select 7 Bits to change the bits per character to 7 BPC. (Note: This is
the default for Track 1).
OR
Select 8 Bits to change the bits per character to 8 BPC.
Reviewing the Shift Data Left Function
Use the Shift Data Left option, which applies to all tracks when selected. (Note: When this
option is unchecked, it is the default.)
Using the Character Size buttons
Use this option to customize the Character Data Size (Bits per Character) used to encode the
magnetic data on the currently selected track. (Note: This character size includes the parity bit
(if enabled).)
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1
OR
Select SPACE to change the ASCII Offset to SPACE. (Note: This is
the default for Track 1.)
OR
Select ZERO to change the ASCII Offset to ZERO. (Note: This is the
default for Tracks 2 and 3.)
Using the ASCII Offset dropdown list
Use this option to customize the Character ASCII Offset used to encode the magnetic data on
the currently selected track. (Note: This character-offset value is subtracted from the ASCII
value of each Magnetic Stripe data character prior to encoding on the track.)
Using the Bit Density dropdown list
Use this option to customize the Bit Recording Density (Bits per Inch) used to encode the
magnetic data on the currently selected track.
The default ISO Standard selections for this option are as follows:
HDP8500 Industrial Card Printer/Encoder User Guide L001617 rev 1.1