Hexagon Mining UHPHP User Manual

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Version No.4.2 Issued September 2016 English

MINING OPERATIONS

Leica Universal Hardware Platform (UHP)

User Reference Manual

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UHP User Reference Manual v4.2

This document and any information or descriptive matter contained therein is communicated in confidence and is the copyright property of Leica Geosystems. Neither the whole, nor any extract may be disclosed, loaned, copied, or used in manufacturing or tendering purposes without their written consent.

© Copyright [2013-2016] Leica Geosystems Pty Ltd. All rights reserved. Leica Geosystems Pty Ltd is part of Hexagon. Leica Geosystems and the Leica Geosystems logo are the registered trademarks of Leica Geosystems. All trademarks or service marks used herein are property of their respective owners. Leica Geosystems makes no representation or warranty regarding the accuracy of the information in this publication. This document gives only a general description of the product(s) or service(s) offered by Leica Geosystems and, except where expressly provided otherwise, shall not form part of any contract. Such information, the products and conditions of supply is subject to change without notice.

Disclaimer: Illustrations, descriptions, and technical specifications in this document are not binding and are subject to change without notice.

This document is optimized for printing on A4 paper.

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Date

Document Version

Software Version

Author

Revision

23 Sept 2014

2 Dwayne Martine

Manual Consolidation

19 Jan 2015

3 Dwayne Martine

Rev. B information added

23 Jun 2016

4 M.A.Martin

Updated Wi-Fi Radio Information in sections 7.1.5 and 7.2.5 as follows:

 Americas: Avg. TX Power

24dBm, +/- 2dB

 Australia and EMEA: Avg. TX

Power 23dBm +/- 2dB

9 Aug 2016

4.1 G Tooms

Added following for FCC compliance.

2.5 UHP Compliance Label

4.2.2 Antenna Installations: Added Installation Warning.

4.2.2.3 Wi-Fi Antenna Installation: Updated antenna distance from human statement.

6.4.3 Persons in Charge of the Product: Added antenna safety information

Added

Chapter 11: Appendix C UHP FCC Maximum Personal Exposure (MPE) Calculations

27 Sept 2016

4.2 G. Tooms

Added compliance label location information to section:

2.5 Labels on page 6

Revision History

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Table Of Contents

1 Document Introduction ............................................................................. 1

1.1 Contacting Support ...................................................................................................... 1

1.2 Document Conventions ............................................................................................... 1

2 Universal Hardware Platform (UHP) Overview ........................................ 2

2.1 System Information ...................................................................................................... 2

2.2 Sales Region ............................................................................................................... 2

2.3 Universal Hardware Platform Low Precision With GNSS and Wi-

Fi Radio (UHP-LPG) .................................................................................................... 2

2.3.1 Components of UHP-LPG ................................................................................. 2

2.3.2 Features and Specifications .............................................................................. 3

2.3.2.1 UHP-LPG Hardware .................................................................................. 3

2.3.2.2 LEDs .......................................................................................................... 3

2.3.2.3 UHP-LPG Software ................................................................................... 3

2.4 Universal Hardware Platform High Precision With Wi-Fi Radio

(UHP-HP) ..................................................................................................................... 4

2.4.1 Components of the UHP-HP ............................................................................. 4

2.4.2 Features and Specifications .............................................................................. 4

2.4.2.1 UHP-HP Hardware .................................................................................... 4

2.4.2.2 LEDs .......................................................................................................... 5

2.4.2.3 UHP-HP Software ...................................................................................... 5

2.5 Labels .......................................................................................................................... 6

2.5.1 Compliance Label Locations ............................................................................. 6

2.5.1.1 UHP Compliance Labels by Region .......................................................... 6

2.5.2 UHP Part Number Label Location ..................................................................... 7

2.5.2.1 UHP Part Number Labels by Region ......................................................... 7

3 LED Overview............................................................................................. 8

3.1 Light Emitting Diodes (LEDs) ...................................................................................... 8

3.2 Basic Operation ........................................................................................................... 8

3.2.1 Status Codes ..................................................................................................... 8

3.2.2 Error Codes ....................................................................................................... 8

3.3 Status Sources ............................................................................................................ 9

3.4 Error Sources ............................................................................................................... 9

3.5 Status Codes ............................................................................................................... 9

3.6 UHP Status Code Chart .............................................................................................. 9

4 Hardware Installation............................................................................... 10

4.1 Before Installation ...................................................................................................... 10

4.1.1 Requirements .................................................................................................. 10

4.2 General UHP Installation ........................................................................................... 10

4.2.1 Power Cable Installation.................................................................................. 10

4.2.2 Antenna Installation ......................................................................................... 11

4.2.2.1 Antenna Application ................................................................................. 11

4.2.2.2 GNSS Antenna Installation ...................................................................... 11

4.2.2.3 Wi-Fi Antenna Installation ........................................................................ 11

4.2.2.4 External RTK Correction Antenna ........................................................... 12

4.2.3 Connection to Additional Sensors ................................................................... 12

4.2.4 Upgrade Software via USB Flash Drive .......................................................... 12

5 Care and Transport .................................................................................. 13

5.1 Transport ................................................................................................................... 13

5.2 Storage ...................................................................................................................... 13

5.3 Cleaning and Drying .................................................................................................. 13

5.3.1 Product and Accessories................................................................................. 13

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5.3.2 Damp Products ................................................................................................ 13

5.3.3 Connectors and Plugs ..................................................................................... 13

6 Safety Directions ...................................................................................... 14

6.1 General Introduction ................................................................................................... 14

6.2 Intended Use .............................................................................................................. 14

6.2.1 Permitted Use .................................................................................................. 14

6.2.2 Adverse Use .................................................................................................... 14

6.3 Limits of Use .............................................................................................................. 14

6.3.1 Environment ..................................................................................................... 14

6.4 Responsibilities .......................................................................................................... 14

6.4.1 Manufacturer of the Product ............................................................................ 14

6.4.2 Manufacturers of Non-Leica Geosystems Mining

Accessories ...................................................................................................... 15

6.4.3 Persons in Charge of the Product ................................................................... 15

6.5 Hazards of Use .......................................................................................................... 15

6.5.1 General Hazards .............................................................................................. 15

6.5.2 Mechanical Hazards ........................................................................................ 15

6.5.3 Lightning Hazards ............................................................................................ 16

6.5.3.1 Lightning Conductors ............................................................................... 16

6.5.4 Disposal ........................................................................................................... 17

6.6 Electromagnetic Compatibility (EMC) ........................................................................ 17

7 Technical Data .......................................................................................... 18

7.1 UHP-LPG Technical Data .......................................................................................... 18

7.1.1 Design .............................................................................................................. 18

7.1.1.1 User Interface ........................................................................................... 18

7.1.1.2 Dimensions .............................................................................................. 18

7.1.1.3 Weight ...................................................................................................... 18

7.1.1.4 Power ....................................................................................................... 18

7.1.2 Environmental Specifications ........................................................................... 18

7.1.2.1 Temperature ............................................................................................. 18

7.1.2.2 Protection Against Water, Dust, and Sand .............................................. 18

7.1.2.3 Humidity ................................................................................................... 18

7.1.3 Interfaces ......................................................................................................... 18

7.1.4 GNSS Technical Data ...................................................................................... 19

7.1.4.1 GNSS Receiver ........................................................................................ 19

7.1.4.2 GNSS Antenna ......................................................................................... 19

7.1.5 Wi-Fi ................................................................................................................. 19

7.1.6 FCC Statement (Applicable for U.S.) ............................................................... 20

7.2 UHP-HP Technical Data ............................................................................................ 20

7.2.1 Design .............................................................................................................. 20

7.2.1.1 User Interface ........................................................................................... 20

7.2.1.2 Dimensions .............................................................................................. 20

7.2.1.3 Weight ...................................................................................................... 20

7.2.1.4 Power ....................................................................................................... 20

7.2.2 Environmental Specifications ........................................................................... 21

7.2.2.1 Temperature ............................................................................................. 21

7.2.2.2 Protection Against Water, Dust, and Sand .............................................. 21

7.2.2.3 Humidity ................................................................................................... 21

7.2.3 Interfaces ......................................................................................................... 21

7.2.4 GNSS Technical Data ...................................................................................... 22

7.2.4.1 GNSS Receiver ........................................................................................ 22

7.2.4.2 GNSS Antennas ....................................................................................... 22

7.2.5 Wi-Fi ................................................................................................................. 22

7.2.6 FCC Statement (Applicable for U.S.) ............................................................... 23

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8 Appendix A: Copyright ............................................................................ 24

9 Appendix B: UHP Connector Pin Out ..................................................... 25

10 Appendix C: LED Fault Codes ................................................................ 26

11 Appendix D: UHP FCC Maximum Personal Exposure (MPE)

Calculations ........................................................................................................... 28

11.1 UHP Intentional Radiators ......................................................................................... 28

11.1.1 Wi-Fi ................................................................................................................ 28

11.2 MPE Calculations ...................................................................................................... 28

11.2.1 MPE Formula .................................................................................................. 28

11.2.2 Wi-Fi MPE Calculations ................................................................................... 28

12 Glossary ................................................................................................... 29

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Contact Method

Details

Web portal

http://www.hexagonmining.com/customer-portal.htm and select

OPERATIONS SUPPORT.

Convention Example

Description

Select FILE > PRINT

Menu selections, buttons, and icons appear in bold text. In this case, select the FILE menu and the PRINT option. Location and capitalization of menu items may vary by mine site.

Ctrl+P

Keyboard shortcut keys. The example indicates to select and hold down the Ctrl key and select the P key.

See xxx Refer to

“See” indicates a reference to another section of this document. “Refer to” indicates reference to another document.

WARNING

Warnings alert the user to dangerous procedures which could cause injury or death.

CAUTION

Cautions alert the user to dangerous procedures which could cause damage to equipment.

Note

Notes supply important information about a procedure which is not covered in the procedure text.

1 Document Introduction

The Leica Universal Hardware Platform (UHP) User Reference Manual is part of Leica’s Fleet

Management System (FMS) Documentation Suite.

This manual is intended to serve as a guide to the UHP. This manual provides all instructions required in order to operate and troubleshoot the UHP product to a basic level. This manual provides an overview of the system together with the care and transport, technical data and safety directions.

It is assumed an operator using this manual is familiar with:

 Site-specific safety procedures, Safe Work Procedures (SWPs) and Standard Operating

Procedures (SOPs).

 Hardware Installation Processes.

Note:

The document uses generic images to show general layout and generic information for various procedures. The site-specific screen layout, menu, and procedure information may vary from what is displayed in the manual.

1.1 Contacting Support

For all Leica Jigsaw product support:

1.2 Document Conventions

This document uses basic conventions to indicate actions:

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Module

Sales Region

UHP Low Precision (UHP-LPG)

Australia (RCM), U.S. (FCC), Europe (CE), Brazil (Anatel). Additional regions will be added on an as needed basis.

UHP High Precision (UHP-HP)

Australia (RCM), U.S. (FCC), Europe (CE), Brazil (Anatel). Additional regions will be added on an as needed basis.

2 Universal Hardware Platform (UHP) Overview

Note:

The images used in this manual are for reference purposes only; individual screens and icons may differ from the actual items. This product is intended for Professional Use only.

2.1 System Information

The Leica Universal Hardware Platform (UHP) is configured to the following four specifications:

 UHP Low Precision with GNSS and Wi-Fi Radio (UHP-LPG)  UHP High Precision with GNSS and Wi-Fi Radio (UHP-HP)

2.2 Sales Region

Leica UHP is available in select regions according to the specification:

Sales Region Table

2.3 Universal Hardware Platform Low Precision With GNSS and Wi-Fi Radio (UHP-LPG)

The UHP-LPG is an industrial Single GNSS receiver and communications module intended as a part of the Leica Jigsaw Mining Solution.

2.3.1 Components of UHP-LPG

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Module

Function

Power LED

Lights when the Leica Jigsaw UHP-LPG has power.

CPU LED

Lights when the Leica Jigsaw Operating System is being used

GNSS LED

Lights when the Leica Jigsaw UHP-LPG has GNSS signals.

Radio LED

Lights when a wireless network connection is established.

Warning LED

Used to indicate critical warnings.

1. 2. 3. 4. 5.

2.3.2 Features and Specifications

2.3.2.1 UHP-LPG Hardware

Hardware

2.3.2.2 LEDs

2.3.2.3 UHP-LPG Software

 Command line configuration.  Upgrade of software through USB.

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2.4 Universal Hardware Platform High Precision With Wi-Fi Radio (UHPHP)

The Leica Jigsaw UHP-HP is an industrial Dual Real Time Kinematic (RTK) GNSS receiver and communications module intended as a part of the Leica Jigsaw Mining Solution.

2.4.1 Components of the UHP-HP

2.4.2 Features and Specifications

2.4.2.1 UHP-HP Hardware

Hardware

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Module

Function

Power LED

Lights when the Leica Jigsaw UHP-HP has power.

CPU LED

Lights when the Leica Jigsaw Operating System is being used.

GNSS LED

Lights when the Leica Jigsaw UHP-HP has GNSS signals.

Radio LED

Lights when a wireless network connection is established.

Warning LED

Used to indicate critical warnings.

1. 2. 3. 4. 5.

2.4.2.2 LEDs

2.4.2.3 UHP-HP Software

 Command line configuration.  Upgrade of software through USB.

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UHP Compliance Label - High Precision

UHP Compliance Label - Low Precision

Compliance Label – Europe/Australia

FCC Compliance Label – U.S.A.

2.5 Labels

2.5.1 Compliance Label Locations

Compliance labels are located on all UHP modules in the following location.

Typical Certification Label Location for all UHP

2.5.1.1 UHP Compliance Labels by Region

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UHP Part Number Label - High Precision

UHP Part Number Label - Low Precision

Part Number Label – APAC Region

Part Number Label – NAFTA Region

2.5.2 UHP Part Number Label Location

2.5.2.1 UHP Part Number Labels by Region

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Power

CPU

GPS

Radio

Error

3 LED Overview

This section describes the statuses of the LEDs on the UHP modules. The information contained in this guide is intended for high-end users and engineering staff.

The UHP is not designed to be opened in the field and it is impossible to debug faults if the single board computer (SBC)/Display is not working. To overcome this issue LED status codes indicate the status of the module by different LED flashing patterns for different error conditions

3.1 Light Emitting Diodes (LEDs)

The UHP has single color Red LED for Error and Green for all other LEDs. There are five external LEDs on the UHP module:

 Power (Green)  CPU (Green)  GPS (Green)  Radio (Green)  Error (Red)

The Power and the Error LEDs display the status of the RTK corrections:

3.2 Basic Operation

The LED codes are broken up into Status and Error codes, while a Status code is being displayed, Error codes are inhibited.

3.2.1 Status Codes

Status codes are used to indicate where the module is functioning correctly but is not in the normal operating mode. For example, in low power mode due to the battery voltage being low.

3.2.2 Error Codes

Error codes are stored in a list, and the module cycles through the list displaying the codes one at a time. See

 The LEDs in an error state flash a code to indicate the error.  When a code is displayed there is a pause, then the next error code displays until it loops

back to the start of the list.

 The start of the error list is indicated by the Power LED turning red for two seconds on the

UHP.

Appendix C: LED Fault Codes for UHP error codes.

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Status type

LED Error (Red) Power (Green) CPU (Green) GPS (Green) Radio (Green)

All OK

OFF

Ignition OFF

Alternates between On Green and Off, with ½ second delay

Network connected on at least one interface

On Green

Connecting to network on at least one interface

Flashing Green

(Valid high-precision GNSS solution for multiple antennas; or valid low-precision solution for single antenna.)

On Green

GNSS service active, acquiring position

Flashing Green

Main CPU ON (Application launched)

On Green

Operating system is installing or has started.

Flashing Green

3.3 Status Sources

The following are the reasons for the Status codes:

 Ignition OFF  Critical Low Voltage  No Error

3.4 Error Sources

Various internal power supplies indicate reason for errors:

 Input power supply (9-36V)  Critical low Voltage Detected  Internal power Rails (12V, 5V, 3.3V)

3.5 Status Codes

The status codes are displayed on the Power LED; if there is an active status condition the Error Codes are inhibited.

3.6 UHP Status Code Chart

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4 Hardware Installation

4.1 Before Installation

Installation requires specialized knowledge and must be installed by a Leica Geosystems Mining Authorized Installer. Leica Geosystems Mining recommends that installation of the UHP equipment be performed by a qualified technician, as installation requires making electrical connections.

CAUTION: During any welding on the machine, the Leica Jigsaw UHP should be completely isolated from the machine by disconnecting all of its cables including power, I/O, and RF cables. Welding can cause large ground currents, which may damage internal electronic components of the Leica Jigsaw UHP or its antenna. The Leica Jigsaw UHP is not warranted for damage when connected during welding activities.

4.1.1 Requirements

 Install the system in a clean and dry workshop environment. Failure to do so may cause the

system to short or promote product malfunction.

 Route and secure all cables and wiring to ensure that they do not rub, causing premature

failure.

 The average installation time varies, but it should take approximately two to four hours per

vehicle to install the UHP. The time of installation may be more or less, based on vehicle type and options purchased.

4.2 General UHP Installation

WARNINGS: Do not mount the UHP where it may obscure the driver’s view of the road or field. Do not mount the UHP where it may be struck by a deploying airbag.

1. Select an appropriate place to mount the UHP.

2. Four mount holes are provided in the metal housing, these should be used to firmly mount the

UHP to the machine using the supplied vibration mounts.

4.2.1 Power Cable Installation

CAUTION: The UHP is a 12-volt or 24-volt DC (negative-to-earth) system only. Connecting to a positive-to-earth system will cause damage, which is not covered by warranty.

1. Connect the supplied power cable to a reliable power source, for example, the vehicle’s main

power system:

a. Connect the red wire to a 12-volt or 24-volt positive source, capable of delivering a

constant 5 A.

b. Connect the black wire to the vehicle’s earth.

c. Optional: Connect the orange wire to the vehicles switched ignition power source to

automatically power the UHP on and off with the vehicle’s key.

2. Route and secure all cables and wiring to ensure that there is no rubbing, which can cause

premature failure.

3. Connect the power cable to the power connector on the front of the UHP.

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UHP Type

Required Antenna : Leica Part Number

 UHP LP and UHP HP

 GNSS: 828463  Wi-Fi: 809870

4.2.2 Antenna Installation

4.2.2.1 Antenna Application

To ensure correct antenna application for mobile or fixed assets, refer to the Antenna Application table.

Warning

 Only antenna listed in the Antenna Application table are permitted to be used.

 The UHP Wi-Fi antennas must be mounted more than 30cm away from the

operator.

 Only antenna cables provided with the UHP equipment for installation as identified

in UHP installation diagrams in section 2 for the appropriate UHP variant are to be used in UHP antenna installations.

Antenna Application

4.2.2.2 GNSS Antenna Installation

Note:

Read all instructions prior to assembly and installation.

The UHP GNSS Antenna should be mounted with a clear view of the sky and free from any obstruction from machine components, and must meet the following criteria.

1. The UHP GNSS Antenna must be on the flat level part of the machine or mast.

2. Route the cables through the existing grommets if possible; if not, modification may be required to route the cables to the desired location. If creating a new entry point, use a grommet to protect the cables.

3. The cables must not be cut, kinked, or bent tightly, as performance degrades and a system failure may result.

4. Cables should be routed neatly back to the UHP.

4.2.2.3 Wi-Fi Antenna Installation

Warning: Antennas must be mounted more than 30 cm away from the human body.

Caution: Antennas must be mounted more than 20 cm away from any other antenna.

Note:

Wi-Fi connectivity is dependent on network infrastructure which is outside the scope of this UHP manual.

For UHP-LPG and UHP-HP communication is transmitted via Wi-Fi. The Wi-Fi antennas and cabling for mounting the Wi-Fi communication antenna for UHP-LPG and UHP-HP variants with two 2.4GHz antennas.

1. Route the cables through the existing grommets if possible; if not, modification may be required to route the cables to the desired location. If creating a new entry point, use a grommet to protect the cables.

2. The cables must not be cut, kinked, or bent tightly, as performance degrades and a system failure may result.

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3. Cables should be routed neatly back to the UHP.

4. Wi-Fi Antennas can be mounted on either side of the vehicle to increase coverage and visibility to local access points

5. Wi-Fi Antennas can be installed at a fixed offset of multiple 2.4GHz wavelengths for reasons of diversity. This is recommended for vehicles such as Dozers where the antennas are mounted on top of the vehicle with clear visibility to the sky.

4.2.2.4 External RTK Correction Antenna

For UHP-HP, RTK corrections are required. These can be delivered via Wi-Fi or alternatively via an external RTK radio.

 One RTK radio can be connected via an external communications port for example serial or

Ethernet.

 An RTK radio should be mounted with good visibility to the RTK network infrastructure

4.2.3 Connection to Additional Sensors

For connection to all additional sensors and interfaces refer to machine specific installation manuals.

4.2.4 Upgrade Software via USB Flash Drive

A new version of software may be installed from a USB Flash Drive.

CAUTION: Do not turn off the UHP, or remove the USB Flash Drive while the software upgrade is under way.

To upgrade the UHP software via USB Flash Drive, carry out the following steps:

1. Insert the compatible USB Flash Drive into the USB slot. The UHP restarts automatically when the installation is complete.

2. Follow the prompts on the panel for panel calibration.

3. Remove the USB Flash Drive only when the unit is powered down.

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5 Care and Transport

5.1 Transport

When transporting the product by rail, air, or sea, always use the complete original Leica Geosystems Mining packaging, cardboard box, or an equivalent, in order to protect the product against shock and vibration.

5.2 Storage

Ensure the temperature limits are followed when storing the equipment, particularly in summer if the equipment is inside a vehicle. Please reference the Technical Data section for information about temperature limits.

5.3 Cleaning and Drying

5.3.1 Product and Accessories

Use only clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth with water or pure alcohol. Do not use other liquids; these may attack the polymer components.

5.3.2 Damp Products

Dry the product and the accessories at a temperature no greater than 40°C/104°F and clean them. Do not repack until everything is completely dry.

5.3.3 Connectors and Plugs

Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables.

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6 Safety Directions

6.1 General Introduction

 The following directions should enable the person responsible for the product, and the person

who actually uses the equipment, to anticipate and avoid operational hazards.

 The person responsible for the product must ensure that all users understand these directions

and adhere to them.

6.2 Intended Use

6.2.1 Permitted Use

 The UHP is intended for Mining use only.  Data communication with external appliances as part of a Leica Jigsaw Mining Solution.

6.2.2 Adverse Use

Adverse use can lead to injury, malfunction, and damage. It is the task of the person responsible for the equipment to inform the user about hazards and how to counteract them. The product is not to be operated until the user has been instructed how to work with it.

WARNING: Unauthorized modification of Mining machinery by mounting or installing the product may alter the function and safety of that mining machinery. WARNING: Follow the instructions of the machinery manufacturer. If no appropriate instruction is available, ask the machinery manufacturer for instructions prior to mounting or installing the product.

The following items result in adverse use:

 Use of the product without instruction.  Use outside of the intended limits.  Disabling safety systems.  Removal of hazard notices.  Opening the product using tools, for example a screwdriver, unless this is specifically

permitted for certain functions.

 Modification or conversion of the product.  Use after misappropriation.  Use of products with obviously recognizable damages or defects.  Use with accessories from other manufacturers without the prior explicit approval of Leica

Geosystems Mining.

 Inadequate safeguards at the working site, for example when using on the intended site.

6.3 Limits of Use

6.3.1 Environment

Warning: Not to be used on planes or any aircraft.

Warning: Local safety authorities and safety experts must be contacted before working in hazardous areas, or in close proximity to electrical installations or similar situations by the person in charge of the product.

This product is suitable for use in an atmosphere appropriate for permanent human habitation.

6.4 Responsibilities

6.4.1 Manufacturer of the Product

Leica Geosystems Mining is responsible for supplying the product, including the User Manual and original accessories, in a completely safe condition.

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6.4.2 Manufacturers of Non-Leica Geosystems Mining Accessories

The manufacturers of non-Leica Geosystems Mining accessories for the product are responsible for developing, implementing, and communicating safety concepts for their products, and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems Mining product.

6.4.3 Persons in Charge of the Product

WARNING: The person responsible for the product must ensure that it is used in accordance with the instructions. This person is also accountable for the training and the deployment of personnel who use the product and for the safety of the equipment in use.

The person in charge of the product has the following duties:

 Understand the safety instructions on the product and the instruction in the User Manual.  Be familiar with local regulations relating to safety and accident prevention.  To ensure operators do not work within 30 cm of the Cellular or Wi-Fi antennas.  Inform Leica Geosystems Mining immediately if the product or the application becomes

unsafe.

6.5 Hazards of Use

6.5.1 General Hazards

 The absence of instruction, or the inadequate imparting of instruction, can lead to incorrect or

adverse use, and can give rise to accidents with far-reaching human, material, financial, and environmental consequences.

 All users must follow the safety directions given by the manufacturer and the directions of the

person responsible for the product.

 Only Leica Geosystems Mining authorized service workshops are entitled to repair these

products.

 Inadequate securing of the working site can lead to dangerous situations, for example in

traffic, on building sites, and at industrial installations.

 Always ensure that the working site is adequately secured. Adhere to the regulations

governing safety and accident prevention and road traffic.

 The operator assures that the machine is operated, guided and monitored by a qualified user

(e.g., a licensed driver). The user has been able to take emergency measures, for example an emergency stop.

 While providing information to the operator of the machine, accidents may occur due to:

 The operator not paying attention to the surroundings (persons, ditches, traffic,

etc.).

 Malfunctions (of a system component interface, etc.).

6.5.2 Mechanical Hazards

 Incorrect fastening of the equipment to vehicles or transporters poses the risk of the

equipment being broken by mechanical influence, vibration, or airstream. This may result in accident and injury.

 Periodically carry out test measurements and perform the field adjustments, particularly after

the product has been subjected to abnormal use and before and after important measurements.

 When setting up the product, ensure that the accessories are correctly adapted, fitted,

secured, and locked in position. Avoid subjecting the product to mechanical stress.

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 Attach the external antenna professionally. The external antenna must be secured

additionally, for example by use of a safety cord. Ensure that the mounting device is correctly attached and able to carry the weight of the external antenna (> 1kg) safely.

 Deflect the mechanically moving machine components as far as possible and define a safe

installation zone.

 If the accessories used with the product are not properly secured and the product is subjected

to mechanical shock, for example, by blows or falling objects, the product may be damaged or people may sustain injury.

6.5.3 Lightning Hazards

WARNING: If the product is used with accessories, for example, masts, staffs, or poles, you may increase the risk of being struck by lightning. Danger from high voltages also exists near power lines. Lighting, voltage peaks, or the touching of power lines can cause damage, injury and death.

 Be sure to remain at a safe distance from electrical installations. Do not use the product

directly under or in close proximity to power lines. If it is essential to work in such an environment contact the safety authorities responsible for electrical installations and follow their instructions.

 To prevent damages due to indirect lightning strikes (voltage spikes) cables, for example for

antenna, power source or modem should be protected with appropriate protection elements, like a lightning arrester. These instructions must be carried out by an authorized specialist.

 If there is a risk of a thunderstorm, or if the equipment is to remain unused and unattended for

a long period, protect your product additionally by unplugging all systems components and disconnecting all connecting cable and supply cables.

 If the product is permanently mounted in an exposed location, it is advisable to provide a

lightning conductor for the product as detailed below. Always follow the regulations in force by your country regarding grounding antennas and mast. These installations must be carried out by an authorized specialist.

6.5.3.1 Lightning Conductors

Suggestion for design of a lightning conductor for a GNSS system:

6.5.3.1.1 On Non-Metallic Structures

On Non-Metallic Structures, protection by air terminals is recommended.

1. An air terminal is a pointed solid or tubular rod of conducting material with mounting and connection to a conductor.

2. The position of four air terminals should be uniformly distributed around the antenna at a distance equal to the height of the air terminal. The air terminal diameter should be 12mm for copper or 15mm for aluminum. The height of the air terminals should be 25cm to 50cm.

3. All air terminals should be connected to the down conductors. The diameter of the air terminal should be kept to a minimum to reduce GNSS signal shading.

6.5.3.1.2 On Metallic Structures

On Metallic Structures protection is as described for non-metallic structures, but the air terminals can be connected directly to the conducting structure without the need for down conductors.

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6.5.4 Disposal

If the product is improperly disposed of, the following can happen:

 If polymer parts are burnt, poisonous gases are produced, which may impair health.  By disposing of the product irresponsibly, unauthorized persons may use it in contravention of

the regulations, exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination.

Caution:

The product must not be disposed of with household waste. Dispose of the product appropriately in accordance with the national regulations in force in your country. Always prevent access to the product by unauthorized personnel. Product Specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http://www.leicageosystems.com/treatment or obtained from your Leica Geosystems Mining dealer.

6.6 Electromagnetic Compatibility (EMC)

The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present, and without causing electromagnetic disturbances to other equipment.

 Electromagnetic radiation can cause disturbances in other equipment. Although the product

meets the strict regulations and standards that are enforced in this respect, Leica Geosystems Mining cannot completely exclude the possibility that other equipment may be disturbed.

 There is risk that disturbances may be caused in other equipment if the product is used in

conjunction with accessories from other manufacturers, for example field computers, personal computers, two-way radios, non-standard cables, or external batteries.

 Use only the equipment and accessories recommended by Leica Geosystems Mining. When

combined with the product, they meet the strict requirements stipulated by the guidelines and standards. When using computers and two-way radios, pay attention to the information about electromagnetic compatibility provided by the manufacturer.

 Disturbances caused by electromagnetic radiation can result in erroneous measurements.

Although the product meets the strict regulations and standards which are enforced in this respect, Leica Geosystems Mining cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation produced by, for example, nearby transmitters, two-way radios, or diesel generators.

 Check the plausibility of results obtained under these conditions.  If the product is operated with connecting cables attached at only one of their two ends, the

permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired.

 While the product is in use, connecting cables must be connected at both ends.

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Length (cm)

Width (cm)

Height (cm)

32.3

22.8

9.9

Weight (kg)

3.811

Consumption (W)

External Supply Voltage

60 max

Normal Voltage 24V DC (-) Voltage Range 9V – 36V

Operating Temperature (°C)

Storage Temperature (°C)

-40 to +60

-40 to +85

Protection

IP67

Protection

Up to 95% The effects of condensation are effectively counteracted by periodically drying out the UHP-LPG.

7 Technical Data

7.1 UHP-LPG Technical Data

7.1.1 Design

Aluminum enclosure with a polymer top decal.

7.1.1.1 User Interface

 Five LEDs.  VGA Screen interface with USB Touch Screen

7.1.1.2 Dimensions

7.1.1.3 Weight

7.1.1.4 Power

7.1.2 Environmental Specifications

7.1.2.1 Temperature

7.1.2.2 Protection Against Water, Dust, and Sand

7.1.2.3 Humidity

7.1.3 Interfaces

 RS232 Serial: 5x  CAN: 2x  Ethernet: 3x  USB: 3x (1 Type A)  VGA: 1x

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Field

Description

Manufacturer

NovAtel

Model

OEMStar®

Signal Tracking

L1 GPS, L1 GLONASS

Channel Count

Channel Configuration

Any combination of GPS L1 & GLONASS L1

Horizontal Position Accuracy1(See below)

Single Point L1: 1.5m RMS

Field

Description

Manufacturer

Antcom

Model

Frequency

L1, 1528.5 – 1616 MHz

 Power Out 12V: 6x  Digital Inputs: 5x  Digital Outputs: 2x  Frequency Input: 1x  Ignition Input 1x  Audio Output: 1x  GNSS RF Input 1x  Wi-Fi Input/Output 1x

7.1.4 GNSS Technical Data

7.1.4.1 GNSS Receiver



Accuracy is dependent upon various factors including:

 Number of satellites tracked

 Constellation geometry

 Observation time

 Ephemeris accuracy

 Ionospheric disturbance

 Multipath and resolved ambiguities

7.1.4.2 GNSS Antenna

7.1.5 Wi-Fi

The UHP-LPG variant has the following Wi-Fi component.

 2.4GHz radio b/g/n compliant  Americas: Avg. TX Power 24dBm, +/- 2dB  Australia and EMEA: Avg. TX Power 23dBm +/- 2dB

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Length (cm)

Width (cm)

Height (cm)

32.3

22.8

9.9

Weight (kg)

3.811

Consumption (W)

External Supply Voltage

60 max

Normal Voltage 24V DC (-) Voltage Range 9V – 36V

7.1.6 FCC Statement (Applicable for U.S.)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at their own expense.

This equipment generates, uses and can radiate frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

 Reorient or relocate the receiving antenna.  Increase the separation between the equipment and the receiver.  Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

 Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user's authority to operate the equipment.

7.2 UHP-HP Technical Data

7.2.1 Design

Aluminum enclosure with a polymer top decal.

7.2.1.1 User Interface

 Five LEDs.  VGA Screen interface with USB Touch Screen

7.2.1.2 Dimensions

7.2.1.3 Weight

7.2.1.4 Power

Page 27

Operating Temperature (°C)

Storage Temperature (°C)

-40 to +60

-40 to +85

Protection

IP67

Protection

Up to 95% The effects of condensation are effectively counteracted by periodically drying out the UHP-HP.

7.2.2 Environmental Specifications

7.2.2.1 Temperature

7.2.2.2 Protection Against Water, Dust, and Sand

7.2.2.3 Humidity

7.2.3 Interfaces

 RS232 Serial: 5x  CAN: 2x  Ethernet: 3x  USB: 3x (1 Type A)  VGA: 1x  Power Out 12V: 6x  Digital Inputs: 6x  Digital Outputs: 2x  Frequency Input: 1x  Ignition Input: 1x  Audio Output: 1x  GNSS RF Input: 2x  Wi-Fi Input/Output 1x

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Field

Description

Manufacturer

NovAtel

Model

OEM628™

Signal Tracking

GPS: L1, L2, L2C, L5 GLONASS: L1, L2

BeiDou: B1, B2

Galileo: E1, E5a, E5b, AltBOC

Channel Count

120

Position Accuracy 1(See below)

Single Point L1/L2: 1.2m RMS RT-2®: 10mm + 1ppm Horizonal, 20mm + 1ppm Vertical

Field

Description

Manufacturer

Antcom

Model

Frequency

L1/L2/L2C/L5 GPS, L1/L2 GLONASS, B1/B2 BeiDou, E1/E5a/E5b/AltBOC Galileo 1528.5 – 1616 MHz

7.2.4 GNSS Technical Data

7.2.4.1 GNSS Receiver



Accuracy is dependent upon various factors including:

 Number of satellites tracked

 Constellation geometry

 Observation time

 Ephemeris accuracy

 Ionospheric disturbance

 Multipath and resolved ambiguities



The hardware is designed to support the BeiDou satellite system. However a future

software upgrade is required.

7.2.4.2 GNSS Antennas

7.2.5 Wi-Fi

The UHP-HP variant has the following Wi-Fi component.

 2.4GHz radio b/g/n compliant  Americas: Avg. TX Power 24dBm, +/- 2dB  Australia and EMEA: Avg. TX Power 23dBm +/- 2dB

Page 29

7.2.6 FCC Statement (Applicable for U.S.)

This equipment generates, uses, and can radiate frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

connected.

 Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user's authority to operate the equipment.

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8 Appendix A: Copyright

This software contains copyrighted software, which is licensed under various open source licenses. Contact [email protected].

For some of the open source modules, corresponding source code can be obtained from Leica Geosystems Mining’s open source center located at opensource.leica-geosystems.com/

Page 31

9 Appendix B: UHP Connector Pin Out

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Error type

LED Error (Red) Power (Green)

Fast Current Trip

Port 2 12V

2 Red

2 Green

Port 3 12V

2 Red

3 Green

Port 4 12V

2 Red

4 Green

Port 6 CAN

2 Red

5 Green

Port 6 12V

2 Red

6 Green

Port 7 CAN

2 Red

7 Green

Port 7 12V

2 Red

8 Green

Input Voltage

Battery Voltage Critically Low <9V

4 Red

1 Green

Green Power

Light

Red

Error

Light

10 Appendix C: LED Fault Codes

Faults detected are logged in the system log as well as flashed on the UHP LEDs.

The UHP indicates fault codes by flashing or blinking two of the UHP status LEDs. The fault code, red and green, is indicated by two blinking LEDs. The power LED for green and the error LED for red. To indicate the start of the fault code, the red error LED is blinked on one long duration (two seconds), followed by the remainder of the error code as follows: the red error LED blinked a number of times (Red) short duration, followed by green power LED blinked a number of times (Green) a number of times short duration. Please see the Fault Code table for error codes.

Power (Green) and Error (Red) UHP Lights used for Error Codes

Sample Error Code Display Time

Fault Code Error Table

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Error type

LED Error (Red) Power (Green)

(only Rev B and above)

Battery Voltage Low <11V (only Rev B and above)

4 Red

2 Green

Battery Voltage High >32V (only Rev B and above)

4 Red

3 Green Power Fault (override low voltage)

4 Red

4 Green

Power not ok (override low voltage)

4 Red

5 Green Power current high

4 Red

6 Green

Power consumption high

4 Red

7 Green

Power consumption critical

4 Red

8 Green

Internal Voltage Regulation

12V fail

5 Red

3 Green

5V fail

5 Red

4 Green

3.3V fail

5 Red

5 Green

SBC (no coms for 30sec)

Not talking to backplane

6 Red

1 Green Internal Error

Over or Under Temp

6 Red

5 Green

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11 Appendix D: UHP FCC Maximum Personal

Exposure (MPE) Calculations

Reference: FCC document ‘Evaluating Compliance with FCC Guidelines for Human Exposure to Radiofrequency Electromagnetic Fields ‘

From herein this document will be referred to as the ‘FCC Guidline to MPE‘ document.

11.1 UHP Intentional Radiators

The UHP comprises the following RF interfaces

11.1.1 Wi-Fi

 Radio : Ubiquiti Networks SR71 802.11n MIMI mini-PCI Module  Antenna: MobileMark OD6-2400MOD2-BLK-SP-35.

Refer documents ‘SR71a_datasheet.pdf’, ‘antenna-spec-140-od-2400.pdf’ and ‘OD6-2400pat.pdf’ for further information.

11.2 MPE Calculations

11.2.1 MPE Formula

The FCC Guide to MPE document section 3 ‘Methods of Predicting Human Exposure’ page 17,

advises to use the following formula

S = P. G / 4.π.R2

 R = ( P.G / 4.π.S )

Where

S = Power Density (MPE) mW/cm2

P = Power input to antenna (power output from radio) (mW)

G = Power gain of antenna relative to isotropic radiator (dBi)

R = Distance from antenna (cm)

0.5

11.2.2 Wi-Fi MPE Calculations

Referring to The FCC Guide to MPE document, Appendix A, Table 1 (B) Limits for General Population/Uncontrolled exposure (1.5GHz to 100GHz).

S = 1.0 mW/cm2

P = 24dB = 251.2mW (ref SR71 data sheet)

G = 6dBi (ref RFI CD2405 data sheet)

 R = ( P.G / 4.π.S )

 R = ( 251.2 x 6 / 4. π. 1)

 R = 11 cm

0.5

Page 35

Term

Definition

Ephemeris

A list of positions or locations of a celestial object as a function of time.

GNSS

Global Navigation Satellite Systems

GPS

GPS is the shortened term for NAVSTAR GPS, which stands for Navigation System with Time And Ranging Global Positioning System.

Ionospheric

Upper part of earth’s atmosphere at 53 to 370 miles.

LED

Light-emitting Diode

RTK

RTK (Real Time Kinematic) A term used to describe the procedure of resolving the phase ambiguity at the GPS receiver, so that the need for post-processing is removed.

SBAS

SBAS (Satellite Based Augmentation System) SBAS comprises of a number of ground stations at surveyed points. The ground stations take measurements of GPS satellites, their signals, and environmental factors, which may affect the signals received by users, and create adjustment messages to send to one or more satellites for broadcast to users.

SBC

Single Board Computer

UHP

Universal Hardware Platform

12 Glossary

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Page 36

United States, Canada & Mexico

Leica Geosystems Mining Tucson, USA Ph: +1 520 529 8729

Latin America

Leica Geosystems Santiago, Chile Ph: +56 22 224 8421

Australia & South-East Asia

Leica Geosystems Brisbane, Australia Ph: +61 7 3117 8900

Africa

Leica Geosystems Johannesburg, South Africa Ph: +27 11 594 3900

China

Leica Geosystems Beijing, China Ph: +86 10 8569 1819

India

Leica Geosystems Gurgaon, India Ph: +91 124 412 2222

Indonesia

PT Leica Geosystems Balikpapan, Indonesia Ph: +62 811 544 1258

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Headquartered in Tucson, Arizona, with offices worldwide, Hexagon Mining is shaping smart change by helping to connect all parts of a mine with technologies that make sense of data in real time. We deliver technology, service, and support. Learn more at hexagonmining.com and follow us @HexagonMining.

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