Hercules HC81K1 Owner's Manual And Safety Instructions

20V 1/4" Hex Compact Impact Driver Kit
Model
HC81K1
WARNING: To prevent serious injury, User must read and
understand Owner’s Manual. SAVE THIS MANUAL.
When unpacking, make sure that the product is intact and undamaged.
If any parts are missing or broken, please call 1-888-866-5797
Owner’s Manual & Safety Instructions
REV 17b
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IMPORTANT SAFETY INFORMATION
GENERAL POWER TOOL SAFETY WARNINGS
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save
all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your battery-operated (cordless) power tool.
Work Area Safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply.
Use of a GFCI reduces the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the Trigger is in the off-position before connecting to power source, picking up or carrying the tool.
Carrying power tools with your finger on
the Trigger or energizing power tools that have the Trigger on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8. Only use safety equipment that has been approved by an appropriate standards agency.
Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.
Power Tool Use and Care
1. Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the Trigger does not turn it on and off. Any power tool
that cannot be controlled with the Trigger
is dangerous and must be repaired.
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3. Disconnect the battery pack from the
power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Battery Tool Use and Care
1. Recharge only with the charger specified by the manufacturer. A charger that is suitable
for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery
terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
Impact Driver Safety Warnings
1. Hold power tools by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring.
Fasteners contacting a ″live″ wire will make exposed metal parts of the power tool ″live″ and could give the operator an electric shock.
2. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
3. Avoid unintentional starting. Prepare to begin work before turning on the tool.
4. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.
5. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.
6. Do not leave the tool unattended when the Battery Pack is connected. Turn off the tool, and remove the Battery Pack before leaving.
7. The battery Charger gets hot during use. The Charger’s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation, due to an electrical fault, or if it is used in a hot environment. Do not place the Charger on a flammable surface. Do not obstruct any vents on the Charger. Especially avoid placing the Charger on
carpets and rugs; they are not only flammable, but they also obstruct vents under the Charger.
Place the Charger on a stable, solid, nonflammable surface (such as a stable metal workbench or concrete floor) at least 1 foot away from all flammable objects, such as drapes or walls. Keep a fire extinguisher and a smoke detector in the area. Frequently monitor the Charger and Battery Pack while charging.
8. This product is not a toy. Keep it out of reach of children.
9. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
10. WARNING: The cord of this product contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)
11. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Page 4 For technical questions, please call 1-888-866-5797. Item 63380
Lithium Battery Safety Warnings
LITHIUM BATTERIES
STORE A LARGE AMOUNT OF ENERGY AND WILL
VENT FIRE OR EXPLODE IF MISTREATED:
1. Keep Battery Pack dry.
2. DO NOT DO ANY OF THE FOLLOWING TO THE BATTERY PACK:
Open,
Drop,
Short-circuit,
Puncture,
Incinerate, or
Expose to temperatures greater than 140°F.
3. Charge Battery Pack only according to its Charger’s instructions.
4. Inspect Battery Pack before every use; do not use or charge if damaged.
Vibration Safety
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.
SAVE THESE
INSTRUCTIONS
GROUNDING
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING: Check with a qualified electrician if you
are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the charger. Do not use the charger if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
Extension Cords
Extension cords must not be used with this item’s Charger.
Symbology
Canadian Standards Association
Underwriters Laboratories, Inc.
V
Volts
Direct Current
A
Amperes
n0 xxxx/min.
No Load Revolutions per Minute (RPM)
WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning Risk of Fire. Do not cover Charger ventilation ducts. Charge on fireproof surface only. WARNING marking concerning Risk of Explosion. Do not puncture, short, or open battery packs and do not charge damaged battery packs.
Page 5For technical questions, please call 1-888-866-5797.Item 63380
Specifications
Battery Rating 20 V / 2.5 Ah
Battery Type Li-ion
No Load Speed 0 – 2800 RPM
Impact Rate 0 – 3200 BPM
Maximum Torque 1500 in-lb
Chuck Size 1/4"
Warning Symbols and Definitions
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Addresses practices not related to personal injury.
Functional Description
1. Chuck
2. Work Light
3. Direction Switch
4. Trigger
5. Battery
OPERATION
Read the ENTIRE IMPORTANT
SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Make sure that the Trigger is locked and Battery Pack is removed before performing any procedure in this section.
Battery Charging
Charge battery after unpacking and before using the tool. Follow instructions included with battery charger.
Attaching / Removing Accessories
CAUTION! Only use 1/4" hex shank bits designed for impact use. Verify bit fits the Chuck precisely before use.
1. Pull Collar forward and insert an appropriate impact-rated accessory (sold separately) into the hex drive Chuck. Pull on bit to ensure it is secure.
2. To remove, pull Collar forward, remove bit from Chuck and then release Collar.
Collar
Attaching Belt Clip
Attach Belt Clip to Handle using supplied Screw. Clip may be attached to either side.
Screw
Belt Clip
1
2
3
4
5
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Workpiece and Work Area Set Up
1. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.
2. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
3. There must not be objects, such as utility lines, nearby that will present a hazard while working.
General Operation
1. Lock Trigger, then insert a fully charged Battery Pack into the base of the Impact Driver, making sure that it clicks into place securely. Be sure the Battery Pack is securely seated into the Handle so it does not fall off during use.
2. Set Direction Switch.
Forward: Push Switch in on right side (arrow pointing forward) for clockwise rotation.
Reverse: Push Switch in on left side (arrow pointing backward) for counter-clockwise rotation.
Trigger Lock: Push Switch to the center to lock the Trigger.
CAUTION! Set Direction Switch to center Trigger Lock position during set up, when changing bits or when tool is idle.
Push
for
Forward
Push
for
Reverse
Push to Center to
LOCK TRIGGER
3. Install bit and select direction of rotation.
NOTICE: Do not change direction of rotation while Chuck is rotating. Wait until Chuck has come
to a complete stop before changing direction.
4. Press Trigger to start the tool. The Work Light will turn on when Trigger is pressed and turn off a few seconds after Trigger is released.
5. The tool has variable speed. To increase speed, apply more pressure to Trigger. To decrease speed, lessen pressure on Trigger.
6. Tighten or loosen the fastener(s) as required.
Note: The amount of actual torque will vary depending on the cleanness and condition of the threads and other factors. If tightening critical components, chase threads before assembling components and check the actual torque applied to the fastener with a mechanical torque wrench (not included).
7. When finished using the Impact Driver, release Trigger and center Direction Switch to lock Trigger.
8. To prevent accidents, turn off the tool and remove its Battery Pack after use. Clean, then store the tool indoors out of children’s reach.
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MAINTENANCE AND SERVICING
Procedures not specifically explained
in this manual must be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Make sure that the Trigger is locked and Battery Pack is removed before performing any procedure in this section. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning, Maintenance,
and Lubrication
1. BEFORE EACH USE, inspect the general condition of the tool. Check for:
• leaking, swollen, or cracked battery pack
• loose hardware
• misalignment or binding of moving parts
• cracked or broken parts
• any other condition that may
affect its safe operation.
2. AFTER USE, wipe external surfaces of the tool with clean cloth.
3. Disconnect battery pack and store battery pack, charger, and tool in dry, indoor area out of reach of children and away from metal objects (i.e., paperclips, coins) to prevent shorting.
Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. 1. Battery Pack not properly
connected.
2. Battery Pack not properly charged.
3. Battery Pack worn out.
4. Internal damage or wear. (Carbon brushes or Trigger, for example.)
1. Remove Battery Pack, make sure there are no obstructions, clean battery contacts on tool, reinsert the Battery Pack according to its shape (it should only fit one way), and press firmly until the Battery Pack locks in place.
2. Make sure Charger is connected and operating properly. Give enough time for Battery Pack to recharge properly.
3. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.
4. Have technician service tool.
Tool operates slowly.
1. Forcing tool to work too fast.
2. Battery Pack wearing out.
1. Allow tool to work at its own
rate.
Extension Cords
2. Dispose of old Battery Pack properly or recycle. Replace Battery Pack.
Performance decreases over time.
Carbon brushes worn or damaged. Have qualified technician replace brushes.
Excessive noise or rattling.
Internal damage or wear. (Carbon brushes or bearings, for example.)
Have technician service tool.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect Battery Pack and Charger power supply before service.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
For technical questions, please call 1-888-866-5797
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Replacement parts are not available.
Copyright© 2016 by Harbor Freight Tools®. All rights reserved. No portion of this manual or
any artwork contained herein may be reproduced in any shape or form without the express
written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn
proportionally. Due to continuing improvements, actual product may differ slightly from the
product described herein. Tools required for assembly and service may not be included.
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