Henny Penny ODS 300, ODS 310 Operation Manual [en, fi]

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330000 SSeerriieess

OOiill DDiissppoossaall SShhuuttttllee

OPERATION MANUAL

ODS 300 ODS 310

FM07-635J

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Table of Contents

Safety......................................................................................................................... iii

Chapter 1 Introduction.....................................................................................................1

1.1 Introduction ...........................................................................................................1

1.2 Technical Support ..................................................................................................1

1.3 Model Configuration and Identification .....................................................................1

1.4 Dimensions and Weights ........................................................................................1

Chapter 2 Assembly .......................................................................................................3

2.1 Model 300 .............................................................................................................3

2.1.1 Components....................................................................................................3

2.1.2 Apply Label .....................................................................................................4

2.1.3 Prepare Connections .......................................................................................4

2.1.4 Attach Handle..................................................................................................5

2.1.5 Attach Handle Bracket......................................................................................5

2.1.6 Attach Down Pipe ............................................................................................6

2.1.7 Attach Drain Pipe .............................................................................................6

2.2 Model 310 .............................................................................................................7

Chapter 3 Basic Operation..............................................................................................9

3.1 Shuttle Setting .......................................................................................................9

3.2 Shuttle Position....................................................................................................10

3.3 Oil Disposal ......................................................................................................... 10

3.4 Add Oil ................................................................................................................ 11

3.5 Cleaning the ODS ................................................................................................ 11

Chapter 4 Model 300 Parts ............................................................................................13

Chapter 5 Model 310 Parts ............................................................................................17

5.1 Upper Stand-Pipe Assembly ................................................................................. 19

5.2 Lower Flexible Stand-Pipe Assembly..................................................................... 20

Chapter 6 Accessories .................................................................................................. 21

6.1 Filter Hose...........................................................................................................21

Contents

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Contents

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SSaaffeettyy

Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used. Their usage is described as follows:

DDAANNGGEERR!! indicates hazardous situations which, if not avoided, will result in death or serious injury.

DDAANNGGEERR!!

WWAARRNNIINNGG!! indicates hazardous situations which, if not avoided, could result in death or serious injury.

WWAARRNNIINNGG!!

CCAAUUTTIIOONN!!

NOTICE

CCAAUUTTIIOONN!! indicates hazardous situations which, if not avoided, could result in moderate or minor injury.

NOTICE

ing property damage.

is used for information considered important regard-

Preface

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These are the original version controlled Henny Penny instructions for the model 300 and 310 Oil Disposal Shuttle (ODS). This manual is available on the Henny Penny Public website (www.hennypenny.com). Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards. Read and obey all safety messages to avoid damage to the appliance and personal injury.

BBuurrnn rriisskk!! AAllwwaayyss wweeaarr PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) wwhheenn uussiinngg aann OOiill DDiissppoossaall SShhuuttttllee ((OODDSS)).. PPeerrssoonnaall iinnjjuurryy oorr sseerriioouuss bbuurrnnss ccaann rreessuulltt ffrroomm ssppllaasshhiinngg hhoott ooiill..

This appliance is intended for commercial use in kitchens of restaurants, bakeries, hospitals, etc. but not for the continuous mass production of food such as in a factory setting. All repairs must be performed by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Preface

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CChhaapptteerr 11 IInnttrroodduuccttiioonn

11..11 IInnttrroodduuccttiioonn

This guide takes Operators through all the aspects that make up the model 300 and 310 Oil Disposal Shuttles.

11..22 TTeecchhnniiccaall SSuuppppoorrtt

Should you require assistance from technical support inside the U.S. or Canada, contact Henny Penny Technical Support. at 800-417-8405 or [email protected] for all service needs. Outside of the U.S. contact technicalservice[email protected] or your local distributor for assistance.

11..33 MMooddeell CCoonnffiigguurraattiioonn aanndd IIddeennttiiffiiccaattiioonn

There are two basic configurations. The 300 for Evolution Elite and LOV fryers, and the 310 for the F5 fryer. The main difference between the two models is the downpipe, which runs between the drain pan and the oil pump, and the drain pan switch. The 300 model uses a straight down-pipe and a mechanical drain pan switch, and the 310 uses a curved flex-pipe and magnetic drain pan switch.

11..44 DDiimmeennssiioonnss aanndd WWeeiigghhttss

Introduction

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Introduction

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CChhaapptteerr 22 AAsssseemmbbllyy

This section provides the assembly instructions for the 300 /310 series Oil Disposal Shuttle (ODS).

22..11 MMooddeell 330000

HHeeaavvyy oobbjjeecctt!! SSeeee tthhee ttaabbllee iinn 11..44

IINNFFOO:

aanndd WWeeiigghhttss

wwhheenn mmoovviinngg tthhee sshhuuttttllee ccoommppoonneennttss ttoo pprreevveenntt ppeerrssoonnaall iinnjjuurryy..

AAnnyy sshhiippppiinngg ddaammaaggee sshhoouulldd bbee nnootteedd iinn tthhee pprreesseennccee ooff tthhee ddeelliivveerryy aaggeenntt aanndd ssiiggnneedd pprriioorr ttoo hhiiss oorr hheerr ddeeppaarrttuurree..

,, ppaaggee 11 ffoorr tthhee wweeiigghhtt.. TTaakkee ccaarree

22..11..11 CCoommppoonneennttss

Unpack and check to ensure all parts are present and undamaged.

DDiimmeennssiioonnss

Assembly

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22..11..22 AAppppllyy LLaabbeell

Obtain the sheet of warning labels, and then choose your preferred language. Apply the label to the ODS drain pan in the area marked by the dotted lines.

22..11..33 PPrreeppaarree CCoonnnneeccttiioonnss

Clean the threads, and then apply thread tape or sealant to connections.

Assembly

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22..11..44 AAttttaacchh HHaannddllee

Attach the pump handle.

22..11..55 AAttttaacchh HHaannddllee BBrraacckkeett

Do the following:

11)) Bolt the down-pipe retaining bracket to the handle using the supplied hardware.

22)) Slide the pump and tube through the center square in the retaining bracket.

33)) Fit the end of the down-pipe into the round tube on the drain pan.

Assembly

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22..11..66 AAttttaacchh DDoowwnn PPiippee

Insert thumb screw through the retaining bracket and secure the down tube.

22..11..77 AAttttaacchh DDrraaiinn PPiippee

Attach the drain-pipe assembly to the top of the pump assembly, and then tighten and align as shown.

Assembly

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22..22 MMooddeell 331100

172505

173056

173055

The assembly process is the same as the model 300 with the following exceptions. The identified parts are different and require additional installation steps.

IINNFFOO:

HHeeaavvyy oobbjjeecctt!! SSeeee tthhee ttaabbllee iinn 11..44

aanndd WWeeiigghhttss

,, ppaaggee 11 ffoorr tthhee wweeiigghhtt.. TTaakkee ccaarree

DDiimmeennssiioonnss

wwhheenn mmoovviinngg tthhee sshhuuttttllee ccoommppoonneennttss ttoo pprreevveenntt ppeerrssoonnaall iinnjjuurryy..

11)) Install the stand pipe bracket to the handle using supplied hardware.

22)) Install the upper stand-pipe to and through the top of the stand pipe bracket.

33)) Install the lower flexible stand-pipe to and through the bottom of the stand pipe

bracket.

44)) Install the hand pump to the top of the stand pipe.

Assembly

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Assembly

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CChhaapptteerr 33 BBaassiicc OOppeerraattiioonn

• DDoo nnoott oovveerrffiillll.. SShhuuttttllee hhoollddss ooiill ffrroomm oonnee ffuullll ssiizzee ffrryy ppoott oorr ttwwoo sspplliitt vvaattss.. OOvveerrffiilllliinngg ccaann ccaauussee ppeerrssoonnaall iinnjjuurryy oorr ddaammaaggee ttoo eeqquuiippmmeenntt..

• FFiillll wwiitthh sshhoorrtteenniinngg oonnllyy.. DDoo nnoott ppuutt wwaatteerr aanndd//oorr cclleeaanneerr iinnssiiddee tthhee sshhuuttttllee.. MMiixxiinngg wwaatteerr wwiitthh hhoott ooiill ccaann ccaauussee ssppllaatttteerriinngg,, wwhhiicchh ccaann lleeaadd ttoo ppeerrssoonnaall iinnjjuurryy.. WWaatteerr aanndd cclleeaanneerr ccaann ccaauussee ccoorrrroossiioonn aanndd ddaammaaggee ttoo tthhee ppuummpp..

• DDoo nnoott ttrraannssppoorrtt ooiill wwiitthhoouutt ccoovveerr iinn ppllaaccee.. SSppllaasshhiinngg ooiill ccaann ccaauussee ppeerrssoonnaall iinnjjuurryy..

The basic operation of the ODS 300 / 310 are the same.

33..11 SShhuuttttllee SSeettttiinngg

The shuttle works with multiple fryer models. Adjust the shuttle accordingly.

For the LVE1XX, LVG1XX, EEE1XX, EEG1XX model fryers.

For the LVE2XX, LVG2XX, EEG2XX and F5 OFE5XX, OFG5XX and FFE5XX model fryers.

Basic Operation

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33..22 SShhuuttttllee PPoossiittiioonn

11)) Release cover latch and hinge cover back on oil disposal shuttle. Make sure

crumb catcher is in place.

22)) Remove the filter drain pan assembly from under the fryer, and then roll the oil

disposal shuttle under fryer until it stops. Make sure the fryer’s drain aligns with opening in shuttle.

33)) Perform the drain procedures from the operation manual for your model of fryer.

33..33 OOiill DDiissppoossaall

Basic Operation

On LVE / LVG-10X fryers, if oil disposal shuttle is not properly in place, “IS DISPOSAL UNIT IN PLACE?” displays. Adjust center bracket on the front of shuttle as needed by loosening the 6 nuts holding bracket and moving the bracket up or down. Once properly adjusted, the control displays “DISPOSING”.

TToo aavvooiidd bbuurrnnss aanndd ppeerrssoonnaall iinnjjuurryy,, aallllooww ooiill ttoo ccooooll ttoo 110000°° FF ((3388°° CC)) oorr bbeellooww bbeeffoorree ttrraannssppoorrttiinngg sshhuuttttllee ttoo tthhee ddiissppoossaall aarreeaa..

To avoid damage to the pump:

• Only pump oil at 100° F (38° C) or below.

• Do not pump water or water-based liquids.

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11)) Remove the oil disposal shuttle from under the fryer and replace with the filter

pan assembly.

22)) Replace and latch the cover and roll oil disposal shuttle to disposal container.

33)) Turn the thumb screw on the bracket to loosen pump assembly.

44)) Swivel the pump assembly over the disposal container, and then tighten the

thumb screw on the bracket.

55)) Turn the pump handle rapidly (fast) in order to prime the pump and to get oil to

flow through pump.

66)) Once the shuttle is empty, loosen the thumb screw on the bracket, and swivel

the pump assembly back over the lower unit and tighten the handle.

33..44 AAdddd OOiill

Follow the oil fill procedures from the operation manual for your model of fryer, and then return the fryer to normal operation.

33..55 CClleeaanniinngg tthhee OODDSS

DDoo nnoott ppuutt wwaatteerr aanndd//oorr cclleeaanneerr iinnssiiddee tthhee sshhuuttttllee.. MMiixxiinngg wwaatteerr wwiitthh hhoott ooiill ccaann ccaauussee ssppllaatttteerriinngg,, wwhhiicchh ccaann lleeaadd ttoo ppeerrssoonnaall iinnjjuurryy.. WWaatteerr aanndd cclleeaanneerr ccaann ccaauussee ccoorrrroossiioonn aanndd ddaammaaggee ttoo tthhee ppuummpp..

Daily, remove the crumb catcher and take it to a sink and clean with soap and water. Clean the exterior of the shuttle with a soft cloth and soap and water. It’s not necessary to clean the interior of the unit, but if desired it can be wiped down with paper towels.

Basic Operation

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Basic Operation

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CChhaapptteerr 44 MMooddeell 330000 PPaarrttss

Item Stock

Level

1 84368 HANDLE, DRAIN PAN 1

2 FP02-021 NIPPLE, 3/4” X 3 1

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk ** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Part No. Description Qty.

TTaabbllee 44--11 MMooddeell 330000 OODDSS

Model 300 Parts

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Item Stock

Level

3 FP01-098 ELBOW, 3/4” X 90 FEMALE 1

4 FP02-056 NIPPLE, 3/4” X 18.25 1

5 FP01-140 PLUG, PIPE 3/4” 1

6 FP01-097 TEE, PIPE 3/4” 1

7 FP02-033 NIPPLE, 3/4” X 4 1

8 A 72490 PUMP, MANUAL OIL DISCARD 1

9 FP01-227 REDUCER, 1” MALE TO 3/4” FEMALE 1

10 16282 NIPPLE, 3/4” CLOSE 1

11 A 21800 VALVE, 3/4” CHECK 1

12 84376 PIPE, 3/4” BLACK 1

13 N/A NOT ORDERABLE N/A

14 NS02-005 NUT, KEPS 6 X 32 2

15 83994 BRKT, MOUNTING HINGE 1

Part No. Description Qty.

16 A MS01-532 LATCH, BREADING MACHINE DRUM 1

17 B 84001 COVER, LVE DRAIN PAN DOLLY 1

18 B 84453 BASKET, CRUMB BASKET 1

19 B 84519 SWITCH, DRAIN 1

20 NS02-006 NUT, 10 X 24 HEX HD 4

21 B 19004 CASTER, 2” SWIVEL 1

22 NS02-006 NUT, KEPS 10 X 24 8

23 B SC06-074 SCREW, 1/2” X 1” X 1/2” SHOULDER 3/8”

X 16

24 LW01-010 LOCKWASHER, SPLIT-RING 3/8” 2

25 NS01-001 NUT, 3/8” X 16 HEX HD 2

26 B 77815 WHEEL, 8” 2

27 B SC01-057 SCREW, 1/4” X 20 X 1/2” HEX HD 4

28 NS02-002 NUT, KEPS 1/4” X 20 4

29 84481 LOCKNUT & PUMP 1

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk

Model 300 Parts

** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

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Item Stock

Level

30 SC01-057 SCREW, 1/4” X 20 X 1/2” HEX HD 2

31 NS02-002 NUT, KEPS 1/4” X 20 2

32 SC06-076 SCREW, THUMB 8 X 25 BLK KNOB 1

33 NS02-006 NUT, KEPS 10 X 24 HEX HD 3

34 SC01-038 SCREW, 10 X 24 X 3/8” PH THD S 3

35 NS02-006 NUT, KEPS 10 X 24 HEX HD 3

36 88527 BRACKET, DRAIN SWITCH 1

37 B SC01-113 SCREW, 6 X 32 X 9/16” PHILLIPS 4

38 B NS02-005 NUT, KEPS 6 X 32 HEX 4

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk ** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Part No. Description Qty.

Model 300 Parts

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Model 300 Parts

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CChhaapptteerr 55 MMooddeell 331100 PPaarrttss

173055

SC01-057

NS02-002

SC06-076

NS02-002

SC01-057

NS02-005

163805

NS02-006

163795

163837

SC01-113

84383

72490

83994

89041

19004

172505

173056

84368

77815

SC06-074

The model 300 is upgraded to the model 310 using a kit. Many of the 300 parts fit on the 310. The main differences are the drain pan switch, down-pipe (stand-pipe) assembly and the lower suction tube, which is a curved molded flexible pipe.

Model 310 Parts

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TTaabbllee 55--11 MMooddeell 331100 OODDSS

Part No. Stock

Level

140638 B KIT, RETRO FIT(Model 300 to 310) 1

163795 BRACKET, SWITCH RETROFIT DRAIN 1

163805 B DRAIN SWITCH, ASSY RETROFIT DRAIN 1

163837 B COVER, DRAIN PAN 1

172505 BRACKET, DOWN-PIPE HOLD 1

173055 DOWN-PIPE (STAND-PIPE), ASSY. 1

173056 B TUBE, SUCTION 1

19004 B CASTER, 2 INCH FRONT 2

72490 B PUMP, MANUAL OIL DISCARD 1

77815 B WHEEL, 8 INCH REAR 2

83994 BRKT, HINGE MOUNTING 1

84368 HANDLE, ASSY. DRAIN 1

84383 DRAIN-PIPE, ASSY. 1

Description Qty.

LW01-010 LOCKWASHER, SPLIT RING 3/8” ID 2

NS01-001 NUT, 3/8” X 16 HEX 2

NS02-002 NUT, KEPS 1/4” X 20 8

NS02-005 NUT, KEPS 6 X 32 HEX 8

NS02-006 NUT, KEPS 10 X 24 HEX 18

SC01-057 SCREW, 1/4” X 20 X 1/2” HEX 8

SC01-113 SCREW, 6 X 32 X 9/16” 4

SC03-001 SCREW, 10 X 1/2” 4

SC06-074 SCREW, 3/16” X 1/2” X 1 1/2” 2

SC06-076 SCREW, THUMB 8 X 25 BLK KNOB 1

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk ** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Model 310 Parts

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55..11 UUppppeerr SSttaanndd--PPiippee AAsssseemmbbllyy

FP01-227

FP01-298

21800

172472

172441

FP01-221

FP01-089

FP01-023

172576

TTaabbllee 55--22 MMooddeell 331100 UUppppeerr SSttaanndd PPiippee

Part No. Stock

Level

173055 DOWN-PIPE ASSY. 1

172441 - BRACKET, TUBE 1

172472 - TUBE, STOP 1

172576 - SWIVEL, 1/2” NPT 1

21800 - VALVE, CHECK 3/4” 1

FP01-023 - NIPPLE, 1/2” 1

FP01-089 - BUSHING, REDUCING 3/4” X 1/2” 1

FP01-221 - COUPLING, 3/4” HOSE 1

FP01-227 - COUPLING, 1” MALE TO 3/4” FEMALE 1

FP01-298 - COUPLING, 1” MALE TO 3/4” FEMALE 1

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk ** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Description Qty.

Model 310 Parts

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55..22 LLoowweerr FFlleexxiibbllee SSttaanndd--PPiippee AAsssseemmbbllyy

162238-509

FP01-228

161399

Model 310 Parts

TTaabbllee 55--33 MMooddeell 331100 LLoowweerr FFlleexxiibbllee SSttaanndd PPiippee

Part No. Stock

Level

161399 PICKUP, JIB 1

162239–230 A HOSE, FLEXIBLE FORMED 1

FP01–228 BARB, 1/2 X 3/8 NYLON 1

RReeccoommmmeenndd PPaarrttss:: AA == TTrruucckk SSttoocckk // BB == DDiisstt.. SSttoocckk ** == NNoott SShhoowwnn // AARR == AAss RReeqquuiirreedd

Description Qty.

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CChhaapptteerr 66 AAcccceessssoorriieess

This section identifies and lists the accessories available from your distributor.

66..11 FFiilltteerr HHoossee

An optional filter disposal hose is available.

Item Part No. Description

* 03616 KIT, FILTER HOSE ACCESSORY

1 81066 HOSE, FILTER

2 85135 BRACKET, HOLDER

* = Not Shown

TTaabbllee 66--11 FFrryyeerr AAcccceessssoorriieess

Accessories

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Item Part No. Description

3 80995 HOLDER, FILTER HOSE

4 SC06–013 U-BOLTS

* NS02–002 NUTS

* = Not Shown

Accessories

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blank page

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HHeennnnyy PPeennnnyy CCoorrppoorraattiioonn PP..OO..BBooxx 6600 EEaattoonn,, OOHH 4455332200 wwwwww..hheennnnyyppeennnnyy..ccoomm

IInnssiiddee tthhee UU..SS..:: 11--880000--441177--88440055 tteecchhnniiccaallsseerrvviicceess@@hheennnnyyppeennnnyy..ccoomm

OOuuttssiiddee tthhee UU..SS.. 11--993377--445566--88440055 iinnttlltteecchhssuuppppoorrtt@@hheennnnyyppeennnnyy..ccoomm