Henny Penny HMR-103, HMR-104, HMR-105, HMR-107 Operation Manual

Henny Penny
Heated Merchandisers
Model HMR-103 Model HMR-104 Model HMR-105 Model HMR-106 Model HMR-107
OPERATOR’S MANUAL
Model HMR-103,104,105,106,107
LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT: Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor . Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered under this Limited W arranty. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other unapproved filters is not covered under this Limited Warranty.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F .O.B. factory , Eaton, Ohio, or F .O.B. authorized distributor .
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only . Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FOR TH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF W ARRANTY OR OTHER TERM. BUYER AGREES THA T NO OTHER REMEDY (INCLUDING CLAIMS FOR ANY INCI­DENT AL OR CONSEQUENTIAL DAMAGES) SHALL BE AV AILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EX­PRESSL Y IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANT ABILITY AND FIT­NESS, AND ALL OTHER W ARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGA TION OR LIABILITY.
Revised 01/01/07
FM05-013-E
Revised 02-15-07
Model HMR-103,104,105,106,107
T ABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION ....................................................................................................................1-1
1-1. Heated Merchandiser................................................................................................... 1-1
1-2. Features........................................................................................................................1-1
1-3. Assistance .................................................................................................................... 1-1
1-4. Safety ........................................................................................................................... 1-2
Section 2. INSTALLATION .....................................................................................................................2-1
2-1. Introduction ................................................................................................................. 2-1
2-2. Unpacking.................................................................................................................... 2-1
2-3. Electrical Connection .................................................................................................. 2-2
2-4. Electrical Data Table ................................................................................................... 2-3
2-5. Cabinet Dimensions ..................................................................................................... 2-5
2-6. Center Glass Installation .............................................................................................. 2-6
2-7. Side Glass Installation ..................................................................................................2-8
Section 3. OPERATION............................................................................................................................3-1
3-1. Introduction .................................................................................................................. 3-1
3-2. Start-Up .......................................................................................................................3-1
3-3. Operation with Product................................................................................................3-2
3-4. Shut Down and Clean Up ............................................................................................3-3
3-5. Light Bulb Replacement...............................................................................................3-5
3-6. Special Programming ................................................................................................... 3-6
Section 4. TROUBLESHOOTING ...........................................................................................................4-1
4-1. Troubleshooting Guide .................................................................................................. 4-1
4-2. Error Codes and Warnings........................................................................................... 4-1
GLOSSARY ............................................................................................................................. G-1
Distributors List - Domestic and International
i 1104
SECTION 1. INTRODUCTION
Model HMR-103,104,105,106,107
1-1. HEA TED
MERCHANDISER
1-2. FEA TURES
The Henny Penny Heated Merchandiser is a basic unit of food processing equipment used to display the food product and maintain the temperature of hot foods in a commercial food service operation. Using a combination of precise heat, humidity and slowly circulating air, Henny Penny's even heat process creates the ideal environment to maintain the taste and quality of freshly cooked foods for hours.
As of August 16, 2005, the W aste Electrical and Electronic Equipment directive went into effect for the European Union. Our products have been evaluated to the WEEE directive. W e have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive (RoHS) and have redesigned our products as needed in order to comply . T o continue compliance with these directives, this unit must not be disposed as unsorted municipal waste. For proper disposal, please contact your nearest Henny Penny distributor .
• Unique THERMA-VEC
®
even heat process recirculates heated air,
keeping temperature precise and stable throughout the case
1-3. ASSISTANCE
• Contemporary curved glass cases present 100% product visibility
• Individually controlled radiant heaters over each well
• Ability to operate unit for up to an hour with the rear doors removed while maintaining food temperature
• Humidity controlled with heated water pan
• T ouch pad electronic controls and LED readouts
• Halogen lighting for attractive food presentation
• Fold-down cutting board
• Low water indication
• Custom full/self serve units, in 2-well increments
• Separate controls above each well
Should you require outside assistance, call your local independent distributor in your area, call Henny Penny at 1-800-417-8405 or 1-937-456-8405, or go to Henny Penny online at www .hennypenny .com.
207 1-1
Model HMR-103,104,105,106,107
1-4. SAFETY The only way to ensure safe operation of the Henny Penny Heated
Merchandisers is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words, NOTICE, CAUTION, or WARNING are used. Their usage is described below .
SAFETY ALER T SYMBOL is used with DANGER, W ARNING, or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION used with the safety alert symbol indicates a poten­tially hazardous situation which, if not avoided, may result in minor or moderate injury.
W ARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury .
1-2 203
.
SECTION 2. INSTALLATION
Model HMR-103,104,105,106,107
2-1. INTRODUCTION
2-2. UNP ACKING
This section provides the installation instructions for the Henny Penny Heated Merchandiser .
Installation of this unit should be performed only by a qualified service technician.
Do not puncture the heated merchandiser with any objects such as drills or screws as component damage or electrical shock could result.
The Henny Penny Heated Merchandiser is tested, inspected and expertly packed to ensure arrival at its destination in the best possible condition. The unit has been bolted to wooden skid. All items have been packed and taped inside of the unit. The unit is then packed inside a triple wall corrugated carton with sufficient padding to with­stand normal shipping treatment.
Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure.
T o remove the heated merchandiser from the carton, you should:
1. Carefully cut banding straps.
2. Open flaps of carton and remove packing.
3. Lift carton from unit.
4. Remove four bolts mounting the merchandiser to the skid.
5. If installing the unit on a merchandiser base, use existing bolts to mount unit.
6. Unpack doors, cutting board, and pan supports, and install.
7. The heated merchandiser is now ready for location and setup.
203 2-1
Model HMR-103,104,105,106,107
2-3. ELECTRICAL
CONNECTION
NEMA NUMBERS:
Model 208/240-1 ph 208-3 ph 240-3 ph
10 7 14-50P L21-30P Hardwire 10 6 14-50P L21-30P Hardwire 10 5 14-50P L21-30P Hardwire 10 4 L14-30P L21-20P Hardwire 10 3 L14-30P L21-20P Hardwire
The heated merchandiser is available from the factory, wired for 120/208-240 volts, single or three phase, (includes neutral), 220-240 volts, or 380-415 volts. Refer to the table at left, and bottom, for proper power connection.
International units are not supplied with cord and plug, and must be provided upon installation. If two CE units are placed side-by-side, a grounding wire needs to be placed between the equipotential bonding lugs, located under the cutting board brackets, of both units.
This unit must be adequately and safely grounded. Refer to
local electrical codes for correct grounding procedures. If heated merchandiser is not adequately grounded, electrical shock could result.
(FOR EQUIPMENT WITH CE MARK ONL Y!) T o prevent electric shock hazard this appliance must be
bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor . This appliance is equipped with an equipotential lug for this purpose. The equipotential lug is marked with the following symbol
A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the unit and the power source.
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