Henny Penny GCC-605 Operation Manual

Operating Manual
Electric Space$aver™ &
Electric Space$aver™ Plus
Model Model No.
Electric Space$aver™ 605 ECS-605 Electric Space$aver™ Plus 610 ESC-610
LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser
NEW EQUIPMENT: material or workmanship within two (2) years from date of original installation, will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. Baskets will be repaired or replaced for ninety (90) days from date of original installation. Lamps and fuses are not covered und er this Limited Warranty. To validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten (10) days after installation.
FILTER SYSTEM unapproved filters is not
REPLACEMENT PARTS: material or workmanship within ninety (90) days from date of original installation will be repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributo r.
The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and
maximum mileage charges of 200 miles round trip for a period of one (1) year from the date of original installation.
The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor
charges for the removal and installation of any parts, travel, or other expenses incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
Any part of a new appliance, except baskets, lamps, and fuses, which proves to be defective in
: Failure of any parts within a fryer filter system caused by the use of the non-OEM filters or other
covered under this Limited Warranty.
Any appliance replacement part, except lamps and fuses, which proves to be defective in
Henny Penny will replace any frypot that fails due to manufacturing or workmanship
0 TO 3 YEARS: replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: replaced at no charge for the frypot only. Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY (INCLUD ING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES) SHALL BE AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY.
During this time, any frypot that fails due to manufacturing or work manship issues will be
During this time, any frypot that fails due to manufacturing or work manship issues will be
Model Model No.
Electric Space$aver™ 605 ECS-605 Electric Space$aver™ Plus 610 ESC-610
Revised 01/01/07.
Contents
Appliance description.............................................11
Operation................................................................ 19
Intended use.............................................................................. 11
Incorrect use.............................................................................. 11
Hazards of improper use........................................................... 11
Training of operating personnel................................................ 11
Changing Language ................................................................. 12
Safety instuctions...................................................... 13
Transport through cold surrounding ......................................... 13
Cleaning.................................................................................... 14
Defective Appliance.................................................................. 15
After Use................................................................................... 15
Door lock of.............................................................................. 16
Overview .................................................................................. 17
Operating Modes....................................................................... 19
Additional functions.................................................................. 19
"Smart Menu" ........................................................................... 20
Prior Programs.......................................................................... 21
Preheating ................................................................................. 21
Different programs.................................................................... 21
Location of the selection frame................................................. 21
Moist Heat Mode...................................................... 22
Setting the Temperature ........................................................... 22
Setting the Time ....................................................................... 22
Probe temperature Setting......................................................... 22
Starting Moist Heat................................................................... 22
Displaying actual temperatures................................................. 22
Changes while in cooking cycle ............................................... 22
End of Moist Heat Mode........................................................... 22
Combisteaming.........................................................23
Setting the Temperature............................................................ 23
Setting the Time........................................................................ 23
Probe temperature setting ......................................................... 23
Humidity Control...................................................................... 23
Using the Combi Mode............................................................. 23
Changing the setting ................................................................. 23
End of Combi Mode.................................................................. 23
Operating Manual
5
Dry Heat Mode .........................................................24
Setting the Temperature ............................................................24
Setting the Time ........................................................................24
Probe temperature setting..........................................................24
Humidity Control ......................................................................24
Starting Dry Heat Mode............................................................24
Displaying actual temperatures.................................................24
Changing the setting..................................................................24
End of Dry Heat Mode..............................................................24
Rethermalization Mode ...........................................25
Setting the Temperature ............................................................25
Setting the Time ........................................................................25
Probe temperature setting..........................................................25
Humidity Control ......................................................................25
Using Retherm Mode ................................................................25
Displaying actual temperatures.................................................25
Changing the setting..................................................................25
Contents
End of Retherm Mode...............................................................25
Probe Cooking ..........................................................26
Positioning the Probe.................................................................27
Do not overheat core-temperature probe...................................28
Drill an insertion channel..........................................................28
Delta-T cooking.........................................................29
Delta-T cooking.........................................................................29
Starting Delta-T cooking...........................................................30
Current Temperature Display....................................................30
End of Delta-T cook cycle.........................................................30
Hints on Delta-T cooking.......................................................... 30
SLow Roast & Hold (Over-night Cooking.............31
SRH without using the probe ....................................................31
SRH using the probe..................................................................31
Setting SRH cooking mode.......................................................33
Starting SRH..............................................................................33
Steam Injection.........................................................34
Selecting steam injection........................................................... 34
Rest period ................................................................35
Selecting rest period..................................................................35
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Operating Manual
Contents
Additional functions............................................. 43
Changing settings .....................................................36
Default settings ......................................................................... 36
To access the Setup Mode......................................................... 36
Custom Programming.............................................. 40
Creating your own programs .................................................... 40
Copying a cooking program...................................................... 40
Saving changed program........................................................... 40
Creating a program ................................................................... 41
Locking/unlocking cookbook ................................................... 41
Starting selected program ......................................................... 42
Changing settings during the program cycle ............................ 42
History function........................................................................ 42
Delayed Start Time................................................... 43
Setting the time delay................................................................ 43
Cancel the delayed start ........................................................... 43
Note........................................................................................... 43
Preheating.................................................................44
Starting preheat......................................................................... 44
Steam Injection.........................................................44
More functions........................................................ 45
Dehumidifying the oven chamber...........................45
Fan Cycle...................................................................45
RackControl.............................................................. 46
Activating "RackControl"......................................................... 47
Termintating "RackControl"..................................................... 48
End-of-step signal.....................................................49
Practical tips........................................................... 53
Cool down mode.......................................................53
Moist heat..................................................................53
Advantages of moist heat.......................................................... 53
The following should be taken into consideration.................... 53
Moist heat tips........................................................................... 53
Operating Manual
7
Tender steaming.......................................................54
Advantages tender steaming......................................................54
The following should be taken into consideration ....................54
Tender steaming tips .................................................................54
Forced steaming........................................................55
Advantages of forced steaming.................................................55
The following should be taken into consideration ....................55
Forced steaming tips:.................................................................55
Combination Mode (moist and dry heat ................55
Advantages of combination mode.............................................55
The following should be taken into consideration ....................56
Combination mode tips .............................................................56
Dry Heat.................................................................... 56
Advantages of dry heat only......................................................56
The following should be taken into consideration ....................56
Dry heat cooking tips: ...............................................................56
Contents
Slow Roast & Hold...................................................57
Advantages of SRH...................................................................57
The following should be taken into consideration ....................57
SRH tips ....................................................................................57
Rethermalization ......................................................58
Advantages of Rethermalization...............................................58
The following should be taken into consideration ....................58
Rethermalization tips.................................................................59
Rethermalization guidelines......................................................59
Cleaning ..................................................................61
Safety notes ...............................................................................61
Cleaning the outside of the unit.................................................61
Cleaning the inside of the unit...................................................61
Cleaning the door gasket...........................................................61
Cleaning the door ......................................................................62
Cleaning exhaust pipe ...............................................................62
Manual cleaning ....................................................... 63
Preparation of oven chamber.....................................................63
Selecting manual cleaning.........................................................63
Soaking......................................................................................63
Spraying cleaner .......................................................................63
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Operating Manual
Contents
Cleaning.................................................................................... 64
Rinsing...................................................................................... 64
Cleaning door gasket................................................................. 64
Drying....................................................................................... 64
Deliming ................................................................................... 64
"WaveClean®" automatic cleaning .......................65
"2-in-1" cartridge ..................................................................... 65
Storage of cartridges................................................................. 65
Preparing the unit...................................................................... 65
Select the cleaning level............................................................ 65
Cooking chamber too hot.......................................................... 66
Insert cartridge.......................................................................... 66
Start "WaveClean".................................................................... 67
Cancel "WaveClean" ................................................................ 67
Completion of "WaveClean" .................................................... 67
"WaveClean" problems............................................................. 68
Information on "WaveClean®" ................................................ 68
"WaveClean extra".................................................................... 68
Water softening......................................................................... 68
Errors...................................................................... 69
Resetting (initializing) control electronics................................ 70
Measuring mode........................................................................ 70
HACCP ................................................................... 71
Printing reports.......................................................................... 71
The HACCP report ................................................................... 72
Operating Manual
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Contents
10
Operating Manual
Appliance description
Intended use The Space$aver™ combi is intended for use exclusively for
commercial applications. It is not to be operated as a household appliance and doing so voids any warranty and liability
Space$aver™’s must only be used to cook food using the specified grills, containers, baking trays, mobile oven racks and inserts. Only clean drinking water may be used for steam generation in the appliance.
Incorrect usage The Space$aver™ should not be used for the following
purposes:
as a storage cupboard
as a smoker
for drying cloths or cutlery
for heating acids, caustic agents or other chemicals
Space$aver™
Hazards when incorrectly
used
for heating flammable liquids
for melting fats or salts
for heating rooms
for frying
for heating sealed containers such as tins
as a dish washer
for cleaning air filters
operation without insertion rails/mobile oven racks
Improper use of appliance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before using this
appliance. Do not operate the appliance without the fan cover in place,
or personal injury could result. Disconnect the power to the unit when opening the fan cover, and after closing, lock the cover in place.
Training of operatoring
personnel
Before the Space$aver™ is used for the first time, operating personnel are to be made aware of the residual risks that exist even when the appliance is operated correctly and procedures in the event of faults or a fire.
Electric Space$aver
11
Space$aver™
Appliance description
12
Electric Space$aver
Appliance description
Safety instructions The Space$aver™ c onforms to all safety standards. However,
this does not rule out all risks, such as those caused by operator error.
The following safety instructions must therefore be observed when operating the Space$aver™.
Do not place cooking containers where the food being
cooked generates liquid e. g.(stock, roasting juices) above eye level, as the food must be watched continuously during cooking.
Open the door only slightly, allow the steam to escape and then open it all the way to the stop position. If the door is opened during operation, especially during steaming, large amounts of steam may escape.
Do not peer into the steam exhaust vent or hold your hand over it. Hot steam is vented periodically during a cooking operation.
Wear protective gloves when opening door after cooking. The cooking container, grills, mobile oven rack, door sides and the temperature sensor can still be very hot.
Remove the food probe from cooked product before removing it from the unit.
When pulling the load out, ensure you do not stab yourself with the sensor.
Do not leave the sensor hanging loose outside the door; replace in its holder.
Space$aver
Transport through cold
surroundings
After transporting from cold surroundings into a warm installation space, the combi steamer must be allowed to warm up to room temperature before power is connected to it and it is switched on.
Do not operate the combi steamer at temperatures below 40°F (4°C). The unit may not operate properly or damage to the electronic controls could result
Electric Space$aver
13
Appliance description
Cleaning
Always wear chemical splash goggles or face shield andprotective rubber gloves when cleaning the cooking space with corrosive cleaning agents. Severe burns and possible blindness could result. Observe the manufacturer's instructions. If solution comes in contact with your eyes, rinse thoroughly with cool water and see a physician immediately.
To prevent damage, appliances with “WaveClean“ must always be connected to hard- and soft water!
Space$aver
To prevent burns, only carry out cleaning and maintenance tasks when the oven has cooled down (below 140°F (60°C)).
14
Electric Space$aver
14
Appliance description
Defective appliance
Space$aver
Do not operate the appliance with a damaged door seal. Broken or damaged door seals may result in damage to electrical and electronic components.
Replacement should only be undertaken by a cetified service technician. The door seal is pushed into place. When fitting, perfect seating is essential, i.e. the seal must be pushed fully into its housing and sit firmly. Grease, high temperatures and cleaning residues shorten the service life of the door seal.
After use
To prevent personal injury or property damage:
• Avoid continuous operation at high temperatures and remove grease and cleaning residues regularly.
• The combi steamer should only be operated with a correctly functioning magnetic door switch. If faulty, advise service personnel immediately. Chemicals could spray into the eyes or onto the skin of the operator, during automatic cleaning and cause irritation and burns.
• Do not operate the appliance if the glass panel is damaged! The appliance must not be operated if the glass is broken (cooking space light and door panel). Food that is in the oven if the glass shatters must be disposed of (danger of glass splinters).
After use close the water supply line shut-offs.
To prevent condensation forming in the appliance, leave the door slightly ajar when not in use.
As the appliance door is well insulated, condensation may form on the double-glazed panels if the oven is not used for a long time. This disappears after a short while once the appliance is being used.
Electric Space$aver
15
Appliance description
Door lock of
Opening
1.Turn door handle to the right or left. The door then opens.
2. Open the door fully. If the door handle is released, it returns to the vertical position.
Closing
Space$aver™
Press the door closed with door handle vertical.
16
Electric Space$aver
16
Appliance description
Space$aver display and console
Space$aver
1
1 ON/OFF button 2 Cooking mode button with LED:
Moist Heat
3 Display: program, temperature,
time and additional functions 4 Selector button: Smart Menu 5 Cooking mode button with LED:
Combi steaming 6 Start/Stop button 7 Adjusting toggle: CombiDial 8 Selector button: Ready2Cook 9 Cooking mode button with LED:
Rethermalization 10 Right Select button 11 Selector button: probe
temperature measurement 12 Selector button: cooking time 13 Selector button: cooking
temperature 14 Left Select button 15 Cooking mode button with LED:
Dry heat
2
14
4
3
12
11
1315
10
5
9
6
8
7
CombiDial
Turn right/left: setting the temperature, time, etc.
Press: confirm the selected setting
Electric Space$aver
17
Space$aver™
2
1
8
9
10
Appliance description
Space
$aver & Space$aver Plus
1-Steam outlet vents 2-Air intake vents for cooking chamber 3-Combidial 4-Display 5-Film keypad with LEDs 6-On/Off switch 7-Appliance door 8-Insulating glass pane 9-Condensate catch trough 10-Door handle 11-Cooking chamber illumination 12-Temperature sensor for cooking cham-
ber 13-Core-temperature probe 14-Fan 15-Fan cover 16-Cartridge holder 17-Bottom drain 18-Insert rack
3
4
5
6
7
19-Data socket (RS232)
11
12 13
14 15
16
17 18
19
auto
ON OFF
Chef
START STOP
18
Electric Space$aver
Operation
Operating modes The Space$aver™ has a number of different
Space$aver™
operating modes:
Smart Menu automatic cooking
Moist Heat
Combination of Moist and Dry heat
Dry Heat
Rethermalization
Delta-T cooking
Slow Roast & Holding (SRH)
Steam Injection
•Rest Period
Rack Control
Additional functions Cooking processes can be adjusted individually using
functions such as:
Start time pre-selection
Preheating
Humidity control
Manual steam injection
Auto-reverse fan
End-of-step signal
Electric Space$aver
19
"Smart Menu" The Smart Menu cooking programs were developed to have
automatic Cooking
Cookbook
Space$aver™
the clear advantage of being adaptable to your specific require­ments and wishes and saveable in the corresponding category. Switch on the steamer with the On/Off button and press the Smart Menu button: Pictograms for the individual program groups are displayed in the bottom display. The selected program group is bordered by a rectangle.
Program groups 1 Meat Steak, pork roast
1
4
7
2
89
3
5
automatic Cooking
Vegetables, side dishes
Cauliflower Potatoes Carrots
Prior programs
Delete program
2 Poultry Chicken, turkey
6
3Fish Redfish, trout
Vegetables, side
4
dishes
5 Cookbook
6 Bakery products Bread, croissants
7 Overnight cooking
8 MyChef - Special Individualised programs 9 Perfection Plated meals, banquets
Carrots, mushrooms, potatoes
Contains the programs of all program groups
Core-temperature cooking, low-tempera­ture cooking
The selected program group is displayed as text in the top dis­play.
Move the selection frame to the desired program group, e.g. Vegetables, side dishes, with the CombiDial.
1
Pressing the CombiDial opens the directory of the program group.
The first cooking program appears and flashes in the alphabet­ically arranged list.
Scroll through the list with the CombiDial and push it to call up the program.
Baked potatoes Combisteaming
338°F
Prior programs
546
20
123
01/ 02
The display shows the following: 1 Name of the cooking program
2 Number of program steps 3 The program step displayed
0:30
Delete program
4 Cooking type of the current program step 5 Temperature (setpoint) of the program step
6 Time or core temperature (in this case, time) of the pro-
Electric Space$aver
gram step
20
Space$aver™
Prior programs Pressing the Right-Side Selection button displays the last pro-
gram used.
Preheating For optimum cooking results, we recommend the
"Ready2Cook" button (Page 44).
Different programs Different programs can be selected (Page 20).
Location of the selection
frame
The location of the selection frame after the Smart Menu but­ton is pressed can be set (Page 20).
Electric Space$aver
21
Space$aver
Moist Heat Mode
Operation
Use the “moist heat” program to boil, steam, blanch and preserve.
Setting the temperature
selection
Steaming
212°F
Additional function
0:00
Home
Switch on the Space$aver™ with the “On/ Off“ button. Press the Moist Heat button ‹the display shows “212°F” “(100°C)” and “0:00”. Turn the CombiDial to adjust the cabinet temperature and press the CombiDial to confirm:
Tender steam: 86°F to 210°F (30°C to 99°C) Steaming: 212°F (100°C) Forced steaming 214°F to 266°F (101°C to 130°C).
Setting the time Select time display by turning the CombiDial. Time can be set
from 1 min to 9 hours 59 min.
Additional function
1:20212°F
Home
212°F
Additional function
---
Home
Continuous mode: With Time set to “0:00”, turn the Combi-
Dial to the left and hold for 3 seconds ‹, display will change Time to “---“ Continuous Run.
Probe Temperature Setting Press the Combi-Dilot twice after setting the Moist Heat
temperature to program the Probe temperature. Turn the
212°F
Additional function
176°F
Home
CombiDial to chosen temperature and then press CombiDial to set the Probe temperature.
NOTE: If a cooking time is entered before entering the Probe temperature, the cooking temperature is ignored, as the Probe temperature always takes priority.
Start Moist Heat After setting the temperature and timer or Probe temperature,
1:18
212°F
1:20
158°F
212°F
176°F
Displaying actual
temperatures
Changes while in cooking
cycle
press the Pre-Heat button, if preheating is needed. Press the “Start/Stop” button to start the cooking cycle. Display shows the selected cooking temperature along with the time or probe setting, and also, the actual cooking time, if in Continuous Run and the actual Probe temperature.
To display the actual cooking temperature, press and hold the Cooking Temperature button for 8 seconds.
Time, temperature and probe temperature can be changed during a cooking cycle by pressing the selection function and using the CombiDial to make changes.
End of Moist Heat Mode When timed cycle or probe temperature is reached, the unit
will buzz. Press the Start/Stop button or open the door to turn off the buzzer.
22
Electric Space$aver
Operation
Space$aver
Combination of Moist and Dry Heat Mode
“Combi-steaming“ is especially suited to large roasts, cakes and pastries.
Setting the temperature Press the “On/Off” button..
Combi-steaming
302°F
Additiona l
0:00
Home
Setting the time Select the time by turning the CombiDial.
302°F
Additional function
Home
Probe Temperature Setting Press the CombiDial twice after setting the temperature to set
302°F
Additional function
176°F
Home
Press the “Combi Mode” button and the display shows “302°F‹ (150°C)” and “0:00”. Turn the CombiDial to adjust the flashing temperature and press the CombiDial to confirm. Temperature range: 86°F-482°F (30°C - 250°C).
Time can be set from 1 min – 9 hours 59 min. Continuous mode: With the time set to “0:00”, turn the CombiDial to the left and hold for 3 seconds ‹, the time display changes to “---” (Continuous Run).
the Probe temperature. Turn the CombiDial to desired temperature and then press it to
confirm the probe temperature. NOTE: If a cooking time is entered before entering the Probe
temperature, the cooking temperature is ignored, as the Probe temperature always takes priority.
Humidity Control Press the CombiDial twice after setting the setpoint
Humidity
90%
temperature to set the humidity. Use the CombiDial to set the humidity from 0-100% in 10% steps and then press the CombiDial to confirm percentage of humidity.
Using the Combi mode After setting the temperature and timer, or probe temperature,
1:18
302°F
1:20
158 °F
302°F
176°F
press the “Start/Stop” button. The display shows the selected cooking temperature, along with the time or probe setting. It
also shows the actual cooking time if in Continuous Run and the actual probe temperature.
The Pre-Heat Mode may be used to pre-heat the unit before placing product into the unit.
To display the actual cooking temperature, press and hold the “Cooking Temperature“ button.
Changing the setting Use the time, temperature or core temperature buttons, and the
CombiDial to change the parameters during combi-steaming.
End of Combi mode After the cooking time has elapsed or when the core
temperature is reached, the signal sounds and the cooking lighting will flash to indicate that the program has ended. Pressing the “Start/Stop“ key or opening the steamer door prematurely cancels (confirms) the buzzing and flashing.
Electric Space$aver
23
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